Ref. No.

:-8515
Sample Inspection Report F : QA :
Std. Issue Date : 01/07.2017 0 Format Revision Date : IATF 16949:2016
Customer Part No. : Customer: MSIL Date of Inspection: 20.09.2019

Drawing No.: M7A020024 Drawing Rev. No. 9 SUPPLIER : M/S OMEGA BRIGHT

Part Name : YV4 FRONT PISTON ROD Purpose / Reason: Note: All dimensions are in mm
Sr. Parameter / Tenneco Observation Customer Observation
No. Characteristic
Specification Insp. Method Judgement
1 2 3 4 5 1 2 3

1 TOAL LENGTH 431.0 ± 0.50 HEIGHT GAUGE 431.18 431.19 431.20 431.18 431.15 OK

2 GROOVE LENGTH 229.5 ± 0.15 HEIGHT GAUGE 229.50 229.51 229.48 229.52 229.48 OK

3 GROOVE DIA 18.35 ~18.45 P.PROJ. 18.439 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

4 PERPEND. 0.05 HEIGHT GAUGE 0.01 0.01 0.02 0.01 0.01 OK

5 DIA. 7.80 7.90 MICROMETER 7.868 7.856 7.857 7.854 7.862 OK

6 THREAD 5/16-24UNF-3A T.R.G. OK OK OK OK OK OK

7 PITCH DIA. 7.180 ~7.249 P.PROJ. 7.234 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

8 OUTER DIA. 7.670 ~ 7.850 P.PROJ. 7.829 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

9 DIM. 30.40 ~ 31.20 HEIGHT GAUGE 30.89 30.86 30.84 30.85 30.84 OK

NG BY HEX P.GAUGE BUT ALLEN KEY IS PASSING IN HEX

10 HEX. 6.03 ~6.105 HEX. PLUG GAUGE OK
OK ON BEHALF OF ALLEN KEY SIZE (6 mm)

11 ANGLE 16⁰ ± 2⁰30' P.PROJ. 15⁰35' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

12 ANGLE 90⁰ ± 2⁰30' P.PROJ. 89⁰55' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

13 RADIUS R0.4 P.PROJ. 0.352 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

14 ANGLE 45⁰ ± 2⁰30' P.PROJ. 45⁰05' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

15 DIM. 10.40 ~10.80 P.PROJ. 10.484 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

16 RADIUS 0.30 ~ 0.50 P.PROJ. 0.482 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

17 DIM. 6.33 ~ 6.46 P.PROJ. 6.381 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

18 RADIUS R0.80 P.PROJ. 0.607 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

Sr. Parameter /
No. Characteristic
Specification Insp. Method Judgement
1 2 3 4 5 1 2 3

19 ANGLE 60⁰ ± 2⁰30' P.PROJ. 59⁰30' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

20 DIM. 5.60 ~ 6.0 P.PROJ. 5.695 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

21 DIM. 20.72 MAX. P.PROJ. 20.689 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

22 DIM. 19.92 MAX. HEIGHT GAUGE 19.89 19.85 19.87 19.85 19.90 OK

23 DIM. 18.70 MIN. P.PROJ. 18.834 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

24 THREAD M12x1.25 6g T.R.G. OK OK OK OK OK OK

25 PITCH DIA. 11.028 ~11.160 P.PROJ. 11.153 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

26 OUTER DIA. 11.760 ~11.972 P.PROJ. 11.907 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

27 DIM. 9.30 ~9.80 P.PROJ. 9.426 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

28 HEX DEPTH 10.0 -1 VERNIER 9.84 9.80 9.82 9.83 9.85 OK

29 DIM. 14.0 MAX. P.PROJ. 13.475 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

30 DIM. 3.0 ± 0.50 P.PROJ. 3.034 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

31 ANGLE 15⁰ ± 2⁰30' P.PROJ. 15⁰15' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

32 DIM. 12.05 ~12.15 P.PROJ. 12.057 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

33 DIM. 44.50 ± 0.50 HEIGHT GAUGE 44.71 44.76 44.75 44.73 44.74 OK

34 ANGLE 55⁰ ~65⁰ P.PROJ. 62⁰25' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

35 DIM. 7.0 ~7.50 P.PROJ. 7.625 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

36 MATERIAL EN8D SUPP. T.C. OK OK OK OK OK OK

FREE FROM
37 APPERANCE DENT,RUST & VISUAL OK OK OK OK OK OK
BURR

Remarks : FINAL
JUDGEMENT

OK

Inspected By BHASKAR Reviewed By Approved By NG