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Citadel Casing Solutions

Casing Equipment Specialists


Why Citadel…

HASSLE-FREE
CASING EQUIPMENT
Citadel Casing Solutions
About Us

 Founded in July
2016 by industry
experts
 30,000 ft2
Manufacturing and
technology facility
in Houston, TX
 Full suite of casing
equipment and
cementing tools
 Technical
solutions at an
affordable price
The Citadel Edge
DEVGRU – Casing Equipment Specialists

 100+ years in
CE/CMT
 Rapid Response
 Tailored Solutions
Citadel Primary Portfolio
Looks great, works even better
Float Equipment
338 Series
Valve API 10F Size
(3.38 in2 flow area) Application Features
Name Class Range

>IIIC Production
338 Up to 4.500 Casing;
No Cement;
ULTRA 15,000 and Casing
Gas Tight
MAG psi larger Buoyancy;
400°F HPHT

High
IIIC Production, Strength;
4.500
338 5,000 Intermediate, Fast
and
MAGNUM psi larger
and Surface Drillout;
400°F Casing Safe
Handling

IIIB Fast
4.500
3,000 Surface Drillout;
338 and
psi larger
Casing Safe
300°F Handling
DOC.00029 Rev.A
October 10, 2017

338 ULTRA MAG VALVE


The Citadel Casing Solutions in-house engineered 338 ULTRA MAG valve is an all-aluminum
valve developed for the most severe downhole applications. Whether floating production casing, or
facing extreme bottom hole temperature and/or hydrostatic pressure, the bulletproof 338 ULTRA
MAG valve will hold up where others fail. Tested to 18,000 psi at 400°F with nitrogen gas.

SPECIFICATIONS
Size Range 4.500 and larger
API 10F Classification Exceeds III-C
Max Pressure1 @ 400°F 15,000 psi
Minimum Flow Area 3.38 in²
Max Flow Rate 10 bbl/min
Flow Endurance 24 hours
Poppet Material AL 2024-T351
Elastomer Material HNBR (80 Shore A)
Spring Material Phosphor Bronze
1Actual equipment pressure ratings may vary dependent on size and equipment type.

The DEVGRU team at


Citadel Casing Solutions is ready and able to customize the exact solution
for your unique operation.

For more information, contact Citadel Casing Solutions at:


info@casingequipment.com or sales@casingequipment.com
Copyright © 2017 by Citadel Casing Solutions LLC. All rights reserved.
Float Equipment
762 Series
Valve API 10F Size
(7.62 in2 flow area) Application Features
Name Class Range

>IIIC Production
762 Up to 6.000 Casing;
No Cement;
ULTRA 15,000 and Casing
V0 Gas Tight
MAG psi larger Buoyancy;
400°F HPHT

High
IIIC Strength;
7.000 Intermediate,
762 5,000 Fast
and and Surface
MAGNUM psi larger Casing
Drillout;
400°F Safe
Handling

IIIB Fast
7.000
3,000 Surface Drillout;
762 and
psi larger
Casing Safe
300°F Handling
Float Equipment
Citadel Valve Design

 Industry leading
flow area
 Reduced
erosion
 Faster drillout
 Shorter but
stronger
 No threads/no
adhesives
 Fits in
heavyweight
4.500
equipment
1
Actual equipment pressure ratings may vary dependent on size and equipment type.
Guiding Equipment
CAOS™ Reaming Equipment

 Available in any casing/hole size  Customizable carbide placement


 Spiral or straight vane  Aluminum or composite noses
 Tungsten carbide cutting structure  Offset taper and jetting options
CAOS™ REAMER SHOE
The CAOS™ (Citadel Annular Opening Shoe) gets casing to TD in the most severe wellbore
conditions. It is designed to negotiate casing past ledges, wash-outs, and swelled formation. The
aggressive spiral blade tungsten carbide cutting structure and nose jetting ports are optimized for
hole opening and cleaning.

Cutting Structure: Tungsten carbide in brazed matrix


Valve Options: Single or double valve; API IIIC (5,000 psi) or 338 ULTRA MAG (>10,000 psi)
Nose Options: Tapered or tapered offset; aluminum or composite
Connection Options: All threads available upon request
Grade Options: All casing grades available upon request

For more information, contact Citadel Casing Solutions at:


info@casingequipment.com or sales@casingequipment.com
Copyright © 2017 by Citadel Casing Solutions LLC. All rights reserved.
CAOS™ REAMING EQUIPMENT

REACHING TOTAL DEPTH FASTER WITH CAOS™


BASIN: DATE: CAOS SIZE:
MIDCON December 7.000 casing
2017 X 8.750 hole
CHALLENGE: Difficulty running casing to TD in narrow
annulus – encountering washouts, ledges, and
swelling formation.

SOLUTION: The Citadel Casing Solutions’ CAOS™


Reamer shoe equipped with a customized highly offset
aluminum nose was run on half of the wells on a 4 well
pad as a field study. The operator found that while
using the same procedures in similar wells they were
able to reach TD 46% faster on average using the
Citadel CAOS Reamer. Over 10,000 ft of 7 inch casing
run to TD in less than 15 hours.

46% FASTER

For more information:


casingequipment.com
info@casingequipment.com
844.403.4050
DOC.00025
Multi Stage Cementing
Stalwart™ Stage Tool

 INDUSTRY FIRST: API


coupling OD stage tool
 Pressure testable in field
 PDC friendly internals
 Safer handling
 Plug or hydraulic opening
configurations
Multi Stage Cementing
Stalwart™ HD Stage Tool

 Rated at up to 15,000 psi @ 400°F


 Gas tight seal system
 Suitable for completion/production operations
 Industry leading torque capacity
 Available in plug or hydraulically operated configurations
THE STALWART™ STAGE TOOL
stal·wart
/ˈstôlwərt/
Loyal, reliable, and hardworking
The Citadel Casing Solutions Stalwart™ Stage Tool is the go-to stage
tool for multi-stage cementing. The DEVGRU team at Citadel focused on
reliability, drillability, and cost-effectiveness when developing the tool.
Available in plug operated (shown) or hydraulically operated
configurations.
• INDUSTRY FIRST: API coupling OD stage tool – eliminating annular
restriction concerns and impact on ECD
• NO CLEAN OUT TRIP: Same drift ID as the casing and PDC friendly
internals eliminate a dedicated clean out trip
• FASTER DRILLOUT: Short overall length and minimized seat/plug
material accelerate drillout
• ENHANCED SAFETY: Short length and reduced weight improves
handling efficiency and safety on location
• HD EDITION: slightly larger OD and redundant seals to exceed casing
burst, collapse, and tensile strength and is suitable for exposure to
hydraulic fracturing operations

SPECIFICATIONS
Standard Sizes1 5.500, 7.000, 9.625
Opening Pressure2 500 psi
Closing Pressure2 1,000 psi
3.14 in² for 5.500
Total Port Flow Area
4.91 in² for 7.000 – 9.625
1Other
sizes available at request
Approximations, actual pressures will vary slightly based on size.
2

The DEVGRU team at Citadel Casing


Solutions is ready and able to customize the
exact solution for your unique operation.

For more information, contact Citadel Casing Solutions at:


info@casingequipment.com or sales@casingequipment.com
Copyright © 2017 by Citadel Casing Solutions LLC. All rights reserved. DOC.00035 REV A – 12/28/17
THE STALWART™ HD STAGE TOOL
stal·wart

REDUNDANT VITON
SEALS AND PEEK
/ˈstôlwərt/
Loyal, reliable, and hardworking

BACKUPS
The Citadel Casing Solutions Stalwart™ HD Stage Tool is the go-to
stage tool for multi-stage cementing where life-of-well integrity is
critical to completion and production operations after cementing is
complete. The DEVGRU team at Citadel focused on reliability, drillability,
and cost-effectiveness when developing the tool. Available in plug
operated (shown) or hydraulically operated configurations.

LOCKING MECHANISM
SPRING ENERGIZED
• HEAVY DUTY “HD” EDITION: Thicker steel and redundant seals to
exceed casing burst, collapse, and tensile strength and is suitable
for exposure to hydraulic fracturing operations at up to 400°F.
• SLEEVE DESIGN: Internal sleeve design makes the tool suitable for
cyclic high pressure loads common during hydraulic fracturing
operations. Proven to withstand 10,000 cycles at max pressure
without failure.
• HPHT SEAL PACKAGE: Redundant viton seals and PEEK backups
ensure zero-leakage at maximum pressure for the life of the well.
• ENERGIZED CLOSURE: Linear wave spring under lock ring positively
energizes the lock ring for guaranteed closure for life-of-well.

REDUNDANT VITON
SEALS AND PEEK
Standard Sizes1 4.500, 5.500, 7.000

BACKUPS
Opening Pressure2 500 psi
Closing Pressure2 1,000 psi
3.14 in² for 4.500 and 5.500
Total Port Flow Area
4.91 in² for 7.000
1Other sizes available at request
2Approximations, actual pressures will vary slightly based on size.

The DEVGRU team at Citadel Casing


Solutions is ready and able to customize the
exact solution for your unique operation.

For more information, contact Citadel Casing Solutions at:


info@casingequipment.com or sales@casingequipment.com
Copyright © 2018 by Citadel Casing Solutions LLC. All rights reserved. DOC.00039 REV A – 2/12/18
Casing Attachments
Centralizers

 Full line of API


centralizers and
accessories
 Bow spring centralizers
— Welded/non-welded
— Hinged/slip-on
 Rigid centralizers
 Semi-rigid centralizers
 Cement baskets
Casing Attachments
Gibraltar™ Unibody Centralizers

 Single piece
construction
 Ultra-high strength
with no weak points
 Zero starting force
and reduced running
force
 Reduces drag in
extended reach
horizontals
Casing Attachments
Nautilus™ Centralizer Sub

 Casing centralizer sub placed between


casing joints
 Maintain standoff in under-reamed
hole and/or with tight restrictions
 Centralizer bows able to collapse
flush with OD of sub and restore
 Unibody reliability and performance
 Matches casing grade, strength, and
thread type
 Zero starting force and zero running
force
Casing Attachments
SABO™ Composite Centralizer

 Prevents hang-ups and


differential sticking
 Fiberglass reinforced
thermoset resin
 15% less friction
 22% less wear
 Rated to 400°F
 Durable single piece
construction
 Made in USA
Casing Attachments
SABO™ HD Composite Centralizer

 Prevents hang-ups and


differential sticking
 Long glass reinforced
phenolic resin
 15% less friction
 70% less wear
 Rated to 475°F
 Durable single piece
construction
 Made in USA
Cementing Plugs
Complete Portfolio

 Phenolic/NBR
conventional plugs
 Non-Rotating option
available
 Double length
 HPHT latch down
 Restricted IDs
 Trench Foot™ Wet
Shoe System
Cementing Plugs
Trench Foot™ Wet Shoe System

 Intentional shoe track over displacement


 Pump down guns/frac plugs immediately
 Still allows for casing pressure test with high rupture
 Perfect complement to bulletproof ULTRA MAG valves
 Also available in latch down versions
DOC.00042 Rev.A
March 21, 2018

TRENCH FOOT™ WET SHOE SYSTEM


The Citadel Casing Solutions TRENCH FOOT™ Wet Shoe
Cementing system is an economical method providing a flow path
at the shoe which facilitates completion operations. It is comprised
of multiple bottom plugs with increasing rupture pressures. This
system is run without a top plug, enabling the operator to over-
displace a known volume of cement with retarded, non-setting
spacer. After waiting on cement (WOC), guns and/or frac plugs can
be pumped down immediately.
The advantage of the Citadel system is enabling the
elimination of some or all of the shoe track, increasing exposure to
the producing interval, or reducing up to 120 ft of unnecessary
drilling. This is possible by utilizing Citadel’s bulletproof 338 ULTRA
MAG valve in a double valve shoe configuration. It boasts a gas-
tight, 15,000 psi rating at 400°F, eliminating the need for a
redundant float collar.
Available Rupture Pressures: 300 psi, 1500 psi, 3000 psi, 4000 psi
This system is also available in a latch-down configuration

Cement is spotted between the [conventional] first and second bottom plugs, and is pumped normally

A highly retarded spacer is spotted between the second and third bottom plugs, allowing a controlled over-displacement of the cement in the shoe

Upon landing the third and final plug, the cement in the shoe is successfully displaced, and the well is ready for continued operations following WOC

For more information, contact Citadel Casing Solutions at:


info@casingequipment.com or sales@casingequipment.com
Copyright © 2017 by Citadel Casing Solutions LLC. All rights reserved.
Complimentary Products

Lok-N-Load™ Thread Lock


Keep joints from loosening while
running casing or drilling through the
shoe-track.

Foam Wiper Balls


Easily remove oil-based mud or cement sheath
from the inside of drill pipe or tubing walls.
DOC.00001 Rev.C
November 14, 2017

FOAM WIPER BALLS


Foam technology has been developed that substantially improves the
wiping and fluid separation possible when performing cementing pumping
operations. Natural rubber foam matrix materials are used in the fabrication of
wiper balls that can be used for numerous pumping operations using mono-ID
and multi-ID bores over a temperature range of 40°F (4°C) through 302 °F
(150°C). Unlike conventional urethane foams, the Citadel foam balls perform
well in debris laden fluids and high hydrostatic pressures.

Applications for foam wiper balls include mechanical tubular wiping,


fluid separation, drill pipe clean out, and it can be used in conjunction with conventional plugs/darts to improve
wall cleaning.

Foam wiper balls supplied from Citadel Casing Solutions come packaged in individual bags for
protection from UV rays caused by sunlight or electrical equipment. Each package includes a label showing its
package date, part number and wiping diameters each ball is designed to be used in.

Table I: Foam Ball Wiping Data


Nominal Min Wiping Max Wiping Minimum
Part Number
Ball Size ID, in. (mm) ID, in. (mm) Restriction, in. (mm)
3-in. PFB.00003 1.26 (32.0) 2.36 (60.0) 0.63 (16.0)
4-in. PFB.00004 1.58 (40.0) 2.96 (75.1) 0.79 (20.0)
5-in. PFB.00005 1.97 (50.0) 3.69 (93.7) 0.98 (25.0)
6-in. PFB.00006 2.36 (60.0) 4.43 (112.6) 1.18 (30.0)
7-in. PFB.00007 2.76 (70.0) 5.17 (131.8) 1.38 (35.0)
8-in. PFB.00008 3.46 (88.0) 6.50 (165.0) 1.73 (44.0)

Table II: Foam Ball Pressure Data1


Restriction Min Restriction
Nominal Restriction #1 Min Restriction
Part Number ID #1, in. Pressure, psi (MPa)
Ball Size Pressure, psi (MPa) ID, in. (mm)
(mm)
3-in. PFB.00003 0.75 (19.0) 300 (2.1) 0.63 (16.0) 2,000 (13.8)
4-in. PFB.00004 0.98 (25.0) 300 (2.1) 0.79 (20.0) 2,000 (13.8)
5-in. PFB.00005 1.26 (32.0) 300 (2.1) 0.98 (25.0) 2,000 (13.8)
6-in. PFB.00006 1.50 (38.0) 300 (2.1) 1.18 (30.0) 2,000 (13.8)
7-in. PFB.00007 1.73 (44.0) 500 (3.4) 1.38 (35.0) 2,500 (13.8)
8-in. PFB.00008 2.20 (56.0) 500 (3.4) 1.73 (44.0) 2,500 (17.2)
1Pressure at 68°F (20°C). Elevated temperature and fluid dynamics will result in reduction in pressure

For More Information, Contact Citadel


info@casingequipment.com or sales@casingequipment.com

Copyright © 2017 by Citadel Casing Solutions LLC. All rights reserved.


Citadel Tailored Solutions
ORDINARY IS OUR ENEMY
Prenup™ Plug Placement Aid

 Improved alternative to  Allows longer plugs to be set


conventional cement plug  Mitigate NPT and remedial
methods plug attempts
 Enables use of hotter, thicker
cement slurries  Available in any combination of
drill pipe/tubing connections
 Eliminates plug swabbing
Prenup™ Plug Placement Aid

 Prenup “Kit” includes


— Prenup Plug Placement Aid
— 360° Jetting Diverter Shoe
— Wiper Dart
 Watch the animation on YouTube
Prenup™ Plug Placement Aid

Messy separations are a thing of the past with the


Prenup™ plug placement aid
•Alternative to conventional “pump and pull” methods:
•ENHANCE PLUG INTEGRITY
•ELIMINATE PLUG REMEDIATION
•SAVE TIME SETTING CEMENT PLUGS
o
Combat Boot™ Shoe Track System

 Shorten shoe track to as little as


FIVE feet
 Less drilling and/or more pay
zone
 Eliminates expensive connections
 Uncompromising shoe track
equipment
— 338 ULTRA MAG float valves
— HPHT top plug “single-latch”
 Bottom plug wipes shoe track
Production String Solutions
Ackbar™ Debris Management System

 Prevents large debris from damaging valves


— Burst disc flotation collars, rupture discs, etc.
 All-in-one equipment
— Combines float collar, debris sub, and landing collar into one
 Available in any configuration, even a shoe (MOAS)
Mobile Apps
 “Citadel Casing
Solutions” app
— Accessible technical
data and
schematics
 “Citadel Casing
Calculator” app
— API casing
dimensions and
capacities with
min/max tolerance
Contact

EMAIL info@casingequipment.com

WEBSITE www.casingequipment.com

Citadel Casing Solutions LLC


ADDRESS 800 Northpark Central Drive #200
Houston, TX 77073

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