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PRODIGY FUEL PUMPS PRODIGY FUEL PUMPS

FUELAB® has taken Fuel Delivery to the next level... Digital. Prodigy Fuel Pumps are 40401, 41401 and 41402 40402 and 41403 42401 and 42402
Flow Performance at 13.5 Volts Flow Performance at 13.5 Volts Flow Performance at 13.5 Volts
the automotive aftermarket’s first and only speed controllable DC brushless driven 200
41402
1200 250 250
180 1400 42402 1400
fuel pump. Fuelab’s award-winning, patent pending designs offer improved durability, 160 1000 200 200

Flow Rate (Lbs/Hr)

Flow Rate (Lbs/Hr)

Flow Rate (Lbs/Hr)


1200 42401 1200
substantially higher efficiency, and lower current draw. With digital fuel delivery you

Flow Rate (GPH)

Flow Rate (GPH)

Flow Rate (GPH)


41401
Actual colors may vary. 140
800 1000 1000
get unheard of electro-mechanical efficiencies in a package half the size of competing 120
40401
150
800
150
100 600 800
pumps. Seven models are available ranging in performance levels; with flow rates up 1 4 80 100 600 100 600
to 200GPH and operating pressures up to 125PSI. 60 400
400 400
40 50 50
200
20 200 200
0 0 0 0 0 0
0 20 40 60 80 100 120 0 5 10 15 20 25 30 35 40 45 0 20 40 60 80 100 120
Pressure (PSI) Pressure (PSI) Pressure (PSI)

40401, 41401 and 41402 40402 and 41403 42401 and 42402
Current Draw Performance at 13.5 Volts Current Draw Performance at 13.5 Volts Current Draw Performance at 13.5 Volts
25.0 18.0 35.0
2 5
16.0 30.0

Current Draw (Amps)


Current Draw (Amps)

Current Draw (Amps)


20.0
14.0
25.0
12.0
15.0
10.0 20.0
42402
41402 8.0 15.0
10.0 42401
41401
6.0
10.0
5.0 40401 4.0
5.0
2.0
3 6 0.0 0.0 0.0
0 20 40 60 80 100 120 0 5 10 15 20 25 30 35 40 45 0 20 40 60 80 100

Pressure (PSI) Pressure (PSI) Pressure (PSI)

PUMP FEATURES: ELECTRONIC FEATURES:


• Compatible with gasoline, diesel, methanol, and ethanol • Internal speed controller for variable flow operation
• High efficiency sling vane positive displacement pump • Accepts PWM input for speed control
• Special housing shape for extremely quite operation and steady pressure • 12 to 16 volt vehicle electrical system compatibility
• Carbon 9-vane construction with pressure balanced rotor for high reliability • No expensive voltage reduction/pulse width modulation controllers required
• Backed by a 2-year limited warranty • Continuous duty–motor speed can be adjusted for street or strip fuel demand

CONSTRUCTION FEATURES: MOTOR FEATURES:


• Compact, lightweight design, less than 2.5lbs! • Lightweight super-efficient dc brushless motor reduces current draw
• Billet Aluminum Construction with anodize per MIL-A-8625, Type II • Low mass rotor for high speed reaction to changes in speed and flow
• High quality mounting brackets included • Powerful high flux density Neodymium rare earth magnets
RATED UP TO RATED UP TO • Long-life, multi-fuel compatible Fluorosilicone static seals • No motor brushes to wear out or corrode (low-Sulfur diesel, no problem)
CARBURETED
NEW FOR 2010!
75GPH @ 45PSI 40401 700HP 200 GPH @ 20 PSI 41403 1800HP • Accepts standard or port style –10AN fittings

WHAT’S NEXT?
• Wet motor design, no dynamic shaft seals that can wear

Model 40401 reduced size EFI In-Line Fuel Pump Model 41403 Carbureted In-Line Fuel Pump The electronically controlled fuel pump is not just an improvement over existing technologies, it is the beginning of a whole new way to look at fuel delivery. Fuelab is currently working on
All the great features of our original Prodigy series in a smaller Get a high amount of flow with this pump made for carbureted new control systems that will expand the Prodigy’s capabilities far beyond what is possible today. Visit Fuelab.com to see what the next evolution in fuel delivery brings.
package! Get the benefits of a 255lph rated fuel pump with less and lower pressure applications.
current draw and cross fuel compatibility all in a pure billet
format.
RATED UP TO
ALL PRODIGY FUEL PUMPS ARE GASOLINE,
CARBURETED RATED UP TO
170 GPH @ 45 PSI 42401 1500HP
NEW FOR 2010!
160GPH @ 15PSI 40402 800HP Model 42401 High Pressure EFI In-Line Fuel Pump
DIESEL, METHANOL, AND ETHANOL COMPATIBLE. DC brushless motor specifically
designed for Prodigy fuel pumps
Model 40402 reduced size Carbureted In-Line Fuel Pump Throw in as much boost as you want, this model will support up NOW YOU CAN SUPPORT BIG POWER
This 200GPH free flow rating fuel pump is programmed to de- to 1500 horsepower at high pressures. WITHOUT A BELT DRIVEN PUMP.
liver the maximum flow with the lowest current draw available.
Nothing else like it! High volume internal flow paths
RATED UP TO
RATED UP TO
190 GPH @ 45 PSI 42402 1800HP 9-vane, pressure balanced rotor with
105 GPH @ 45 PSI 41401 1000HP Model 42402 High Power EFI In-Line Fuel Pump
optimized non-circular vane path

Model 41401 High Pressure EFI In Line Fuel Pump The top of the line... supports very high horsepower!
The original digital Prodigy fuel pump, great for street, strip, or Sealed and integrated electronics that
off-road use. operate motor and allow external
-10AN female inlet and outlet speed control
ports accepts standard or port
RATED UP TO style AN fittings

140 GPH @ 45 PSI 41402 1300HP


Model 41402 High Efficiency EFI In Line Fuel Pump
Increase performance capabilities with extra flow for higher
powered engines.
Call Today! : 217.324.3737 • www.fuelab.com
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FUEL PRESSURE REGULATORS PRESSURE REGULATORS
FUELAB® 515/525 Series Fuel Pressure Regulators are designed with performance and flexibility NEW! MINI-REGULATORS
in mind. They accept port style and non-port style union fittings without interference. Several
configurations are available, supporting carbureted applications as low as 1 PSID to fuel injected FUELAB® 535/545 Series Fuel Pressure Regulators have all the same great features as our 515/525 FEATURES:
applications up to 125 PSID. The 515 Series Fuel Pressure Regulator has a -6AN return port located Actual colors may vary. series, only smaller and weigh 50% less. They accept port style and non-port style union fittings • Gasoline, diesel, methanol, and ethanol
on the bottom. The 525 Series has its return port in-line with the inlet port (not on the bottom) fuel compatible
without interference. Several configurations are available, supporting carbureted applications as
• Billet Aluminum with anodize per military
which allows for easy installation in extremely tight locations. low as 10 PSID to fuel injected applications up to 125 PSID. The 535 Series Fuel Pressure MIL-A-8625, Type II
1 4
Regulator has a -6AN return port located on the bottom. The 545 Series has its return port in-line • Fine thread pitch for precise pressure
FEATURES: with the inlet port (not on the bottom) which allows for easy installation in extremely tight adjustment
• Gasoline, diesel, methanol, and ethanol • Versatile mounting bracket and stainless
fuel compatible locations. steel hardware
• Billet Aluminum with anodize per • 1/8” NPT gauge port with plug for external
military MIL-A-8625, Type II pressure gauge
• Fine thread pitch for precise pressure • 1/8” NPT pressure reference port with
adjustment barbed fitting
• Versatile mounting bracket and stainless • Backed by a 2-year limited warranty
steel hardware 2 5
• 1/8” NPT gauge port with plug for
external pressure gauge
• 1/8” NPT pressure reference port with
barbed fitting
• Backed by a 2-year limited warranty
2.25” H
PRESSURE OPTIONS:
For a custom Fuel Pressure Regulator
PRESSURE OPTIONS: please refer to these options and select
For a custom Fuel Pressure Regulator please refer to these desired (P) Pressure Range.
options and select (S) Seat Size and (P) Pressure Range. 3 6
Pressure Range
Seat Size T 10-25 PSID (approximate)
S Standard seat (return orifice) E 25-90 PSID (approximate)
L Large seat (return orifice) G 90-125 PSID (approximate)
1.50” D 2.00”W
Pressure Range
L 1-3 PSID (approximate)
C 4-12 PSID (approximate)
T 10-25 PSID (approximate) IN-LINE
E 25-90 PSID (approximate)
G 90-125 PSID (approximate) 535xx REGULATOR 545xx REGULATOR
IN-LINE • Two -6AN inlet ports and one -6AN return port • In-Line style makes easy installation as Universal rail mount
HIGH HORSEPOWER 515xx REGULATOR EASY FIT REGULATOR 525xx REGULATOR Product No. Inlet Seat Size Pressure Range • -6AN inlet and -6AN return port in-line
53501-C -6AN Standard EFI 25-90 PSID Product No. Inlet Seat Size Pressure Range
• Two -6AN or -10AN inlet and one -6AN return port • Easy installation in extremely tight locations
• -6AN inlet and -6AN return port in-line 53502-C-P -6AN Standard Custom 54501-C -6AN Standard EFI 25-90 PSID
Product No. Inlet Seat Size Pressure Range
Product No. Inlet Seat Size Pressure Range 54502-C-P -6AN Standard Custom
51501-C -10AN Standard EFI 25-90 PSID
51502-C -6AN Standard EFI 25-90 PSID 52501-C -6AN Standard EFI 25-90 PSID

51503-C -10AN Large CARB 4-12 PSID 52502-C -6AN Large CARB 4-12 PSID

51504-C -6AN Large CARB 4-12 PSID 52503-C-S-P -6AN Custom Custom

51505-C-S-P -10AN Custom Custom Fine thread pitch on adjustment hardware for Hardened precision steel ball pressed into spring
precise pressure adjustment guide maintains consistent spring positioning for
51506-C-S-P -6AN Custom Custom repeatable pressure settings

Assortment of pressure ranges 1/8” NPT port accommodates wide range of


available plumbing options Strong barbed fitting included
except model 555xx
NEW FOR 2010!
CARBURETED, BLOCKING STYLE 555xx REGULATOR Lightweight fluorosilicone diaphragm
assembly reduces hydraulic pressure
AN or military o-ring style fittings provide reliable
• A true precision instrument to regulate fuel leak-free performance
fluctuations
• Advanced poppet design for smooth regulating capability
• Methanol compatibility with a No-Creep soft seat
• Two -6AN port outlets with one -6AN port inlet (adapts to -8AN) Port style fittings are
• 4-12 PSI, filtered breather vent included recommended for reduced
pressure drop Accepts non-port style union fittings
without any interference
Product No. Inlet Seat Size Pressure Range
55501-C -6AN Large 4-12 PSI
-6AN return port is located on the bottom
(525/545 series return port is In-line with inlet)

Please Note: Fuel fittings are not included (sold separately).


Call Today! : 217.324.3737 • www.fuelab.com
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IN-LINE FUEL FILTERS FILTERS AND ACCESSORIES
FUELAB® In-Line Fuel Filters keep your engine running clean. They feature male AN / 37º Flared REPLACEMENT ELEMENT GAUGES
fitting end caps, so you can attach them directly to other fuel system components*. Also featured
are machined internal radii for minimal pressure drop. The compact 818 Series Fuel Filter includes 10 micron / Paper Element (Cellulose) NEW FOR 2010!
a 3 inch element. For greater flow capacity and increased filtration the larger 828 Series Fuel The most economical and commonly used element. It is disposable yet provides
Actual colors may vary. excellent filtration. Compatible with Gasoline and Diesel only.
Filter is equipped with a 5 inch element. EFI FUEL CARBURETED FUEL
*With AN female ports. O-ring required. Consult component manufacturer’s port specifications.
40 micron / Stainless Steel Element PRESSURE GAUGES PRESSURE GAUGES
1 4 Made for harsh racing conditions and ultimate fuel compatibility. It is cleanable and Fuelab 1.5 Inch Fuel Pressure Gauge Fuelab 1.5 Inch Fuel Pressure Gauges
does not necessarily require replacement for maintenance. EFI, Range: 0-120 PSI Carbureted, Range: 0-15 PSI
FEATURES: INLET/OUTLET OPTIONS:
• Gasoline, diesel, methanol, and ethanol fuel compatible For a custom Fuel Filter please refer to these options 75 micron / Stainless Steel Element FEATURES: FEATURES:
• Billet Aluminum with anodize per military MIL-A-8625, Type II and select (I) Inlet and (O) Outlet flare fitting ends. This filter element should only be used as a pre-filter for fuel pumps*. It helps prevent • Black Casing
• -6AN, -8AN, -10AN or -12AN male inlets and outlets pump cavitation with an extremely low pressure drop. • Black Casing
6 -6AN male 37° flare fitting end • 1.5 Inch Diameter White Face, with • 1.5 Inch Diameter White Face, with
• Includes low profile saddle clamp mounting bracket(s) Black Text
8 -8AN male 37° flare fitting end 6 micron / Micro-Fiberglass Element Black Text
• Replaceable or cleanable filter element • 1/8-NPT Direct Mount
10 -10AN male 37° flare fitting end Our most advanced filter element provides extra particle protection and reduces • 1/8-NPT Direct Mount
• 200 PSIG maximum pressure rating • For reference use on Regulators or
12 -12AN male 37° flare fitting end maintenance requirements with improvements in filter efficiency. This element is • For reference use on Regulators or
• Backed by a 2-year limited warranty 2 5 Fuel Rails with Gauge Ports
disposable and not to be cleaned. Fuel Rails with Gauge Ports
• Not for use in Passenger or Driver’s • Not for use in Passenger or Driver’s
*A finer micron rated Compartments Compartments
element is recommended
to protect injectors and
carburetors downstream
of fuel pump.

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718xx ELEMENT
REPLACEMENT FILTER
Product No. Filter Size Replacement Type
71801 3 Inch Element 10 micron / Paper
71802 3 Inch Element 40 micron / Stainless
71803 3 Inch Element 75 micron / Stainless 715xx GAUGES
71804 3 Inch Element 6 micron / Fiberglass EFI AND CARBURETED
71805 5 Inch Element 10 micron / Paper
Product No. Type
828xx FILTER 71806
71807
5 Inch Element
5 Inch Element
40 micron / Stainless
75 micron / Stainless 71501 EFI Fuel Pressure Gauge
WITH 5” ELEMENT 71808 5 Inch Element 6 micron / Fiberglass 71502 Carbureted Fuel Pressure Gauge
• Less pressure drop (works great as a pre-filter)
818xx FILTER • Greater flow capacity
WITH 3” ELEMENT • Increased filtration capacity
• Compact design supports 200 GPH • Reduced maintenance frequency Machined internal radii for Male AN / 37° flared fitting ends
Product No. Filter Element Inlet/Outlet Product No. Filter Element Inlet/Outlet flow paths reduces pressure reduces plumbing costs (no extra union
drop or reducer fittings required) and reduces
81800-C-I-O 10 micron / Paper Custom 82800-C-I-O 10 micron / Paper Custom pressure drop
81801-C 10 micron / Paper -6AN 82801-C 10 micron / Paper -6AN
81802-C 10 micron / Paper -8AN 82802-C 10 micron / Paper -8AN
81803-C 10 micron / Paper -10AN 82803-C 10 micron / Paper -10AN
81804-C 10 micron / Paper -12AN 82804-C 10 micron / Paper -12AN Easy to clean or replace filter using
81810-C-I-O 40 micron / Stainless Steel Custom 82810-C-I-O 40 micron / Stainless Steel Custom standard wrench and bench vise,
81811-C 40 micron / Stainless Steel -6AN 82811-C 40 micron / Stainless Steel -6AN no luck required
Low profile saddle clamp
81812-C 40 micron / Stainless Steel -8AN 82812-C 40 micron / Stainless Steel -8AN
with cushion minimizes the
81813-C 40 micron / Stainless Steel -10AN 82813-C 40 micron / Stainless Steel -10AN space required for mounting
81814-C 40 micron / Stainless Steel -12AN 82814-C 40 micron / Stainless Steel -12AN in tight locations
81820-C-I-O 75 micron / Stainless Steel Custom 82820-C-I-O 75 micron / Stainless Steel Custom Inlet and outlet end caps can
81821-C 75 micron / Stainless Steel -6AN 82821-C 75 micron / Stainless Steel -6AN easily be swapped for different
81822-C 75 micron / Stainless Steel -8AN 82822-C 75 micron / Stainless Steel -8AN caps (-6, -8, -10 and -12AN sizes
81823-C 75 micron / Stainless Steel -10AN 82823-C 75 micron / Stainless Steel -10AN are available)
81824-C 75 micron / Stainless Steel -12AN 82824-C 75 micron / Stainless Steel -12AN
81830-C-I-O 6 micron / Fiberglass Custom 82830-C-I-O 6 micron / Fiberglass Custom
81831-C 6 micron / Fiberglass -6AN 82831-C 6 micron / Fiberglass -6AN
81832-C 6 micron / Fiberglass -8AN 82832-C 6 micron / Fiberglass -8AN
81833-C 6 micron / Fiberglass -10AN 82833-C 6 micron / Fiberglass -10AN
81834-C 6 micron / Fiberglass -12AN 82834-C 6 micron / Fiberglass -12AN
Call Today! : 217.324.3737 • www.fuelab.com
6 7
ORDERING:
Operating hours are Monday through Friday, 8:00 AM to 5:00 PM Central Time. We can be phoned
Worldwide at 217.324.3737, orders can be faxed to 217.324.3717 or email us at info@fuelab.com.

TERMS:
All orders will be shipped COD or prepaid via credit card unless approved for open terms prior to
ordering. We accept Visa, Master Card, American Express and Discover Card.

SHIPPING:
FOB Litchfield, IL. We ship UPS unless otherwise specified. Customers may authorize expedited
shipments for an additional charge. Open or concealed freight damage claims must be made to the
freight carrier. Damaged merchandise should not be returned to FUELAB® unless prior
authorization has been obtained.

RETURNS:
Any returned merchandise must have prior approval from FUELAB® before shipping. A return
material authorization number will be assigned to any return and must be clearly marked on
shipment packaging. Shipping charges on returned items must be prepaid.

WARRANTY CLAIMS:
FUELAB® warrants that products sold under terms of our limited warranty will be free from defects
in material and workmanship for a period of (2) years from the date of purchase to the original
purchaser. Merchandise returned for inspection or repair must be sent prepaid and insured.
Warranty claims must include senders name and address, an explanation of the problem, a return
material authorization number, and a telephone number where the sender can be reached.

LIMITATION OF REMEDIES:
If any FUELAB® product is found to be defective under terms of our limited warranty, buyer’s
exclusive remedy is reimbursement of the sale price of the product. Under no circumstances,
whether based on our limited warranty or otherwise, shall FUELAB® be liable for incidental, special,
or consequential damages.

PRICES:
Prices are subject to change without notice.

FUELAB® fuel system components are capable of altering engine tuning and therefore may not be
legal for sale or use on emission controlled motor vehicles.

826-A Morton Court


Litchfield, IL 62056

Tel 217.324.3737
Fax 217.324.3717
www.fuelab.com

©2009 FUELAB® a division of FCP, Inc.

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