Date: 27/08/2020

Version 16.0
File: ..\My Analyst\Default
Project: Engineer:rafael
Location: Company: dfx
Description:
BA/DA Case: Base / Stop
Comments:

S t a t i c I n p u t D a t a (Belt Analyst™)

General Properties
Material Density (kg/m^3) 2242,5
Material Surcharge (degree) 20

Design Capacity (kg/m) 88,9

Design Belt Speed (m/sec) 2,50

Temperature (C) 95

Belt Data
Belt Width (mm) 1200
Belt Carcass Fabric
Elastic Modulus of Belt (N/mm) 7.001
Belt Weight per Unit Length (kg/m) 25,7

Bottom Cover of Carry, Gauge (mm) 6,4

Belt Rubber Properties
Belt Rubber Properties On the carry side bottom cover: Default
E = 9.945.456 Pa, Wmax = 50.000 N/m, T = -3,0240 ºC
C = 17,4519, 177,2557
a = -0,3543, 4,0600, -4,5404, 1,9286
b = 1,0534, -0,1830, 0,0262, -0,0027, 13,0721, -4,5877
submatrix c: 50,0000, 72,8236, -15,9932, 0,8950, 0,0077, 73,5406, -16,4697
781,2500, 13,0873, -4,0814, 0,8304, 0,0073, 15,6098, -5,2299
3200,0000, 19,7958, -7,0479, 0,7956, 0,0031, 24,9546, -8,9795
8318,7500, 26,0859, -8,6128, 0,7876, 0,0010, 33,1577, -10,9857
17150,0000, 29,5698, -9,2820, 0,7856, 0,0004, 37,6679, -11,8409
30706,2500, 30,8115, -9,5078, 0,7847, 0,0002, 39,2795, -12,1292
50000,0000, 31,0607, -9,5666, 0,7843, 0,0001, 39,6100, -12,2043

Bottom Cover of Return, Gauge (mm) 6,4

Belt Rubber Properties
Belt Rubber Properties Return bottom cover is same as carry side.

Deformation Drag Multiplier Carry 1,00

Return 1,00

Pulley Data
NumberType Location Power RPM Efficiency Drag Diameter Wrap Angle
(kW) (N) (mm) (degree)

1 drhd 2 20 1800 0,95 171 406 220

2 gttu 4 156 406 220

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 Date: 27/08/2020
Version 16.0
File: ..\My Analyst\Default
Project: Engineer:rafael
Location: Company: dfx
Description:
BA/DA Case: Base / Stop
Comments:

Flight Section Data

NumberType Length Lift Idler Spacing Load Mass Run Tension Constant Drag
(m) (m) (m) (kg/m) (kg) (kN) (N/m)
1 Belt 152,40 0,00 1,52 88,9 18.791 11,9 0,000
2 Pulley 0,00 0,00 1.359 17,2 171 (N)
3 Belt -152,40 0,00 3,05 0,0 4.545 10,6 0,000
4 Takeup 0,00 0,00 219 11,7 156 (N)
Total Length 0,00 (m) [ max 152,40 ]
Total Lift 0,00 (m) [ high 0,00, low 0,00 ]
Total Belt Length 306,36 (m)
Total Mass 24.913 (kg)
Total Misc Drag 327 (N)

Idler Data
Mat Angl Mfg Friction
No. Idler Dia No Angle Weight Depth Kis Kiv Ciw Tol Tilt Tol Factor
Flt Type (mm) Rolls (deg) (kN) (mm) (mm) (deg) (mm)
1 fixed 102 3 35 131 91 3,25 0,0040 0,0017 12,7 0,0000 2,54 0,5
2 pulley
3 fixed 102 2 5 123 0 3,25 0,0040 0,0017 12,7 0,0000 2,54 0,5
4 pulley

D e s i g n I n p u t D a t a (Dynamic Analyst™)

Flight Section Data

Min Belt Length (m) 3,05
Min Pulley Length (m) 0,61
NumberType Length Lift Idler Spacing Load Mass Run Tension Constant Drag
(El) (m) (m) (m) (kg/m) (kg) (kN) (N/m)
1 (20) Belt 152,40 0,00 1,52 88,9 18.791 11,9 0,000
2 (1) Pulley 0,78 0,00 0,78 1.359 17,2 171 (N)
3 (20) Belt 152,40 0,00 3,05 0,0 4.545 10,6 0,000
4 (1) Takeup 0,78 0,00 0,78 219 11,7 156 (N)
Total Length 306,36 (m) [ max 306,36 ]
Total Lift 0,00 (m) [ high 0,00, low 0,00 ]
Total Belt Length 306,36 (m)
Total Mass 24.913 (kg)
Total Misc Drag 327 (N)

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 Date: 27/08/2020
Version 16.0
File: ..\My Analyst\Default
Project: Engineer:rafael
Location: Company: dfx
Description:
BA/DA Case: Base / Stop
Comments:

Control Input Data

Drives
Drive Number 1 Motor Data Motor Speed Torque
(rpm) (N-m)
Motor Power (kW) 20 0 568
Number of Motors 1 180 507
360 487
540 507
Syncronous Speed (rpm) 1800 720 568
Full Load Speed (rpm) 1764 900 690
1080 792
Full Load Torque (N-m) 108 1260 812
FL Torque 1440 792
Zero Torque 1620 727
Gear Ratio 15,08 1656 690
Drive Efficiency 0,95 1710 609
1764 405
Pulley Diameter (mm) 406 1800 0
1836 -405

Motor Controller Data

Motor Controller Type Belt Tension : Time Time Tension

(seconds) (N)
Initial torque (% FLT) 88,0
0,00 0
Use Proportional Bands to Control Torque 0,00 0
Max Trq Increase (% FLT/sec) 20,00 0,00 0
Max Trq Decrease (% FLT/sec) 20,00

Brakes
NoBrakes

Backstops
Drive 1
Backstop? yes

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 Date: 27/08/2020
Version 16.0
File: ..\My Analyst\Default
Project: Engineer:rafael
Location: Company: dfx
Description:
BA/DA Case: Base / Stop
Comments:

Takeup
Takeup Type Gravidade

Running Tension (N) 11.720

No. TU Pulleys 1

Displacement Calibration Factor 0,70

Simulation Input Data

FEA Generator Data Simulation Data

Calculation Methodolgy: CEMA Universal 7th Edition Static Case Description: Base
Number of Elements Requested 40 Dynamic Case Description: STOPPING
Number of Elements Created 42
Simulation time (seconds) 30,0
Damping Mulitplier 0,91 Start Time (seconds) 0,0
Stop Time (seconds) 30,0
Idler Breakaway Factor 10
Pulley Breakaway Factor 10 Time Increment (seconds) 0,005
Element Stiffness Factor 1,00 Plot Interval (# increments) 20
with interval averaging

page - 4
 Date: 27/08/2020
Version 16.0
File: ..\My Analyst\Default
Project: Engineer:rafael
Location: Company: dfx
Description:
BA/DA Case: Base / Stop
Comments:

Velocity and Tension Animation

The animation of belt velocity and tension can be viewed by clicking

on the icon. (Or by running the included *.avi file.)

Belt Tension

Maximum Minimum
Location (kN) (kN)

Low Ten C (0) 12,7 12,6

Drive #1/Head 18,1 17,1
Low Ten R (152) 10,9 10,5
Takeup 11,9 11,8
All Carry 18,1 12,6
All Return 11,9 10,5

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 Date: 27/08/2020
Version 16.0
File: ..\My Analyst\Default
Project: Engineer:rafael
Location: Company: dfx
Description:
BA/DA Case: Base / Stop
Comments:

Belt Velocity

Maximum Minimum
Location (m/sec) (m/sec)

Drive #1/Head 2,53 2,50

Takeup 2,54 2,49

Power

Maximum Minimum
Location (kW) (kW)

Drive #1/Head 19 16

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 Date: 27/08/2020
Version 16.0
File: ..\My Analyst\Default
Project: Engineer:rafael
Location: Company: dfx
Description:
BA/DA Case: Base / Stop
Comments:

Drive Torque

Maximum Minimum
Location (N-m) (N-m)

Drive #1/Head 1.545 1.283

Pulley Slip

Maximum Minimum
Location (T1/T2 Ratio)(T1/T2 Ratio)

Drive #1/Head 1,72 1,59

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 Date: 27/08/2020
Version 16.0
File: ..\My Analyst\Default
Project: Engineer:rafael
Location: Company: dfx
Description:
BA/DA Case: Base / Stop
Comments:

Takeup Displacement and Velocity

Maximum Minimum
Location
Velocity (m/sec) 0,01 -0,01
Displacement (m) 0,00 0,00

Belt Sag

Maximum Minimum
Location (%) (%)

Low Ten C (0) 1,70 1,69

Drive #1/Head 1,27 1,20
Low Ten R (152) 0,92 0,88
Takeup 0,82 0,81

page - 8