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SERVICE MANUAL
MODEL : LS-K1820CL/CM/CN/HL/HM/HN
LS-K1822CL/CM/CN/HL/HM/HN
LS-K1860CL/CM/CN/HL/HM/HN
LS-K1861CL/CM/CN/HL/HM/HN
LS-K1862CL/CM/CN/HL/HM/HN
LS-K1865CL/CM/CN/HL/HM/HN
LS-K1866CL/CM/CN/HL/HM/HN
LS-K2460CL/CM/CN/HL/HM/HN
LS-K2462CL/CM/CN/HL/HM/HN
LS-K2420CL/CM/CN/HL/HM/HN
LS-K2422CL/CM/CN/HL/HM/HN
LS-K2621CL/CM/CN/HL/HM/HN
LS-K2661CL/CM/CN/HL/HM/HN
LS-K2662CL/CM/CN/HL/HM/HN
LS-K1863DL
Functions .................................................................................................................................3
Dimensions ............................................................................................................................12
Self-diagnosis Function........................................................................................................29
Installation .............................................................................................................................30
Operation ...............................................................................................................................43
-2-
Indoor Unit
• The fan is switched to low(Cooling), med(Heating) speed. Deice (defrost) control (Heating)
• The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
• Both the indoor and outdoor fan
Natural Air Control by CHAOS Logic stops during deicing.
• The fan is switched to intermittent or irregular operation
• The fan speed is automatically switched from high to low speed. Hot-start Control (Heating)
Airflow Direction Control • The indoor fan stops until the
• The louver can be set at the desired position or swing evaporator piping temperature will be
up and down automatically. reached at 28°C.
-3-
Temperature Setting
TEMPERATURE LOW HIGH
JET COOL
PLASMA(Option)/NEGATIVE ION(Option)
PLASMA
Timer Selection
ON OFF
Timer Setting
SET
: OFF, ON, OFF ON
Timer Cancel
CANCEL
Sleep Operation
: Cancel Sleep Mode, Timer ON or Timer OFF
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Reset
-4-
-5-
-6-
-7-
-8-
Service valve
Liquid 1/4"(6.35) 1/4"(6.35) 3/8"(9.52) 3/8"(9.52)
Gas 1/2"(12.7) 1/2"(12.7) 5/8"(15.88) 5/8"(15.88)
Sleeping Operation YES YES YES YES
Drain Hose YES YES YES YES
Connecting Cable 1.5, 0.75mm 2 2.5mm 2 2.5, 0.75mm2
1.5mm2
Power Cord 1.5mm2 1.5mm2 2.5mm2 2.5mm2
-9-
- 10 -
- 11 -
D
D
W
W
Installation plate
Installation plate
MODEL
ALL MODELS
DIMENSION
W mm 1,080
H mm 314
D mm 181
- 12 -
L2
L1
D
L3
L4
H
L11 L10
Gas side
3-way valve
Liquid side
2-way valve
L7 L6 L8 L9
L5
MODEL
ALL MODELS
DIM
W mm 870
H mm 655
D mm 320
L1 mm 370
L2 mm 340
L3 mm 25
L4 mm 630
L5 mm 25
L6 mm 546
L7 mm 162
L8 mm 162
L9 mm 54
L10 mm 74.5
L11 mm 79
- 13 -
LIQUID SIDE
CAPILLARY TUBE
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
GAS SIDE
COMPRESSOR
CHECK VALVE
LIQUID SIDE (Heating Model only)
2-WAY VALVE
CAPILLARY TUBE
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
GAS SIDE
REVERSING
3-WAY VALVE
ACCUMU VALVE
LATOR (Heating Model Only)
COMPRESSOR COOLING
HEATING
- 14 -
L2
L1
D
L3
L4
H
L11 L10
Gas side
3-way valve
Liquid side
2-way valve
L7 L6 L8 L9
L5
MODEL
ALL MODELS
DIM
W mm 870
H mm 655
D mm 320
L1 mm 370
L2 mm 340
L3 mm 25
L4 mm 630
L5 mm 25
L6 mm 546
L7 mm 162
L8 mm 162
L9 mm 54
L10 mm 74.5
L11 mm 79
- 15 -
Oil trap A
A
CAUTION
* Capicity is based on standard length and maximum allowance length is the basis of
reliability.
* Oil trap should be installed per 5~7 meters.
* Numerical value in "( )" is for Rotary Comp. model.
- 16 -
POWER
FORCED
CN-MOTOR
MAIN PCB OPERATION
ASM AUTO
GN/YL
RESTART
SSR
OR REMOTE
CONTROL
MOTOR
BK
CN-TH1
ZNR
THERMISTOR
YL
BR
CN-U/D
STEP
CN-TAB2 CN-TAB1
SH-CAPA. MOTOR
BR
CN-L/R
STEP
MOTOR
WH
ION
BL H.V.B
GN
(GN/YL)
4 3
OPTION
RY-COMP. FUSE
AC250V/T2A
GN/YL
CN-DISP1
BR
BL
PILLAR
1(L) 2(N)
TERMINAL
GN/YL
2. LS-K1820/1860/1861/1865/2420/2460/2621/2661HL/HM/HN
POWER
FORCED
CN-MOTOR
RESTART
SSR
OR REMOTE
CONTROL
MOTOR
BK
CN-TH1
ZNR
THERMISTOR
YL
BR
CN-U/D
CN-TAB2 CN-TAB1
STEP
SH-CAPA. MOTOR
BR
CN-L/R
STEP
MOTOR
BL FUSE
4 3 AC250V/T2A
WH
ION
H.V.B
RY-COMP. GN
(GN/YL)
OPTION
CN-4WAY
RY-4WAY
GN/YL
RY-FAN
CN-DISP1
RD
BR
BK
BL
BK
BL
- 17 -
POWER
FORCED
CN-MOTOR
MAIN PCB OPERATION
ASM AUTO
GN/YL
RESTART
SSR
OR REMOTE
CONTROL
MOTOR
BK
CN-TH1
ZNR
THERMISTOR
YL
BR
CN-U/D
STEP
CN-TAB2 CN-TAB1
SH-CAPA. MOTOR
BR
CN-L/R
STEP
MOTOR
RD
H.V.B A/CL
BL
BK BK
4 3
RY-COMP. FUSE BK BK
AC250V/T2A
BK BK
GN/YL
LIMIT
CN-DISP1 S/W
BR
BL
OPTION
PILLAR
1(L) 2(N)
TERMINAL
GN/YL
4. LS-K1822/1862/1866/2422/2462/2662HL/HM/HN
POWER
FORCED
CN-MOTOR
RESTART
SSR
OR REMOTE
CONTROL
MOTOR
BK
CN-U/D CN-TH1
ZNR THERMISTOR
YL
BR
STEP
CN-TAB2 CN-TAB1
MOTOR
SH-CAPA.
BR
CN-L/R
STEP
MOTOR
BL FUSE RD
3 H.V.B A/CL
4 AC250V/T2A
BK BK
RY-COMP.
BK BK
CN-4WAY
RY-4WAY
BK BK
LIMIT
S/W
GN/YL
RY-FAN OPTION
CN-DISP1
RD
BR
BK
BL
BK
BL
- 18 -
OPTION
R
BR
PTC
S BR(OR)
COMP.
YL YL
RD
H C F
CAPACITOR
BK TP
GN/YL
FAN
GN/YL
BLOCK MOTOR
GN/YL
BR BL
TO INDOOR UNIT
OUTDOOR WIRING DIAGRAM 3854AR2735F
2. LS-K1820/1822/1865/1866/HL/HM/HN
PTC
GN/YL FAN
COMP.
MOTOR
C
S R
BR
CAPACITOR
YL H C F YL
RD
T/B1 BK BR(OR)
(RD)
REVERSING
VALVE
BK
T/B2
GN/YL
RD
BR
BK
BL
RD
BR
BK
BL
TO OUTDOOR UNIT
- 19 -
PTC
GN/YL FAN
COMP.
MOTOR
C
S R
BR
CAPACITOR
YL H C F YL
BR
BR(OR)
RD T/B 3 BK(RD)
HEATER
REVERSING
VALVE
RD T/B 4 BK(RD)
BK
RD T/B2
GN/YL
T/B1
RD
BR
BK
BL TERMINAL
1(L) 2(N) 3 4 BLOCK
GN/YL
RD
BR
BK
BL
TO OUTDOOR UNIT
- 20 -
- 21 -
- 22 -
- 23 -
- 24 -
■ On-Timer Operation
• When the set time is reached after the time is input by the remote controller, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
■ Off-Timer Operation
• When the set time is reached after the time is input by the remote controller, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.
- 25 -
- 26 -
- 27 -
• Since the airflow quantity and speed are controlled by the adjustment of the vane angle using the Wind-up
effect, you can enjoy the natural and pleasant wind uniformly at any location in the room.
• Since the indoor outflow air is sucked again by the upper/lower vanes, the indoor temperature drop is mini-
mized and the pleasant humidity is maintained.
- 28 -
OUT
Deicer Indicator Compressor on Indicator DOOR
• Hot-start, Deice
Self-diagnosis Function
■ Thermistor Cut Off or Short
Cut Off/Short : Blinks on and off the operation mode LED. (0.5 sec ON/3 sec OFF)
- 29 -
Outdoor unit
More than 2.3m More than 5cm
CAUTION
Install the indoor unit on the wall where the height A
from the floors more than 2.3 meters.
Indoor unit B
2. Outdoor unit
If an awning is built over the unit to prevent direct
sunlight or rain exposure, make sure that heat
radiation from the condenser is not restricted.
Ensure that the space around the back and sides
is more than 10cm. The front of the unit should Outdoor unit
have more than 70cm of space.
Do not place animals and plants in the path of
the warm air.
Take the air conditioner weight into account and Oil trap A
select a place where noise and vibration are min-
imum. Indoor unit
Select a place so that the warm air and noise B
from the air conditioner do not disturb neighbors.
CAUTION
More
• Capacity is based on standard length and maximum
More than 70cm than 60cm allowance length is on the basis of reliability.
• Oil trap should be installed every 5~7 meters.
- 30 -
(0.2~0.3")
5-7mm
Type "A" screw Marking-off line
Thread
Weight
- 31 -
Handle
"A"
Bar Bar
Yoke
2. Burrs removal
Cone
Completely remove all burrs from the cut cross
section of pipe/tube.
Copper pipe
Put the end of the copper tube/pipe in a down-
ward direction as you remove burrs in order to Clamp handle
avoid dropping burrs into the tubing. Red arrow mark
Pipe
Reamer
5. Check
Compare the flared work with figure below.
Point down If flare is noted to be defective, cut off the flared
section and do flaring work again.
3. Putting nut on
Remove flare nuts attached to indoor and out- Smooth all round
door unit, then put them on pipe/tube having
Inside is shiny without scratches
completed burr removal.
(not possible to put them on after flaring work)
= Improper flaring =
Flare nut
- 32 -
Loop
Drain hose
Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their
slots(clicking sound).
- 33 -
Vinyl tape(wide)
Drain pipe
Drain hose
Connecting cable
Drain pipe
- 34 -
Drain hose
Installation plate
8cm
Connection Indoor
pipe unit piping
Indoor unit tubing Flare nut Pipings Vinyl tape Wrap with vinyl tape
(wide)
Tighten the flare nut with a wrench.
Pipe
Spanner (fixed)
Vinyl tape(narrow)
Flare nut Connecting cable
Connection pipe
Torque wrench
- 35 -
Wrap with
vinyl tape(wide)
Outdoor unit
Tubing holder Outdoor unit Gas side piping
1 Hook Liquid sidediameter)
piping
(Bigger
(Smaller diameter)
2 Push
Gas side
piping
Liquid side
(Bigger
piping
10. Indoor unit installation diameter)
(Smaller
Remove the spacer. diameter)
Ensure that the hooks are properly seated on the
installation plate by moving it left and right.
Torque wrench
Connecting
cable
- 36 -
24K
2.5mm2
26K
• Cooling model
The power connecting cable connected to the indoor
Terminals on the indoor unit 1(L) 2(N)
and outdoor unit should be complied with the following
Color of Wires BROWN BLUE GREEN/YELLOW specifications
(Type H07RN-F approved by HAR or SAA).
Capacity NORMAL CROSS
(Btu/h) -SECTIONAL AREA
Color of Wires BROWN BLUE GREEN/YELLOW
18K 1.5mm2
Terminals on the outdoor unit 1(L) 2(N) 24K
2.5mm2
26K
• Heat pump model
The connecting cable connected to the indoor and
outdoor unit should be complied with the following
Terminals on the indoor unit 1(L) 2(N) 3 4 specifications
Color of Wires BROWN
BROWN BLUE
BLUE G/Y
G/Y BLACK
BLACK RED
RED
(Type H07RN-F approved by HAR or SAA).
NORMAL
CROSS-SECTIONAL
AREA 0.75mm2
BROWN
BROWN BLUE G/Y BLACK RED
BLUE G/Y
Color of Wires RED
CAUTION
If a power plug is not to be used, provide a circuit breaker between power source and
the unit as shown below.
Main power source
Air
Conditioner Circuit Breaker
Use a circuit break-
er or time delay
fuse.
- 37 -
Over 5mm
2. Secure the cable onto the control board with
the cord clamp.
Connecting cable
Cover control
4. Use a recognized circuit breaker 20A (18K),
25A (24K, 26K) between the power source and
the unit. A disconnecting device to adequate-
ly disconnect all supply lines must be fitted.
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of
wiring, be guided by the circuit diagram posted on the inside of control cover.
2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibra-
tions to which the unit is subjected during the course of transportation. Check them and make sure that
they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.)
3) Specification of power source.
4) Confirm that electrical capacity is sufficient.
5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the
name plate.
6) Confirm that the cable thickness is as specified in the power source specification.
(Particularly note the relation between cable length and thickness.
7) Always install an earth leakage circuit breaker in a wet or moist area.
8) The following would be caused by voltage drop.
• Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the nor-
mal function of the overload.
9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an
air gap contact separation of at least 3mm in each active(phase) conductors.
- 38 -
;
Screw Taping
;
on the evaporator. Pipings
Connecting
Ensure the water flows cable
through the drain hose
of the indoor unit with-
out any leakage and
goes out the drain exit.
Trap is required to prevent water
from entering into electrical parts.
;;
lent.
Seal a small opening
Downward slope around the pipings
with gum type sealer.
Trap
Do not make drain piping.
Accumulated
Do not raise
drain water
Air Tip of drain hose
Less than
dipped in water
50mm gap
Trap
Water Water Water
Waving
leakage leakage leakage Ditch
- 39 -
2. Leak test
Connect the manifold valve(with pressure
gauges) and dry nitrogen gas cylinder to this ser-
vice port with charge hoses. Manifold valve
CAUTION Pressure
Lo Hi
Be sure to use a manifold valve for air purging. gauge
If it is not available, use a stop valve for this purpose.
The "Hi" knob of the manifold valve must always be
kept close.
Charge hose
Pressurize the system to no more than 150
P.S.I.G. with dry nitrogen gas and close the
cylinder valve when the gauge reading reached
150 P.S.I.G. Next, test for leaks with liquid soap.
CAUTION
To avoid nitrogen entering the refrigerant system in
Nitrogen gas
a liquid state, the top of the cylinder must be higher cylinder(in vertical
than its bottom when you pressurize the system. standing position)
Usually, the cylinder is used in a vertical standing
position.
- 40 -
3. Evacuation Cap
Connect the charge hose end described in the
preceding steps to the vacuum pump to evacu- Hexagonal wrench
ate the tubing and indoor unit.
Confirm the "Lo" knob of the manifold valve is
open. Then, run the vacuum pump.
The operation time for evacuation varies with Indoor unit
tubing length and capacity of the pump.
The following table shows the time required for
evacuation.
Required time for evacuation
when 30 gal/h vacuum pump is used
If tubing length is less If tubing length is longer
than 10m (33 ft) than 10m (33 ft)
10 min. or more 15 min. or more Outdoor unit
- 41 -
NOTE: Outside ambient TEMP The pressure of the gas side service valve
• Use 2 AAA(1.5volt) batteries. Do not use 35°C(95°F) 4.5~5.5kg/cm2 G(63.9~78.1 P.S.I.G.)
rechargeable batteries.
• Remove the batteries from the remote control if NOTE: If the actual pressure are higher than shown,
the system is not going to be used for a long time. the system is most likely over-charged, and
charge should be removed. If the actual pres-
2. Settlement of outdoor unit
sure are lower than shown, the system is most
Anchor the outdoor unit with a bolt and likely undercharged, and charge should be
nut(ø10mm) tightly and horizontally on a con- added.
crete or rigid mount. The air conditioner is now ready for use.
When installing on the wall, roof or rooftop,
anchor the mounting base securely with a nail or PUMP DOWN
wire assuming the influence of wind and earth-
This is performed when the unit is to be relocated
quake. or the refrigerant circuit is serviced.
In the case when the vibration of the unit is con- Pump Down means collecting all refrigerant in the out-
veyed to the hose, secure the unit with an door unit without loss in refrigerant gas.
anti-vibration rubber.
Bolt
CAUTION:
Be sure to perform Pump Down procedure with the
unit cooling mode.
- 42 -
Remote Controller
Signal transmitter
3 TIMER SET/CANCEL BUTTONS
Used to set the timer when the desired time is obtained
and to cancel the Timer operation.
PLASMA(OPTION)
ON OFF
7 Used to start or stop the plasma-purification function.
1 4 NEGATIVE ION(OPTION)
Used to generate negative ion.
2 5
SET CANCEL
3 6
PLASMA(or )
HORIZONTAL AIRFLOW DIRECTION CONTROL
7 8 BUTTON (NOT ON ALL MODELS)
8 Used to set the desired horizontal airflow direction.
9
RESET BUTTON
9 Used prior to resetting time or after replacing batteries.
- 43 -
Remote Controller
PLASMA(OPTION)
ON OFF 7 Used to start or stop the plasma-purification function.
1 4
NEGATIVE ION(OPTION)
2 5 Used to generate negative ion.
SET CANCEL
3 6
PLASMA(or )
7 HORIZONTAL AIRFLOW DIRECTION CONTROL
8 8 BUTTON (NOT ON ALL MODELS)
9 Used to set the desired horizontal airflow direction.
RESET BUTTON
9 Used prior to resetting time or after replacing batteries.
- 44 -
■ LS-K1820/1860/1861/1865/2420/2460/2661CL/CM/CN/HL/HM/HN
Warning :
Disconnect the unit from power supply before making
any checks.
Be sure the power switch is set to “OFF”.
Screw
(3EA)
Motor
Conductor
Power
Conductor
Sensor
Conductor
Earth
Conductor
Step Motor
Conductor
- 45 -
- 46 -
- 47 -
Motor
1. To remove the sensor, housing connect, earth Conductor
conductor & step motor conductor with sensor
Power
holder, Motor, Evaporator & P.C.B. Conductor
Sensor
Conductor
Earth
Conductor
Step Motor
Conductor
- 48 -
- 49 -
- 50 -
Valve cap
Hexagonal wrench (4mm) Open position
Flare nut Flare nut Closed position
Open position
Closed position Pin
To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit
- 51 -
Gas side
Clsed
3-way
valve
• Procedure (6) Set the gas side valve to the back seat.
(1) Recheck the piping connections. (7) Mount the valve stem nuts to the gas side and liq-
uid side valves.
(2) Open the valve stem of the liquid side valve coun-
terclockwise approximately 90, wait 10 seconds, (8) Check for gas leakage.
and then set it to closed position. - At this time, especially check for gas leakage from
- Be sure to use a hexagonal wrench to operate the the stem nuts of both valves and from the service
valve stem. port nut.
(3) Check for gas leakage.
-Check the flare connections for gas leakage. Caution
(4) Purge the air from the system. If gas leakage are discovered in step (3) above,
- Set the liquid side valve to the open position and take the following measures:
remove the cap from the gas side valve's service If the gas leaks stop when the piping connections
port. are tightened further, continue working from step
- Using the hexagonal wrench to press the valve core (4).
pin, discharge for three seconds and then wait for If the gas leaks do not stop when the connections
one minute. Repeat this three times. are retightened, repair the location of the leak,
(5) Use torque wrench to tighten the service port nut discharge all of the gas through the service port,
to a torque of 1.8kg.cm. and then recharge with the specified amount of
- 52 -
Gas side
Closed
3-Way
valve
Lo
CLOSE CLOSE
• Procedure
(1) Confirm that both liquid side and gas side valves (6) Operates the air conditioner in cooling mode and
are set to the open position. stop it when the gauge indicates 1kg/cm2g.
- Remove the valve stem caps and confirm that the (7) Immediately set the 3-way valve to the closed posi-
valve stems are in the raised position. tion.
- Be sure to use a hexagonal wrench to operate the - Do this quickly so that the gauge ends up indicat-
valve stems. ing 3 to 5kg/cm2g.
(8) Disconnect the charge set, and mount the 2-way
(2) Operate the unit for 10 to 15 minutes. and 3-way valve's stem nuts and the service port
nut.
(3) Stop operation and wait for 3 minutes, then con-
- Use torque wrench to tighten the service port nut to
nect the charge set to the service port of the 3-way
a torque of 1.8kg.m.
valve.
- Be sure to check for gas leakage.
- Connect the charge hose to the service port.
(4) Air purging of the charge hose.
- Open the low-pressure valve on the charge set
slightily to air purge from the charge hose.
(5) Set the liquid side valve to the closed position.
- 53 -
Gas side
Closed
3-Way
valve
Gas cylinder
Lo
R22 OPEN CLOSE
• Procedure
(1) Confirm that both the liquid side valve and the gas (6) Disconnect the charge set and the gas cylinder,
side valve are set to the closed position. and set the 2-way and 3-way valves to the open
(2) Connect the charge set and a gas cylinder to the position.
service port of the 3-way valve. - Be sure to use a hexagonal wrench to operate the
- Leave the valve on the gas cylinder closed. valve stems.
(3) Air purging. (7) Mount the valve stem nuts and the service port nut.
- Open the valves on the gas cylinder and the charge - Use torque wrench to tighten the service port nut to
set. Purge the air by loosening the flare nut on the a torque of 1.8 kg.m.
liquid side valve approximately 45° for 3 seconds - Be sure to check for gas leakage.
then closing it for 1 minute; repeat 3 times.
- After purging the air, use a torque wrench to tighten
the flare nut on liquid side valve. CAUTION:
(4) Check for gas leakage. Do not leak the gas in the air during Air Purging.
- Check the flare connections for gas leakage.
(5) Discharge the refrigerant.
- Close the valve on the gas cylinder and discharge
the refrigerant until the gauge indicates 3 to 5
kg/cm2g.
- 54 -
Gas side
3-Way
valve Open
Lo
OPEN CLOSE
• Procedure
(1) Confirm that both the liquid side and gas side (3) Open the valve (Lo side) on the charge set and dis-
valves are set to the back seat. charge the refrigerant until the gauge indicates 0
(2) Connect the charge set to the 3-way valve's port. kg/cm2G.
-Leave the valve on the charge set closed. - If there is no air in the refrigerant cycle (the pres-
-Connect the charge hose to the service port. sure when the air conditioner is not running is high-
er than 1 kg/cm2G), discharge the refrigerant until
the gauge indicates 0.5 to 1 kg/cm2G. if this is the
case, it will not be necessary to apply an evacua-
tion.
- Discharge the refrigerant gradually; if it is dis-
charged too suddenly, the refrigeration oil will also
be discharged.
- 55 -
Gas side
3-Way
valve Open
Vacuum pump
Lo
OPEN CLOSE
• Procedure
(1) Connect the vacuum pump to the center hose of (3) Close the valve (Lo side) on the charge set, turn off
charge set center hose the vacuum pump, and confirm that the gauge nee-
(2) Evacuation for approximately one hour. dle does not move (approximately 5 minutes after
- Confirm that the gauge needle has moved turning off the vacuum pump).
toward -76cmHg (vacuum of 4 mmHg or less). (4) Disconnect the charge hose from the vacuum
pump.
- Vacuum pump oil.
If the vacuum pump oil becomes dirty or depleted,
replenish as needed.
- 56 -
Gas side
Open
3-Way
Check valve valve
Charging
cylinder
Lo
(1) OPEN CLOSE
• Procedure
(1) Connect the charge hose to the charging cylinder. This is different from previous procedures.
- Connect the charge hose which you disconnected Because you are charging with liquid refriger-
from the vacuum pump to the valve at the bottom ant from the gas side, absolutely do not
of the cylinder. attempt to charge with larger amounts of liquid
- If you are using a gas cylinder, also use a scale and refrigerant while operating the air conditioner.
reverse the cylinder so that the system can be
charged with liquid.
(4) Immediately disconnect the charge hose from the
(2) Purge the air from the charge hose. 3-way valve's service port.
- Open the valve at the bottom of the cylinder and - Stopping partway will allow the gas to be dis-
press the check valve on the charge set to purge charged.
the air. (Be careful of the liquid refrigerant). The - If the system has been charged with liquid refriger-
procedure is the same if using a gas cylinder. ant while operating the air conditioner turn off the
(3) Open the valve (Lo side) on the charge set and air conditioner before disconnecting the hose.
charge the system with liquid refrigerant. (5) Mount the valve stem nuts and the service port nut.
- If the system can not be charged with the specified - Use torque wrench to tighten the service port nut to
amount of refrigerant, it can be charged with a little a torque of 1.8 kg.m.
at a time (approximately 150g each time) while - Be sure to check for gas leakage.
operating the air conditioner in the cooling cycle;
however, one time is not sufficient, wait approxi-
mately 1 minute and then repeat the procedure
(pumping down-pin).
- 57 -
Trouble analysis
1. Check temperature difference between intake and discharge air and operating current.
Notice :
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower tem-
perature difference is larger.
Notice :
1. The suction pressure is usually 4.5~6.0 kg/cm2G(Cooling) at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
- 58 -
(After 10 seconds)
NO YES
Check the voltage of power(About AC 220V/AC240V, 50Hz) Primarily, the operating condition of Micom is OK.
- 59 -
While the compressor has been stopped, the compressor does not
operate owing to the delaying function for 3 minutes after stopped.
Cause by the remote controller Caused by other parts except the remote controller
- 60 -
When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.
- 61 -
• The pin NO 63 of Micom, and the part for driving TRIAC(the input and
output signal of IC01M, PIN NO 2, 15)
• Check the pattern
• Check the TRIAC
- TRIAC Open: Indoor Fan Motor never operate
- TRIAC short: Indoor Fan Motor always operates in case of ON or OFF.
- 62 -
• Confirm that the Vertical Louver is normally geared with the shaft of
Stepping Motor.
• If the regular torque is detected when rotating the Vertical Louver with
hands Normal
• Confirm the assembly conditions that are catching and interfering parts
in the rotation radial of the Vertical Louver
In heating Mode, the indoor fan operates in case the pipe temperature
is higher than 28°C.
- 63 -
Check point Comp ON Comp OFF Check point Fan ON Fan OFF
• 4 way Relay
Between Micom
DC 5V DC 0V
(NO.54) and GND
Between IC02M
Below DC 1V About DC 12V
(NO.16) and GND
- 64 -
- 65 -
2 LS-K1863DL 6871A30009R
- 66 -
- 67 -
- 68 -
1. Indoor Unit
342800
354212
267110 135312
147581-1
147581-2 352150
359011
346810
35211B
- 69 -
135314
263230
152313
146811 W0CZZ-1
264110
152302
268712
249951
Exploded View & Replacement Parts List
268714
Parts List(Indoor)
LOCATION PART NO.
PARTS NAME LS-K1820 LS-K1860 LS-K1861 LS-K2420 LS-K2460 LS-K2661
NO.
CL/CM/CN CL/CM/CN CL/CM/CN CL/CM/CN CL/CM/CN CL/CM/CN
131410 CHASSIS ASSY 3141A20002B 3141A20002D 3141A20002A 3141A20002B 3141A20002D 3141A20002A
135311 GRILLE ASSY, DISCHARGE 3531A10008C 3531A10008C 3531A10008A 3531A10008C 3531A10008C 3531A10008A
135312 GRILLE ASSY, FRONT 3531A10007D 3531A10007D 3531A10007D 3531A10007D 3531A20045C 3531A10007D
135314 GRILLE ASSY, INLET SUB 3531A20011D 3531A20011D 3531A20011D 3531A20011D 3531A20011K 3531A20011D
146811-1 MOTOR ASSY, STEP 4681AR2727H 4681AR2727H 4681AR2727H 4681AR2727H 4681AR2727H 4681AR2727H
146811-2 MOTOR ASSY, STEP - - 4681AR2727K - - 4681AR2727K
152302 FILTER(MECH), A/C 5230A20001A 5230A20001A 5230A20001A 5230A20001A 5230A20001A 5230A20001A
159901-1 VANE, HORIZONTAL 5990A30001A 5990A30001A 5990A30001A 5990A30001A 5990A30001A 5990A30001A
159901-2 VANE, HORIZONTAL 5990A30002A 5990A30002A 5990A30002A 5990A30002A 5990A30002A 5990A30002A
249951 CONTROL BOX ASSY, INDOOR 4995A20021D 4995A20021W 4995A20021J 4995A20021H 4995A20021F 4995A20021K
263230 TERMISTOR ASSY 6323A20003A 6323A20003A 6323A20003A 6323A20003A 6323A20003A 6323A20003A
264110 WER CORD ASSY 3H02255W 2H01159Z 3H02255W 3H03462D 3H03462D 3H03462D
267110 REMOTE CONTROLLER ASSY 6711A20003B 6711A20003R 6711A20003C 6711A20003B 6711A20010A 6711A20003C
268712 PWB(PCB) ASSY, DISPLAY 6871A30009R 6871A30009R 6871A30009R 6871A30009R 6871A30009R 6871A30009R
268714 PWB(PCB) ASSY, MAIN 6871A10020K 6871A10026B 6871A10026J 6871A10020W 6871A10001K 6871A10026C
342800 BEARING 3H02821B 3H02821B 3H02821B 3H02821B 3H02821B 3H02821B
346810 MOTOR ASSY, INDOOR 4681A20003B 4681A20003D 4681A20003D 4681A20003F 4681A20003H 4681A20003H
35211B TUBE ASSY, TUBING 5211A30038A 5211A30038B 5211A30038B 5211A30038C 5211A30038D 5211A30038D
352150 HOSE ASSEMBLY, DRAIN 5251AR2575A 5251AR2575A 5251AR2575C 5251AR2575A 5251AR2575A 5251AR2575C
354212 EVAPORATOR ASSY, FINAL 5421A20011C 5421A20021B 5421A20021B 5421A20021D 5421A20021E 5421A20021E
359011 FAN ASSY, CROSS FLOW 5901AR2441D 5901AR2441D 5901AR2441D 5901AR2441D 5901AR2441D 5901AR2441D
733010 PLATE ASSY, INSTALL 1H00843A 1H00843A 1H00843A 1H00843A 1H00843A 1H00843A
W0CZZ CAPACITOR, DRAWING 3H01487F 3H01487G 3H01487G 3H01487G 3H01487G 3H01487G
152313 FILTER ASSY, DEODORIZER - - 5231AR2595G - - 5231AR2595G
266090 ION PCB ASSY - - 6609A20007E - - 6609A20007E
- 70 -
- 71 -
- 72 -
- 73 -
554031 437212
435512
552102-1
552201
552111
552102-2
546810
W0CZZ-2 435511
559010
649950
447910 552202
561410
552116
552203-2
552560
437210 554160
550140 552203-1
430411
- 74 -
- 75 -
- 76 -
- 77 -
- 78 -