fabrication work

Item No.
1 CYCLONE FABRICATION
2 CYCLONE FABRICATION
3
Connection Channel Between The Twin Cyclones
4 DUCT FROM CYCLONES TO FAN-287

5 DUCT FROM SKS TO CYCLONES 286

6 DUCT FROM SKS TO V-SEPARATOR-285

7 Duct from Fan to V-Seperator 288

8 Duct from Fan to Bag House 289

9 By Bass Duct 290
10 GAINTRY GRIDER SUPPORTER
11 BASE FRAME OF AIR FAN
TOTAL

Erection fabricated work

s/n equipment no

1 Reject bin 4511HP1

2 Double cyclones Dia 4000+ Supports
3 Duct From Cyclones to Fan 287

4 Duct from V-Seperator to SKS 285

5 Duct from SKS to Cyclones 286
6 Duct from Fan to Bag House 289

7
8
9 Duct from Fan to V-Seperator 288
10
11
12 By Bass Duct 290
13 GAINTRY GRIDER SUPPORTER
TOTAL
 Labor Cost
Total Weight
(Ton) Unit Price

Notes (1) (2)

‫صورة من الورشة‬
‫صورة من الورشة‬
25.7 $ 218
InkedConnection Channel Between The Twin Cyclones_LI.jpg
Duct from fan to cyclones.jpg
17.6 $ 283
duct from fan to cyclones 1 (1).jpg
InkedDUCT FROM SKS TO CYCLONES 286_LI.jpg 3.2 $ 172
Duct from SKS to V-Seperator.jpg 5.33 $ 160
duct 288.jpg
Duct 288-1 (3).jpg
18.5 $ 182
Duct 288-1 (4).jpg
Duct 288-1 (5).jpg
3.952 $ 170
0.3572 $ 326
PLATE FABRICATION 2.7426 $ 97
1.05 $ 163
TOTAL 77.4

Erection Dimensions
‫صور في الواقع‬ Level M Width (m)

‫هوبر حديدي مدرع من الداخل‬ 6 3

Double Cyclones 4000 Dia 37.2 4
duct 287.jpg
0-37.2 10
duct from fan to cyclones 1 (1).jpg
Duct from SKS to V-Seperator.jpg 11-37.2 6
InkedDUCT FROM SKS TO CYCLONES 286_LI.jpg 48.2 11
Duct 289.jpeg
0-41 25
Duct 289-1.jpg
Duct 288-1 (1).jpg
Duct 288-1 (2).jpg
Duct 288-1 (3).jpg 3-14.5 10
Duct 288-1 (4).jpg
Duct 288-1 (5).jpg
15- 10 24
PLATE Erection 24 1
TOTAL
 Cement Mill- Fabrication & Erection Plates

Labor Cost Tool/ consumable cost Equipment Cost Direct Total Cost
Amount unit price Amount unit price Amount Unit Price

(3)='(1)*'(2) (4) (5)='(4)*'(1) (6) (7)='(1)*'(6) (8)='(2)+'(4)+'(6)

$ 5,607 $ 157 $ 4,028.00 $ 73.90 $ 1,900.00 $ 449

$ 4,980 $ 51 $ 890.02 $ 14.20 $ 250.00 $ 348

$ 544 $ 40 $ 128.00 $ 3.16 $ 10.00 $ 215

$ 853 $ 80 $ 425.00 $ 13.13 $ 70.00 $ 253

$ 3,376 $ 35 $ 654.99 $ 2.70 $ 50.00 $ 220

$ 672 $ 47 $ 185 $ 2.5 $ 10.00 $ 219

$ 116 $ 62 $ 22 $ 14 $ 5 $ 401
$ 267 $ 84 $ 230 $ 4 $ 10 $ 185
$ 171 $ 48 $ 50 $ - $ - $ 210
16413.9 6563 2305

Erection Dimensions Labor Cost Tool/ consumable cost

total weight (Ton)
Unit Price Amount unit price
Length (m) Hieght (m)
(1) (2) (3)='(1)*'(2) (4)
3.35 5.679 9.5 64 608.5 15
4 10.063 37.1 88 3267 32.7

30 48.2 48.5 137 6663 26

10 37.2 20.1 135 2720 25

11 44.427 3.21 108 345 39

8 41 25.74 120 3092 26

11 15 28.113 188 5289 27

12.5 15 3.45 109 374 15

1 24 7.742 67 518 18
22877
183.4
 Currency: $
Direct Total Cost Manhours
Amount Unit M.H Total M.H

(9)='(1)*'(8) (10) (11)='(1)*'(10)

$ 11,535 231.0 5,940.0

$ 6,120 293.4 5166

$ 682 173 549

$ 1,348 164 873

$ 4,081 189 3492

$ 867 171 675

$ 143 328 117.1
$ 507 111 304
$ 221 163 171
25282 17116

327

ol/ consumable cost Equipment Cost Direct Total Cost Manhours

Amount unit price Amount Unit Price Amount Unit M.H
(5)='(4)*'(1) (6) (7)='(1)*'(6) (8)='(2)+'(4)+'(6) (9)='(1)*'(8) (10)
145 22 210 102 964 76
1214 43 1599.6 164 6081 91

1256 43 2080 206 9999 142

507 7 150 168 3377 140

125 22 70 168 540 104

657 27 700 173 4449 121

748 44 1250 259 7287 190

53 16 55 140 482 112

136.0 52 400 136 1054 69
4651.2 6515 34232

34042.8391283595 186.6280521
513
Manhours
Total M.H
(11)='(1)*'(10)
720
3392

6876

2808
333

3114

5355

387
 531
23516
 Price of dollars at this time 450.00 .‫ي‬.‫ر‬ SUMMARY OF AVERAGE COST FOR FABRICATION

CYCLONE DUCT 287 DUCT 285 DUCT289 Labor Tool/ Consumable Equip. Cost Total Direct cost Man Hour
Total weight
Item (Ton) Total Man
TOTAL WEIGHT (TON) 25.71 17.605 3.952 unit cost total cost unit cost total cost unit cost tptal cost unit Total unit MH Hour
5.33
FAB WELDER FIT RIG HELPER FAB WELDER FIT RIG HELPER FAB WELDER FIT RIG HELPER FAB WELDER FIT RIG HELPER Duct Fabrication 74.632 $ 216.35 $ 16,146.87 $ 84.86 $ 6,333 $ 30.75 $ 2,295 $ 331.96 $ 24,774.9 225 16812
NOS. 93 149 96 60 262 100 158 99 2 215 32 19 8 1 37 24 18 6 3 24 structure Fabrication 3.808 $ 115.37 $ 439.31 $ 73.79 $ 281 $ 2.63 $ 10 $ 191.78 $ 730.31 125 477
UNIT PRICE 4615.38 4615.38 3846 3846 3076.92 4615.38 4615.38 3846 3846 3076.92 4615.38 4615.38 3846 3846 3076.92 4615.38 4615.38 3846 3846 3076.92
Labor
AMOUNT 429230.34 687691.6 369216 230760 806153 461538 729230 380754 7692 661537.8 147692.16 87692.22 30768 3846 113846 110769.1 83076.84 23076 11538 73846.08
Total Amount $ 5,606.78 $ 4,979.45 $ 852.99 $ 671.79
welding rodes $ 1,628 $ 600 $ 300 $ 125

weight Tool/ Equipment total total

$ 600 $ 200 $ 30 $ - Item NO. Labor cost total Consumable
(Ton) cost manhours
cutting wheels total cost
Tool/
Consumable Grinding wheels $ 150 $ 50 $ 10 $ 10 Cyclones 25.71 $ 5,606.78 $ 4,028 $ 1,900 $ 5,940
Cost oxygen/ LPG $ 1,350 $ 30 $ 75 $ 45 Duct 287 17.605 $ 4,979.45 $ 890 $ 250 $ 5,166
Others $ 100 $ 10 $ 10 $ 5 Duct 285 5.33 $ 852.99 $ 425 $ 70 $ 873
welding machine $ 200 $ - $ - $ - Duct 289 3.952 $ 672 $ 185 $ 10 $ 675
Total Amount $ 4,028 $ 890 $ 425 $ 185 Duct 286 3.168 $ 543.59 $ 128 $ 10 $ 549
Crane 50 Tonnes $ 1,250 $ 200 $ 50 $ - Duct 288 18.51 $ 3,376.03 $ 655 $ 50 $ 3,492
Equipment Hydera 14 Tonnes $ 650 $ 50 $ 20 $ 10 Duct 290 0.357 $ 116.24 $ 22 $ 5 $ 117 2401.714
Total Amount $ 1,900 $ 250 $ 70 $ 10 Ganitery grider support 2.758 $ 268.37 $ 231 $ 10 $ 306
Man Hour/ Ton 231 293 164 171 Base Frame for Airfan 1.05 $ 170.94 $ 50 $ - $ 171
Manhours
Total MH 5940 5166 873 675 $ 17,289

$ 17,118
DUCT 286 DUCT 288 DUCT 290 GANITERY GRIDER SUPPORT
TOTAL WEIGHT (TON) 3.168 18.51 0.357 2.758
FAB WELDER FIT RIG HELPER FAB WELDER FIT RIG HELPER FAB WELDER FIT RIG HELPER FAB WELDER FIT RIG HELPER
NOS. 18 15 0 8 20 81 84 69 24 130 3 4 1 1 4 7 0 7 0 20
UNIT PRICE 4615.38 4615.38 3846 3846 3076.92 4615.38 4615.38 3846 3846 3076.92 4615.38 4615.38 3846 3846 3076.92 4615.38 4615.38 3846 3846 3076.92
Labor
AMOUNT 83076.84 69230.7 0 30768 61538.4 373845.8 387691.9 265374 92304 399999.6 13846.14 18461.52 3846 3846 12307.68 32307.66 0 26922 0 61538.4
Total Amount $ 543.59 $ 3,376.03 $ 116.24 $ 268.37
welding rodes $ 75 $ 500 $ 12 $ 25
cutting wheels $ 30 $ 55 $ 5 $ -
Tool/ Grinding wheels $ 3 $ 5 $ 5 $ 6
Consumable oxygen/ LPG $ 15 $ 75 $ - $ 200
Cost Others $ 5 $ 20 $ - $ - 0.016
welding machine $ - $ - $ - $ -
Total Amount $ 128 $ 655 $ 22 $ 231
Crane 50 Tonnes $ - $ - $ - $ -
Equipment Hydera 14 Tonnes $ 10 $ 50 $ 5 $ 10
Total Amount $ 10 $ 50 $ 5 $ 10
Man Hour/ Ton 173 189 328 111
Manhours
Total MH 549 3492 117 306

BASE FRAME OF AIR FAN

TOTAL WEIGHT (TON) 1.05
FAB WELDER FIT RIG HELPER
NOS. 4 5 5 1 4
UNIT PRICE 4615.38 4615.38 3846 3846 3076.92
Labor
AMOUNT 18461.52 23076.9 19230 3846 12307.68
Total Amount $ 170.94
welding rodes $ 20
cutting wheels $ 10
Tool/ Grinding wheels $ 5
Consumable oxygen/ LPG $ 15
Cost Others $ -
welding machine $ -
Total Amount $ 50
Crane 50 Tonnes
Equipment Hydera 14 Tonnes $ -
Total Amount $ -
Man Hour/ Ton 163
Manhours
Total MH 171

item name
 Erection fabricated work
s/n equipment no ‫صور في الواقع‬

1 Roller Press Roller Press Erection

2 SKS- Seperator SKS erection

3 V-seperator

4 E.O.T Crane 4515CA1 in fact.jpg

5 4425BC1 (Belt Conveyor)
4515DG2 (Distrbution Gate) with Chute 4515DG2.jpg
6 4515DG2 (Distrbution Gate) with Chute
7 MEJ 2 (Mechanical Expension Joint) MEJ2.jpg
8 4513RL1-4 (Rotary Lock) Rotary lock.jpg
9 4515BI1 (Reject Bin with gates)
10 4512CH-1 (Chute) 4512CH1 in fact.jpg
11 Chute (4515BI1-CH2)
12 4513CN1-4 CH-1
14 Airslide ducts 5316AS1 & 4513SG3 5316AS3..jpg
15 Airslide ducts 5316AS2 5316AS3.jpg
16 Airslide ducts 5316AS3 5316AS3 (2).jpg
17 Airslide ducts 4516AS2
18 Airslide ducts 4625AS2
19 Airslide ducts 4925As1
20 Airslide ducts 4925AS2
21 Airslide ducts 4625AS3
22 AirSlide Fans Airslide-fan.jpg
Total
 Erection Euipment- Cement Mill

Labor Cost Tool/ consumable cost

total weight (Ton)
Unit Price Amount unit price Amount
Level M
(1) (2) (3)='(1)*'(2) (4) (5)='(4)*'(1)
16.4 259.8 $ 35 $ 9,002 $ 11 $ 2,790
37.2 72.1 $ 42 $ 3,056 $ 12 $ 865

6 47.0 $ 28 $ 1,316 $ 11 $ 517

24 33.5 $ 63 $ 2,102 $ 14 $ 470

7.4 14.00 $ 88 $ 1,234 $ 22 $ 305
13 4.00 $ 217 $ 868 $ 35 $ 140

11 3.21 $ 79 $ 253 $ - $ -
32 7.40 $ 109 $ 807 $ 28 $ 210
32 6.89 $ 51 $ 350 $ 15 $ 100
16.4 7.44 $ 55 $ 410 $ 7 $ 50
32 3.323 $ 58 $ 193 $ 33 $ 110
32 0.932 $ 105 $ 97 $ 80 $ 75
32 2.5 $ 136 $ 340 $ 19 $ 47
29 2.68 $ 120 $ 322 $ 18 $ 49
22 3.05 $ 112 $ 342 $ 17 $ 52
22-15 3.25 $ 148 $ 480 $ 17 $ 55
22-28 3.73 $ 229 $ 855 $ 17 $ 62
7 3.05 $ 215 $ 655 $ 17 $ 53
7 2.147 $ 272 $ 584 $ 20 $ 42
42 3.05 $ 212 $ 648 $ 17 $ 53
4.395 $ 470 $ 2,066 $ 40 $ 174
487.4 $ 25,982 $ 6,220
 Equipment Cost Direct Total Cost Manhours
unit price Amount Unit Price Amount Unit M.H Total M.H
(6) (7)='(1)*'(6) (8)='(2)+'(4)+'(6) (9)='(1)*'(8) (10) (11)='(1)*'(10)
$ 128 $ 33,176 $ 173 $ 44,969 38 9774
$ 126 $ 9,080 $ 180 $ 13,000 45 3243

$ 10 $ 470 $ 49 $ 2,303 29 1363

$ 127 $ 4,270 $ 204 $ 6,842 65 2178

$ 4 $ 50 $ 114 $ 1,589 95 1330
$ 13 $ 50 $ 265 $ 1,058 216 864

$ 9 $ 30 $ 88 $ 283 84 270
$ 8 $ 60 $ 145 $ 1,077 109 807
$ 9 $ 60 $ 74 $ 510 55 379
$ 9 $ 70 $ 71 $ 530 58 432
$ 6 $ 20 $ 97 $ 323 60 199
$ 10 $ 9 $ 195 $ 182 106 99
$ 5 $ 12 $ 160 $ 399 144 360
$ 7 $ 20 $ 146 $ 391 128 343
$ 16 $ 50 $ 146 $ 444 112 342
$ 18 $ 60 $ 183 $ 595 158 514
$ 16 $ 60 $ 262 $ 978 244 910
$ 16 $ 50 $ 248 $ 758 227 692
$ 5 $ 10 $ 296 $ 636 290 623
$ 14 $ 43 $ 244 $ 744 212 647
$ 45 $ 198 $ 555 $ 2,438 460 2022
$ 47,848 $ 80,050 27386

$ 164.24
 Erection fabricated work
s/n equipment no ‫صور في الواقع‬

1 5316AS1
2 5316AS2
2 5316AS3
3 4925AS1
4 4925AS2
5 4625AS2
4625AS3
6 4516AS1
4516AS2
7 COMPRESSED AIR PIPING
8 COOLING WATER PIPING FOR ROLLER PRESS
Total
 Fabrication & Erection with supprots Piping- Cement Mill

Labor Cost Tool/ consumable cost

total weight (Ton)
Unit Price Amount unit price
Level M
(1) (2) (3)='(1)*'(2) (4)
32 0.3 $ 397 $ 125 $ 95
32 0.7 $ 397 $ 281 $ 95
22 2.0 $ 397 $ 802 $ 95
15 1.7 $ 397 $ 686 $ 95
10 0.292 $ 397 $ 116 $ 95
1.70 $ 397 $ 675 $ 95
0.60 $ 397 $ 239 $ 95
0.39 $ 397 $ 155 $ 95
1.65 $ 397 $ 654 $ 95
2.58 $ 397 $ 1,022 $ 95
2.81 $ 397 $ 1,114 $ 95
14.8 $ 5,868
pprots Piping- Cement Mill

Tool/ consumable cost Equipment Cost Direct Total Cost Manhours

Amount unit price Amount Unit Price Amount Unit M.H Total M.H
(5)='(4)*'(1) (6) (7)='(1)*'(6) (8)='(2)+'(4)+'(6) (9)='(1)*'(8) (10) (11)='(1)*'(10)
$ 30 $ 27 $ 9 $ 519 $ 163 398.5 126
$ 67 $ 27 $ 19 $ 519 $ 368 398.5 283
$ 192 $ 27 $ 55 $ 519 $ 1,048 398.5 805
$ 164 $ 27 $ 47 $ 519 $ 897 398.5 689
$ 28 $ 27 $ 8 $ 519 $ 151 398.5 116
$ 162 $ 27 $ 46 $ 519 $ 883 398.5 678
$ 57 $ 27 $ 16 $ 519 $ 312 398.5 240
$ 37 $ 27 $ 11 $ 519 $ 203 398.5 156
$ 157 $ 27 $ 45 $ 519 $ 855 398.5 657
$ 245 $ 27 $ 70 $ 519 $ 1,336 398.5 1026
$ 267 $ 27 $ 76 $ 519 $ 1,456 398.5 1119
$ 1,405 $ 399 0 $ 7,673 5895

2070
 Erection fabricated work
s/n equipment no ‫صور في الواقع‬

1 DUCT 287
2 DUCT 288
2 DUCT 289
3 DUCT 290
8
13
 Labor Cost Tool/ consumable cost
TOTAL AREA (M2)
Unit Price Amount unit price Amount
Level M
(1) (2) (3)='(1)*'(2) (4) (5)='(4)*'(1)
47 790.0 7.3 5798.6 0.73 577
16 430.0 2.6 1135.2 0.56 241
25 420.0 2.4 1012.2 0.33 139
16 70.0 1.4 95.9 0.11 8
0.0 0
1710.0 8041.9 963.8
 Equipment Cost Direct Total Cost Manhours
unit price Amount Unit Price Amount Unit M.H Total M.H
(6) (7)='(1)*'(6) (8)='(2)+'(4)+'(6) (9)='(1)*'(8) (10) (11)='(1)*'(10)
0.15 119 8.2 6494 7.2 5704
0.02 9 3.2 1385 2.6 1120
0.02 8 2.8 1159 2.3 983
0.01 1 1.5 104 1.4 96
0 0.0 0 0
136 0 9142 7903

5.34614035088

338.571068421