Вы находитесь на странице: 1из 12

GAS MONETIZATION

OUR EXPERTISE COVERS THE ENTIRE GAS VALUE CHAIN

Wellhead operations
Onshore & offshore gas field development
Gas treatment plants
Pipelines
LNG liquefaction plants
LNG import, storage & regasification facilities
Gas-to-liquids
Gas-to-chemicals
Gas-to-power

Our wide experience means that we can deliver a total gas monetization solution,
integrating individual gas processing elements into a cost-effective whole.
TURNING VISION INTO
REALITY
Whether you are trying to navigate the huge and complex range of possible solutions to
monetize your gas asset, such as pipelines, LNG, gas-to-liquids or gas-to-chemicals, or
whether you need assistance in turning your vision into reality, we can deliver whatever
you need from concept selection right through to FEED, EPC and commissioning.

REDUCING RISK INTEGRATION


Gas monetization projects do not come without Another of our core skills is the integration of the
challenges: technical, environmental, safety, political, different process, energy, offsites and utility systems that
public relations, procurement and construction. Our make up a gas facility. This delivers facilities that are
expertise, combined with our innovative and flexible more efficient and have a greener footprint. We offer
approach to both design and execution, ensures the risks innovative solutions for carbon capture and storage from
and challenges are identified, understood and mitigated. gas processing, LNG and GTL facilities.

SAFETY GETTING THE RIGHT PROJECT


We’re very proud of our world-class safety record and We have a reputation for delivering high quality
our many safety awards. But our safety approach is not conceptual designs, feasibility studies and front-end
just about working safely in the office or on site, we designs which lay the foundations for a successful
also focus very strongly on building all aspects of safety project. But because we are also a renowned,
and environmental performance into our concepts and experienced EPC and project management contractor
designs, so that our facilities are safe to build and our solutions are practical, constructable and based
safe to operate. on real costs, real experience and local knowledge.

TECHNOLOGY GETTING THE PROJECT RIGHT


We think that our objectivity adds value for our clients. And, because we are a global EPC contractor, whatever
We don’t offer our own gas technology. What we do we design, we can build too, to a high standard of
offer is in-depth knowledge and experience of all of safety, quality and performance.
the key gas processing technologies, so that we can
work with you to select the right technologies and
configurations to meet your objectives.

1
FIELD DEVELOPMENT, GAS
PROCESSING & PIPELINES
We have played a key role in some of the world’s largest gas field and gas processing
developments. Our field development experience includes projects in challenging locations,
environments with little or no infrastructure, urban and industrial areas, military areas,
environmentally sensitive wetlands, areas subject to periodic flooding, deserts, coastal marshes
and offshore. Many of our gas field developments include a significant pipeline element.

Pipelines are the most common route for delivering natural gas to market. We have also
engineered one of the world’s longest high-pressure sour gas pipelines, and one of the
longest sub-sea multiphase pipelines, both in the Middle East.

Shell Malampaya Onshore Gas Plant Shell Goldeneye Onshore Gas Plant
Philippines UK
EPC, commissioning, maintenance, training and initial EPC for a new onshore gas processing facility at Shell’s
operations for a two-train onshore gas processing plant St Fergus gas plant. A modular construction approach
producing 900 million scfd sales quality gas, in an was adopted as the new plant was being built in
earthquake zone. Awarded Shell Managing Director’s a live operating facility. First gas was achieved safely
Outstanding Contractors’ Award for our performance in and on time. The team achieved a world-class HSE
delivering this project delivered ahead of an extremely performance, recognized with an award for safety by
aggressive schedule, $25 million under budget, with the UK’s National Joint Council for the Engineering
11 million manhours and no lost-time incidents. Construction Industry.
Start-up was categorized as ‘world-class’.
Qatif Gas Oil Separation Plant
PTT Gas Separation Plant Saudi Arabia
Thailand Overall FEED, detailed engineering for some facilities,
Feasibility study, FEED, EPC selection and project essential procurement and construction management
management for PTT. The plant processes 530 million and overall project management responsibility for a new
scfd gas from the Gulf of Thailand, and includes sales gas oil separation plant to process 800,000 bpd crude,
gas, ethane, LPG products, and CO2 removal. and upgrading existing facilities at Berri to process
370 million scfd associated sour gas, with sulfur
removal trains and 140 MW power generation.

2
Aramco Overseas Company GASCO OGD-III & AGD-II
Haradh Gas Program Abu Dhabi
Saudi Arabia Project management consultant for the FEED phase of
FEED and project management consultant for a new gas a development including a gas gathering and injection
plant, upstream gas gathering manifold and transmission pipeline and manifold system, two new gas trains,
line system, downstream gas and condensate line network, expansion of the NGL fractionation plant, and additional
and new high voltage power supply. Overall project was condensate storage and handling at the refinery.
completed six months early, 25% below budget with In addition, PMC for the EPC phase of OGD-III,
$140m client revenue gain due to early completion. the Ruwais NGL third train, and the Habshan Gas
Complex expansion.
ADMA-OPCO
Offshore Khuff Gas Development Dolphin Energy, Dolphin Gas Project
Abu Dhabi Qatar
Project management consultant for two major offshore With our partner, executed the FEED for the upstream
complexes including the installation of a new gas portion of this world-scale gas project, which comprised
gathering network, two new gas processing platforms offshore production platforms in the North Field, offshore
and modifications to existing offshore facilities. Scope pipelines from North Field to Ras Laffan, a gas
included new jackets, topsides, bridges, replacement processing plant at Ras Laffan with storage, loading
of power generation facilities and pipelines for two and associated facilities, and receiving stations.
new offshore complexes.
In Salah Gas Southern Fields Development
Sasol Temane Field Development Algeria
Mozambique In Salah Gas is the largest dry gas joint-venture
FEED and EPC for the first major upstream development development in Algeria, involving the development
in Mozambique, comprising 14 wellsites, 50 km of of seven proven gas fields in the southern Sahara. The
infield flowlines, 90 km of infield roads for rig and objective of the Southern Fields project is to maintain
maintenance access and a gas processing facility. gas production at plateau levels when production from
three northern fields goes into decline. It involves the
development of the four fields to the south of the current
development. We are updating the basis of design,
developing the technical data, specifications and
requisitions and providing a detailed cost estimate
in order to define the EPC scope of work.

3
LNG

LNG LIQUEFACTION
We have a proven track record in designing and building LNG liquefaction facilities,
which are large, complex process plants, often in challenging locations. With our
technical expertise, international EPC experience and our ability to manage these large,
multi-billion-dollar projects, we are a key player in LNG liquefaction.

4
North West Shelf Train 5 Browse LNG
Western Australia Australia
We led the JV executing the EPC contract for the Woodside engaged us to undertake a concept study for
addition of a fifth LNG liquefaction train of 4.4 mpta an LNG development that will process gas from the
capacity at the Woodside-operated LNG complex. Our Browse gas field, off the coast of Western Australia.
in-depth modular design and construction experience We worked on development options for the LNG facility.
was applied on this ground-breaking project, the first
onshore liquefaction plant in the world to be designed Pluto LNG
and built in modules. In all, there were 75 separate Australia
modular structures, the largest weighing a colossal We are leading the JV selected by Woodside to
1,800 tonnes and containing the majority of the undertake the FEED and EPCM phases for this 4.3 mpta
liquefaction piping. LNG facility. This is being built in modular form, with
around 250 modules and pre-assemblies being
“Train 5 has been safely and successfully completed on fabricated in Thailand.
time and at a highly competitive cost in an environment
of extremely constrained resources. This remarkable Union Fenosa
achievement is testament to the focus and commitment of Egypt
the project team in delivering this additional production Project management consultant for a 5 mtpa single
infrastructure.” train LNG facility, including feed gas metering, treatment
Eve Howell and liquefaction facilities, two 150,000m3 LNG tanks,
Executive VP North West Shelf an LNG jetty and loading arms and a 125 MWe
Woodside Energy Ltd power plant.

Qalhat LNG Snøhvit LNG Train II


Oman Norway
Executed EPC with our JV partner for 3.3 mtpa third Development of fabrication and modularization study
train, ready for start-up ahead of schedule, with a world- and execution strategies to help StatoilHydro establish
class HSE performance of nearly 20 million manhours the best way forward for this project.
without a lost-time injury at the construction and
operational sites. Highest level of Omanization (37.4%) NLNG SevenPlus
in the Omani construction industry. The JV team
Nigeria
previously demonstrated a world-class EPC performance
FEED for two new natural gas liquefaction trains, each
in completing the two-train Oman LNG facility on a
producing 8.5 mpta of LNG, at the time the two largest
world-beating schedule and under budget.
planned LNG trains in the world.

Images: Courtesy of Woodside Energy Ltd


5
LNG DEBOTTLENECKING
One of the first options to consider for increasing LNG production capacity is to
debottleneck an existing plant. Debottlenecking often presents an economically attractive
solution as most of the infrastructure to support plant operation is already in place,
compared with a greenfield site.

Increased production can be achieved by modifying or replacing existing equipment, adding


new equipment and modifying operating conditions. The optimum solution is normally
a balance between increased capital spending and returns from increased production.

Our LNG specialists can help you develop the optimum solution for your facility.

Petronas MLNG Dua Debottlenecking


Malaysia
FEED and EPC contractor on a debottlenecking project to
increase LNG production by 1.2 mtpa. A new extended
end flash unit was added to each of the three Dua trains,
the existing gas turbines upgraded and two new Frame 5
gas turbine generators installed. We have a long track
record with Malaysia’s LNG facilities, having project
managed both the Dua and Tiga developments, two-
and three-train expansions at the existing LNG facility.

6
LNG RECEIVING TERMINALS
We have worked with a wide range of clients to provide expert services for new
terminals, both onshore and offshore, and for expansions, including technical
development and design, cost estimating, permitting and project execution.

Castle Peak Power CanaportTM LNG


Hong Kong Canada
Study to expand existing LNG terminal and power plant, Project management consultant for an LNG
and integration of the new facilities to enhance the regasification terminal with a send-out capacity of one
efficiency of the combined cycle plant. Innovative billion cubic feet of natural gas per day. Also technical
integration scheme targeting thermal processes and advisory services during the detailed EPC commissioning
delivering benefits by using cold process fluids from the and start-up phases.
LNG regasification terminal to increase electrical
production from the combined cycle plant. Petronet LNG
India
Enagás Project management consultant for this new 5 mtpa
Spain receiving terminal at Dahej, comprising two 140,000m3
We have enjoyed a significant level of repeat business above-ground cryogenic containment tanks with
with Enagás, carrying out three LNG terminal expansions associated process facilities for the storage and
in Barcelona, performing basic design and EPCm, or EP, handling of LNG.
and civils work. In Cartagena, we have worked with
Enagás for more than ten years, undertaking four
expansions, and at Palos de la Frontera, we have
completed two expansions.

7
GAS-TO-PRODUCTS

GAS-TO-LIQUIDS GAS-TO-CHEMICALS
GTL processes offer attractive alternatives for monetizing Traditionally, gas has been monetized by targeting
gas. There is a significant potential market for high a broad range of methane-based chemicals, such as
quality, low impurity synthetic hydrocarbon transportation ammonia and methanol and their many derivatives.
fuels which meet stringent product specifications, and The development of new technologies is enabling the
chemical feedstocks. production of a widening range of chemicals and fuel
substitutes such as DME and olefins via methanol.
We have led the way in developing complete GTL Much of the recent ethylene investment has been
solutions, working with different technologies, for based on low-cost ethane exploitation. We have
a number of clients. We’ve helped major international wide-ranging experience covering both traditional
and national oil companies develop their GTL strategies. and emerging technologies.
We have expertise in all the GTL technologies and can
provide a complete project service to deliver fully SABIC (YANSAB)
integrated solutions. We also have experience of barge- Saudi Arabia
mounted and floating production storage offloading FEED and program management contractor for new
facilities for the development of floating GTL facilities. petrochemicals complex with a production capacity of
3.6 mpta, including 1.3 mtpa ethylene. Primary raw
Sasol/Qatar Petroleum ORYX GTL materials for the plant are ethane and propane which
Qatar are cracked in the olefins plant to produce ethylene and
The ORYX GTL plant is a ‘world first’: the first plant to propylene as feedstock for the downstream polymer and
convert natural gas to liquid fuel at commercial scale. glycol process units.
It utilizes the proprietary, low-temperature Sasol Slurry
Phase DistillateTM process that is based on Fischer-
Tropsch technology. Lean natural gas from Qatar’s
North Gas Field in the Gulf provided the feedstock to
produce a planned 34,000 bpd of liquids. This will
comprise 24,000 bpd of diesel, 9,000 bpd of naphtha
and 1,000 bpd of LPG.

8
GAS-TO-POWER INTEGRATED
Combined cycle gas turbine plants (CCGT) use both
gas and steam turbine cycles in a single plant to
SOLUTIONS
produce electricity with high conversion efficiencies and Our breadth of expertise in gas treatment and
low emissions. The gas turbine is used to generate conversion processes is of particular benefit when
electricity, and the waste heat from the gas turbine is considering integrated upstream and downstream
used to raise steam to generate additional electricity via projects. The integration and optimization of the energy,
a steam turbine. offsites and utilities systems are key to providing
economic solutions to GTL/GTC/GTP ventures.
We have extensive expertise in many types of
cogeneration projects, including combined cycle gas Our extensive experience provides major
turbine plants. In addition we have strong experience in cost-optimization opportunities for our clients in:
both integrated reforming (IRCC) and gasification • Air separation
combined cycle (IGCC) processes, where the gas turbine • Heat integration and recovery
is fired on a gas fuel derived from the reforming or • Steam generation and utilization
gasification of gaseous, liquid or solid feedstock. • Hydrogen production
• Waste water processing and treated water re-use
Teverola Power Plant • Product quality optimization
Italy
EPC, commissioning, start-up, performance and BP, DF-1 Project
reliability testing for a new 400MW gas-fired power Scotland
station, delivering electricity to the Italian national grid. Study and FEED phases for a planned ground-breaking
The plant is composed of a 250 MWe F-class gas industrial-scale project for BP to generate electricity
turbine, a three-pressure-level Foster Wheeler heat using hydrogen manufactured from natural gas to create
recovery steam generator with high-pressure steam 475 MW of carbon-free electricity, enough to power
generation at 141 bar(g) and 565oC, reheat and almost half a million homes in the UK. In addition, the
medium steam generation at 21 bar(g) and low-pressure project aimed to inject around 1.8 million tonnes per
steam generation to improve plant efficiency, and a annum of CO2 into the Miller oil field in the North Sea
reheat steam turbine. Other significant features include for enhanced oil recovery, thereby extending the
a steam-condensing unit cooled by air for environmental projected life of the field by around 20 years.
reasons, a three-winding step-up transformer, an air-
insulated switchyard and a concrete machinery hall to
help contain noise.
contact us at:
gas@fwc.com www.fwc.com

GLOBAL E&C OFFICE LOCATIONS

Вам также может понравиться