KGATW0601HSI TWINNING KIT FOR HSI SINGLE --- AND

2---STAGE CONDENSING AND

NON---CONDENSING GAS FURNACES

Installation Instructions

Please read these instructions completely before starting the SAFETY CONSIDERATIONS
installation.
Installing and servicing heating equipment can be hazardous due to
TABLE OF CONTENTS gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
TABLE OF CONTENTS 1 Untrained personnel can perform basic maintenance functions such
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . 1 as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on heating
INTRODUCTION 2 equipment, observe precautions in literature, on tags, and on labels
DESCRIPTION AND USAGE 2 attached to or shipped with unit and other safety precautions that
may apply.
ELECTROSTATIC DISCHARGE (ESD) PRECAUTION . . . 4
These instructions cover the minimum requirements and conform
SECTION I: MULTIPOISE SINGLE--SPEED AND TWO-- to existing national standards and safety codes. In some instances,
SPEED NON--CONDENSING HSI FURNACE these instructions exceed certain local codes and ordinances,
MODELS 5 especially those that may not have kept up with changing
INSTALL FURNACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 residential construction practices. We require these instructions as a
minimum for a safe installation.
CONNECT ELECTRICAL COMPONENTS— HEATING 10
Wear safety glasses and work gloves. Have a fire extinguisher
CONNECT ELECTRICAL COMPONENTS--COOLING 15 available during start--up and adjustment procedures and service
calls.
VENTING . . . . . . 15
GAS SUPPLY PIPING 15 Recognize safety information. This is the safety--alert symbol .
When you see this symbol on the furnace and in instructions or
ELECTRICAL SUPPLY CONNECTIONS . . . . . . . . . . . . . 15 manuals, be alert to the potential for personal injury.
START--UP AND ADJUSTMENT 18 Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.
SEQUENCE OF OPERATION 20 DANGER identifies the most serious hazards which will result in
SECTION II: SINGLE--SPEED AND TWO--SPEED severe personal injury or death. WARNING signifies a hazard
MULTIPOISE CONDENSING HSI FURNACE which could result in personal injury or death. CAUTION is used
MODELS 21 to identify unsafe practices which may result in minor personal
INSTALL FURNACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
CONNECT ELECTRICAL COMPONENTS — HEATING 28 operation.
CONNECT ELECTRICAL COMPONENTS— COOLING 31
VENTING 32 ! WARNING
GAS SUPPLY PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ELECTRICAL OPERATION HAZARD
CONDENSATE DRAIN CONNECTIONS 32 Failure to follow this warning could result in personal injury
ELECTRICAL SUPPLY CONNECTIONS . . . . . . . . . . . . . 32 or death.
Turn off gas and electrical supplies to unit before beginning
START--UP AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 32 any installation or modification. Follow operating instructions
SEQUENCE OF OPERATION 33 on label attached to furnace.

1

! CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing and gloves when
handling parts.
INTRODUCTION
IMPORTANT: Only the furnace sizes listed in Tables 2, 3 and 4
can be twinned. Both furnaces must have the same product
number, including heating and cooling sizes, to achieve correct
operation.
This furnace twinning kit P/N KGATW0601HSI permits
KGATW
connection to the following furnaces to operate as a single unit on
the same duct work:
S 2 multipoise, 33.3 inch (846 mm), single--speed,
non--condensing furnaces (See Fig. 1, 2, and Table 2.)
S 2 multipoise, 33.3 inch (846 mm), 2--stage, non--condensing
furnaces (See Fig. 1, 14, and Table 2.)
S 2 upflow, 40 inch (1016 mm), single--speed, condensing
furnaces (See Fig. 22, 23, and Table 3 or 4.)
S 2 upflow, 40 inch (1016 mm), 2--stage, condensing furnaces
(See Fig. 22, 23, and Table 3 or 4.)
! WARNING
UNIT AND PROPERTY DAMAGE HAZARD
Failure to follow this warning could result in unit and property
damage.
A non--condensing furnace shall NOT be twinned with a
condensing furnace. Two--stage condensing or
non--condensing furnaces shall not be twinned with any single
stage furnace. Do not twin furnaces that have a different
number of blower motor speed taps together. Furnaces shall
only be twinned in the positions shown. Variable--speed
furnaces shall not be twinned.
DESCRIPTION AND USAGE
Refer to the appropriate section for your furnaces.
SECTION I: Models 58STA, 58STX, 58DLA, 58DLX, 310AAV,
310JAV, 311AAV, 311JAV, PG8MAA, and PG8JAA Multipoise
Single--Speed Non--Condensing HSI Furnaces
S Single--Stage Heat with Single--Stage Gas--Heat Thermostat
S Two--Stage Heat with 2--Stage Gas--Heat Thermostat
S Models 58CTA, 58CTX, 312AAV, and 312JAV, Multipoise
2--Stage Non--Condensing HSI Furnaces
S Two--Stage Heat with Single--Stage Gas--Heat Thermostat
S Two--Stage Heat with 2--Stage Gas--Heat Thermostat
SECTION II: Models 58MCA, 58MCB, 58MSA, 58MXA,
58MXB, 340AAV, 340MAV, 345MAV, 350AAV, 350MAV,
490AAV, PG9MAA and PG9MAB Upflow Single--Speed
Condensing HSI Furnaces
S Single--Stage Heat with Single--Stage Gas--Heat Thermostat
SECTION III: Models 58MTA, 58MTB, 352MAV and 352AAV
Upflow 2--Stage Condensing HSI Furnaces
S Two--Stage Heat with Single--Stage Gas--Heat Thermostat
S Two--Stage Heat with 2--Stage Gas--Heat Thermostat
DUCT CONNECTIONS
All furnaces must have a common supply plenum attached to the
furnaces or evaporator coils prior to any branch supply trunk or
take--off. The height of the plenum should be at least as high
(upflow/downflow) or as long (horizontal) as the width of one
furnace. Supply air dampers, when used should be installed in the
branch ducts, not in the common plenum. Fire or smoke dampers,
when required by code may be installed in the common plenum.
Refer to the damper manufacturer’s ratings installation instructions
for proper application. The damper should not create undue
restriction in the open position.
All furnaces must be installed to ensure sufficient return air to both
furnaces:
S For upflow furnaces: A combination of 1 full side of each and
bottom inlet plenum or bottom only inlet plenum shall be used
for return air to each furnace. The preferred method is to have all
return air brought into the bottom of the furnaces through a
common bottom plenum. The bottom return--air plenum shall be
at least as high as the width of the furnace bottom return--air
opening. When there are height limitations, the bottom
return--air plenum height can be reduced to 8 in. minimum if 1
entire side return--air opening of each furnace is used in
conjunction with the bottom return opening. Rear inlet plenums
shall not be used. (See Fig. 1.) Connect all return trunks or
branch return ducts to common return plenum.
S For downflow and horizontal furnaces: All return air must be
brought into the bottom opening of the furnace through a
common return air plenum. The return--air plenum shall be at
least as long (horizontal) or tall (downflow) as the width of the
furnace return--air opening. (See Fig. 2). Connect all return
trunks or branch return ducts to common return plenum.
S For all furnaces: Fire or smoke dampers, when required by
code may be installed in the common return plenum. Refer to
the damper manufacturer’s ratings installation instructions for
proper application. The damper should not create undue
restriction in the open position.
! WARNING
FIRE HAZARD
Failure to follow this warning could result in improper
auxiliary limit operation, fire, personal injury or death.
Do not remove the center return--air partitions between the
furnaces.
Staged heating operation is permitted only with this twinning kit.
With the single--speed, non--condensing, and condensing furnaces,
the left--hand furnace is used for first--stage heat, and both furnaces
are used for second--stage heat. With the 2--stage, non--condensing
and condensing furnaces, low--gas heat in both furnaces is used for
first--stage heat, and high--gas heat in both furnaces is used for
second--stage heat. This kit ensures both furnace blowers operate
simultaneously so air flows through the duct work rather than
recirculating in a loop between the furnaces.
2
 Common
A Supply Air
Plenum
Common
A Supply Air
Plenum

Twinned Furnace
Return Return
Air Air
Plenum Plenum
Twinned Furnace
Common
Return
A Air
Plenum
B B

KGATW
8” MIN Common Return
Air Plenum

Example 1 Example 2

Example 1 Notes: Example 2 Notes:

Return duct cannot obstruct access to either furnace When furnaces are installed Back-to-Back (not shown)
Return Air can enter thru any combination of: return duct MUST connect to the common return plenum
a. Left side only and side inlet of BOTH furnaces
b. Right side only Return duct cannot obstruct access to either furnace
c. Bottom only
d. Back of platform when height of platform
equal Dimension “A” as shown
e. Any combination of a, b, c, d

A02223
Fig. 1 -- Upflow Ductwork Connections

Common
Return
Air
Plenum
A A
Twinned furnaces
Stacked* (80% ONLY) – A

Common Common
Supply Air Return
Plenum Air
A Plenum
A
Twinned Furnaces

Example 4 - Horizonal Applications

Example 4 Notes:
Common Do not connect return air to any side of furnace.
Supply Air Do not stack condensing furnaces of top of each other
Plenum A When furnaces are installed Side-by-Side (not shown),
return connection is similiar. Depth of plenum
Dimension “A” must equal to the front width of one furnace

Example 3 - Downflow Applications

Example 3 Notes:
Do not connect return air to any side of the
furnace
Connect return air plenum as shown

A02224
Fig. 2 -- Downflow/Horizontal Ductwork Connections

3
 Table 1 – Kit Contents
DESCRIPTION PART NO. QUANTITY
Sealing tape 2
External extension harness 327962-701 1
Main twinning harness 327957-701 1
Secondary twinning harness 327959-701 1
Two-stage furnace wiring diagram 327891-101 1
Single-stage furnace heat wiring diagram 327893-101 1
Single-stage furnace/two-stage heat wiring diagram 327892-101 1
Label 327956-101 1
Tape 1
Bag Assembly includes:
Snap bushing 2
Screws (HEX HD 6B X ¾) 10
Screws (flat head) 1
KGATW

Wire tie 4
Clamps 2
Installation Instructions 1

NOTE: As a result of staged heating with single--speed furnaces,
the air temperature distribution in the supply plenum may be
uneven when only 1 furnace is heating.
NOTE: Refer to the Installation, Start--Up, and Operating
Instructions supplied with each furnace for information on venting,
clearances, start--up, maintenance, and other information not
covered in this publication.
See Table 1 for kit contents.
ELECTROSTATIC DISCHARGE (ESD)
PRECAUTION
! CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in unit and
component damage.
Failure to follow this caution could result in unit and
component damage. Electrostatic discharge can affect
electronic components. Take precautions during furnace
installation and servicing to protect the furnace electronic
control. Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the procedure.
These precautions will help to avoid exposing the control to
electrostatic discharge by putting the furnace, the control, and
the person at the same electrostatic potential.
1. Disconnect all power to the furnace. DO NOT TOUCH
THE CONTROL OR ANY WIRE CONNECTED TO THE
CONTROL PRIOR TO DISCHARGING YOUR BODY’S
ELECTROSTATIC CHARGE TO GROUND.
2. Firmly touch a clean, unpainted, metal surface of the fur-
nace chassis which is close to the control. Tools held in a
person’s hand during grounding will be satisfactorily dis-
charged.
3. After touching the chassis you may proceed to service the
control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch ungroun-
ded objects, etc.).
4. If you touch ungrounded objects (recharge your body with
static electricity), firmly touch furnace again before touch-
ing control or wires.
5. Use this procedure for installed and uninstalled (ungroun-
ded) furnaces.
6. Before removing a new control from its container, discharge
your body’s electrostatic charge to ground to protect the
control from damage. If the control is to be installed in a
furnace, follow items 1 through 5 before bringing the con-
trol or yourself into contact with the furnace. Put all used
AND new controls into containers before touching un-
grounded objects.
7. An ESD service kit (available from commercial sources)
may also be used to prevent ESD damage.

4
 SECTION I: MULTIPOISE SINGLE--SPEED AND TWO--SPEED NON--CONDENSING HSI
FURNACE MODELS
SINGLE-- STAGE SINGLE-- STAGE TWO-- STAGE TWO-- STAGE
58STA 310AAV 58CTA 312AAV
58STX 310JAV 58CTX 312JAV
58DLA 311AAV
58DLX 311JAV
PG8MAA

A A
D D

KGATW
E E
A02235
Fig. 3 -- Dimensional Drawing

Table 2 – Dimensions -- In. (mm) for Two--Stage with PSC Blower

SHIP WT. – LB.
UNIT SIZE A B C VENT CONN.*
(KG)
045-08/024045 14-3/16 (360) 12-9/16 (319) 12-11/16 (322) 4 104 (47)
045-120/036045 14-3/16 (360) 12-9/16 (319) 12-11/16 (322) 4 107 (49)
070-08/024070 14-3/16 (360) 12-9/16 (319) 12-11/16 (322) 4 111 (50)
070-12/036070 14-3/16 (360) 12-9/16 (319) 12-11/16 (322) 4 115 (52)
070-16/048070 17-1/2 (445) 15-7/8 (403) 16 (406) 4 126 (57)
090-14/042090 17-1/2 (445) 15-7/8 (403) 16 (406) 4 127 (58)
090-16/048090 21 (533) 19-3/8 (492) 19-1/2 (495) 4 140 (64)
090-20/060090 21 (533) 19-3/8 (492) 19-1/2 (495) 4 146 (66)
110-12/036110 17-1/2 (445) 15-7/8 (403) 16 (406) 4 135 (61)
110-16/048110 21 (533) 19-3/8 (492) 19-1/2 (495) 4 146 (66)
110-22/066110 21 (533) 19-3/8 (492) 19-1/2 (495) 4 152 (69)
135-16/048135 21 (533) 19-3/8 (492) 19-1/2 (495) 4 149 (68)
135-22/066135 24-1/2 (622) 22-7/8 (581) 23 (584) 4 163 (74)
155-20/060155 24-1/2 (622) 22-7/8 (581) 23 (584) 4 170 (77)
*5 ---in. or 6 ---in. (127 or 152 mm) vent connector may be required in some cases.

NOTE: Throughout these instructions, when the furnace installed
side--by--side, the left--hand (LH) side will be referred to as the LH
furnace, and the furnace installed on the right--hand (RH) side as
the RH furnace. When the furnaces are installed back--to--back, the
left--hand (LH) side will be referred to as the LH furnace, and the
furnace installed on the right--hand (RH) side as the RH furnace
when viewed from the side with the extension harness installed.
PROCEDURE 1 — INSTALL FURNACES
A. Upflow/Downflow, Side--by--Side Position
Refer to Fig. 3 and Table 2 for appearance and dimensional
drawing of twinned furnaces and their connection locations.
1. Select 2 identical heating and airflow furnaces. (See Table
2.)
2. Remove outer door and blower access door.

5
 3. For upflow and downflow applications:
a. For upflow applications: Bottom return air usage is re-
quired as part of any upflow return air configuration. If
additional return air is to enter 1 side of each furnace, in
addition to bottom return air, cut open 1 entire return--
air opening in appropriate side of each furnace. (See
Fig. 1.)
! WARNING
UNIT DAMAGE AND FIRE HAZARD
Failure to follow this warning could result in fire, personal
injury or death.
DO NOT use the back of the furnace for return--air duct
connections, as limit cycling will occur.
KGATW
b. For downflow applications:
Return air can only be connected to bottom opening of
furnace. A common return air plenum is required for
proper auxiliary limit switch operation. (See Fig. 2.)
! WARNING
UNIT DAMAGE AND FIRE HAZARD
Failure to follow this warning could result in unit damage, fire,
personal injury or death.
DO NOT use the back or sides of the furnace for return--air
duct connections in the downflow position, as limit switch
cycling will occur.
4. Remove bottom closure panels from both furnaces. (See
Fig. 4.)
a. Lay furnaces on back or sides.
b. Remove 2 screws from bottom front panel.
c. Pull front panel forward to remove.
d. Remove bottom closure panel and discard.
e. Reinstall bottom front panel.
f. Stand furnaces upright.
5. Apply 2 factory--supplied foam strips to mating side of each
furnace. Locate strips equal distance from top and bottom as
shown in Fig. 5. Trim off excess material.
B. Upflow/Downflow, Back--to--Back Position
Refer to Fig. 3 and Table 2 for appearance and dimensional
drawing of twinned furnaces and their connection locations.
Bottom
Closure Panel
Bottom Filler Panel
A10273
Fig. 4 -- Removing Bottom Closure Panel
6
A10274
Fig. 5 -- Location of Foam Strips
6. Remove 7/8--in. diameter accessory hole knock--outs in
blower compartment from mating sides of furnaces. (See
Fig. 3.)
7. Insert a plastic snap bushing through the 7/8--in. knock--out
from the outside of the casing.
8. Bend or remove the supply flanges as required for upflow
or downflow installation. Refer to the furnace installation
instructions for complete details.
9. Position furnaces against each other on return air plenum,
supply air plenum or evaporator coil casing. Adjust and
shim each furnace to align 7/8--in. diameter holes in both
furnaces.
10. Drill two 1/8--in. holes, approximately 1 in. (25 mm)below
discharge flange, from inside top of discharge opening and
through both furnaces. (See Fig. 6.) Drill two 1/8--in. holes,
approximately 1 in. (25 mm)below return air flange, from
inside top of return air opening and through both furnaces.
(See Fig. 7. as an example).
11. Drive 1 factory--supplied screw through each hole and tight-
en until furnaces are secure and foam strips have sealed gap
between furnaces.
12. Connect return-- and supply--air ducts to furnaces. Seal duct
connections to prevent air leakage.
13. Move 115--v junction box JB in RH furnace (as viewed
from the upflow position) from left--hand side to right--hand
side. Refer to furnace installation instructions for complete
details.
14. Go to PROCEDURE 2A for Single Stage Furnaces or
PROCEDURE 2B for Two Stage Furnaces.
1. Select 2 identical heating and airflow furnaces. (See Table
2.)
2. Remove outer door and blower access door.
3. Remove bottom closure panels from both furnaces. (See
Fig. 4.)
a. Lay furnaces on back or sides.
b. Remove 2 screws from bottom front panel.
c. Pull front panel forward to remove.
d. Remove bottom closure panel and discard.
e. Reinstall bottom front panel.
f. Stand furnaces upright.
4. Applications
 A02232
Fig. 6 -- Attaching Furnaces Together at Discharge Opening
a. For upflow applications:
Bottom return air usage is required as part of any up-
flow return air configuration. If additional return air is to
enter 1 side of each furnace, in addition to bottom return
air, cut open 1 entire return--air opening in appropriate
side of each furnace. (See Fig. 2.)
! WARNING
UNIT DAMAGE AND FIRE HAZARD
Failure to follow this warning could result in unit damage, fire,
personal injury or death.
DO NOT use the side of the furnace for return--air duct
connections in the downflow position, as limit cycling will
occur.
b. For downflow applications:
Return air can only be connected to bottom opening of
furnace. A common return air plenum is required for
proper auxiliary limit switch operation. (See Fig. 3.)
5. Apply 2 factory--supplied foam strips to the back of each
furnace. Locate strips equal distance from top and bottom as
shown in Fig. 5. Trim off excess material.
6. Determine which side of furnace will be used to route ex-
ternal extension harness. Remove 7/8--in. diameter access-
ory hole knockouts in blower compartment side selected to
attach harness to. (See Fig. 3.)
7. Bend or remove the supply flanges as required for upflow
or downflow installation. Refer to the furnace installation
instructions for complete details.
8. Position furnaces back--to--back on return--air plenum, sup-
ply air plenum or evaporator coil casing. Adjust and shim
each furnace to align both furnaces.
NOTE: External extension harness cannot be used on the same
side of the furnace that the return air ducts connect to. Locate
harness on opposite side of furnace when side return air is used.
9. Drill two 1/8--in. holes, approximately 1 in. (25 mm)below
discharge flange, from inside top of discharge opening and
through both furnaces. (Similar to Fig. 6.) Drill two 1/8--in.
holes, approximately 1 in. (25 mm)below return air flange,
from inside top of return air opening and through both fur-
naces. (Similar to Fig. 7.)
10. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw through
each hole and tighten until furnaces are secure and foam
strips have sealed gap between furnaces.
11. Connect return-- and supply--air ducts to furnaces. Seal duct
connections to prevent air leakage.
A02219
Fig. 7 -- Attaching Furnaces Together at Return Air Opening
12. Move 115--v junction box JB in either furnace from left--
KGATW
hand side to right--hand side if required. Refer to furnace
installation instructions for complete details.
13. Go to Step 2A for Single Stage Furnaces or Step 2B for
Two Stage Furnaces.
C. Horizontal, Back--to--Back Position
When twinning furnaces in the horizontal position, consideration
must be made to the type of building construction. Attic floors
should be constructed to support normal live and dead loads of the
furnaces and the person(s) servicing them.
Trusses, wood and metal are engineered for specific applications,
and may not support the weight of two (2) furnaces suspended
from the top chords or the bottom chords of the trusses. Long
horizontals spans may flex or sag, resulting in damage to the
building. Contact the truss manufacturer for additional design and
engineering assistance.
Do not suspend furnaces with straps or suspend furnaces from roof
decking.
For attic installations on a platform (See Fig. 8.):
1. Construct a platform from 3/4--in. (76 mm) (nominal ply-
wood), extending out 30 inches (762 mm) from the front of
each furnace.
2. Maintain all clearances to combustibles per the furnace In-
stallation, Start--up and Operating Instructions.
3. Follow all additional building codes.
4. Long truss spans may require additional support along the
bottom chord of the truss. Consult the truss manufacturer’s
guidelines for engineering assistance.
5. Long rafter or attic joist spans may require additional sup-
port along the bottom of the rafter or joist. Consult local or
regional building codes for design and loading require-
ments.
For suspended installations (See Fig. 9.) Not recommended for
wood trusses unless approved by the truss manufacturer or other
approved engineering methods):
1. Furnaces may be suspended using two (2) pieces of
1--1/2--in. x 1--1/4--in x 1/4--in. thick cold rolled angle iron
underneath the furnaces and four (4) 3/8--in. diameter
threaded rods.
2. Allow for at least 9 inches (229 mm) in front of each door
for door removal.
3. Each piece of angle iron must be secured to the bottom of
each furnace with at least two (2) #8 x 3/4--in. sheet metal
screws.
4. Maintain all clearances to combustibles per the furnace In-
stallation, Start--up and Operating Instructions.
7
KGATW

A10275
Fig. 8 -- Attic Installation of Horizontal Back--to--Back Furnaces

A10276
Fig. 9 -- Suspended Installation for Horizontal Furnaces Back--to--Back

8
 5. Unistrut or similar material may be used, provided that the
furnaces do not sag in the middle or bend or twist at the
support ends. The support material must be secured to the
bottom of each furnace in a manner similar to securing
angle iron to the furnace.
Refer to Fig. 3 and Table 2 for appearance and dimensional
drawing of twinned furnaces and their connection locations.
1. Select 2 identical heating and airflow furnaces. (See Table
2.)
2. Remove outer door and blower access door.
3. Remove bottom closure panels from both furnaces. (See
Fig. 4.)
a. Lay furnaces on back or sides.
b. Remove 2 screws from bottom front panel.
c. Pull front panel forward to remove.
d. Remove bottom closure panel and set aside for possible
use as roll--out protection.
e. Reinstall bottom front panel.
f. Stand furnaces upright.
4. For All Horizontal applications:
Return air can only be connected to bottom opening of fur-
nace. (See Fig. 2.) A common return air plenum is required
for proper auxiliary limit switch operation.
WARNING
! 4. Long truss spans may require additional support along the
UNIT DAMAGE AND FIRE HAZARD
Failure to follow this warning could result in unit damage, fire,
personal injury or death.
DO NOT use the side or back of the furnace for return--air duct
connections in the horizontal position, as limit cycling will
occur.
5. Apply 2 factory--supplied foam strips to the back of each
furnace. Locate strips equal distance from top and bottom as
shown in Fig. 5. Trim off excess material.
6. Determine which side of furnace will be used to route ex-
ternal extension harness. Remove 7/8--in. diameter access-
ory hole knockouts in blower compartment side selected to
attach harness to. (See Fig. 3.)
7. Position furnaces back--to--back on attic platform or suspen-
ded supports. Adjust and shim each furnace to align both
furnaces. Follow all clearance to combustible material.
8. If furnaces are installed closer than 12 inches above a deck
made from combustible material, provide roll--out protec-
tion as shown in the furnace installation instructions. The
bottom closure pan may be used for this purpose.
NOTE: DO NOT lay furnace down flat on the side that external
extension harness is installed. Raise furnace up a minimum of
1--1/2 inches (38 mm) above deck so harness does not rub on
casing or deck.
9. Drill two 1/8--in. holes, approximately 1 in. (25 mm)below
discharge flange, from inside top of discharge opening and
through both furnaces. (See Fig. 6.) Drill two 1/8--in. holes,
approximately 1 in. (25 mm)below return air flange, from
inside top of return air opening and through both furnaces.
(Use Fig. 6 as an example).
10. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw through
each hole and tighten until furnaces are secure and foam
strips have sealed gap between furnaces.
11. Connect return-- and supply--air ducts to furnaces. Seal duct
connections to prevent air leakage.
12. Move 115--v junction box JB in either furnace from left--
hand side to right--hand side if required. Refer to furnace
installation instructions for complete details.
13. Go to PROCEDURE 2A for Single Stage Furnaces or
PROCEDURE 2B for Two Stage Furnaces.
D. Horizontal, Stacked Together
When twinning furnaces in the horizontal position, consideration
must be made to the type of building construction. Attic floors
should be constructed to support normal live and dead loads of the
furnaces and the person(s) servicing them.
Trusses, wood and metal are engineered for specific applications,
and may not support the weight of two (2) furnaces suspended
from the top chords or the bottom chords of the trusses. Long
horizontals spans may flex or sag, resulting in damage to the
building. Contact the truss manufacturer for additional design and
engineering assistance.
Do not suspend furnaces with straps or suspend furnaces from roof
KGATW
decking.
For attic installations on a platform, see Fig. 10:
1. Construct a platform from 3/4--in. (nominal plywood), ex-
tending out 30 inches (762 mm) from the front of each fur-
nace.
2. Maintain all clearances to combustibles per the furnace In-
stallation, Start--up and Operating Instructions.
3. Follow all additional building codes.
bottom chord of the truss. Consult the truss manufacturer’s
guidelines for engineering assistance.
5. Long rafter or attic joist spans may require additional sup-
port along the bottom of the rafter or joist. Consult local or
regional building codes for design and loading require-
ments.
For suspended installations, see Fig. 11. Not recommended for
wood trusses unless approved by the truss manufacturer or other
approved engineering methods):
1. Furnaces may be suspended using two (2) pieces of
1--1/2--in. x 1--1/2--in. x 1/4--in. thick cold rolled angle iron
underneath the furnaces and four (4) 3/8--in. diameter
threaded rods.
2. Allow for at least 9 inches (229 mm) in front of each door
for door removal.
3. Each piece of angle iron must be secured to the bottom of
each furnace with at least two (2) #8 x 3/4--in. sheet metal
screws.
4. Maintain all clearances to combustibles per the furnace In-
stallation, Start--up and Operating Instructions.
5. Unistrut or similar material may be used, provided that the
furnaces do not sag in the middle or bend or twist at the
support ends. The support material must be secured to the
bottom of each furnace in a manner similar to securing
angle iron to the furnace.
Refer to Fig. 3 and Table 2 for appearance and dimensional
drawing of twinned furnaces and their connection locations.
1. Select 2 identical heating and airflow furnaces. (See Table
2.)
2. Remove outer door and blower access door.
3. Remove bottom closure panels from both furnaces. (See
Fig. 4.)
a. Lay furnaces on back or sides.
b. Remove 2 screws from bottom front panel.
c. Rotate front panel downward to remove.
d. Remove bottom closure panel and set aside for possible
use as roll--out protection.
e. Reinstall bottom front panel.
9
 f. Stand furnaces upright.
4. For all horizontal applications: Return air can only be con-
nected to bottom opening of furnace.
5. Apply 2 factory--supplied foam strips to mating side of each
furnace. Locate strips equal distance from top and bottom as
shown in Fig. 5.
6. Remove 7/8--in. diameter accessory hole knockouts in
blower compartment from mating sides of furnaces. (See
Fig. 3.)
7. Insert a plastic snap bushing through the 7/8--in. K.O. from
the outside of the casing.
8. Position furnaces on top of each other on platform or sus-
pended supports. Adjust and shim each furnace to align
7/8--in. diameter holes in both furnaces.
9. Drill two 1/8--in. holes, approximately 1 in. (25 mm)below
discharge flange, from inside top of discharge opening and
through both furnaces. (See Fig. 6.) Drill two 1/8--in. holes,
KGATW
approximately 1 in. (25 mm)above return air opening
flange, from inside blower compartment and through both
furnaces. (See Fig. 7.)
10. Drive 1 factory--supplied screw through each hole and tight-
en until furnaces are secure and foam strips have sealed gap
between furnaces.
11. Connect return-- and supply--air ducts to furnaces. Seal duct
connections to prevent air leakage.
Fig. 10 -- Attic Installation of Horizontal Furnace Stacked Together
12. Move 115--v junction box JB in RH furnace (as viewed
from the upflow position) from left--hand side to right--hand
side. Refer to furnace installation instructions for complete
details.
13. Go to PROCEDURE 2A for Single Stage Furnaces or
PROCEDURE 2B for Two Stage Furnaces.
PROCEDURE 2 — CONNECT ELECTRICAL
COMPONENTS—HEATING
A. All Single--Stage Models: 58STA, 58STX, 58DLA, 58DLX,
310AAV, 310JAV, 311AAV, 311JAV, PG8MAA, AND
PG8JAA Multipoise Single--Speed Non--Condensing HSI
Furnaces
! WARNING
FIRE HAZARD
Failure to follow this warning could result in fire, personal
injury or death.
Make no connections between the R 24--vac connector in 1
furnace and the R 24--vac connector in other furnace.
See Electrostatic Discharge Precaution Section.
A10277
10
 3/ ″ Theaded Rod
8
3/ ″ Hex Nut
8
3/ ″ Lock Washer
8
3/ ″ Flat Washer
8

11/2″ x 11/2″ x 1/4″ Angle Iron

3/ ″ Flat Washer
8
3/ ″ Lock Washer
8
3/ ″ Hex Nut
8

KGATW
A10278
Fig. 11 -- Suspended Installation for Horizontal Furnaces Stacked Together

The twinning kit can be used for single--stage or 2--stage heating
operation. There are 3 harness assemblies included in this kit. If the
furnaces are side--by--side, only 2 harness assemblies are required.
If the furnaces are installed back--to--back, all 3 harness assemblies
included in the kit must be used.
1. Remove outer doors and blower access doors from both fur-
naces.
2. If furnaces are installed back--to--back in any orientation, the
external Extension Harness must be used. The harness con-
sists of:
a. 54--1/2 inches (1384 mm) of 1/2--in. flexible steel con-
duit
b. (2) 90_ conduit connectors
c. (1) 4 wire polarized wiring harness d. (1) 2 wire polar-
ized wiring harness
3. Install the Extension Harness as follows:
a. Remove lock nuts from the end of each conduit con-
nector.
b. Route the end of the harness, labeled “twinning kit har-
ness,” that mates to the TRK relay harness from the
outside of the furnace through the 7/8--in. knock--out in
the casing to the blower compartment.
c. Route the end of the harness that mates to the 4--wire
harness through the outside of the furnace through the
7/8--in. knockout in the casing to the blower compart-
ment.
d. Install the lock nuts on the 90_ conduit connectors.
e. Install 2 kit--supplied straps approximately 18 inches
(457 mm) from each end of harness.
Single--Stage Heat with Single--Stage Gas--Heat Thermostat
(Field--Supplied)
NOTE: This application allows both furnaces to operate as 1
furnace in gas heat mode as determined by single--stage thermostat
operation. Both furnaces operate in heating mode simultaneously.
See furnace Installation, Start--Up, and Operating Instructions for
further details on this heating mode.
1. Install harness labeled “Main Furnace” with TKR on L/H
Furnace:
The Main Harness includes the TKR relay and Auxiliary
Limit switch on the harness. The harness is also tagged
“Main Furnace” near the ends of the plug connector.
a. Secure relay of TKR harness assembly to LH furnace
blower housing using 2 factory--supplied screws. (See
Fig. 12.)
NOTE: See Fig. 15 for Single Stage furnace Twinning Kit wiring
diagram.
b. Connect TKR white wire labeled W from TKR to LH
furnace control thermostat connection W.
c. Connect TKR black wire labeled C from TKR to LH
furnace control thermostat connection COM 24V.
d. Connect yellow wire labeled TEST to LH furnace con-
trol TEST/TWIN terminal.
e. If Extension Harness was used, connect 4--wire harness
to Extension Harness.
NOTE: If Extension Harness will not plug in to L/H and R/H
furnaces, extension harness is installed backward. Remove
extension harness and re--install in correct orientation.
2. Install Auxiliary Limit Switch (ALS--M) on L/H furnace:

11
KGATW
Fig. 12 -- TKR Relay Secured with Factory--Supplied Screws
a. Drill 1/8--in. hole in blower housing 12 in. (305
mm)below blower shelf. (See Fig. 13.)
b. Position ALS--M so reset button faces front of furnace.
c. Secure bracket to blower housing using a factory--sup-
plied screw.
d. Disconnect red transformer wire from LH furnace con-
trol SEC--1 connection.
e. Connect red transformer wire connector to ALS--M wire
connector PL7 labeled TRAN.
f. Connect orange ALS--M wire connector labeled DOOR
SWITCH or SEC 1 to LH furnace control SEC--1 ter-
minal.
g. If Extension Harness was used, connect 2--wire harness
to Extension Harness
3. Install Secondary 4--wire harness on R/H furnace:
The Secondary Harness includes the Auxiliary Door Switch and
Auxiliary Limit Switch. The harness is also tagged “Secondary
Furnace” near the plug ends of the harness.
a. Connect red wire labeled R--Secondary to RH furnace
control thermostat connection R.
b. Connect white wire labeled W--Secondary to RH fur-
nace control thermostat connection W.
c. Connect black wire labeled C--Secondary to RH furnace
control thermostat connection COM 24V.
d. Connect yellow wire labeled TEST SECONDARY from
LH furnace control TEST terminal to RH furnace con-
trol TEST terminal.
12
A10279
e. If the furnaces are side--by--side, route loose ends of
4--wire harness from Secondary furnace to Main furnace
through EWIN snap bushings previously installed
between furnaces. (See Fig. 4.)
f. Connect Secondary 4--wire harness into 4--wire Main
harness.
g. If Extension Harness was installed, connect 4--wire Sec-
ondary Harness to the Extension Harness.
4. Install Auxiliary Limit Switch, ALS--S on Secondary fur-
nace:
a. Drill 1/8--in. hole in blower housing 12 in. (305 mm)be-
low blower shelf. (See Fig. 13.)
b. Position ALS--S with terminals facing front of furnace.
c. Secure bracket to blower housing using factory--sup-
plied screw.
5. Install Auxiliary Blower Door Interlock Switch, ILK--1 on
Secondary furnace:
a. Measure along the left edge of the furnace casing, 6
inches (152 mm) down from blower shelf.
b. Drill a 3/16--in. clearance hole through front edge of
blower door support.
c. Insert blower door switch mounting tab behind front
edge of blower door support.
d. Secure auxiliary door switch ILK--1 using factory--sup-
plied screw.
e. Connect 2--Wire Secondary Harness to 2--wire Main
Harness that was routed through furnace casings.

Fig. 13 -- Auxiliary Door Switch
f. If extension harness was installed, 2--wire Secondary
Harness from Secondary to Main Extension Harness.
NOTE: If Extension Harness will not plug in to L/H and R/H
furnaces, extension harness is installed backward. Remove
extension harness and re--install in correct orientation.
6. Select identical blower motor speed taps at control center
connectors in both furnaces.
! CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result equipment damage.
Failure to select identical blower speed taps in both furnaces
can result in overheating of furnace components and possible
loss of furnace operation and damage to the furnaces.
7. Dress wires to ensure they do not contact sharp or moving
parts nor interfere with blower operation, removal of filters,
or operation of switches.
8. Make all thermostat connections to LH furnace only. See
Fig. 15.
Two--Stage Heat with 2--Stage Gas--Heat Thermostat (Field
Supplied)
NOTE: ALL thermostat connections are to be made to LH furnace
control ONLY. (See Fig. 16.)
NOTE: This application allows only the LH furnace to operate for
first--stage heat mode or both furnaces to operate for second--stage
13
KGATW
A10280
heat mode as determined by a 2--stage thermostat. See furnace
Installation, Start--Up, and Operating Instructions for further details
on this heating mode.
To operate furnaces in 2--stage heating mode when a 2--stage
thermostat controls the staging, install twinning kit as described in
Single--Stage Heat with Single--Stage Gas Heat Thermostat, then
modify TKR wiring as follows:
a. Disconnect TKR white wire labeled W from the LH
furnace control thermostat connection W.
b. Cut off terminal of TKR white wire labeled W and strip
1/4 in. (6 mm).
c. Connect 2--stage thermostat W2 connection to TKR
white wire labeled W.
! CAUTION
PERSONAL INJURY HAZARD
Failure to follow this caution could result in intermittent
furnace operation and unit damage.
Supply--air temperature will be uneven left--to--right when
only main system is operating.
NOTE: ALL other 2--stage thermostat connections are to be made
to LH furnace control ONLY. (See Fig. 16.)
B. All Two--Stage Models: 58CTA, 58CTX, 312AAV, 312JAV
Multipoise Two--Speed Non--Condensing HSI Furnaces
with PSC Motors

! WARNING
FIRE HAZARD
Failure to follow this warning could result in fire, personal
injury or death.
Make no connections between the R 24--vac connector in 1
furnace and the R 24--vac connector in other furnace.
See Electrostatic Discharge Precaution Section.
The twinning kit can be used for single--stage or 2--stage heating
operation. There are 3 harness assemblies included in this kit. If the
furnaces are side--by--side, only 2 harness assemblies are required.
If the furnaces are installed back--to--back, all 3 harness assemblies
included in the kit must be used.
KGATW
1. Remove outer doors and blower access doors from both fur-
naces.
2. If furnaces are installed back--to--back in any orientation, the
external Extension Harness must be used. The harness con-
sists of:
a. 54--1/2--in. of 1/2--in. flexible steel conduit
b. (2) 90_ conduit connectors
c. (2) 4 wire polarized wiring harness
d. (2) 2 wire polarized wiring harness
3. Install the Extension Harness as follows:
a. Remove lock nuts from the end of each conduit con-
nector.
b. Route the end of the harness labeled “Twinning Kit Har-
ness” that mates to the TKR relay harness from the out-
side of the furnace through the 7/8--in. knock--out in the
casing to the blower compartment.
c. Route the end of the harness that mates to the 4--wire
harness through the outside of the furnace through the
7/8--in. knockout in the casing to the blower compart-
ment.
d. Install the lock nuts on the 90_ conduit connectors.
Two--Stage Heat with Single--Stage Gas--Heat Thermostat (Field
Supplied) (See Fig. 17.)
NOTE: This application allows both furnaces to operate as 1
furnace in gas heat mode as determined by single--stage thermostat
operation. Both furnaces operate in heating mode simultaneously.
See furnace Installation, Start--Up, and Operating Instructions for
further details on this heating mode.
1. Install harness labeled “Main Furnace” with TKR on L/H
Furnace: The Main Harness includes the TKR relay and
Auxiliary Limit switch on the harness. The harness is also
tagged “Main Furnace” near the ends of the plug connector.
a. Secure relay of TKR harness assembly to LH furnace
blower housing using 2 factory--supplied screws. Two
new screw holes will have to be drilled using a 1/8--inch
drill bit. See Fig. NO TAG for location of holes to be
drilled.
b. Connect TKR white wire labeled W from TKR to LH
furnace control thermostat connection W/W1.
c. Connect TKR black wire labeled C from TKR to LH
furnace control thermostat connection COM 24V.
d. Connect yellow wire labeled TEST to LH furnace con-
trol TEST/TWIN terminal.
e. If Extension Harness was used, connect 4--wire harness
to Extension Harness.
f. Turn LHT set--up switch on L/H control board to
“OFF.” (See Fig. 14.)
g. Turn LHT set--up switch on R/H control board to “ON.”
NOTE: If Extension Harness will not plug in to L/H and R/H
furnaces, extension harness is installed backward. Remove
extension harness and re--install in correct orientation.
2. Install Auxiliary Limit Switch (ALS--M) on L/H furnace:
a. Drill 1/8--in. hole in blower housing 12 in. (305
mm)below blower shelf. (See Fig. 13.)
b. Position ALS--M so reset button faces front of furnace.
c. Secure bracket to blower housing using a factory--sup-
plied screw.
d. Disconnect red transformer wire from LH furnace con-
trol SEC--1 connection.
e. Connect red transformer wire connector to ALS--M wire
connector PL7 labeled TRAN.
f. Connect ALS--M orange wire connector labeled SEC 1
to LH furnace control SEC--1 terminal.
g. If Extension Harness was used, connect 2--wire harness
to Extension Harness
3. Install Secondary 4--wire harness on R/H furnace:
The Secondary Harness includes the Auxiliary Door Switch and
Auxiliary Limit Switch. The harness is also tagged “Secondary
Furnace” near the plug ends of the harness.
a. Connect red wire labeled R--Secondary to RH furnace
control thermostat connection R.
b. Connect white wire labeled W--Secondary to RH fur-
nace control thermostat connection W/W1.
c. Connect black wire labeled C--Secondary to RH furnace
control thermostat connection COM 24V.
d. Connect yellow wire labeled TEST SECONDARY to
RH furnace control TEST/TWIN terminal.
e. If the furnaces are side--by--side, route loose ends of
4--wire harness from Secondary furnace to Main furnace
through snap bushings previously installed between
furnaces.
f. Connect Secondary 4--wire harness into 4--wire Main
harness.
g. If Extension Harness was installed, connect 4--wire Sec-
ondary Harness to the Extension Harness.
4. Install Auxiliary Limit Switch, ALS--S on Secondary fur-
nace:
a. Drill 1/8--in. hole in blower housing 12 in. (305 mm)be-
low blower shelf. (See Fig. 13.)
b. Position ALS--S with terminals facing front of furnace.
c. Secure bracket to blower housing using factory--sup-
plied screw.
5. Install Auxiliary Blower Door Interlock Switch, ILK--1 on
Secondary furnace:
a. Measure along the left edge of the furnace casing, 6
inches (152 mm) down from blower shelf.
b. Drill a 3/16--in. clearance hole through front of blower
door support.
c. Insert blower door switch mounting tab behind front
edge of blower door support.
d. Secure auxiliary door switch ILK--1 using factory--sup-
plied shallow head screw.
e. Connect 2--Wire Secondary Harness to 2--wire Main
Harness that was routed from Secondary to Main fur-
nace casings.
f. If extension harness was installed, 2--wire Secondary
Harness to Extension Harness.
NOTE: If Extension Harness will not plug in to L/H and R/H
furnaces, extension harness is installed backward. Remove
extension harness and re--install in correct orientation.
14

Thermostat Type Left Hand
LHT Switch 1
Single Stage
Thermostat OFF
Two Stage
Thermostat ON
Fig. 14 -- LHT Switch Settings
6. Select identical blower motor speed taps at control motor
connectors in both furnaces.
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in unit damage.
Failure to select identical blower speed taps in both furnaces
can result in overheating of furnace components and possible
loss of furnace operation and damage to the furnaces
7. Dress wires to ensure they do not contact sharp or moving
parts nor interfere with blower operation, removal of filters,
or operation of switches.
8. Make all thermostat connections to LH furnace only.
Two--Stage Heat with 2--Stage Gas--Heat Thermostat (Field
Supplied)
NOTE: ALL thermostat connections are to be made to LH furnace
control ONLY. (See Fig. 17.)
NOTE: This application allows both furnaces to operate in low
heat for first--stage heat mode or both furnaces to operate in high
heat for second--stage heat mode as determined by a 2--stage
thermostat. See furnace Installation, Start--Up, and Operating
Instructions for further details on this heating mode.
To operate furnaces in 2--stage heating mode when a 2--stage
thermostat controls the staging, install twinning kit as described in
the two--stage heat with single--stage gas heat thermostat:
a. Turn LHT set--up switch on L/H control board to “ON.”
b. Turn LHT set--up switch on R/H control board to “ON.”
NOTE: ALL other 2--stage thermostat connections are to be made
to LH furnace control ONLY. (See Fig. 17.)
PROCEDURE 3 — CONNECT ELECTRICAL
COMPONENTS--COOLING
! WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in fire, personal
injury or death.
Failure to follow warning could result in fire, personal injury
or death. Make no connections between the R 24--vac
connector in 1 furnace and the R 24--vac connector in other
furnace.
When installing twinned outdoor units with twinned gas furnaces,
it is necessary to use a field--supplied 24--vac pilot--duty relay and a
ON
OFF
Right Hand
LHT Switch 1
ON LHT
123
OFF
ON DLY
A02221
field--supplied 24/115--vac transformer as shown in Fig. 15, 16, or
17 to prevent overloading furnace 24/115--vac transformer.
PROCEDURE 4 — VENTING
KGATW
Refer to Installation, Start--Up, and Operating Instructions supplied
with each furnace for venting information.
! CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in unit damage
When common--venting twinned, Category I
(negative--pressure venting), non--condensing furnaces,
excessive condensate may occur as a result of oversized vent
systems. Dedicated vents and/or proper vent sizing, per the
current edition of the National Fuel Gas Code, will reduce the
potential for condensation.
PROCEDURE 5 — GAS SUPPLY PIPING
NOTE: All gas connections must be made through exposed outer
side of each furnace. Do not common connect any connection
other than supply and return--air ducts.
Furnaces are recommended to be provided with a single shutoff
valve. However, individual shutoff valves may be required by local
codes or jurisdictions. Refer to Installation, Start--Up, and
Operating Instructions provided with each furnace for additional
gas supply information.
PROCEDURE 6 — ELECTRICAL SUPPLY
CONNECTIONS
NOTE: All electrical power connections must be made through
exposed outer side of each furnace. Do not common connect any
connection other than supply-- and return--air ducts.
1. Each furnace shall be connected to its own 115--vac power
supply. The twinning kit installation interconnects the fur-
naces, allowing them to operate as a single furnace. The L1
(black) connection to each furnace must be connected to cir-
cuit breakers connected to the same service panel 115--vac
phase leg.
On single--phase (residential) systems, each furnace circuit
breaker should be located directly across from each other in
service panel, or each furnace circuit breaker should be loc-
ated on the same side of service panel, but must skip 1 space
to be connected to the same leg of the 1--phase power sup-
ply.
On 3--phase (commercial) systems, each furnace circuit
breaker should be located directly across from each other in
service panel, or each furnace circuit breaker should be loc-
ated on the same side of service panel, but must skip 2
spaces to be connected to the same leg of the 3--phase
15
 power supply.
The proper 115--vac phasing of furnace connections permits
24--vac transformer phasing as described below.
2. Phasing of the connected 24--vac transformer secondary cir-
cuits can be determined with the LED status of both fur-
naces. See furnace Installation, Start--Up, and Operating In-
structions and status code labels on blower doors. The
furnaces’ transformers’ black leads should be connected to
IF:
a. Both LEDs are on continuously: System phasing is
okay.
b. One or both LEDs are rapidly flashing:
(1.) Line voltage polarity is reversed
(2.) Reverse SEC--1 and SEC--2 in furnace with rapid
flashing LED.
c. One LED is off, 1 LED is on continuously:
3. Reconnect lead at TWIN/TEST terminal of LH furnace and
(1.) The 24--vac circuit is inoperative on furnace with
KGATW
LED light off.
16
PR1 connectors and white leads to L2 connectors on con-
trols. If 1 or both LEDs are rapidly flashing, disconnect lead
at TEST/TWIN terminal of LH furnace and observe LED at
each furnace.
To verify that the furnaces are in phase, check from Main
furnace L1 to Secondary furnace L1 with a voltmeter. If the
furnaces are in phase, the voltage between both furnaces
will be ZERO.
(2.) Check transformers, auxiliary limits, and door
switches in both furnaces and correct problem.
d. One or both LEDs are dim or flickering. Furnaces are
on different phase legs. Disconnect TWIN/TEST lead. If
both LEDs are on continuously when TWIN/TEST is
disconnected, furnace line voltage power supply is out
of phase.
observe LED at each furnace. The LEDs will glow steady
for proper phasing.
 THERMOSTAT MAIN ( LH ) FURNACE SECONDARY ( RH ) FURNACE
MAKE NO THERMOSTAT
CONNECTIONS TO
Y1 SECONDARY OR RH Y1
NOTE #6 NOTE #6
DHUM FURNACE DHUM
G NOTE #3 G
G
BLK BLK 3 3 BLK
COM COM COM
WHT TKR WHT 2 2 WHT
W W W
TEST/TWIN TEST/TWIN
Y Y/Y2 Y/Y2
RED 4 4 RED
R R R
YEL 1 1 YEL
BLU
PLB PLB BLU RED
SEC-2 SEC-1
SEC-2 SEC-1
NOTE #5
TRAN TRAN
WHT WHT
L2 L2
FIELD
SUPPLIED RELAY 1 NOTE #2 NOTE #2
RELAY PLA PLA

KGATW
BLK BLK
PR1 PR1
ORN 1 ORN
1
ALS-M
RED ILK-1 ALS-S
PLC BLU 2 2 BLU ORN

NOTE #3 NOTE #1

EXTENSION HARNESS
24 VAC (IF USED)
TRANSFORMER (FIELD SUPPLIED) NOTE #4

C Y C Y
115 VAC
OUTDOOR UNIT OUTDOOR UNIT
NO. 1 NO. 2

FIELD INSTALLED AIR CONDITIONING WIRING (WHEN REQUIRED)

SINGLE STAGE FURNACE & A/C-SINGLE STAGE THERMOSTAT

LEGEND: NOTES:
ALS-M MAIN AUX. LIMIT SW., OVERTEMP-MANUAL 1. ALS-S and ILK-1 are located in the SECONDARY or RH furnace
RESET, SPST - (N.C.) blower compartment.
ALS-S SECONDARY AUX. LIMIT SW., 2. Primary connections of transformer not shown; refer to furnace
OVERTEMP-MANUAL RESET, SPST - (N.C.) wire label.
ILK-1 SECONDARY AUX. BLOWER DOOR 3. When extension harness is not required PLA and PLB must be
INTERLOCK SWITCH, SPST - (N.O.) routed through holes in casings.
PLA 2-CIRCUIT TWINNING KIT CONNECTOR 4. Transformer = 115 VAC primary / 24 VAC secondary / 40VA.
PLB 4 - CIRCUIT TWINNING KIT CONNECTOR 5. Relays = 24 VAC coils / pilot duty / normally open.
PLC 1 - CIRCUIT TWINNING KIT IN-LINE SPLICE 6. Y1 and DHUM terminal not available on "RED" LED control board.
TEST/TWIN COMPONENT TEST & TWINNING TERMINAL
TKR TWINNING KIT RELAY, SPST - (N.O.)
TRAN TRANSFORMER - 115VAC / 24VAC
(PART OF FURNACE)
115 VOLT WIRING
TWINNING KIT EXTENSION HARNESS (REQUIRED)
FIELD WIRING
FACTORY WIRING (TWINNING KIT)
327893-101 REV. A

A02227
Fig. 15 -- Single--Stage Furnace and A/C Single--Stage Thermostat

17
 THERMOSTAT MAIN ( LH ) FURNACE SECONDARY ( RH ) FURNACE
MAKE NO THERMOSTAT
CONNECTIONS TO
W2 Y1 SECONDARY OR RH Y1
NOTE #6
Y/Y2 DHUM NOTE #6 FURNACE DHUM
G NOTE #3 G
G
BLK BLK 3 3 BLK
COM COM COM
TKR WHT 2 2 WHT
W/W1 W W
TEST/TWIN TEST/TWIN
Y/Y2 WHT Y/Y2
Y1
RED 4 4 RED
R R R
YEL 1 1 YEL
BLU
PLB PLB BLU RED
SEC-2 SEC-1
NOTE #5 SEC-2 SEC-1
TRAN TRAN
WHT WHT
L2 L2
RELAY 1 RELAY 2 NOTE #2 NOTE #2
PLA PLA
KGATW

BLK BLK
PR1 PR1
ORN 1 1 ORN
ALS-M
FIELD SUPPLIED RELAYS RED ILK-1 ALS-S
PLC BLU 2 2 BLU ORN

NOTE #3 NOTE #1

EXTENSION HARNESS
24 VAC (IF USED)
TRANSFORMER (FIELD SUPPLIED) NOTE #4

115 VAC C Y C Y
OUTDOOR UNIT OUTDOOR UNIT
NO. 2 NO. 1
FIELD INSTALLED AIR CONDITIONING WIRING (WHEN REQUIRED) SINGLE STAGE FURNACE & A/C-TWO STAGE THERMOSTAT

LEGEND: NOTES:
ALS-M MAIN AUX. LIMIT SW., OVERTEMP-MANUAL 1. ALS-S and ILK-1 are located in the SECONDARY or RH furnace
RESET, SPST - (N.C.) blower compartment.
ALS-S SECONDARY AUX. LIMIT SW., 2. Primary connections of transformer not shown; refer to furnace
OVERTEMP-MANUAL RESET, SPST - (N.C.) wire label.
ILK-1 SECONDARY AUX. BLOWER DOOR 3. When extension harness is not required PLA and PLB must be
INTERLOCK SWITCH, SPST - (N.O.) routed through holes in casings.
PLA 2-CIRCUIT TWINNING KIT CONNECTOR 4. Transformer = 115 VAC primary / 24 VAC secondary / 40VA.
PLB 4 - CIRCUIT TWINNING KIT CONNECTOR 5. Relays = 24 VAC coils / pilot duty / normally open.
PLC 1 - CIRCUIT TWINNING KIT IN-LINE SPLICE 6. Y1 and DHUM terminal not available on "RED" LED control board.
TEST/TWIN COMPONENT TEST & TWINNING TERMINAL
TKR TWINNING KIT RELAY, SPST - (N.O.)
TRAN TRANSFORMER - 115VAC / 24VAC
(PART OF FURNACE)
115 VOLT WIRING
TWINNING KIT EXTENSION HARNESS (REQUIRED)
FIELD WIRING
FACTORY WIRING (TWINNING KIT)
327892-101 REV. A

A02228
Fig. 16 -- Single--Stage Furnace and A/C Two--Stage Thermostat

PROCEDURE 7 — START--UP AND
ADJUSTMENT
Refer to Installation, Start--Up, and Operating Instructions supplied
with furnaces for detailed information.
1. Shut off all power and gas to both furnaces.
2. Position blower off delay switches on controls in BOTH
furnaces to SAME desired gas heat blower off delay. (See
Fig. 18 and 19.) See furnace Installation, Start--Up, and
Operating Instructions for further details.
3. Attach twinning connection wiring label above the existing
furnace wiring label on the inside of the L/H furnace blower
access door. Use the following labels for the following ap-
plications:
Single Stage furnaces with single--stage thermostat, 327893–101
Single Stage furnaces with two--stage thermostat, 327892–101
Two Stage furnaces with single--stage or 2--stage thermostat,
327891–101
4. Attach twinning reference label 327956–101 on outside of
blower access door of RH furnace blower door.
5. Turn on power and gas to both furnaces.
6. Reinstall blower access doors on both furnaces.
7. Operate furnaces through 2 cycles in each mode to confirm
correct operation by operating only thermostat.

18
 THERMOSTAT MAIN ( LH ) FURNACE SECONDARY ( RH ) FURNACE
NOTE #6 MAKE NO THERMOSTAT
W2 W2 W2
CONNECTIONS TO
Y/Y2 Y1 SECONDARY OR RH Y1
DHUM FURNACE DHUM
DHUM
G NOTE #3 G
G
BLK BLK 3 3 BLK
COM COM COM
WHT TKR WHT 2 2 WHT
W/W1 W/W1 W/W1
TEST/TWIN TEST/TWIN
Y1 Y/Y2 Y/Y2
RED 4 4 RED
R R R
YEL 1 1 YEL
BLU
PLB PLB BLU RED
SEC-2 SEC-1
NOTE #5 SEC-2 SEC-1
TRAN TRAN
WHT WHT
L2 L2
RELAY 1 RELAY 2 NOTE #2 NOTE #2
PLA PLA

KGATW
BLK BLK
PR1 PR1
ORN 1 ORN
1
RED ALS-M
FIELD SUPPLIED RELAYS PLC ILK-1 ALS-S
BLU 2 BLU ORN
2

NOTE #3 NOTE #1

EXTENSION HARNESS
24 VAC (IF USED)
TRANSFORMER (FIELD SUPPLIED) NOTE #4

115 VAC C Y C Y
OUTDOOR UNIT OUTDOOR UNIT
NO. 2 NO. 1
FIELD INSTALLED AIR CONDITIONING WIRING (WHEN REQUIRED) 2 STG FURNACES / 1 STG A/C UNIT - TWO-STAGE OPERATION

LEGEND: NOTES:
ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER 1. ALS-S and ILK-1 are located in the SECONDARY or RH furnace
ALS-M MAIN AUX. LIMIT SW., OVERTEMP-MANUAL blower compartment.
RESET, SPST - (N.C.) 2. Primary connections of transformer not shown; refer to furnace wire
ALS-S SECONDARY AUX. LIMIT SW., label.
OVERTEMP-MANUAL RESET, SPST - (N.C.) 3. When extension harness is not required PLA and PLB must be routed
ILK-1 SECONDARY AUX. BLOWER DOOR through holes in casings.
INTERLOCK SWITCH, SPST - (N.O.) 4. Transformer = 115 VAC primary / 24 VAC secondary / 40VA.
PLA 2-CIRCUIT TWINNING KIT CONNECTOR 5. Relays = 24 VAC coils / pilot duty / normally open.
PLB 4 - CIRCUIT TWINNING KIT CONNECTOR 6. Two-stage heating can be accomplished by one of the two methods:
PLC 1 - CIRCUIT TWINNING KIT IN-LINE SPLICE a. Using one stage thermostat and letting the Main Furnace’s (LH)
TEST/TWIN COMPONENT TEST & TWINNING TERMINAL algorithm control low and high-heat operation.
TKR TWINNING KIT RELAY, SPST - (N.O.) b. Using a two-stage thermostat to control low and high-heat
TRAN TRANSFORMER - 115VAC / 24VAC operation. (Apply "W2" Wire)
(PART OF FURNACE) THERMOSTAT LEFT HAND RIGHT HAND
115 VOLT WIRING TYPE LHT SWITCH 1 LHT SWITCH 1
OFF
ON

TWINNING KIT EXTENSION HARNESS (REQUIRED) ONE STAGE OFF ON

FIELD WIRING LHT THERMOSTAT
1 2 3

FACTORY WIRING (TWINNING KIT) OFF TWO STAGE ON ON

DLY THERMOSTAT
327891-101 REV. A

A02229
Fig. 17 -- Two--Stage Furnaces and 1--Stage A/C Unit -- One or Two--Stage Thermostat

a. Single--stage gas heating thermostat R--to--W operates to W/W1 and--W2 causes both furnaces to operate in
both furnaces gas heat mode. First stage of a 2--stage high gas--heat mode.
thermostat causes LH furnace to operate in gas--heat c. Thermostat R--to--G for continuous fan or low--cooling
mode. Second stage of a 2--stage thermostat causes both blower.
furnaces to operate in gas heat mode. d. Cooling thermostat R--to--G--and--Y for single--speed
b. Single stage thermostat operates first or second stage of cooling blower.
a two stage furnace, based on the furnace control board 8. Reinstall control doors on both furnaces.
algorithm. 2--stage heating thermostat R--to--W/W1 will
operate both furnaces in low heat mode. Thermostat R 9. Instruct user in operation of furnace and thermostat.

19
 TWINNING AND/OR
BLOWER OFF-DELAY COMPONENT TEST
TERMINAL

BLOWER OFF-DELAY

90 150

120 180
Y1
HUMIDIFIER TERMINAL

DHUM
(24-VAC 0.5 AMP MAX.)

G
24-V THERMOSTAT
TERMINALS
24V
COM W/W1 Y/Y2
TRANSFORMER 24-VAC
CONNECTIONS

PLT
TEST/TWIN

HUM
R

0.5 AMP@24VAC
KGATW

STATUS CODE LED

3-AMP FUSE FUSE 3-AMP

SEC-2 SEC-1

LED OPERATION & EAC-2 L2

DIAGNOSTIC LIGHT
NUETRAL BLW

PLT

PL1-LOW VOLTAGE MAIN

HARNESS CONNECTOR
115-VAC(L2)NEUTRAL
CONNECTIONS
1
COOL

COOL
HEAT
HEAT

FAN 1-AMP@
L1

SPARE-1 SPARE-2 EAC-1 115VAC PR-1

PL2 1

SPARE-1
115 VAC (L1) LINE PL2-HOT SURFACE
SPARE-2 FAN VOLTAGE CONNECTION IGNITER & INDUCER
BLOWER SPEED
MOTOR CONNECTOR
SELECTION TERMINALS
EAC-1 TERMINAL
(115-VAC 1.0 AMP MAX.)
A02142
Fig. 18 -- Single--Stage Furnace Control

PROCEDURE 8 — SEQUENCE OF furnace is activated (such as pressure switch, flame roll--out switch,
OPERATION main limit switch, draft safeguard switch, twinning kit auxiliary
limit switch, or flame--proving sensor). In such a case, the other
See Fig. 15, 16, or 17 and 20 or 21 for single--speed furnace continues to operate unless open switch is the flame
non--condensing furnace twinning connection and schematic roll--out, main limit, or twinning kit auxiliary limit switch, in which
wiring diagrams while reviewing the sequence of operation. case both furnaces respond.
Twinning operation is controlled by LH furnace. The TWIN/TEST Before performing component test, disconnect TKR yellow wire
and COM 24v connection wires ensure the 2 furnaces coordinate labeled TEST from LH furnace control TEST/TWIN terminal.
their blower operation. When either furnace requires blower After removing yellow wire, component test can be initiated on
operation, both furnaces operate their blowers at the same speed. each furnace individually as stated in Installation, Start--Up, and
Both furnaces operate simultaneously in the same mode: heat, cool, Operating Instructions.
or continuous fan. Exceptions can occur if a safety switch on either

20
 SETUP SWITCHES TWINNING AND/OR
LOW-HEAT ONLY AND COMPONENT TEST
BLOWER OFF-DELAY TERMINAL
ACRDJ - AIR CONDITIONING
RELAY DISABLE JUMPER

OFF

ON
W2
LHT

1 2 3
OFF
DLY

Y1 DHUM G COM WW1 Y/Y2

24-V-THERMOSTAT
TERMINALS

24V
TEST/TWIN

ACRDJ
TRANSFORMER 24-VAC

PLT
HUM
CONNECTIONS
0.5-AMP024 VAC

HUMIDIFIER TERMINAL
(24-VAC 0.5 AMP MAX.) FUSE 3-AMP PL1 - LOW VOLTAGE MAIN
HARNESS CONNECTOR

KGATW
STAT SEC-1 SEC-2
3-AMP FUSE

D
US C
LE

OD E

PL1
LED OPERATION & EAC-2 NEUTRAL-L2

PL3
DIAGNOSTIC LIGHT PL3

1
BLW
115-VAC (L2) NEUTRAL
1

BHI/LOR BHT/CLR BLWR

CONNECTIONS
HI HEAT

IHI/LOR
IDR

HSIR
HI HEAT

IDM
LO HEAT
1
LO HEAT

COOL 1-AMP@115 VAC

L1
PL2
SPARE-1 SPARE-2 EAC-1 PR-1
HSI HI LO

SPARE-1
115-VAC (L1) LINE PL2 - HOT SURFACE
BLOWER SPEED SPARE-2 COOL VOLTAGE CONNECTION IGNITER & INDUCER
SELECTION TERMINALS MOTOR CONNECTOR
EAC-1 TERMINAL
(115-VAC 1.0 AMP MAX.)
A02017
Fig. 19 -- Two--Stage Furnace Control

Single--Stage Heat with Single--Stage Gas--Heat Thermostat 1. The 2--stage thermostat causes the furnaces to operate in
See Section I, Procedure 2 for furnace and kit components used. first--stage heat (LH furnace operates in heat while RH fur-
1. Single--stage thermostat causes both furnaces to operate in nace blower operates but RH furnace is not heating) or
heating mode. causes the furnaces to operate in second--stage heat (both
furnaces operate in heat), depending on whether 1 or 2 ther-
2. Operation in ALL modes is the same for twinned furnaces mostat stages are calling for heat.
as for an individual furnace. See furnace Installation, Start--
Up, and Operating Instructions for more information on se- 2. Operation in ALL modes is the same for twinned furnaces
quence of operation. as for an individual furnace. See furnace Installation, Start--
Up, and Operating Instructions for more information on se-
Two--Stage Heat with 2--Stage Gas--Heat Thermostat quence of operation.
See Section I, Procedure 2 for furnace and kit components used.

SECTION II: SINGLE--SPEED AND TWO--SPEED MULTIPOISE CONDENSING HSI

FURNACE MODELS
SINGLE STAGE TWO---STAGE
Model Series Model Series Model Series
58MCA 170 and later series 340MAV H and later series 58MTA 110 and later series
58MXA 160 and later series 350MAV G and later series 58MTB 100 and later series
58MCB 100 and later series PG9MAA E and later series 352MAV B and later series
58MXB 100 and later series 340AAV A and later series 352AAV A and later series
58MSA 140 and later series 350AAV A and later series
34MAV E and later series PG9MAB A and later series

21
 KGATW

CONNECTION DIAGRAM TO 115VAC FIELD DISCONNECT SWITCH

BLOWER OFF-DELAY LS1 LS2
SCHEMATIC DIAGRAM
GV FRS2
JUMPER SELECT OR PCB L1 L2 NEUTRAL (NATURAL & PROPANE GASES)
Y1 RED RED RED EQUIPMENT GROUND
90
DHUM 120 RED LO CAP
(WHEN USED) ILK FAN
G MED LO
150 HEAT
Com GRN/YEL NOTE #10 MED HI
24V 180 NOTE #5 HI
FRS1 DSS SPARE-1 START L2

BFANR
W J1 L1 NOTE #15 OL
RED ORG ORG COOL
Y/Y2 RED EAC-2

PRINTED CIRCIUT BOARD

TEST/TWIN BVSS BLWM
R (WHEN USED) BLWR BHT/CLR COM
EAC-1

BLU
HUM
HSIR
FU1 BLU BLK
NOTE #6
IDR 1 1 HSI

TRAN
NEUTRAL

RED WHT
SEC-2 SEC-1 PL2 2 PL3 2

RED
(WHEN USED)
LED PRS LGPS PR1 115VAC

GRN/YEL
EAC-2 L2 RED IDM
TRAN
ORN 24VAC
SEC-1

NOTE #8
SEC-2

YEL
NOTE #11

NEUTRAL
YEL

1 2 3 4 5 6 7 8 9 10 11
WHT BVSS
PL1 FSE FRS1 DSS (WHEN USED)

BLW
BLK
PL2 FU1 NOTE #6
IDM PL1-6
BHT/CLR BFANR BLWR
COOL 2 1
GRN/YEL GVR-2 NOTE #10
FAN L1 PL3 FRS2 LS1
HEAT BLK HUM
1 PL1-8

HSI
WHT 2 R
SPARE 1 SPARE 2 EAC-1 LS2
PR1 WHT
W (WHEN USED)
BLK (HI) WHT (COM) PL1-2
WHT WHT NOTE #11
(COM) BLK
BLWM FUSE OR CIRCUIT BREAKER &
YEL DISCONNECT SWITCH (WHEN REQ’D)
GRN/YEL

22
JB NOTE #2 LGPS
(MED HI) BRN PRS
OL NEUTRAL (WHEN USED)
WHT WHT PL1-4
FU2 TEST/TWIN
PRINTED CIRCIUT BOARD

NOTE #15 START L1 GV

CAP BLK BLK GVR-1
CPU PL1-10
RED (LO)
GND Y/Y2
BLU BRN ILK
(MED LO) PL1-5 NOTE #3
DHUM
L BFANR CONTINUOUS-FAN SELECT RELAY, SPDT LS 1, 2 LIMIT SWITCH, AUTO-RESET, SPST(N.C.)
BHT/CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT OL AUTO-RESET INTERNAL MOTOR OVERLOAD Y1 PL1-1
E FSE
BLWR BLOWER MOTOR RELAY, SPST-(N.O.) TEMPERATURE SWITCH (N.C.)
G BLWM BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR G PL1-9
PCB PRINTED CIRCUIT BOARD CONTROL
E BVSS BLOCKED VENT SHUTOFF SWITCH, MANUAL-RESET, SPST -(N.C.) PL1 11-CIRCUIT PCB CONNECTOR PL1-11
N CAP CAPACITOR
PL2 2-CIRCUIT CONNECTOR PL1-3
CPU MICROPROCESSOR AND CIRCUITRY
D PL3 2-CIRCUIT HSI, CONNECTOR COM 24V PL1-7
DSS DRAFT SAFE GUARD SWITCH, AUTO-RESET, SPST -(N.C.) PCB NOTE #5
EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.) PRS PRESSURE SWITCH, SPST-(N.O.)
EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) TEST/TWIN COMPONENT TEST & TWIN TERMINAL
FRS 1, 2 FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.) TRAN TRANSFORMER-115VAC/24VAC NOTES:
FSE FLAME-PROVING ELECTRODE 1. If any of the original equipment wire is replaced use wire rated for 105°C.

Fig. 20 -- Wiring Diagram for Fixed--Capacity, Non--Condensing Furnaces

JUNCTION
FU 1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED 2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
UNMARKED TERMINAL 3. This wire must be connected to furnace sheet metal for control to prove flame.
FU 2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
(FIELD INSTALLED & SUPPLIED) PCB CONTROL TERMINAL 4. Symbols are electrical representation only.
GND EQUIPMENT GROUND FACTORY WIRING (115VAC) 5. Solid lines inside PCB are printed circuit board conductors and are not included in legend.
GV GAS VALVE-REDUNDANT 6. Replace only with a 3 amp fuse.
FACTORY WIRING (24VAC) 7. Inducer (IDM) and blower (BLWM) motors contain internal auto-reset thermal overload switches (OL).
GVR 1, 2 GAS VALVE RELAY, DPST-(N.O.)
HSI HOT SURFACE IGNITER (115 VAC) FIELD WIRING (115VAC) 8. Neutral connections are interchangeable within the NEUTRAL connector block.
HSIR HOT SURFACE IGNITER RELAY, SPST-(N.O.) FIELD WIRING (24VAC) 9. Blower motor speed selections are for average conditions, see installation instructions for details on
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.) optimum speed selection.
CONDUCTOR ON CONTROL PCB 10. Factory connected when BVSS (Chimney Adapter Accessory Kit) is not installed.
IDM INDUCED DRAFT MOTOR, SHADED-POLE
IDR INDUCED DRAFT MOTOR RELAY, SPST-(N.O.) FIELD WIRING SCREW TERMINAL 11. Factory connected when LGPS is not used.
ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.) FIELD EARTH GROUND
12. Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will
J1 BLOWER - OFF DELAY JUMPER SELECTOR auto-reset after three hours.
EQUIPMENT GROUND 13. Blower-on delay: gas heating 25 seconds, cooling or heat pump 2 seconds.
JB JUNCTION BOX
14. Blower-off delay: gas heating selections are 90, 120, 150 or 180 seconds, cooling or heat pump
327560-101 REV. D

LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER FIELD SPLICE

LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.)
90 seconds or 5 seconds when DHUM is ON.
PLUG RECEPTACLE 15. YELLOW lead not on all motors.

A02140
 RED FUSE OR CIRCUIT TO 115VAC FIELD-DISCONNECT SWITCH SCHEMATIC DIAGRAM
CONNECTION DIAGRAM NOTE #11
FRS1 DSS LS2 LS1 FRS2 BREAKER & DISCONNECT L1 (NATURAL GAS & PROPANE)
L2
M SWITCH (WHEN REQ'D) EQUIPMENT
BLU RED GROUND
GV RED RED
RED BVSS NEUTRAL L1 NOTE #2 L2 3 COM IDM
GRN/YEL (WHEN USED) (WHEN USED) ILK
BRN IHI/LOR
C HI HPS IDM PL2
GRN/YEL HI
NOTE #3 NOTE #12 FU2 IDR
BRN 2 1
ORN LO
YEL
3 2
GRN/YEL LPS LGPS (WHEN USED) HSIR PL5 PL4
COM LO HSI
HI GND
FSE PL4 WHT BLK 1 1
WHT 2 HSI
SELECT CHART
BLOWER WHT WHT 3 JB L2
SW LO-HT OFF-DELAY GRY BHI/LOR
ONLY IHI/LOR RED 2 LO HEAT
RED LO
1 * 2 3 IDM
ON NORM 90 BLK 1 BLK PL5 MED LO CAP
HSIR SPARE-1
OFF HEAT SEC. ILK BHT/CLR NOTE #10
BLK HI HEAT MED BLWM

HSI HI LO
1 LO 2 3 * IDR 1
ON HEAT 120 PL2 SPARE-2 MED HI
OFF ONLY SEC. WHT 2 BLWR COOLING
HI START
ON 2 3 WHT
150 BLK
OFF SEC. OL
L1 BLK L1
COM

PR-1
ON 2 3 PL1 1 L2
180
OFF SEC. EAC-1 EAC-2

PRINTED CIRCIUT BOARD

* FACTORY SETTINGS

BLWR
EAC-1
1 AMP
ACRDJ

@ 115 VAC
BRN
1 2 3 GRN/YEL OL BVSS (WHEN USED) PR1 115VAC

NOTE #8
ON DSS FRS1

SEC-1
PLT

FU1
NOTE #6
L2
OFF START PL1-6 SEC 1 TRAN
HI BLK TRAN FU1

COOL
YEL

BHT/CLR
MED HI

LHT
SPARE-2

DLY
OFF
HUM
SEC-2
NOTE #11 24VAC SEC 2
NOTE #6

0.5 AMP
ORN

TEST/TWIN
MED

@ 24 VAC
BLWM LS1 FRS2
MED LO BLU

FUSE 3-AMP
CAP LS2
LO RED BRN (WHEN USED)

BHI/LOR
HI-HEAT

BL W
W2 Y1 DHUM G Com W/W1 Y/Y2 R STATUS CODE

LO-HEAT
SPARE - 1

EAC-2 NEUTRAL - L2
24V LED HUM GVR-2 PL1-8
WHT
WHT
LEGEND RED R ACR
BLU PL1-12

23
ACR AIR CONDITIONING RELAY, SPST (N.O.) HPSR PL1-2 LPS
ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER PL1 12-CIRCUIT PCB CONNECTOR
BHI/LOR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL2 3-CIRCUIT PCB HSI & IDM CONNECTOR W/W1
BHT/CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL3 6-CIRCUIT ICM MOTOR CONNECTOR (NOT SHOWN) TEST/TWIN NOTE #12
BLWR BLOWER MOTOR RELAY, SPST-(N.O.) PL4 3-CIRCUIT IDM CONNECTOR PL1-4
BLWM BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR PL5 2-CIRCUIT HSI CONNECTOR DHUM LGPS
BVSS BLOCKED VENT SHUTOFF SWITCH, MANUAL-RESET, SPST -(N.C.) PLT 3-CIRCUIT FACTORY TEST CONNECTOR (WHEN USED)
W2
ACRDJ

CAP CAPACITOR TRAN TRANSFORMER, 115VAC/24VAC CPU PL1-3 HPS

CPU MICROPROCESSOR AND CIRCUITRY TEST/TWIN COMPONENT TEST & TWINNING TERMINAL Y/Y2
DHUM DHUM CONNECTION PL1-10 M
G HI
DSS DRAFT SAFE GUARD SWITCH, AUTO-RESET, SPST -(N.C.) JUNCTION GVR-1
EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.) Y1 GV
EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) UNMARKED TERMINAL NOTE #3
FRS 1, 2 FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.)
COM 24V C PL1-5
PCB CONTROL TERMINAL
FSE FLAME-PROVING ELECTRODE PL1-1
FU1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED FACTORY POWER WIRING (115VAC) PL1-9 FSE
FU2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
PRINTED CIRCIUT BOARD

(FIELD SUPPLIED AND INSTALLED) FACTORY CONTROL WIRING (24VAC) PL1-11

Fig. 21 -- Wiring Diagram for Two--Stage, Non--Condensing Furnaces

GND EQUIPMENT GROUND FIELD CONTROL WIRING (115VAC) PCB PL1-7
GV GAS VALVE-REDUNDANT
NOTE #5
GVR 1, 2 GAS VALVE RELAY, DPST-(N.O.) FIELD CONTROL WIRING (24VAC)
HPS HIGH-HEAT PRESSURE SWITCH, SPST (N.O.) NOTES:
CONDUCTOR ON CONTROL PCB
HPSR HIGH-HEAT PRESSURE SWITCH RELAY, SPST (N.C.) 1. If any of the original equipment wire is replaced use wire rated for 105∞C.
HSI HOT SURFACE IGNITER (115VAC) FIELD WIRING SCREW TERMINAL 2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
HSIR HOT SURFACE IGNITER RELAY, SPST (N.O.) 3. This wire must be connected to furnace sheet metal for control to prove flame.
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.) FIELD EARTH GROUND 4. Symbols are electrical representation only.
IDM INDUCED DRAFT MOTOR, SHADED-POLE 5. Solid lines inside PCB are printed circuit board conductors and are not included in the legend.
EQUIPMENT GROUND 6. Replace only with a 3 amp fuse.
IDR INDUCED DRAFT MOTOR RELAY, SPST-(N.O.)
IHI/LOR INDUCER MOTOR SPEED CHANGE RELAY, SPDT FIELD SPLICE 7. Blower motor (BLWM) and inducer motor (IDM) contain internal auto-reset thermal overload switches (OL).
ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.) 8. Neutral connections are interchangeable within the NEUTRAL connector block.
PLUG RECEPTACLE 9. Blower motor speed selections are for average conditions, see installation instructions for optimum selection.
JB JUNCTION BOX 10. Factory shipped with BLUE wire (MED LO) if ORANGE wire not present.
LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER 11. Factory connected when BVSS (Chimney Adapter Kit) is not installed.
LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.) 12. Factory connected when LGPS is not used.
LPS LOW-HEAT PRESSURE SWITCH, SPST (N.O.) 13. Ignition lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will auto-reset after
LS 1, 2 LIMIT SWITCH, AUTO-RESET, SPST (N.C.) three hours.
OL AUTO-RESET INTERNAL MOTOR OVERLOAD TEMPERATURE SWITCH (N.C.) 14. Blower-on delay: gas high-heat 25 seconds, gas low-heat 45 seconds, cooling or heat pump 2 seconds.
PCB PRINTED CIRCUIT BOARD CONTROL 327561-101 R E V. E 15. Blower off-delay: gas heating selections are 90, 120, 150, 180 seconds, cooling or heat pump 90 seconds or
5 seconds when DHUM is active.

A02159
KGATW
 28 1/2″
26 15/16″ A
26 15/16″
26 1/4 TYP
26 1/4″
24 1/2″
22 1/4″ AIRFLOW AIRFLOW 22 13/16″
F 13/16″
2-IN. COMBUSTION-
13
/16″ D D
13
/16″ 19″
AIR CONN
5
/8″
OUTLET OUTLET OUTLET

2-IN. COMBUSTION-
7
/8-IN. DIA AIR CONN
1/2-IN. POWER CONN
GAS CONN 1
/2-IN. GAS CONN

7
2-IN. VENT CONN /8-IN. DIA
POWER CONN
33 1/4″
TYP
1
/2-IN. DIA THERMOSTAT 32 5/8″ 1
TYP /2-IN. DIA
ENTRY
30 13/16″ THERMOSTAT ENTRY
22 11/16″ 7
/8-IN. DIA TYP 30 1/2″ 39 7/8″
ACCESSORY 2-IN. VENT CONN
29 5/8″
POWER ENTRY TYP
27 5/8″

27 1/2″ 22 11/16″
CONDENSATE DRAIN TYP
TRAP LOCATION
(USED FOR LH FURNACES 24 1/2″
14 1/2″ BEFORE SERIAL NO. SIDE INLET
2894A00001) 17 5/16″ 18 1/4″

9 3/8″
SIDE INLET TYP

INLET INLET
11/4″ CONDENSATE
KGATW

1" 23 1/4″ DRAIN LOCATION 11

/16″ E E 11
/16″ 24 3/16″ 11
/16″
(USED FOR LH FURNACES AFTER BOTTOM INLET
SIDE INLET SERIAL NO. 2894A00001)
26 15/16″ TYP CONDENSATE DRAIN CONDENSATE
TRAP LOCATION DRAIN LOCATION
(USED FOR RH FURNACES BEFORE (USED FOR RH FURNACES AFTER
SERIAL NO. 2894A00001) SERIAL NO. 2894A00001)

A93537
Fig. 22 -- Dimensional Drawing for Twinned Single--Speed Condensing Furnaces (Upflow, Downflow)

Table 3 – 58MCA, 58MCB, 58MSA, 58MTB, 58MXA, 58MXB, 58MTZ, 340AAV, 340MAV, 345MAV, 350AAV, 350MAV, 352AAV,
352MAV, 490AAV, PG9MAA and PG9MAB
Single--Speed Condensing Furnace Dimensions -- In. (mm)
INPUT HEATING SIZE
NOMINAL COOLING SIZE A D E F
(BTUH)
60,000 48,000 35 (889) 15--- 7/8 (403) 16 (406) 33--- 3/8 (848)
80,000* 48,000 35 (889) 15--- 7/8 (403) 16 (406) 33--- 3/8 (848)
80,000 60,000 42 (1067) 19--- 3/8 (492) 19--- 1/2 (495) 40--- 3/8 (1026)
100,000* 48,000 42 (1067) 19--- 3/8 (492) 19--- 1/2 (495) 40--- 3/8 (1026)
100,000* 60,000 42 (1067) 19--- 3/8 (492) 19--- 1/2 (495) 40--- 3/8 (1026)
120,000* 60,000 49 (1245) 22--- 7/8 (581) 23 (584) 47--- 3/8 (1203)
*Two ---speed furnace capacities and dimensions

PROCEDURE 1 — INSTALL FURNACES

NOTE: Multipoise units can be installed in UPFLOW,
! WARNING
DOWNFLOW, or HORIZONTAL configurations.
UNIT DAMAGE AND FIRE HAZARD
A. Upflow, Downflow, Side--By--Side Configuration
Failure to follow this warning could result in unit damage, fire,
Refer to Fig. 22 for appearance and dimensional drawing of personal injury or death.
twinned furnaces and their connection locations.
DO NOT use the back of the furnace for return--air duct
1. Select 2 identical heating and airflow furnaces. (See Table connections as limit cycling will occur.
3.)
2. Remove bottom closure panels from both furnaces. (See
Fig. 21.)
a. Remove main and blower access doors. b. For downflow applications: Return air can only be con-
b. Remove 2 screws from front filler panel. nected to bottom opening of furnace. A common return
c. Rotate front filler panel downward to remove. air plenum is required for proper auxiliary limit switch
operation. (See Fig. 2.)
d. Remove bottom closure panel and discard.
5. For upflow applications
e. Reinstall front filler panel.
a. Position furnaces against each other on return--air plen-
3. Apply 2 factory--supplied foam strips to mating side of each
um. Adjust and shim each furnace to align unused con-
furnace. Locate strips equal distance from top and bottom as
densate drain line holes in lower section of both fur-
shown in Fig. 25.
naces holes, which will be used for wire routing
4. Return air connections between furnaces. (See Fig. 31.)
a. For upflow applications: Bottom return air usage is re- b. Drill two 1/8--in. holes, approximately 1 in. (25 mm)be-
quired as part of any upflow return air configuration. If low discharge air flange, from inside top of discharge
additional return air is to enter 1 side of each furnace, in opening and through both furnaces. (See Fig. 26.)
addition to bottom return air, cut open 1 entire return--
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw
air opening in appropriate side of each furnace. (See
through each hole and tighten until furnaces are secure
Fig. 1.)
and foam strips have sealed gap between furnaces.

24
 KGATW
A02234
Fig. 23 -- Back--to--Back (Upflow, Downflow or Horizontal)

Table 4 – Dimensions -- In. (mm)

NOMINAL TWINNED FURNACE
INPUT HEATING SIZE
COOLING A D E WEIGHT
(BTUH)
SIZE LBS (kg)
15--- 7/8
60,000 48,000 17–1/2 (445) 16 (406) 350 (159)
(403)
15--- 7/8
80,000* 48,000 17–1/2 (445) 16 (406) 410 (186)
(403)
80,000 60,000 21 (533) 19--- 3/8 (492) 19--- 1/2 (495) 228 (103)
100,000* 48,000 21 (533) 19--- 3/8 (492) 19--- 1/2 (495) 458 (208)
100,000* 60,000 21 (533) 19--- 3/8 (492) 19--- 1/2 (495) 464 (210)
120,000* 60,000 24–1/2 (622) 22–7/8 (581) 23 (584) 522 (237)
*Two ---Speed furnace capacities and dimensions

FOR BACK-TO-BACK
APPLICATIONS, APPLY
FOAM STRIPS AT THIS FOAM
HEIGHT, ALONG BACK STRIPS
OF FURNACE
UNUSED
CONDENSATE
DRAIN HOLE

BOTTOM
CLOSURE
PANEL

FRONT FILLER
PANEL
A93047 A02236
Fig. 24 -- Bottom Closure Panel Fig. 25 -- Location of Foam Strips and Hole to be used for
Twinning Kit Wire Routing

25
 SCREW DISCHARGE
OPENINGS TOGETHER
A93539
Fig. 26 -- Attaching Furnaces Together
KGATW
6. For downflow applications:
a. Position furnaces on downflow kits (no A/C coils) or on
entering air--side of A/C coils. Adjust and shim each
furnace to align unused condensate drain line holes in
lower section of both furnaces holes, which will be used
for wire routing between furnaces. (Similar to Fig. 31.)
b. Drill two 1/8--in. holes, approximately 1 in. (25 mm)be-
low return air flange, from inside top of return air open-
ing and through both furnaces. (See Fig. 27.)
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw
through each hole and tighten until furnaces are secure
and foam strips have sealed gap between furnaces.
7. Insert 1 snap bushing through each adjoining unused con-
densate drain line hole of each furnace.
8. Connect return-- and supply--air ducts to furnaces. Seal duct
connections to prevent air leakage.
9. 115--V junction boxes JB must be located on right side of
right--hand furnace and left side of left--hand furnace. Relo-
cate as necessary. (See Fig. 31.)
10. Follow individual furnace installation instructions for up-
flow/downflow applications. This includes, but not limited
to: condensate trap, condensate/inducer housing tubing,
pressure switch tubing venting and electrical connections.
! WARNING
UNIT DAMAGE AND FIRE HAZARD
Failure to follow this warning could result in unit damage, fire,
personal injury or death.
DO NOT use the back of the furnace for return--air duct
connections as limit cycling will occur.
B. Upflow/Downflow, Back--to--Back Configuration
Refer to Fig. 23 and Table 4 for appearance and dimensional
drawing of twinned furnaces and their connection locations.
1. Select 2 identical heating and airflow furnaces. (See Table
4.)
2. Remove bottom closure panels from both furnaces. (See
Fig. 24.)
a. Remove main and blower access doors.
b. Remove 2 screws from front filler panel.
26
A02219
Fig. 27 -- Attaching Furnaces Together -- Downflow
c. Rotate front filler panel downward to remove.
d. Remove bottom closure panel and discard.
e. Reinstall front filler panel.
3. Apply 2 factory--supplied foam strips to mating back of
each furnace. Locate strips equal distance from top and bot-
tom as shown in Fig. 25. Trim off excess material.
4. Return Air Connections
a. For upflow applications: Bottom return air usage is re-
quired as part of any upflow return air configuration. If
additional return air is to enter 1 side of each furnace, in
addition to bottom return air, cut open 1 entire return--
air opening in appropriate side of each furnace. (See
Fig. 1.)
! WARNING
UNIT DAMAGE AND FIRE HAZARD
Failure to follow this warning could result in unit damage, fire,
personal injury or death.
DO NOT use the back of the furnace for return--air duct
connections in upflow position, as limit switch cycling will
occur.
b. For downflow applications: Return air can only be con-
nected to bottom opening of furnace. A common return
air plenum is required for proper auxiliary limit switch
operation. (See Fig. 2.)
5. For upflow applications
a. Position furnaces against each other on return--air plen-
um. (See Fig. 23.)
b. Drill two 1/8--in. holes, approximately 1 in. (25 mm)be-
low discharge air flange, from inside top of discharge
opening and through both furnaces. (See Fig. 27.)
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw
through each hole and tighten until furnaces are secure
and foam strips have sealed gap between furnaces.
6. For downflow applications
a. Position furnaces on downflow kits or plenum (no A/C
coils) or on entering air--side of A/C coils. (See Fig. 23.)
b. Drill two 1/8--in. holes, approximately 1 in. (25 mm)be-
low return air flange, from inside top of return air open-
ing and through both furnaces. (See Fig. 27.)
 COMBUSTION – AIR
INTAKE
EXTERNAL EXTENSION
TWINNING HARNESS
5-3/4 IN. (146 MM)
30 (762 MM) MIN
WORK AREA
MANUAL
SHUTOFF
GAS VALVE
SEDIMENT
TRAP
CONDENSATE
TRAP
Fig. 28 -- Attic Installation on a Platform
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw
through each hole and tighten until furnaces are secure
and foam strips have sealed gap between furnaces.
7. Determine which side of furnace will be used to route ex-
ternal extension harness. If condensate drain hole is avail-
able, use it, otherwise, drill two 7/8--in holes in blower
housing area, mid--point between blower deck and bottom
of furnace.
NOTE: The external extension harness cannot be used on the
same side of the furnace that the return air ducts connect to. Locate
harness on opposite side of furnace where return air is used.
8. Connect return and supply--air ducts to furnaces. Seal duct
connections to prevent air leakage.
9. Follow individual furnace installation instructions for up-
flow/downflow applications. This includes, but not limited
to: condensate trap, condensate/inducer housing tubing,
pressure switch tubing venting and electrical connections.
C. Horizontal, Back--to--Back Configuration
When twinning furnaces in the horizontal position, consideration
must be made to the type of building construction. Attic floors
should be constructed to support normal live and dead loads of the
furnaces and the person(s) servicing them. Trusses, wood and
metal are engineered for specific applications, and may not support
the weight of two (2) furnaces suspended from the top chords or
the bottom chords of the trusses. Long horizontals spans may flex
or sag, resulting in damage to the building. Contact the truss
manufacturer for additional design and engineering assistance.
Do not suspend furnaces with straps or suspend furnaces from roof
decking.
For attic installations on a platform:
1. Construct a platform from 3/4--in. (nominal plywood), ex-
tending out 30 inches (762 mm) from the front of each fur-
nace. (See Fig. 28.)
2. Maintain all clearances to combustibles per the furnace In-
stallation, Start--up and Operating Instructions.
3. Follow all additional building codes.
27
VENT
COMMON RETURN
A 12 IN. (305 MM) MIN HORIZONTAL PIPE
SECTION IS RECOMMENDED WITH
SHORT (5 TO 8 FT / 1.5 TO 2.4 M) VENT
SYSTEMS TO REDUCE EXCESSIVE
CONDENSATE DROPLETS FROM
EXITING THE VENT PIPE.
30 IN. (762 MM) MIN
WORK AREA
KGATW
ACCESS OPENING
FOR TRAP
A02209
4. Long truss spans may require additional support along the
bottom chord of the truss. Consult the truss manufacturer’s
guidelines for engineering assistance.
5. Long rafter or attic joist spans may require additional sup-
port along the bottom of the rafter or joist. Consult local or
regional building codes for design and loading require-
ments.
For suspended installations (Not recommended for wood trusses)
(See Fig. 29.):
1. Furnaces may be suspended using two (2) pieces of
1--1/2--in. x 1--1/2--in. x 1/4--in. thick cold rolled angle iron
underneath each furnace and four (4) 3/8--in. diameter
threaded rods.
2. Allow for at least 8 inches (203 mm) in front of each door
for door removal.
3. Each piece of angle iron must be secured to the bottom of
each furnace with at least two (2) #8 x sheet metal
screws.
4. Maintain all clearances to combustibles per the furnace In-
stallation, Start--up and Operating Instructions.
5. Unistrut or similar material may be used, provided that the
furnaces do not sag in the middle or bend or twist at the
support ends. The support material must be secured to the
bottom of each furnace in a manner similar to securing
angle iron to the furnace.
Refer to Fig. 23 and Table 4 for appearance and dimensional
drawing of twinned furnaces and their connection locations.
1. Select 2 identical heating and airflow furnaces. (See Table
4.)
2. Remove bottom closure panels from both furnaces. (See
Fig. 24.)
a. Remove main and blower access doors.
b. Remove 2 screws from front filler panel.
c. Rotate front filler panel downward to remove.
d. Remove bottom closure panel and discard.
e. Reinstall front filler panel.
 3/8"
ROD, HEX NUT
& WASHER

53/4"

(A)
(B)
(B) (B) DRAIN
(A)
3/8"
NUT, BOLT
KGATW

& WASHERS (B) USING (B) LOCATIONS

(B)
(A) 4" TO 8" MAX
(A) ROD LOCATION USING
DIMPLE LOCATORS USING (B) LOCATIONS
(A) 13/16" MAX FROM BACK
( SEE DIMENSIONAL DWG (B)
11/2" ANGLE OF FURNACE
FOR LOCATIONS)
OR EQUIVALENT
(A)
(B)

(A) PREFERRED ROD LOCATION

(B) ALTERNATE ROD LOCATION
A02208
Fig. 29 -- Suspended Installation of Furnaces

3. Apply 2 factory--supplied foam strips to mating back of PROCEDURE 2 — CONNECT ELECTRICAL

each furnace. Locate strips equal distance from top and bot-
tom as shown in Fig. 25. Trim off excess material.
4. Securing furnaces together:
a. Lay furnaces back--to--back on a flat surface.
b. Similar to side--by--side installations (See Fig. 26.), drill
two 1/8--in. holes, approximately 1 in. (25 mm)below
discharge air flange, from inside top of discharge open-
ing and through both furnaces. Also drill two 1/8--in.
holes, approximately 1 in. (25 mm)below return air
flange, from inside top of return air opening and
through both furnaces.
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw
through each hole and tighten until furnaces are secure
and foam strips have sealed gap between furnaces.
5. With furnaces laying in their side and back--to--back, de-
termine which side will now be the top side to route extern-
al extension harness. Use the unused condensate drain holes
in blower housing area.
6. Connect return-- and supply--air ducts to furnaces. Seal duct
connections to prevent air leakage.
7. Follow individual furnace installation instructions for hori-
zontal applications. This includes, but not limited to: con-
densate trap, condensate/inducer housing tubing, pressure
switch tubing venting and electrical connections.
COMPONENTS—HEATING
! WARNING
FIRE HAZARD
Failure to follow this warning could result in fire, personal
injury or death.
Make no connections between the R 24--vac connector in 1
furnace and the R 24--vac connector in other furnace.
See Electrostatic Discharge Precaution Section.
NOTE: To determine referencing of Left Hand (LH) and Right
Hand (RH) furnace:
a. In the Side--by--Side, upflow and downflow applica-
tions, reference the furnaces from the front, as you
would see them in the upflow application (See Fig. 31.)
The LH furnace is the main furnace and the RH furnace
is the secondary furnace.
b. In the Back--to--Back, upflow, downflow and horizontal
applications, reference the furnaces from the side of the
external extension harness. The LH furnace is the main
furnace and the RH furnace is the secondary furnace, as
you would see them in the upflow application (See Fig.
32.)
There are 3 harnesses included in this kit. If the furnaces are
side--by--side, only 2 harnesses are required. If the furnaces are
installed back--to--back, all 3 harnesses included in the kit must be
used.
1. Remove outer doors and blower access doors from both fur-
naces.

28

A02226
Fig. 30 -- Twinning Kit Relay Mounted on Control Mounting
Bracket for LH Furnace
2. If furnaces are installed back--to--back in any orientation, the
External Extension Harness must be used. The harness con-
sists of:
a. 54--1/2 inches (1384 mm) of 1/2--in. flexible steel con-
duit
b. (2) 90_ conduit connectors
c. (3) 4 wire polarized wiring harness
d. (3) 2 wire polarized wiring harness
Install the harness as follows:
a. Remove lock nuts from the end of each conduit con-
nector.
b. Route the end of the harness that mates to the TKR re-
lay harness of the LH furnace through the unused con-
densate trap hole in the casing of the blower compart-
ment.
c. Route the end of the harness that mates to the 4--wire
harness of the RH furnace through the unused condens-
ate trap hole in the casing of the blower compartment.
d. Install the lock nuts on the 90_ conduit connectors.
e. Install the two kit--supplied straps approximately 18
inches (457 mm) from each end of extension harness.
3. Fixed Capacity Furnace/Single--Stage Heat with Single--
Stage Gas--Heat Thermostat (Field Supplied) OR Two--
Stage Furnace with Single or Two--Stage Gas--Heat Ther-
mostat (Field--Supplied)
NOTE: This application of TKR allows both furnaces to operate
as 1 furnace gas heat mode as determined by an individual
thermostat. Install twinning kit relay (TKR):
a. Mount TKR assembly to underside of LH furnace con-
trol enclosure using 1 No. 6 sheet metal screw (factory
supplied). Screw hole is located to left of door switch
near front edge of control. (See Fig. 30.)
NOTE: See Fig. 15 or 17 for twinning kit wiring.
29
b. Route 3 loose wires (black, yellow, and white) from
TKR assembly wire harness through T--STAT/HUM
hole adjacent to door switch. (See Fig. 30.)
c. Connect TKR white wire labeled W from TKR to LH
furnace control thermostat connection W or W/W1.
d. Connect TKR black wire labeled C from TKR to LH
furnace control thermostat connection COM 24V.
e. Connect yellow wire labeled TEST to LH furnace con-
trol TEST/TWIN terminal.
f. Route female four--pin connector end of TKR wires:
(1.) For Side--by--Side applications, see Fig. 22 and
31. Route female, four--pin connector through pre-
viously installed bushings in unused condensate
drain holes, located on casing in blower compart-
ment area. Connect to male four--pin connector of
RH furnace.
(2.) For Back--to--Back applications, see Fig. 23 and
KGATW
32. Connect the female, four pin connector to the
male four pin connector of the previously installed
External Extension Kit. Connect the female four
pin connector of the External Extension Kit to the
male four pin connector of the RH furnace.
g. Route four wires through thermostat cable hole of RH
furnace control box.
h. Connect TKR red wire labeled R--SECONDARY from
TKR to RH furnace control thermostat connection R.
i. Connect TKR white wire labeled W--SECONDARY
from TKR to RH furnace control thermostat connection
W or W/W1.
j. Connect TKR black wire labeled C--SECONDARY
from TKR to RH furnace control thermostat connection
COM 24V.
k. Connect yellow wire labeled TEST SECONDARY from
LH furnace control TEST/TWIN terminal to RH furnace
control TEST/TWIN terminal.
l. For Two--Stage Furnace Control Boards–In addition
to the wiring of the twinning kit, the LHT switch and a
single OR two--stage gas--heat thermostat must be con-
figured to one of the two methods describe below:
Two--Stage Heat with Single--Stage Gas--Heat Ther-
mostat (allows the LH or Main Furnace’s algorithm
control low and high--heat operation)
(1.) Position LHT switch on Main or LH furnace con-
trol to OFF.
(2.) Position LHT switch on Secondary or RH furnace
control to ON.
Two--Stage Heat with Two--Stage Gas--Heat
Thermostat (allows a two--stage thermostat to
control low and high--heat operation)
Position LHT switch furnace controls in BOTH
furnaces to ON
m. Proceed to #5 “Install LH furnace auxiliary limit switch
harness ALS--M” to complete electrical connections.
 POWER JUNCTION BOX
RELOCATED HERE

AUXILIARY LIMIT
DOOR SWITCH
(ILK-I)

8″ TYP SECONDARY 24-V

KGATW

TRANSFORMER

SECONDARY BLOWER ACCESS

PANEL DOOR SWITCH
MAIN AUXILIARY
LIMIT SWITCH
(ALS-M)
SECONDARY AUXILIARY
LIMIT SWITCH (ALS-S)
TWINNING KIT
RELAY (TKR)
UNUSED CONDENSATE
DRAIN LINE HOLES
MAIN BLOWER ACCESS WITH SNAP
PANEL DOOR SWITCH BUSHING INSTALLED

MAIN 24-V
TRANSFORMER
A01377
Fig. 31 -- Twinning Kit Installed on Single--Speed and 2--Stage Condensing Furnaces (After Serial No. 2894A00001)
Single--Speed Shown

4. Two--Stage Heating using Fixed--Capacity Furnaces with

Two--Stage Gas Heat Thermostat (Field Supplied). See Fig.
16.
Unused condensate NOTE: This modification allows LH furnace only to operate in
drain location heating mode for first--stage heat or both furnaces to operate in
heating mode for second--stage heat as determined by a 2--stage
thermostat. See furnace Installation, Start--Up, and Operating
Instructions for further details on this heating mode.
To operate furnaces in 2--stage heating mode when a 2--stage
thermostat controls the staging, install twinning kit as described
External Extension above, then modify TKR wiring as follows:

A02225
Fig. 32 -- External Extension Harness
(Back--to--Back Application)
! CAUTION
PERSONAL INJURY HAZARD
Failure to follow this caution may result in intermittent furnace
operation and unit damage.
Supply--air temperature will be uneven left--to--right when
only main system is operating.

30

Fig. 33 -- LHT Switches
NOTE: See Fig. 16.
a. Disconnect TKR white wire labeled W from LH furnace
control thermostat connection W.
b. Cut terminal off TKR white wire labeled W and strip
1/4 in. (6 mm).
c. Connect 2--stage thermostat W2 connection to TKR
white wire labeled W.
NOTE: ALL other 2--stage thermostat connections are to be made
to LH furnace control center ONLY.
d. Proceed to #5 “Install LH furnace Auxiliary Limit
Switch -- Main ALS--M” harness to complete electrical
connections.
5. Install LH furnace (main) auxiliary limit switch harness
ALS--M.
NOTE: LH furnace ALS--M assembly DOES NOT include door
switch.
a. Drill 1/8--in. hole in blower housing 8 in. below blower
shelf as shown in Fig. 31.
b. Position ALS--M so reset button faces front of furnace.
c. Secure bracket to blower housing using factory--sup-
plied No. 6 X 3/4--in. LG screw.
d. Disconnect red transformer wire from SEC--1 connec-
tion.
e. Connect removed red transformer wire to ALS--M wire
connector labeled TRAN. Route through thermostat
holes of control box.
f. Connect ALS--M connector labeled SEC 1 to LH fur-
nace control SEC--1 terminal.
g. Route 2--wire ALS--M connector from LH furnace to
RH furnace through unused condensate drain line hole
with snap bushing.
6. Install RH furnace (SECONDARY) auxiliary door switch
and harness (ALS--S/ILK--1).
NOTE: RH furnace ALS--S assembly HAS door switch included.
a. Install auxiliary limit switch (ALS--S).
(1.) Drill 1/8--in. hole in blower housing 8 in. below
blower shelf as shown in Fig. 25.
(2.) Position ALS--S so terminals face front of furnace.
(3.) Secure bracket to blower housing using factory--
supplied No. 6 X 3/4--in. LG screw.
b. Install auxiliary door switch (ILK--1).
31
A02237
(1.) Drill 7/32--in. hole in left side of RH furnace
blower shelf for mounting door switch as shown in
KGATW
Fig. 31.
(2.) Secure ALS--S door switch (ILK--1) using factory--
supplied flat screw No. 6 X 3/4--in. LG screw.
c. Connect RH furnace 2--wire ALS--S connector PL6 to
LH furnace 2--wire ALS--M connector PL6 that was
routed through furnace casings.
7. Select identical blower speed taps at blower motor connec-
tions on control center in both furnaces.
CAUTION
!
UNIT DAMAGE HAZARD
Failure to follow this caution could result in unit damage.
Failure to select identical blower speed taps in both furnaces
can result in overheating of furnace components and possible
loss of furnace operation and damage to the furnace.
8. Dress wires to ensure they do not contact sharp edges or
moving parts, nor interfere with blower operation, removal
of filters, or operation of switches.
9. Make all thermostat connections to the LH furnace only.
PROCEDURE 3 — CONNECT ELECTRICAL
COMPONENTS—COOLING
! WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in unit damage, fire,
personal injury or death.
Make no connections between the R 24--vac connector in 1
furnace and the R 24--vac connector in other furnace.
When installing twinned outdoor units with twinned gas furnaces,
it is necessary to use a field--supplied 24--vac pilot--duty relay and a
field--supplied 24/115--vac transformer as shown in Fig. 15, 16, or
17 to prevent overloading furnace 24/115--vac transformer.

A
A96128
Fig. 34 -- Rooftop Termination (Dimension “A” is Touching or
2 in. (51 mm) Maximum Separation)
KGATW
PROCEDURE 4 — VENTING
Refer to Installation, Start--Up, and Operating Instructions supplied
with each furnace for venting information. Each furnace must
always be individually vented. Do not common--vent or
breach--vent condensing furnaces. For direct--vent installations,
refer to Fig. 34, 35, 36, 37, or 38 for proper termination. It is
important that vent terminations be made as shown to avoid
recirculation of flue gases.
PROCEDURE 5 — GAS SUPPLY PIPING
NOTE: All gas connections must be made through exposed outer
side of each furnace. Do not common connect any connection
other than supplyand return--air ducts.
Furnaces are recommended to be provided with a single shutoff
valve. However, individual shutoff valves may be required by local
codes or jurisdictions. Refer to Installation, Start--Up, and
Operating Instructions provided with each furnace for additional
gas supply information.
PROCEDURE 6 — CONDENSATE DRAIN
CONNECTIONS
The condensate trap is factory installed in blower shelf and factory
connected for UPFLOW applications. Install condensate trap
extension drain such that field drain connections are on the left side
for LH (MAIN) furnace and on right side for RH (SECONDARY)
furnace. (See Fig. 28.)
The condensate trap must be relocated for downflow and
horizontal applications.
See furnace Installation, Start--Up, and Operating Instructions for
details on attaching field drain for downflow and horizontal
applications.
PROCEDURE 7 — ELECTRICAL SUPPLY
CONNECTIONS
NOTE: All electrical power connections must be made through
exposed outer side of each furnace. Do not common connect any
connection other than supply-- and return--air ducts.
1. Each furnace shall be connected to its own 115--vac power
supply. The twinning kit installation interconnects the fur-
naces, allowing them to operate as a single furnace. The L1
(black) connection to each furnace must be connected to cir-
cuit breakers connected to the same service panel 115--vac
phase leg.
On single--phase (residential) systems, each furnace circuit
breaker should be located directly across from each other in
service panel, or each furnace circuit breaker should be loc-
ated on the same side of service panel, but must skip 1 space
to be connected to the same leg of the 1--phase power sup-
ply.
On 3--phase (commercial) systems, each furnace circuit
breaker should be located directly across from each other in
service panel, or each furnace circuit breaker should be loc-
ated on the same side of service panel, but must skip 2
spaces to be connected to the same leg of the 3--phase
power supply.
The proper 115--vac phasing of furnace connections permits
24--vac transformer phasing as described below.
2. Phasing of the connected 24--vac transformer secondary cir-
cuits can be determined with the LED status of both fur-
naces. See furnace Installation, Start--Up, and Operating In-
structions and status code label on blower access panel or
main furnace door. The furnaces’ transformers’ black leads
should be connected to PR1 connectors and white leads to
PR2 connectors on controls. If 1 or both LEDs are rapidly
flashing, disconnect lead at TEST/TWIN terminal of LH
furnace and observe LED at each furnace.
IF:
a. Both LEDs are on continuously:
System phasing is okay.
b. One or both LEDs are rapidly flashing:
(1.) Line voltage polarity is reversed.
(2.) Reverse SEC--1 and SEC--2 in furnace with rapid
flashing LED.
c. One LED is off, 1 LED is on continuously:
(1.) The 24--vac circuit is inoperative on furnace with
LED light off.
(2.) Check transformers, auxiliary limits, and door
switches in both furnaces and correct problem.
3. Reconnect lead at TWIN/TEST terminal of LH furnace and
observe LED at each furnace. The LEDs will glow steady
for proper phasing.
PROCEDURE 8 — START--UP AND
ADJUSTMENT
NOTE: Refer to Installation, Start--Up, and Operating Instructions
supplied with furnace for detailed information.
1. Shut off all power and gas to both furnaces.
VENT
VENT
A
COMBUSTION
AIR
A93056
Fig. 35 -- Concentric Vent and Combustion Air Roof Termina-
tion (Dimension “A” is Touching or 2 in. (51 mm) Maximum
Separation)
32
 VENT
1″ (25 mm) MAXIMUM
(TYP)

COMBUSTION AIR

VENT

COMBUSTION AIR
COMBUSTION AIR

A
VENT
A

KGATW
A93057 A96130
Fig. 36 -- Concentric Vent and Combustion Air Side Fig. 38 -- Sidewall Termination of More Than 12 in.
Termination (Dimension “A” is Touching or 2 in. (51 mm) (305 mm) (Dimension “A” is Touching or 2 in. (51 mm)
Maximum Separation) Maximum Separation)

6. Turn on power and gas to furnaces.

VENT
COMBUSTION AIR
COMBUSTION AIR
A cooling blower or for 2--stage cooling high--cool blower.
A96129
Fig. 37 -- Sidewall Termination of 12 in. (305 mm)or Less
(Dimension “A” is Touching or 2 in. (51 mm)
Maximum Separation)
2. Position blower off delay switches on controls in BOTH
furnaces to the SAME desired blower off delay in heating.
See furnace Installation, Start--Up, and Operating Instruc-
tion for further details.
3. Attach twinning connection wiring label above the existing
furnace wiring label on the inside of the L/H furnace blower
access door. Use the following labels for the following ap-
plications:
Single--Stage furnaces with single--stage thermostat,
327893–101
Single Stage furnaces with two--stage thermostat,
327892–101
Two--Stage furnaces with single--stage or 2–stage thermo-
stat, 327891–101
4. Attach twinning reference label 327956--101 on the outside
of blower access door of RH furnace
5. Manually close the blower switch.
7. Using appropriate section below, operate furnaces through 2
cycles in each mode to confirm correct operation by operat-
ing only the thermostat.
a. Single-- or 2--stage gas heating thermostat R--to--W/W1
for low--gas heat. Single--stage thermostat with adaptive
heating mode causes furnace to operate in low--gas--heat
mode for up to 16 minutes, and then furnace automatic-
ally switches to high--gas heat. First stage of a 2--stage
thermostat without adaptive heating mode causes fur-
nace to operate in low--gas--heat mode indefinitely.
b. First and second--stage of 2--stage heating thermostat
R--to--W/W1--and--W2 for high--gas--heat.
c. Thermostat R--to--G for continuous fan or 2--stage cool-
ing low--cool blower.
d. Cooling thermostat R--to--G--and--Y/Y2 for single--speed
8. Reinstall control doors on both furnaces.
9. Instruct user in operation of furnaces and thermostat.
PROCEDURE 9 — SEQUENCE OF
OPERATION
See Fig. 15, 16, or 17, and 39 or 40 for condensing furnace
twinning connection and schematic wiring diagrams while
reviewing sequence of operation.
Twinning operation is controlled by LH or MAIN furnace. The
TEST/TWIN connection wire ensures the 2 furnaces coordinate
their blower operation. When either furnace requires blower
operation, both furnace blowers operate at same speed. Both
furnaces operate simultaneously in the same mode: heat, cool, or
continuous fan. Exceptions can occur if a safety switch on either
furnace is opened by a problem (such as pressure switch, flame
roll--out switch, main limit switch, twinning kit auxiliary limit
switch, or flame--proving sensor). In such a case, the other furnace
continues to operate unless open switch is the flame roll--out, main
limit, or twinning kit auxiliary limit switch, in which case both
furnaces respond.
Before performing component test, disconnect TKR yellow wire
labeled TEST from LH furnace control center TEST/TWIN
terminal. After removing yellow wire, component test can be
initiated on each furnace individually as stated in Installation,
Start--Up, and Operating Instructions.

33
 A. Fixed Capacity Furnaces
SINGLE--STAGE HEAT, SINGLE STAGE FURNACES
WITH SINGLE--STAGE GAS--HEAT THERMOSTAT
Operation in all modes (sequence of operation) is the same for
twinned furnaces as for an individual furnace. See furnace
Installation, Start--Up, and Operating Instructions for more
information on the sequence of operation.
TWO--STAGE HEAT, SINGLE STAGE FURNACES WITH
2--STAGE GAS--HEAT THERMOSTAT
1. The two--stage thermostat determines if furnaces are operat-
ing in first--stage heat (LH furnace operates in heat while
RH furnace blower operates but RH furnace is not heating)
or if furnaces are operating in second--stage heat (both fur-
naces operate in heat), depending on how many thermostat
stages are calling for heat. If two--stage cooling is used, Y1
from the thermostat will initiate both furnace blowers to the
cooling speed and the first A/C unit. Y2 from the thermostat
KGATW
will go directly to the outdoor unit and initiate the second
A/C unit.
2. Operation in all modes (sequence of operation) is the same
for twinned furnaces as for an individual furnace. See fur-
nace Installation, Start--Up, and Operating Instructions for
more information on sequence of operation.
TWO--STAGE HEAT, TWO STAGE FURNACES WITH
SINGLE--STAGE GAS--HEAT THERMOSTAT
NOTE: See Section 2, Procedure 2 -- Electrical Connections, Step
3 for control board wiring and LHT switch setup.
1. LH furnace control determines whether furnaces are both
operating in low--gas heat or high--gas heat, depending on
the control’s adaptive gas heating mode when the R--to--
W/W1 circuit is closed in LH furnace.
2. Operation in all modes (sequence of operation) is the same
for twinned furnaces as for an individual furnace. See fur-
nace Installation, Start--Up, and Operating Instructions for
more information on sequence of operation.
TWO--STAGE HEAT, TWO STAGE FURNACES WITH
2--STAGE GAS--HEAT THERMOSTAT
NOTE: See Section 2, Procedure 2 -- Electrical Connections, Step
3 for control board wiring and LHT switch setup.
1. The 2--stage thermostat (NOT furnace control’s adaptive gas
heating mode) determines whether furnaces are both operat-
ing in low--gas heat or high--gas heat, depending on whether
1 or both thermostat stages (W/W1 or W/W1--and--W2) are
calling for heat.
2. Operation in all modes (sequence of operation) is the same
for twinned furnaces as for an individual furnace. See fur-
nace Installation, Start--Up, and Operating Instructions for
more information on sequence of operation.
34
 (WHEN USED) TO 115VAC FIELD DISCONNECT SCHEMATIC DIAGRAM
BLOWER OFF DELAY LGPS
PRS NOTE #2 (NATURAL GAS & PROPANE)
JUMPER SELECT L2
PCB L1 GND EQUIPMENT GROUND
Y1
90 ORN
DHUM ILK FAN LO CAP-1
120 MED LO
G NOTE #11 HEAT
150 YEL MED HI
Com L1 HI
24V 180 BLU BLU FAN SPARE-1 START
HI/LO NOTE #10 OL L2
W J1 GV BLWR
M COOL EAC-2

PRINTED CIRCIUT BOARD

Y/Y2 RED RED BLWM
TEST/TWIN
ORN LS FRS COM
R C EAC-1
HUM GRN/YEL
HSIR
FU1 RED NOTE #3
NOTE #6 GRN/YEL 1 HSI
IDR 1
IDM
WHT 2
SEC-2 SEC-1 PL2 2 PL3 OL
BLU BLK
PR1 115VAC M AUX
LED 1 RED

TRAN
RED WHT
EAC-2 WHT TRAN
L2 RED WHT 1
GRN/YEL CAP -2 24VAC
3

NOTE #8
GRN/YEL BRN BRN TEST/TWIN PL4

NEUTRAL
PL4 2 CAP - 2
YEL
WHT

1 2 3 4 5 6 7 8 9 10 11
WHT 3 M
PL1 FSE NOTE #6

BLW
AUX FU1
2 GRN/YEL IDM
PL2 OL SEC-1 SEC-2 FRS LS
BHT/CLR BFANR BLWR 1 BLK 6
2 1 WHT
COOL L1 PL3 GVR-2
BLK WHT 2 HUM
HEAT FAN

HSI
BLK 1 8
BLK R
LGPS (WHEN USED)
SPARE 1 SPARE 2 EAC-1 2
PR1 W

BLK (HI) WHT (COM) PL1

WHT WHT NOTE #11
(COM) BLK PRS
BLWM FUSED OR CIRCUIT BREAKER
YEL GRN/YEL DISCONNECT SWITCH (WHEN REQ’D)
JB

35
(MED HI) NOTE #2
BRN
OL
PRINTED CIRCIUT BOARD

WHT NEUTRAL 4
WHT
FU2 GV
NOTE #10 START CAP -1 Y/Y2 GVR-1 10
BLK BLK L1 M
RED (LO) CPU
BLU BRN ILK GND DHUM 5 C
(MED LO)
NOTE #3
Y1
BFANR CONTINUOUS-FAN SELECT RELAY, SPDT OL AUTO-RESET INTERNAL MOTOR OVERLOAD
L 1
BHT/CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT TEMPERATURE SWITCH (N.C.) G
E BLWR BLOWER MOTOR RELAY, SPST-(N.O.) PCB PRINTED CIRCUIT BOARD CONTROL 9 FSE
G BLWM BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR PL1 11-CIRCUIT PCB CONNECTOR
E CAP 1, 2 CAPACITOR PL2 2-CIRCUIT CONNECTOR 7
CPU MICROPROCESSOR AND CIRCUITRY PL3 2-CIRCUIT HSI, CONNECTOR COM PCB
N EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.) 3
PL4 3-CIRCUIT IDM EXTENSION CONNECTOR NOTE #5
D EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) PRS PRESSURE SWITCH, SPST-(N.O.) 11

Fig. 39 -- Fixed--Capacity Condensing Furnace Wiring Diagram

FRS FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.) NOTES:
TEST/TWIN COMPONENT TEST & TWIN TERMINAL
FSE FLAME-PROVING ELECTRODE
TRAN TRANSFORMER-115VAC/24VAC 1. If any of the original equipment wire is replaced use wire rated for 105°C.
FU 1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED
FU 2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE JUNCTION 2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
(FIELD INSTALLED & SUPPLIED) UNMARKED TERMINAL 3. This wire must be connected to furnace sheet metal for control to prove flame.
GND EQUIPMENT GROUND 4. Symbols are electrical representation only.
PCB CONTROL TERMINAL 5. Solid lines inside PCB are printed circuit board conductors and are not included in legend.
GV GAS VALVE-REDUNDANT
GVR 1, 2 GAS VALVE RELAY, DPST-(N.O.) FACTORY WIRING (115VAC) 6. Replace only with a 3 amp fuse.
HSI HOT SURFACE IGNITER (115 VAC) FACTORY WIRING (24VAC) 7. Inducer (IDM) and blower (BLWM) motors contain internal auto-reset thermal overload switches (OL).
HSIR HOT SURFACE IGNITER RELAY, SPST-(N.O.) 8. Neutral connections are interchangeable within the NEUTRAL connector block.
FIELD WIRING (115VAC) 9. Blower motor speed selections are for average conditions, see installation instructions for details on
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.)
IDM INDUCED DRAFT MOTOR, PSC FIELD WIRING (24VAC) optimum speed selection.
IDR INDUCED DRAFT MOTOR RELAY, SPST-(N.O.) CONDUCTOR ON CONTROL PCB 10. YELLOW lead not on all motors.
ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.) 11. Factory connected when LGPS is not used.
FIELD WIRING SCREW TERMINAL 12. Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will
J1 BLOWER - OFF DELAY JUMPER SELECTOR
JB JUNCTION BOX FIELD EARTH GROUND auto-reset after three hours.
LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER EQUIPMENT GROUND
13. Blower-on delay: gas heating 60 seconds, cooling or heat pump 2 seconds.
LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.) 14. Blower-off delay: gas heating selections are 90, 120, 150 or 180 seconds, cooling or heat pump
FIELD SPLICE 90 seconds or 5 seconds when dehumidify call is active.
LS LIMIT SWITCH, AUTO-RESET, SPST (N.C.)
PLUG RECEPTACLE 326796-101 REV. A

A02157
KGATW
 KGATW

RED FUSE OR CIRCUIT TO 115VAC FIELD-DISCONNECT SWITCH SCHEMATIC DIAGRAM

CONNECTION DIAGRAM
FRS LS BREAKER & DISCONNECT NOTE #2 (NATURAL GAS & PROPANE)
CAP-2 L2
M SWITCH (WHEN REQ'D) ILK EQUIPMENT
BLU BRN BRN
GV RED GROUND
RED IDM NEUTRAL L1 NOTE #2 2
GRN/YEL L2 IDM
BRN OL OL
HI COM
C HPS IHI/LOR 3
NOTE #3 NOTE #11 FU2 2 HI
BRN IDR

BLK
CAP-2

WHT
ORN 1
YEL

RED
GRN/YEL
GRN/YEL LGPS (WHEN USED) 3 4 LO
LPS HSI HSIR PL5 PL4
1 2 3 4 GND
FSE WHT BLK 1 1
SELECT CHART PL3 PL2 2 HSI
BLOWER WHT WHT JB L2
SW LO-HT OFF-DELAY GRY BHI/LOR
ONLY IHI/LOR RED LO HEAT
1 * 2 3 IDM LO
ON NORM 90 GRN /YEL CAP-1
HSIR BLK SPARE-1 MED LO
OFF HEAT SEC. ILK BHT/CLR NOTE #10
BLK HI HEAT MED BLWM

HSI HI LO
1 LO 2 3 * IDR 1
ON HEAT 120 PL2 PL5 SPARE-2 MED HI
OFF ONLY SEC. WHT 2 COOLING

WHT
WHT
BLWR HI START
ON 2 3 WHT
150 BLK NOTE #9
OFF SEC. OL
L1 BLK L1 COM

PR-1
ON 2 3 PL1 1 L2
180
OFF SEC. EAC-1 EAC-2

PRINTED CIRCIUT BOARD

* FACTORY SETTINGS

BLWR
EAC-1
1 AMP
ACRDJ

@ 115 VAC
BRN
1 2 3 GRN/YEL OL PR1 115VAC

NOTE #8
ON

SEC-1
PLT

FU1
NOTE #6
L2
OFF START PL1-6 SEC 1 TRAN
HI BLK TRAN FU1

COOL
YEL

BHT/CLR
MED HI

LHT
SPARE-2

DLY
OFF
HUM
SEC-2
24VAC SEC 2
NOTE #6

0.5 AMP
ORN

TEST/TWIN
MED FRS LS

@ 24 VAC
BLWM
MED LO BLU

FUSE 3-AMP
CAP-1
LO RED BRN

BHI/LOR
HI-HEAT

BLW
W2 Y1 DHUM G Com W/W1 Y/Y2 R STATUS CODE

LO-HEAT
SPARE - 1

EAC-2 NEUTRAL - L2
24V LED GVR-2 PL1-8
HUM
WHT
WHT
LEGEND RED R ACR
BLU PL1-12

36
ACR AIR CONDITIONING RELAY, SPST (N.O.) HPSR PL1-2 LPS
ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER PL1 12-CIRCUIT PCB CONNECTOR
BHI/LOR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL2 3-CIRCUIT PCB HSI & IDM CONNECTOR W/W1
BHT/CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL3 6-CIRCUIT ICM MOTOR CONNECTOR (NOT SHOWN) TEST/TWIN NOTE #11
BLWR BLOWER MOTOR RELAY, SPST-(N.O.) PL4 4-CIRCUIT IDM CONNECTOR PL1-4
BLWM BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR DHUM LGPS
PL5 2-CIRCUIT HSI CONNECTOR
CAP 1, 2 CAPACITOR PLT 3-CIRCUIT FACTORY TEST CONNECTOR (WHEN USED)
W2
ACRDJ

CPU MICROPROCESSOR AND CIRCUITRY TRAN TRANSFORMER, 115VAC/24VAC CPU PL1-3 HPS
DHUM DHUM CONNECTION TEST/TWIN COMPONENT TEST & TWINNING TERMINAL Y/Y2
EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.) PL1-10 M
G HI
EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) JUNCTION GVR-1
FRS FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.) Y1 GV
FSE FLAME-PROVING ELECTRODE TERMINAL NOTE #3
FU1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED
COM 24V C PL1-5
CONTROL PCB TERMINAL

Fig. 40 -- Two--Stage Condensing Furnace Wiring Diagram

FU2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE PL1-1
(FIELD SUPPLIED AND INSTALLED) FACTORY POWER WIRING (115VAC) PL1-9 FSE
GND EQUIPMENT GROUND
PRINTED CIRCIUT BOARD

GV GAS VALVE-REDUNDANT FACTORY CONTROL WIRING (24VAC) PL1-11

GVR 1, 2 GAS VALVE RELAY, DPST-(N.O.) FIELD CONTROL WIRING (115VAC) PCB PL1-7
HPS HIGH-HEAT PRESSURE SWITCH, SPST (N.O.)
NOTE #5
HPSR HIGH-HEAT PRESSURE SWITCH RELAY, SPST (N.C.) FIELD CONTROL WIRING (24VAC)
HSI HOT SURFACE IGNITER (115VAC) NOTES:
CONDUCTOR ON CONTROL PCB
HSIR HOT SURFACE IGNITER RELAY, SPST (N.O.) 1. If any of the original equipment wire is replaced use wire rated for 105∞C.
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.) FIELD WIRING SCREW TERMINAL 2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
IDM INDUCED DRAFT MOTOR, 2-SPEED, SHADED POLE 3. This wire must be connected to furnace sheet metal for control to prove flame.
IDR INDUCED DRAFT MOTOR RELAY, SPST-(N.O.) FIELD EARTH GROUND 4. Symbols are electrical representation only.
IHI/LOR INDUCER MOTOR SPEED CHANGE RELAY, SPDT 5. Solid lines inside PCB are printed circuit board conductors and are not included in the legend.
EQUIPMENT GROUND 6. Replace only with a 3 amp fuse.
ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.)
JB JUNCTION BOX 7. Blower motor (BLWM) and inducer motor (IDM) contain internal auto-reset thermal overload switches (OL).
FIELD SPLICE 8. Neutral connections are interchangeable within the NEUTRAL connector block.
LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER 9. Blower motor speed selections are for average conditions, see installation instructions for optimum selection.
LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.) PLUG RECEPTACLE 10. MED not available on some models.
LPS LOW-HEAT PRESSURE SWITCH, SPST (N.O.) 11. Factory connected when LGPS is not used.
LS LIMIT SWITCH, AUTO-RESET, SPST (N.C.) 12. Ignition lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will auto-reset after
OL AUTO-RESET INTERNAL MOTOR OVERLOAD TEMPERATURE SWITCH (N.C.) three hours.
PCB PRINTED CIRCUIT BOARD CONTROL 13. Blower-on delay: gas high-heat 60 seconds, gas low-heat 45 seconds, cooling or heat pump 2 seconds.
14. Blower off-delay: gas heating selections are 90, 120, 150, 180 seconds, cooling or heat pump 90 seconds or
5 seconds when dehumidify call is active.
326797-101 REV. A

A02255
 Table 5 – Single--Stage Heating with Single--Stage Thermostat Using Two Single--Stage Furnaces
THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
W W Starts L/H and R/H furnaces for heating

Table 6 – Single--Stage Cooling with Single--Stage Thermostat Using Two Single--Stage A/C Units
THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
Y Y/Y2 (Y on standard control board) Energizes accessory cooling relay(s) to start L/H and R/H A/C for
cooling
G G Starts both indoor fans on cooling speed (With Y/Y2 energized)
Dehum* Dehum* Reduces airflow in cooling mode from cooling speed to heating
speed when Dehum input is removed
*Dehum is not available on all thermostats or control boards

Table 7 – Two--Stage Heating with Two--Stage Thermostat Using Two Single--Stage Furnaces
THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION

KGATW
R R Power from control board to thermostat
W1 W Starts L/H furnace for first stage heating
W2 None Thermostat W2 wired directly to R/H accessory relay to start
R/H Furnace for second stage heating

Table 8 – Two--Stage Cooling with Two--Stage Thermostat Using Two Single--Stage A/C Units
THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
Y1 Y/Y2 (Y on standard control board) Energizes accessory cooling relay to start L/H and A/C for first
stage cooling and cooling speed blower
Y2 None Thermostat Y2 wired directly to R/H accessory relay to start R/H
A/C
G G Starts both indoor fans on cooling speed (With Y/Y2 energized)
Dehum* Dehum* Reduces airflow in cooling mode from cooling speed to heating
speed when Dehum input is removed
*Dehum is not available on all thermostats or control boards

Table 9 – Continuous Fan Operation

THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
G G Starts both fans in heating speed*
*Staged continuous Fan operation is not available

Table 10 – Two--Stage Heating with Single--Stage Thermostat Using 2 Two--Stage Furnaces

THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION
R R
W W/W1
*LHT switches must be in correct configuration
ACTION
Power from control board to thermostat
Starts L/H and R/H furnaces in low heat or high heat, as deter--
mined by L/H furnace control board*

Table 11 – Two--Stage Heating with Two--Stage Thermostat Using 2 Two--Stage Furnaces

THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
W1 W/W1 Starts both furnaces in low heat for first stage heating*
W2 W2 Starts both furnaces in high heat for second stage heating*
*LHT switches must be in correct configuration

Table 12 – Single--Stage Cooling with Single--Stage Thermostat Using 2 Single--Stage A/C Units
THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
Y Y/Y2 Energizes accessory cooling relay to start both A/C units for
cooling
G G Starts both indoor fans on cooling speed (With Y/Y2 energized)
Dehum* Dehum** Reduces airflow in cooling mode from cooling speed to heating
speed when Dehum input is removed

*Do not remove ACRDJ from furnace control boards

** Dehum is not available on all thermostats or control boards

37
 Table 13 – Two--Stage Cooling with Two--Stage Thermostat Using 2 Single--Stage A/C Units
THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
Y1 Y/Y2 Energizes accessory cooling relay to start L/H A/C for first stage
cooling
Y2 None Thermostat Y2 wired directly to R/H accessory relay to start R/H
A/C
G G Starts both indoor fans on heating speed until Y/Y2 is energized
Dehum* Dehum** Reduces airflow in cooling mode from cooling speed to heating
speed when Dehum input is removed
*Do not remove ACRDJ from furnace control boards
** Dehum is not available on all thermostats or control boards

Table 14 – Continuous Fan Operation

THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
G G Starts both fans in heating speed*
*Staged Continuous Fan operation is not available
KGATW

Copyright 2010 CAC / BDP D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 06/10 Catalog No: AG ---GATW---16
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: AG--- GATW--- 15

38