Gas pressure regulator FRU Dung

1. These pressure regulators FRU are circulation regulators with adjustable set point
spring. They limit the output pressure of a booster to the set value (response pressure)
when consumption fluctuates.
2. The regulator complies with EN 88 and DIN 3380.
3. Input pressure up to 150 mbar (15 kPa). Output range 2.5 ÷ 150 mbar.
4. Sturdy, precise and sensitive regulation of input pressure (response pressure).
5. Safety diaphragms.
6. External pulse as standard.
It does not contain any non-ferrous metals and is suitable for gases up to maximum

FRU
1 Housing 5 Diaphragm disk 8 Breathing plug
2 Regulating cup 6 Working diaphragm 9 Set point spring
3 External pulse connection 7 Safety diaphragm 10 Adjustment device
4 Compensation diaphragm
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 Technical specifications FRU pressure regulator
Regulator pmax pmin Working
Code DN / Rp
type (mbar) (mbar) temperature oC)
FRU 505 221928 Rp 1/2
FRU 507 221929 Rp 3/4
FRU 510 169130 Rp 1 150 2.5 -15 ÷ 70
FRU 515 178900 Rp 1 1/2
FRU 520 178910 Rp 2
FRU 5040 178930 DN 40
FRU 5050 178940 DN 50
FRU 5065 178950 DN 65 150 2.5 -15 ÷ 70
FRU 5080 160910 DN 80
FRU 5100 178960 DN 100

Dimensions pressure regulator FRU (mm)

Type a b c d e f g h Weight kg)
FRU 505 77 115 24 143 225 0.6
FRU 507 100 130 28 165 G 1/4 G 1/8 G 1/8 245 1
FRU 510 110 145 33 190 310 1.2
FRU 515 150 195 40 250 365 2.5
FRU 520 170 250 47 310 G 1/2 G 1/4 G 1/4 450 3.5
FRU 5040 200 195 65 280 395 3.5
FRU 5050 230 250 75 340 480 5
FRU 5065 290 285 95 405 590 7.6
FRU 5080 310 285 95 405 590 10
FRU 5100 350 350 105 495 760 16

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The FRU gas pressure regulator constantly limits the pressure in a gas-consuming system.
In the system, the gas supply pressure is increased to a higher pressure by a gas blower
(pressure increasing device). If the generated pressure exceeds the set response pressure,
the FRU pressure regulator opens.

Flow diagram FRU Dungs

The FRU gas pressure regulator constantly limits the pressure in a gas-consuming system. In the
system, the gas supply pressure is increased to a higher pressure by a gas blower (pressure
increasing device). If the generated pressure exceeds the set response pressure, the FRU
pressure regulator opens. The output pressure of the pressure booster is relieved via the return
line.

FRU spring selection

Blue
Tip arc Brown White Orange Red Yellow Black Pink
(standard)
Pressure
2.5÷9 5÷13 5÷20 10÷30 25÷55 30÷70 60÷110 100÷150
range (mbar)

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 Nominal diameters DN 10 15 20 25 40 50
Pipe thread as per ISO
Rp 3/8. 1/2. 3/4. 1 11/2. 2
7/1
Flange Connection flange per DIN EN 1092-1
Max. operating pressure Up to 500 mbar (50 kPa)
Pressure regulator as per EN 88-1, Class A, Group 2, DIN 3380 RG 10, EN
Pressure regulator
12078
Input pressure range
Zero pressure regulator 5 to 50 mbar (0.5 to 5 kPa)
Proportional pressure
5 to 200 mbar (0.5 to 20 kPa)
regulator
Compressed air-controlled
to 500 mbar (50 kPa)
pressure regulator

Output pressure range

Zero pressure regulator - 3 to 5 mbar (-0.3 to 0.5 kPa)
Proportional pressure
-10 to 150 mbar (-1 to 15 kPa)
regulator
Pressure with compressed
350 mbar (35 kPa).
air up to max

Materials of gas-conveying
Housing: aluminum, steel, no non-ferrous metals Seals and diaphragms: NBR
parts

Ambient temperature
–15 °C to +70 °C
Installation position
Regulator dome from vertically upright to lying horizontally Rp 1/2 - DN 100
Regulator dome in vertical position DN 125, DN 150
Measuring/ignition gas
connections Measurement G 1/4 ISO 228 on both sides in inlet section
opening

G 1/8 ISO 228 in the base plate (option DN 125, DN 150)

Re closable opening for setting system-specific values when the system is put
Bypass
into operation, e. g. gas motor
Bypass prepared: Rp 3/8 to Rp 2 on right of housing Internal in outlet
section,
Pulse connection
Externally prepared on housing: Rp 3/8 to Rp 1 left, G 1/8;
on both sides from Rp 1 1/2, DN 40 G 1/4; internal pulse lockable
Ventilation line / pressure
Ventilation line needs no routing, use existing connection as pressure
connection for blower
connection for command variable (blower pressure).
pressure
Connection: G 1/4 to Rp 1; from Rp 1 1/2, DN 40: G 1/2
For proportional pressure applications and gas-air ratio applications at
Blower pressure command
pressure ratio of approx. 1:1 and in compressed-air controlled operation:
variable
pmax = 150 mbar (15 kPa)

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Pressure taps Pulse and blower connection
1 Breathing plug or connection for blow-off line only route blow-off line in special cases or
Connection for air pulse Line
2 Connection for external gas pulse. Internal pulse must be closed.
3 Pressure connection in inlet section G 1/4 ISO 228 screw plug, Rp 3/8 to Rp 2 with bypass
Cover prepared for mounting adjustable bypass restriction

Functional description
Functions according to the force comparison principle between the forces of:
- The adjustable set point spring
- The defined counter spring
- The differential pressure at the working diaphragm and
- The force due to weight of the moving parts

1 Housing 2. Regulating cup 3 Pulse tap, internal 4 Compensation diaphragm

5 External pulse 6 Diaphragm disk 7 Working diaphragm 8 Safety diaphragm
9 Breathing plug 10 Set point spring 11 Adjustment device 12 Counter spring

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Outlet Pressure Adjustment Adjusting the FRG/6
1. Remove the black cover.

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2. To increase outlet pressure turn the adjustment spindle clockwise, to decrease the outlet
pressure turn The adjustment spindle counterclockwise. 3. Always use an accurate pressure
gauge connected downstream from the regulator to measure the actual outlet pressure.
4. Reinstall the black cover.
5. After adjusting the set point for normal operation check to see that the gas pressure regulator
operates as intended.
6. Use holes in the black cover and the side of the regulator to secure a lead seal to prevent
Unauthorized adjustment.

FRU spring selection

Blue
Tip arc Brown White Orange Red Yellow Black Pink
(standard)
Pressure range
2.5÷9 5÷13 5÷20 10÷30 25÷55 30÷70 60÷110 100÷150
(mbar)
FRU 505 229817 229818 229820 229821 229822 229823 229824 229825

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 FRU 507 229833 229834 229835 229836 229837 229838 229839 229840

FRU 510 229842 229843 229844 229845 229846 229847 229848 229849

FRU 515 229851 229852 229853 229854 229869 229870 229871 229872
FRU 520 229874 229875 229876 229877 229878 229879 229880 229881
FRU 5040 229851 229852 229853 229854 229869 229870 229871 229872

FRU 5050 229874 229875 229876 229877 229878 229879 229880 229881

FRU 5065 229883 229884 229885 229886 229887 229888 229889 229890
FRU 5080 229883 229884 229885 229886 229887 229888 229889 229890

FRU 5100 229892 229893 229894 229895 229896 229897 229898 229899

Adjustment of response pressure

1) Unscrew protective cap A

2) Adjustment (+) - Setting spindle B "turn clockwise" = increasing response pressure
(set point) OR
3) Adjustment (-) - Setting spindle B "turn counter-clockwise" = reducing response
Pressure (set point)
4) Check set point
5) Screw on protective cap A
6) Attach lead seal

Spring No’s Spring color Set point spring range

Spring 1 brown 2.5…+9 [mbar]
Spring 2 white 5…13 [mbar]
Spring 3 orange 5…20 [mbar]
Spring 4 blue 10…30 [mbar]
Spring 5 red 25…55 [mbar]
Spring 6 yellow 30…70 [mbar]
Spring 7 black 60…110 [mbar]
Spring 8 pink 100…150 [mbar]
Spring 9 pink 140…200 [mbar]

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