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15 OTHER HYDRAULIC COMPONENTS

Hydraulic Cylinders(1) EC460B-15-01


Hydraulic Cylinders(2) EC460B-15-02
Turning Joint EC460B-15-03
Return Check Valve EC460B-15-04
Hydraulic Oil Cooling System(1) EC460B-15-05
Hydraulic Oil Cooling System(2) EC460B-15-06
Shunt Valve EC460B-15-07
Shunt Valve Operation(1) EC460B-15-08
Shunt Valve Operation(2) EC460B-15-09
Fan Motor EC460B-15-10
Accumulator and Accumulator Block EC460B-15-11
Remote Control Valve(joystick) EC460B-15-12
Remote Control Valve(joystick) Switches EC460B-15-12-1
Remote Control Valve(joystick) Operation EC460B-15-13
Remote Control Valve(joystick) Operating Curve EC460B-15-14
Remote Control Valve(pedal) EC460B-15-15
Remote Control Valve(pedal) Operation EC460B-15-16
Remote Control Valve(pedal) Operating Curve EC460B-15-17
Solenoid Valve Block(1) EC460B-15-18
Solenoid Valve Block(2) EC460B-15-19
Shuttle Block EC460B-15-20
Pilot Block EC460B-15-21
Flow Control Valve EC460B-15-22
CLICK THE VOLVO-LOGO IN
MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Hydraulic Cylinders(1)
Boom Cylinder

Arm Cylinder

Bucket Cylinder

Volvo Construction Equipment EC460B-15-01


Korea Ltd.
Hydraulic Cylinders(2)
Seals

Cushions

Volvo Construction Equipment EC460B-15-02


Korea Ltd.
Turning Joint
X
G

F
D
G
C D A

B
DB CAF B C
A

View X View Y
F

Port Size Remark


A 1-1/4 Travel(L/F)
F ABCD B 1-1/4 Travel(R/F)
C 1-1/4 Travel(L/R)
G D 1-1/4 Travel(R/R)
F 1/4 Speed Control
Y G 3/4 Motor Drain

Volvo Construction Equipment EC460B-15-03


Korea Ltd.
Return Check Valve
YSK

28 27

3.0 kgf/cm2 4.5 kgf/cm2

Volvo Construction Equipment EC460B-15-04


Korea Ltd.
Hydraulic Oil Cooling System(1)

Check Valve Check Valve


Hyd. Oil Cooler Fan Motor (3.0 kgf/cm2) (4.5 kgf/cm2) Hyd. Oil Tank

Volvo Construction Equipment EC460B-15-05


Korea Ltd.
Hydraulic Oil Cooling System(2)
Solenoid
Valve (A5)

Servo Hyd.
Pump(P2)

A
B

Hyd. Oil
Cooler
From Shunt
Valve(P1)
To Fan motor(P1) From Fan Motor(P2)
Dr
IN OUT Swing Motor
From Sol.
LH(Dr)
Valve(A5)
P T
To Return Pipe To Shunt
Valve(P2)
From Servo
Hyd. Pump(P2)
View B Detail A
(Shunt Valve) (Fan Motor)

Volvo Construction Equipment EC460B-15-06


Korea Ltd.
Shunt Valve
A B

Pi
Relief Valve

A' B'

Pi
A A'

B B'

Volvo Construction Equipment EC460B-15-07


Korea Ltd.
Shunt Valve Operation(1)

A B Dr(7/LH-Dr)
P2 P1
B A

Pi

A' B' Pi(20-A5)

A5

P2 (36-T7)B' A' (2-P2)

P1

Volvo Construction Equipment EC460B-15-08


Korea Ltd.
Shunt Valve Operation(2)

A B Dr(7/LH-Dr)
P2 P1
B A

Pi

Pi(20-A5)
A' B'

A5

(36-T7)B' A' (2-P2)

Volvo Construction Equipment EC460B-15-09


Korea Ltd.
Fan Motor

A
DR

P2 P1

DR

P2

P1

View A

Volvo Construction Equipment EC460B-15-10


Korea Ltd.
Accumulator and Accumulator Block

S1

S2 S4 PS
19
PS1
T 17 S3 S5
S4 Ac AC
PS Ps1

S1 S3
S5 S2

Volvo Construction Equipment EC460B-15-11


Korea Ltd.
Remote Control Valve(joystick)
2
X T
5
5 Z
Y 3
6 8 1
View X 7 9
P
4
View Z View R
View Y

A A 6-1 7-1
A

6-2 7-2

View P

Q
5-2 R P R
R
5-1 5-1 5-2 P 5-1 5-2 8-1 9-1

8-2 9-2
View Q
5-1 5-2 6-1 6-2 7-1 7-2 8-1 8-2 9-1 9-2

Volvo Construction Equipment EC460B-15-12


Korea Ltd.
Remote Control Valve(joystick) Switches

Case 1 Case 2 Case 3


Left Right

1 1 1
Switch

1: Horn 2: Hammer / Power boost


Left Right Left Right Left Right
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3
3
Switch
1: Horn 1: Horn 1: Horn 1: Boom float 1: Horn 1: Power boost
2: Rotator 2: Option 2: Rotator 2: Option 2: Rotator 2: Thumb bucket
3: Rotator 3: Hammer / Power boost 3: Rotator 3: Hammer / Power boost 3: Rotator 3: Thumb bucket / Hammer
Left Right Left Right Left Right
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3
4 4 4 4 4 4
5 5 5 5 5 5 5
Switch 1: Horn 1: Horn 1: Horn 1: Boom float 1: Horn 1: Power boost
2: Rotator 2: Option 2: Rotator 2: Option 2: Rotator 2: Thumb bucket
3: Rotator 3: Hammer / Power boost 3: Rotator 3: Hammer / Power boost 3: Rotator 3: Thumb bucket / Hammer
4: Option 4: Option 4: Option 4: Option 4: Option 4: Option
5: Option 5: Option 5: Option 5: Option 5: Option 5: Option

Volvo Construction Equipment EC460B-15-12-1


Korea Ltd.
Remote Control Valve(joystick) Operation

Ports 2,4 Ports 1,3 Ports 2,4 Ports 1,3

Volvo Construction Equipment EC460B-15-13


Korea Ltd.
Remote Control Valve(joystick) Operating Curve

(kgf/cm2) (MPa) Port 1, 3 (kgf/cm2) (MPa) Port 2, 4


(N . m) (kgf . cm) (N . m) (kgf . cm)
40.8 4.0 4.0 40.8 40.8 4.0 4.0 40.8
Secondary Pressure

Secondary Pressure
Operating Torque

Operating Torque
30.6 3.0 3.0 30.6 30.6 3.0 3.0 30.6

22.5±1.5 2.21±0.15 22.5±1.5 2.21±0.15


20.4 2.0 2.0 20.4 20.4 2.0 2.0 20.4
1.99 20.3
1.78 18.2

10.2 1.0 1.0 10.2 10.2 1.0 1.0 10.2


Operating Operating 1.02 10.4
0.83 8.5 torque
5.5±1 torque 5.5±1
0.54±0.1 Secondary 0.54±0.1 Secondary
pressure pressure
0 0 0 0 0 0
0 0.8 2 4 6 6.5 7 0 0 0.8 2 4 6 6.5 7 0

Push rod operating distence(mm) Push rod operating distence(mm)


0 5 10 15 19 0 5 10 15 19
Operating angle (deg.) Operating angle (deg.)

Volvo Construction Equipment EC460B-15-14


Korea Ltd.
Remote Control Valve(pedal)

P T

P
1 2 3 4

Volvo Construction Equipment EC460B-15-15


Korea Ltd.
Remote Control Valve(pedal) Operation

T
T
P

Volvo Construction Equipment EC460B-15-16


Korea Ltd.
Remote Control Valve(pedal) Operating Curve
(kgf/cm2) (MPa) (N.m) (kgf.cm)
4 0.8 4 .0 16.0 163.2
40 3.9

30.6 3 .0 12.0 122.4


Secondary pressure

2.21_
+0.15 11.2

Operating Torque
_1.5
22.5+
8.1 83.0
20.4 2 .0 8.0 81.6
re
o r que ssu
T re
ra ting p
Ope ar
y
nd
e co
10.2 1 .0 S 4.0 40.8

_1
5.5+
0.54 _
+0.1

0 0 0 0
0 1 2 4 4.8 5.5

Push rod operating distance (mm)


0 5 10 1 2.4

Operating angle (deg.)

Volvo Construction Equipment EC460B-15-17


Korea Ltd.
Solenoid Valve Block(1)

P2 P3
P1

T
A1 A2 A3 A4 A5

A1 A2 A3 A4 A5

P1 P3
T
P2

Volvo Construction Equipment EC460B-15-18


Korea Ltd.
Solenoid Valve Block(2)

P2
P1

T
A1 A2

A1 A2

P1
T
P2

Volvo Construction Equipment EC460B-15-19


Korea Ltd.
Shuttle Block
25 Al 2
B B Al1 Al
C C
A02
A01 A0
SR1 SR
SW
SL1 SL
B01 B0
A
View A Bl1 B1
BD1 BD
BU1 BU
BU2
BU2

(LH1)SL SW SR1(5pa3) (RH4)BU BU1(4pa2)

(LH3)SR SR1(5pb3) (RH2)BD BD1(4pb2)


AO2
(LH2)AO AO1(5pb5) (RH1)BI BI1(4pa3)
AI2
(LH4)AI AI1(5pa5) (RH3)BO BO1(4pb3)

View B-B View C-C

Volvo Construction Equipment EC460B-15-20


Korea Ltd.
Pilot Block

P3, T3 P2, T2

P4 P1
T4 T1
A

P5, T5 P6, T6
B
Detail A

P5 P6
26
P4 P1 P1 T1(36-Td5)
(55-PS)P2 T2(55-T)
(23-P)P3 T3(23-T)
T4 T1 (24-P)P4 T3(24-T, 42-T)
(22-P)P5 T3(22-T)
T5 T6
(41-P)P6 T6(41-T)
View B

Volvo Construction Equipment EC460B-15-21


Korea Ltd.
Flow Control Valve

A B

A B

A B

A B

Volvo Construction Equipment EC460B-15-22


Korea Ltd.

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