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Annexure (1)

TOTAL SHEETS 11
INSPECTION TEST PLAN (ITP) FORMAT LIST
PROJECT No.: - 6261
Sr. No. Description Form No.
1 General
1.1 Final Visual Inspection Punch List G 001
1.2 Calibration Verification Report G 003

2 Civil & Structure


2.1 Quality check for site survey Su 001
2.2 Moisture/density relation test C 001
2.3 Density test C 002
2.4 Field density test - sand cone method C 003
2.5 Pile driving record C 004
2.6 Pile driving record C 005
2.7 Pile loading test record C 006
2.8 Aggregate physical properties laboratory report C 007 (2/2)
2.9 Aggregate sieve analysis test C 007 (1/2), C 008
2.10 Design mix properties test of concrete C 009
2.11 Concrete compression specimen test report C 010
2.12 Reinforcement check C 011
2.13 Inspection before placing concrete (pour card) C 012 (1-2)
2.14 Grouting under base plate / pocket C 013
2.15 Building impection record C 014
2.16 Structural steel fabrication C 015
2.17 Inspection of structural steel erection C 016
2.18 Tank foundation settlement C 017
2.19 Fire proofing check list C 018
2.20 Location & level of equipment foundation C 020
2.21 Pile Driving record C 021
2.22 California bearing ratio test of subgrade C 022

Mechanical
3 Alignment check M 001~005
3.1 Horizontal pump alignment M 007
3.2 Pressure test for shell and/or tube M 008
3.3 Internals installation check M 009 (1~13)
3.4 Media packing & loading M 010
3.5 Tray leakage test M 012
3.6 Compressor alignment M 013 (1-2)
3.7 Final visual impection punch list M 014
3.8 Installation of supports, Guider & attachment HT 003
3.9 Heater castable, fire brick & insulation blanket check HT 004

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INSPECTION TEST PLAN (ITP) FORMAT LIST
PROJECT No.: - 6261
Sr. No. Description Form No.

4 Tanks
4.1 Material control sheet (Material receipt) T 001
4.2 Material control (prior to cutting) T 002
4.3 Welding record for field welded storage tanks T 003
4.4 Vacuum test (Bottom plate) T 004
4.5 Fit-up check T 005, 006
4.6 Roundness check T 007
4.7 Full water test T 012
4.8 Tank foundation settlement T 013
4.9 Pneumatic test T 014
4.10 Final visual impection punch list (tankage) T 016

5 Piping
5.1 WPS (welding procedure specification) P 001 (1-2)
5.2 PQR (Procedure qualification record) P 002 (1-3)
5.3 WQT (Welder qualification test) P 003
5.4 Fit up check P 004
5.5 Welding record (root & cover pass) P 005
5.6 Radiographic examination P 007
5.7 Dye penetrant test P 008
5.8 Post weld heat treatment P 009
5.9 Magnetic particle examination P 010
5.10 Ultrasonic examination P 011 (1-2)
5.11 Underground Pipe check P 012
5.12 Line check list P 013
5.13 Pressure test P 014
5.14 Flushing test P 015
5.15 Final visual impection punch list (piping) P 016

6 Electrical
6.1 Grounding Resistance test on earth pits & grid E 001
6.2 Insulation resistance check on transformer E 002
6.3 Insulation & continuity test - on HT/LT cables E 003
6.4 Insulation resistance test on HT/LT panels, DB & motors E 004
6.5 Breakdown voltage test (BDV) on transformer oil E 005
6.6 HT/LT motor no load test run E 006
6.7 High voltage test (Hi-pot) on HT cables & equipments E 007
6.8 Precommissioning checks on UPS system E 009
6.9 Precommissioning checks on Battery charger & Battery bank E 010

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INSPECTION TEST PLAN (ITP) FORMAT LIST
PROJECT No.: - 6261
Sr. No. Description Form No.
6.10 Transformer voltage ratio test E 011
6.11 Check list on Transformer E 014
6.12 Lighting on-off tests E 015
6.13 Check list on potential transformer E 016
6.14 Check list on current transformer E 017
6.15 Check list on LT panels (MCC, PCC, PDB, LDB) E 021
6.16 Check list on HT panels/cubicles E 022
6.17 Protection Relay testing E 023

7 Instrumentation
7.1 Insulation & continuity test I 001
7.2 Instrument calibration (zero-max point check) I 002
7.3 Calibration record I 003
7.4 Control valve calibration record I 004
7.5 Pressure gauge test I 005
7.6 P.S.V. Bench test I 006
7.7 Pressure test of lead pipe I 007
7.8 Inspection of piping (Air supply piping) I 008
7.9 Loop test I 010
7.10 Function test of analyzer I 011
7.11 Relay setting record I 012
7.12 Sequence test I 013
7.13 Final visual inspection punch list (Instrumentation) I 014

8 Painting
8.1 Painting - Application of finish coat PT 001

9 Insulation
9.1 Installation of insulation check IN 001

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