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System 750

Overview
Modular Fieldbus Independent I/O System

© WAGO Corporation, Germantown WI 1

Topics of Discussion

• WAGO-I/O-SYSTEM 750 Components


• General Features
• Assembly, Mounting, and Connections
• Power Supply Groups and Isolation
• Input and Output Process Image

© WAGO Corporation, Germantown WI 2

Networks I/O Controllers IPC, HMI/PLC

IP20 PFCs Extended Temp


Digital IPCs
Analog

Specialty
Managed &
Modules
Unmanaged
Switches
Wireless IP67 PFCs
16+ Networks Bluetooth
Interface
Boards

PFC200
IP67 HMI/PLC

© WAGO Corporation, Germantown WI 3

1
WAGO-I/O-SYSTEM 750 Components

The WAGO-I/O SYSTEM 750 is a modular, fieldbus


independent, I/O system. A node is comprised of three major
components:

1) Coupler/Controller
2) I/O Modules
3) End Module

© WAGO Corporation, Germantown WI 4

Coupler vs. Controller

Coupler - Remote I/O head - the I/O is


controlled by an external scanner or
master
750-3xx

Controller – Combines the functionality of


a Coupler with a PLC. Application
programs are written WAGO-I/O-PRO
(IEC61131-3 Programming Tool)
750-8xx & 758-8xx

© WAGO Corporation, Germantown WI 5

Fieldbus Independent
• DeviceNet • ModbusTCP
• PROFIBUS • EtherNet/IP
• INTERBUS • Firewire
• MODBUS • CANopen
• LonWorks • And More…

Simply “snap in”


a Coupler or
Controller

© WAGO Corporation, Germantown WI 6

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Programmable Fieldbus Controllers Fieldbus Couplers
CONTROLLERS (IEC61131-3 Programmable)
750-804 INTERBUS FIELDBUS COUPLERS
750-806 DeviceNet 750-301, 750-303, 750-333, PROFIBUS
750-343, 750-331
750-812, 750-814, MODBUS
750-815, 750-816 750-304, 750-344, 750-345, INTERBUS
750-334
750-819 LONWORKS
750-342,750-352 ETHERNET TCP/IP 10Mbit
750-833 PROFIBUS DP/V1
750-306, 750-346 DeviceNet
750-837, 750-838 CANopen
750-307, 750-337, 750-338, CANopen
750-873 ETHERNET w/RS232 750-347, 750-348
750-842 ETHERNET TCP/IP 10Mbit 750-305 CAL
750-860 Linux 750-312, 750-314, 750-315, MODBUS
750-871 Ethernet w/2-port switch & 750-316
758-870 Industrial Compact PC 750-310 CC-Link

750-830 BACnet/IP 750-339 Firewire


750-831 BACnet w/2 port swich & SD Card 750-319 LONWORKS
750-880 Ethernet w/2 port swich & SD Card 750-300 II/O-LIGHTBUS
750-881 Ethernet w/2-port swtich 750-354 EtherCAT

750-882 Ethernet w/Dual independent ports 750-375, 750-377 ProfiNet w/ 2-port switch
750-885 Ethernet w/Dual independent ports 750-351 SERCOS III
w/SD Card
750-880/025-001 Telecontrol

© WAGO Corporation, Germantown WI 7

ETHERNET 2.0 - Triad of Control


750-880
Efficiency Expert – SD
card for memory expansion
up to 32G, or used for
backup and restore of
750-881 application programs.

Pacesetter – High- 1MB Program Memory


performance controller 1MB Data Memory
Web Based Management, 32kB Retain Memory
Built in switch supports
MODBUS TCP and
EtherNet I/P.

1MB Program Memory


750-882
512kB Data Memory Dynamic Duo – Media
32kB Retain Memory Redundancy controller with dual
independent Ethernet ports for
network redundancy or separation
of networks

1MB Program Memory


512kB Data Memory
32kB Retain Memory

© WAGO Corporation, Germantown WI 8

750-880 Ethernet Controller

• High-speed processor(1000 instructions in 230µS)


• Program memory: 1 Mbyte
• Data memory: 1 MByte
• Retained memory: 32 kByte
• Large and fast file system (2 MB)
Web pages,data logging
• 2 Ethernet-interfaces + integrated Switch
• Supports both EtherNet I/P and MODBUS TCP
• IP-Address over DIP-switch option
• Shipped with pre-configured IP Address
– 192.168.1.xxx
• Protocols supported : HTTP, BootP, DHCP, DNS,
SNTP, SNMP, FTP
• SD Card Interface(up to 32 GB) Backup, restore,
data logging

© WAGO Corporation, Germantown WI 9

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750-881 Ethernet Controller

• High-speed processor(1000 instructions in


230µS)
• Program memory: 1 Mbyte
• Data memory: 512 kByte
• Retained memory: 32 kByte
• Large and fast file system (2 MB)
Web pages,data logging
• 2 Ethernet-interfaces + integrated Switch
• Supports both EtherNet I/P and MODBUS TCP
• IP-Address over DIP-switch option
• Shipped with pre-configured IP Address
– 192.168.1.xxx
• Protocols supported : HTTP, BootP, DHCP,
DNS, SNTP, SNMP, FTP

© WAGO Corporation, Germantown WI 10

750-882 Ethernet Controller

• High-speed processor(1000 instructions in 230µS)


• Program memory: 1 Mbyte
• Data memory: 1 MByte
• Retained memory: 32 kByte
• Large and fast file system (2 MB)
Web pages, data logging
• 2 Independent Ethernet
• IP-Address over DIP-switch option
• Shipped with pre-configured IP Address
– 192.168.1.xxx
– 192.168.2.xxx
• Protocols supported : HTTP, BootP, DHCP, DNS,
SNTP, SNMP, FTP
• Media redundancy- Network redundancy &
network separation.

© WAGO Corporation, Germantown WI 11

750-885 Ethernet Controller

• High-speed processor(1000 instructions in 230µS)


• Program memory: 1 Mbyte
• Data memory: 1 MByte
• Retained memory: 32 kByte
• Large and fast file system (2 MB)
Web pages, data logging
• 2 Independent Ethernet
• IP-Address over DIP-switch option
• Shipped with pre-configured IP Address
– 192.168.1.xxx
– 192.168.2.xxx
• Protocols supported : HTTP, BootP, DHCP, DNS,
SNTP, SNMP, FTP
• Media redundancy- Network redundancy &
network separation.
• SD Card Interface(up to 32 GB) Backup, restore,
data logging

© WAGO Corporation, Germantown WI 12

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WAGO ECO ETHERNET Controller 750-852

• Features
• Member of the ETHERNET 2.0 controller family
• Programmable with CoDeSys
• 2 Ethernet interfaces + integrated switch
• Maintenance free
• Advantages
• Performs like a 750-88X
• Considerations
• No Web server
• No real time Clock
• Lower memory
• Benefits
• Cost savings

© WAGO Kontakttechnik GmbH & Co. KG 04.04.2013 13


© WAGO Corporation, Germantown WI 13

The New Controller Family

Introducing PFC200

Programmable Fieldbus Controller

 Introduction of
4 different types of Controllers with
different interfaces

© WAGO Corporation, Germantown WI 14

Ethernet-Based Automation Portfolio

Starting List $1,000


762-3xxx PERSPECTO

758-8xx IPC’s
Starting List $2,100

750-82XX PFC200 Starting List $1,100

750-88X PFC’s Starting List $475.00 (750-852)

© WAGO Corporation, Germantown WI 15

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The Controller PFC200

• Features
• Standard System 750 I/O
• Programmable in IEC and C/C++
• CoDeSys Version 2
• Maintenance-free (no battery)
• Advantages
• Small package with high performance
• Web Based Managment
• Web Server
• Benefits
• Compact Size
• Muliple Fieldbus interfaces
• Use as a Gateway
• Powerful programming software
• Easy to engineer
• Powerful controller

© WAGO Corporation, Germantown WI 16

Controller PFC200

• PFC200 Controller Ethernet & Serial


• Cortex A8, 600 MHz

• CODESYS v2.3 accessible memory


• Program Memory: 16 MB
• Data Memory: 64 MB
• Retain Memory: 96 kB

• Interfaces
• Ethernet (switch)
• RS232/485 (D-SUB 9 female)
• SD/SDHC Card Slot up to 32 GB
• Operation Mode Switch (RUN, STOP,
RESET)
• LED (System, Fieldbus, USER)
Part Number: 750-8202
© WAGO Corporation, Germantown WI 17

Controller PFC200

• PFC200 Controller Ethernet & CAN


• Cortex A8, 600 MHz

• CODESYS v2.3 accessible memory


• Program Memory: 16 MB
• Data Memory: 64 MB
• Retain Memory: 96 kB

• Interfaces
• Ethernet (switch)
• CAN; CANopen (D-SUB 9 male)
• SD/SDHC Card Slot up to 32 GB
• Operation Mode Switch (RUN, STOP,
RESET)
Part Number: 750-8203 • LED (System, Fieldbus, USER)

© WAGO Corporation, Germantown WI 18

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Controller PFC200

• PFC200 Controller Ethernet & Serial & CAN


• Cortex A8, 600 MHz
• CODESYS v2.3 accessible memory
• Program Memory: 16 MB
• Data Memory: 64 MB
• Retain Memory: 96 kB

• Interfaces
• Ethernet (switch)
• RS232/485 (D-SUB 9 female)
• CAN; CANopen (D-SUB 9 male)
• SD/SDHC Card Slot up to 32 GB
• Operation Mode Switch (RUN, STOP,
RESET)
Part Number: 750-8204 • LED (System, Fieldbus, USER)

© WAGO Corporation, Germantown WI 19

Controller PFC200

• PFC200 Controller
Eth&Serial&CAN&PROFIB
• Cortex A8, 600 MHz

• CODESYS v2.3 accessible memory


• Program Memory: 16 MB
• Data Memory: 64 MB
• Retain Memory: 96 kB

• Interfaces
• Ethernet (switch)
• RS232/485 (D-SUB 9 female)
• CAN; CANopen (D-SUB 9 male)
• PROFIBUS Slave (D-SUB 9 female)
• SD/SDHC Card Slot up to 32 GB
• Operation Mode Switch (RUN, STOP,
Part Number: 750-8206 RESET)
• LED (System, Fieldbus, USER)
© WAGO Corporation, Germantown WI 20

Next Generation IPCs- Product Features


Universal and flexible
• Stable PLC functionality combined with classic PC
interfaces
• Control, monitor and visualization directly from the
fieldbus node
• PLC + IT functions all in one device
• Full integration of I/O-IPC in Series 750 and 753
Scalable
• Various CPU performance outputs from Geode to
Pentium® M
• Operating system Linux as WAGO Distribution
• Optional PLC functionality with CoDeSys 2.3 and
integrated visualization via Web browser or direct monitor
connection
Industrial strength
• Minimal space requirement
• Non-volatile memory
• Real-time clock

Stability
• Hot-Plug USB Sticks
– Automatic mounting and dismounting
• Application: Data logging on USB stick

© WAGO Corporation, Germantown WI 21

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Next Generation CoDeSys IPCs

I/O-IPC-C6 I/O-IPC-C10E I/O-IPC-P14


Processor Celeron Celeron Pentium M
CPU Speed 600 MHz 1 GHz 1.4 GHz
Main Memory (RAM) 256 MB 256 MB 256 MB
Internal Memory (flash) 512 MB 512 MB 512 MB
Retain Memory 1024 kB 1024 kB 1024 kB
CF card interface Socket type I+II Socket type I+II Socket type I+II
Status LEDs 8 (tri-color) 8 (tri-color) 8 (tri-color)
USB 2.0 2.0 2.0
On-board digital I/O 2in/2out 2in/2out 2in/2out
RS-232 1 1 1
DVI (VGA via adapter) DVI-I DVI-I DVI-I
Graphics Res. (max) 1280 x 1024 1280 x 1024 1280 x 1024
Operating Temperature 0C – 55C -20C to 60C 0C to 55C
Housing Material Aluminum Aluminum Aluminum

© WAGO Corporation, Germantown WI 22

Example Architectures

Industrial PC

IP67 Programmable
Programmable Fieldbus Controllers
3rd Party Controllers & Couplers
Fieldbus Controllers

Fieldbus Couplers
Fieldbus Couplers

© WAGO Corporation, Germantown WI 23

TAKING IT TO THE EXTREME -


750XTR

WAGO-I/O-SYSTEM
750 XTR

© WAGO Corporation, Germantown WI 24

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WAGO Automation Platforms

PERSPECTO

Industrial PC

PFC200

750 XTR Series

Automation Platforms
750 Series Standard
for your specific
SPEEDWAY – IP67
applications

© WAGO Corporation, Germantown WI 25

eXTReme I/O for extreme applications


TAKING IT TO THE EXTREME -
750XTR

Built on the benefits of the series


750:
• Flexible I/O system
• Network Independent
• Couplers for distributive I/O
• Powerful PLCs
• Feature rich programming
software
• Scalable solution (protect your
IP)
• Quality and reliability
• Small footprint
• Low initial costs
• Low cost of ownership

© WAGO Corporation, Germantown WI 26

eXTReme Temperatures
eXTReme
Temperature

Built for eXTReme Temperatures:


• Operating Temperature: of -40 °C to
+70 °C
• Relative Humidity: 95%
• Condensation: Permitted per IEC
60721-3-3 (except wind driven
perception and ice formation)
Benefits:
• No air condition Required
• Reduce cabinet dimensions
• Lower energy consumption
• Reduce maintenance
• Reduce costs

© WAGO Corporation, Germantown WI 27

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Rugged Applications
eXTReme
vibration and shock
Built for eXTReme environments:
• Vibration: 5g per EN 60068-2-6
• Shock: 25g/6MS/1000 shocks
• EMC protection 24V modules:
0.5kVAC/775 VDC, 1Kv impulse
• EMC protection 230 V modules:
2.5kVAC/3.5 VDC, 5.0KV impulse
voltage

Benefits:
• Use in mobile applications
• Install on high vibration tools
• Use in high voltage applications

© WAGO Corporation, Germantown WI 28

Vibration installation notes


eXTReme
vibration
Increased vibration resistance 5g

Designed with low profile components


to meet increased vibration
requirements
• Attachment of the mounting rail about
every 5N10 cm with countersunk
screws
• The “open length” of the conductor up
to point where the conductor is
attached in the application shall be
kept as short as possible:
• Use e.g. 790-140 for shielded
applications
• Otherwise use fixed cables
• When mounting vertically, must use
high vibration end stop 249-197
© WAGO Corporation, Germantown WI 29

eXTReme altitudes

Built for eXTReme environments:


• Use up to 6,500 ft without de-rating
• 6,500 ft to 9,800 ft max operating temp.
65oC
• 9,800 to 13,000 ft max. operating temp.
60oC
• 13,000 to 16,000 ft max operating temp.
55oC
• Can be used as overvoltage category II
Benefits:
up to 26,000 ft with max operating temp.
Use
• 40 oC in high altitude applications

© WAGO Corporation, Germantown WI 30

10
750 XTR series offers many control options

Programmable Fieldbus Digital Inputs and Outputs


Controllers
• 2 channels, 8 channels, 16 channels
• ETHERNET
• 24 V and 230 V
• ETHERNET Telecontrol
Analog Inputs and Outputs
• CANopen
• Current signals
Coupler
• Voltage signals
• ETHERNET
• Temperature
• PROFIBUS
Communication, Supply and Segment
• CANopen Modules
• Serial interface
• 24V and 0-230V power supply
• Filter
• Potential multiplication module
• End Module

© WAGO Corporation, Germantown WI 31

WAGO-I/O-PRO CAA

XTR PLCs programmed with WAGO I/O


PRO:
• Programming Tool for 750 Series
• IEC 61131-3 Compliant – 6
Languages
• Includes Offline Simulation
• Online Debugging
• Integrated HMI Tool
• No SW or HW Keys
• Includes an OPC Server
• Less Than $1,000 USD – Site
License
• Free Upgrades – No Subscription
Fee

© WAGO Corporation, Germantown WI 32

Series 750 XTR – I/O Modules


Digital Inputs and Outputs
750-1405/040-000 16 DI 24 V DC 3.0 ms /XTR

750-1415/040-000 8 DI 24 V DC 3.0 ms/2-wire /XTR

750-508/040-000 2 DO 24 V DC 2.0 A/Diagnostics /XTR

750-1515/040-000
Analog 8 DO 24 V DC 0.5 A/2-wire /XTR
Inputs and Outputs
750-468/040-000
750-407/040-000 4 AI 220
2 DI 0–10VV
DCDC
3.0S.E. /XTR
ms /XTR

750-457/040-000
750-517/040-000 4 AI ±10
2 DO 230 V
V DC S.E.A/Relay
AC 1.0 /XTR 2CO /XTR

750-453/040-000 4 AI 0–20 mA S.E. /XTR

750-455/040-000 4 AI 4–20 mA S.E. /XTR

750-464/040-000 2/4 AI RTD configurable /XTR

750-469/040-000 2 AI Thermocouple configurable


/XTR
750-559/040-000 4 AO 0–10 V DC /XTR

750-557/040-000 4 AO ±10 V DC /XTR

750-563/040-000 2 AO 0/4–20 mA/6–18 V DC/16 Bit


/XTR
Communication, Supply and Segment Modules
750-652/040-000 Serial Interface RS232/RS485
/XTR .
750-602/040-000 24 V DC Power Supply
33 /XTR
© WAGO Corporation, Germantown WI

11
WAGO 750 Series I/O module comparison

750 Series - 750 series - Extended


Requirement 750 XTR Series
Standard Temp.
Operating
0 oC to + 55o C -20o C to +60o C -40o C to + 70o C
Temperature
Vibration 4g 4g 5g
Shock 15g / 11ms / 3 axis 15g / 11ms / 3 axis 25G/ 6ms/ 3 axis
Per Class 3K7 EN
Temporary 60721-3-3 ( except
Not Permitted Not Permitted
Condensation wind driven rain
and ice building

<60 V: 0,5 kV AC /
60 V: 0,5 kV AC / 0,5 60 V: 0,5 kV AC / 0,5 kV
1,0 kVimpulse
kV impulse voltage impulse voltage
voltage (VW1)
Electric insulation (EN
60870-2-1)
≥ 60 V: 2,5 kV AC /
≥ 60 V: 1,5 kV AC / 2,5 ≥ 60 V: 1,5 kV AC / 2,5
5,0 kVimpulse
kV impulse voltage kV impulse voltage
voltage (VW3)

© WAGO Corporation, Germantown WI 34

Taking it to the extreme –750 XTR

Characteristics
● Built on proven WAGO-I/O-SYSTEM 750
● Extreme extended temperature range -40 °C N +70 °C
● Withstands temporary condensation
● Increased vibration and shock resistance (5g acc.
EN60068-2-6)
● Increased electric strength (EN60870-2-1)
Advantages
● No air conditioning / heating required
● PLC for telecontrol applications (hardware and protocols!)
● Couplers for distributive I/O
● PLC for stand-alone applications
Benefits
● Easy configuration and maintenance
● Lower energy and maintenance costs
● Compact, flexible I/O system for eXTReme environments

© WAGO Corporation, Germantown WI 35

TAKING IT TO THE EXTREME -


750XTR

WAGO-I/O-SYSTEM
750 XTR

© WAGO Corporation, Germantown WI 36

12
Modular

A node can consist of a combination of analog, digital, and specialty I/O


modules, with different potentials and signals (up to 230VAC). Up to 64 I/O
modules* can be inserted in a node.
• Over 400 different I/O modules
• Digital Inputs & Outputs
5-240 VDC & 24 - 230 VAC
(1, 2, 4, 8 & 16 Channel Devices)
• Analog Inputs & Outputs
0-10 V, +/-10 V, 4-20 ma, thermocouple, RTD;
3 PH power measure. (differ. & single ended)
• Specialty Modules
Counters, encoders, serial interface (RS232 &
RS485), AS Interface, Vibration, DC Drive

* System can support up to 250 I/O modules with Bus Extension modules.

© WAGO Corporation, Germantown WI 37

Digital Input Modules


750-1421 4 Channel DC 24V 0.2 ms, 3 conductor connection

DI 5/12 VDC 750-1422 4 Channel DC 24V 3.0 ms, 3 conductor connection, LSS

750-434 8 Channel, DC 5/12 V, 0.2 ms , high-side switching 750-436 8 Channel, DC 24 V, 3.0 ms, low-side switching

750-414 4 Channel, DC 5 V, 0.2 ms, high-side switching 750-437 8 Channel, DC 24 V, 0.2 ms, low-side switching

DI 24 VDC 750-438 2 Channel, NAMUR, Proximity switch

750-402 4 Channel, DC 24 V, 3.0 ms, high-side switching


750-435 1 Channel, NAMUR EEx i, Proximity switch
750-403 4 Channel, DC 24 V, 0.2 ms, high-side switching
750-400 2 Channel, DC 24 V, 3.0 ms, high-side switching
750-422 4 Channel, DC 24 V, 10 ms pulse extension
750-401 2 Channel, DC 24 V, 0.2 ms, high-side switching
750-408 4 Channel, DC 24 V, 3.0 ms, low-side switching
750-410 2 Channel, DC 24 V, 3.0 ms, proximity switch
750-409 4 Channel, DC 24 V, 0.2 ms, low-side switching
750-411 2 Channel, DC 24 V, 0.2 ms, proximity switch
750-430 8 Channel, DC 24 V, 3.0 ms, high-side switching
750-418 2 Channel, DC 24 V, 3.0 ms, diagnostic, ack
750-431 8 Channel, DC 24 V, 0.2 ms, high-side switching
750-424 2 Channel, DC 24 V, Intruder Detection
DI 24 VAC/VDC
750-419 2 Channel, DC 24 V, 0.2 ms, diagnostic 750-415 4 Channel, AC/DC 24 V
750-432 4 Channel, DC 24 V, 3.0 ms, low-side switching, w/(+) terminal 750-423 4 Channel, AC/DC 24 V, with power jumper contacts
750-433 4 Channel, DC 24 V, 0.2 ms, low-side switching , w/(+) terminal DI 42 VAC/VDC
750-1400 16 Channel DC 24V 3.0 ms, ribbon cable 750-428 Channel, AC/DC 42 V, 2-conductor connection
750-1402 16 Channel DC 24V 0.2 ms, ribbon cable, LSS DI 48 VDC
750-1405 16 Channel DC 24V 0.2 ms, CAGE CLAMP® S 750-412 2 Channel, DC 48 V, 3.0ms, high-side switching
750-1406 16 Channel DC 24V 0.2 ms, DI 110 VDC
750-1407 16 Channel DC 24V 0.2 ms, CAGE CLAMP® S,LSS 750-427 2 Channel, DC 110 V, Configurable high or low-side
750-1415 8 Channel DC 24V 3.0 ms, 2 conductor connection DI 120/230 VAC
750-1416 8 Channel DC 24V 0.2 ms, 2 conductor connection 750-406 2 Channel, AC 120 V, high-side switching
750-1417 8 Channel DC 24V 3.0 ms, 2 conductor connection, LSS 750-405 2 Channel, AC 230 V, high-side switching
750-1420 4 Channel DC 24V 3.0 ms, 3 conductor connection 753-440 4 Channel, AC 120/230

© WAGO Corporation, Germantown WI 38

Digital Output Modules


750-507 2 Channel, DC 24 V, 2.0 A, short-circuit-protected;
DO DC 5/12 V
high-side switching; with diagnostics
750-534 8 Channel, DC 5 V, 1A, short-circuit-protected; high-side
750-535 2 Channel, DC 24 V, EEx i, short-circuit-protected;
switching
PNP-positive switching
750-519 4 Channel, DC 5 V, 20mA, short-circuit-protected; high-side
750-504 4 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-
switching
side switching
DO DC 24 V
750-516 4 Channel, DC 24 V, 0.5 A, short-circuit-protected; low-
750-501 2 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side side switching
switching
750-530 8 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-
750-502 2 Channel, DC 24 V, 2.0 A, short-circuit-protected; high-side side switching
switching
DO AC/DC 120/230 V
750-531 4 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side
750-509 2 Channel Solid State Relay, AC/DC 230 V, 300 mA
switching w/4 (-) terminals
753-540 4 Channel Solid State Relay, AC 120/230 V, 250 mA
750-532 4 Channel, DC 24 V, 0.5 A, short-circuit-protected; high-side
switching, w/4 (-) terminals, w/diagnostics 750-522 2 Channel Solid State Relay, AC/DC 230 V, 500 mA, 3 A
(< 30 s)
750-506 2 Channel, DC 24 V, 0.5 A, short-circuit-protected;
high-side switching; with diagnostics DO Relay
750-1500 16 Channel DC 24V 0.5 A, ribbon cable 750-514 2 Channel, AC 125 V, AC 0.5 A, DC 30 V, DC 1 A,
isolated outputs, 2 changeover contacts
750-1501 16 Channel DC 24V 0.5 A, ribbon cable, LSS
750-517 2 Channel, AC 230 V, 1 A, isolated outputs, 2 changeover
750-1502 8DI 8DO 24V DC 0.5 A, ribbon cable
contacts
750-1504 16 Channel DC 24V 0.5 A, CAGE CLAMP® S
750-512 2 Channel, AC 230 V, DC 30 V, AC/DC 2 A, non-floating,
750-1505 16 Channel DC 24V 0.5 A, CAGE CLAMP® S , LSS 2 make contacts

750-1506 8DI 8DO 24V DC 0.5 A, CAGE CLAMP® S 750-513 2 Channel, AC 230 V, DC 30 V, AC/DC 2 A, isolated
outputs, 2 make contacts
750-1515 8 Channel DC 24V 0.5 A, 2 conductor connection
750-523 1 Channel, AC 230 V, AC 16 A, isolated output, 1 make
750-1516 8 Channel DC 24V 0.5 A, 2 conductor connection, LSS contact, bistable, manual operation

© WAGO Corporation, Germantown WI 39

13
Analog Input Modules
AI 0 - 20 mA AI 0 - 10 V
750-452 2 Channel, 0 - 20 mA, Differential Inputs 750-459 4 Channel, DC 0 - 10 V, single-ended (S.E.)
750-453 4 Channel, 0 - 20 mA, single-ended (S.E.) 750-467 2 Channel, DC 0 - 10 V, single-ended (S.E.)
750-465 2 Channel, 0 - 20 mA, single-ended (S.E.) 750-468 4 Channel, DC 0 - 10 V, single-ended (S.E.)
750-472 2-channel, 0 - 20 mA, 16 Bit, single-ended (S.E.) 750-477 2 Channel, AC/DC 0 - 10 V,Differential Inputs
750-480 2-channel, 0 - 20 mA, Differential Inputs 750-478 2 Channel, DC 0 - 10 V, single-ended (S.E.)
AI 4 - 20 mA AI DC ± 10 V
750-454 2 Channel, 4 - 20 mA,Differential Inputs 750-456 2 Channel, DC ± 10 V, Differential Inputs
750-455 4 Channel, 4 - 20 mA, single ended (S.E.) 750-457 4 Channel, DC ± 10 V, single-ended (S.E.)
750-474 2 Channel, 4 - 20 mA, 16 Bit, single-ended (S.E.) 750-479 2 Channel, DC ± 10 V, Differential Measurement Input
750-466 2 Channel, 4 - 20 mA, single ended (S.E.) 750-476 2 Channel, DC ± 10 V, single-ended (S.E.)
750-485 2 Channel, 4 - 20 mA, EEx i, single ended (S.E.) AI ...
750-492 2 Channel, 4 - 20 mA, Isolated Differential Inputs 750-483 2 Channel, DC 0 -30 V, Differential Measurement Input
AI 0 - 1 A 750-461 2 Channel, Resistance Sensors, PT100 / RTD
750-475 2-channel, 0 - 1 A AC/DC ,Differential Inputs 750-460 4 Channel, Resistance Sensors, PT100 / RTD
AI 0 - 5 A 750-469 2 Channel, thermocouples (J, K, B, E, N, R, S, T, U, L)
750-475/020-000 2-Channel, 0 - 5 A AC/DC ,Differential Inputs 750-491 1 Channel for Resistor Bridges (Strain Gauge)
750-493 3-Phase Power Measurement
750-494 3-Phase Power Measurement
750-495 3-Phase Power Measurement
750-464 2/4 Analog Input RTD Configurable

© WAGO Corporation, Germantown WI 40

Analog Output Modules

AO 0 - 20 mA
750-552 2 Channel, 0 - 20 mA
750-553 4 Channel, 0 - 20 mA
750-585 2 Channel, 0 - 20 mA, EEx i
AO 4 - 20 mA
750-555 4-channel, 4 - 20 mA
750-554 2-channel, 4 - 20 mA
750-563 2-channel, 4 - 20 mA or 0 - 20 mA, 16 bit
AO DC 0 - 10 V
750-550 2 Channel, DC 0 - 10 V
750-559 4 Channel, DC 0 - 10 V
750-560 2 Channel, DC 0 - 10 V,10 bit
750-562 2 Channel, DC 0 - 10 V or ± 10 V , 16 bit
AO DC ± 10 V
750-556 2 Channel, DC ± 10 V
750-557 4 Channel, DC ± 10 V

© WAGO Corporation, Germantown WI 41

Specialty Modules

Serial Interfaces
750-650 Serial Interface RS 232 C
Counter Modules
750-653 Serial Interface RS 485
750-404 Up / Down Counter, DC 24 V, 100 kHz
750-652 Serial Interface RS 232/RS 485 Configurable
750-638 2 Channel, Up / Down Counter, DC 24 V/ 16Bit / 500 Hz
750-651 TTY-Serial Interface, 20 mA Current Loop
Frequency Measuring
750-654 Data Exchange Module
750-404/ Frequency Measuring 0.1Hz – 100kHz
000-003 Networking

Vibration Monitoring 750-641 DALI/DSI Master Module

750-645 2 Channel Vibration Monitoring 750-642 enocean Radio Radio Receiver

Pulse Width Module 750-643 MP-Bus Master Module

750-511 2-channel Pulse Width Module, DC 24 V, 750-655 AS-Interface


short-circuit-protected, high-side switching 750-482 2 AI 4M20mA HART Module
DC Drive Controller 750-658 CAN Gateway(CANopen/J1939)
750-636 DC-Drive Controller 24V/5A 750-644 Bluetooth® RF-Transceiver Module
Proportional Valve Module 750-657 IO Link Master
750-632 Proportional Valve Module supports Pneumatic or Hydraulic Stepper Controllers
Valves
750-670 Stepper Controller, RS422
Angle and Distance
750-671 Stepper Controller, 24V/1.5A
750-630 SSI Transmitter Interface
750-672 Stepper Controller, 50V/7.5A
750-637 Incremental Encoder Interface RS 422, cam outputs
750-673 Stepper Servo, 50V/7.5A
750-634 Incremental Encoder Interface, DC 24 V
750-635 Digital Pulse Interface

© WAGO Corporation, Germantown WI 42

14
Supply Modules

AC 230 V Power Supply Modules


750-612 AC/DC 230 V without diagnostics, passive
750-609 AC 230 V, max. 6.3 A without diagnostics, w/ fuse-holder
750-611 AC 230 V, max. 6.3 A with diagnostics, with fuse-holder
Filter Modules
750-624 Filter Module for field side power supply
750-626 Filter Module for system and field side power supply
Field Side Connection Module
Module Bus Extension 750-603 Field Side Connection Module, 8 (+)
750-627 Module Bus Extension, End Module 750-604 Field Side Connection Module, 8 (-)
750-628 Module Bus Extension, Coupler Module 750-614 Field Side Connection Module, AC/DC 0 ... 230 V
DC Power Supply Modules 750-1605 Field Side Connection Module 16 (+)
750-602 DC 24 V, passive 750-1606 Field Side Connection Module 16 (-)
750-601 DC 24 V, max. 6.3 A, without diagnostics, with fuse-holder 750-1607 Field Side Connection Module 8(+) / 8(-)
750-610 DC 24 V, max. 6.3 A, with diagnostics, with fuse-holder Separation Modules
750-625 DC 24 V, EEx i, diagnostics, with fuse-holder 750-616 Separation Module / DC 24 V / AC 230 V
750-623 DC Input 24V/Output 5V, 8V, 10V, 12V, 15VDC/.5A 750-621 Separation Module with Power Contacts
Internal Supply Module Binary Spacer Module
750-613 Bus power supply, 24 V DC 750-622 Binary Spacer Module
AC 120 V Power Supply Modules End Module
750-615 AC 120 V, max. 6.3 A without diagnostics, w/ fuse-holder 750-600 End Module, to loop the internal bus

© WAGO Corporation, Germantown WI 43

I/O Modules: Color Code and Markers

I/O Modules are color coded for easy identification

Yellow – Digital Inputs


Red – Digital Outputs
Green – Analog Inputs
Blue – Analog Outputs
Clear – Specialty or Supply

Group Marking Carriers allow clear


labeling of I/O modules. They can be
withdrawn and replaced.

© WAGO Corporation, Germantown WI 44

I/O Module Components

Status LED
(module specific) Internal Bus Contacts
(KBUS)

WSB Markers

Power Jumper Contact Power Jumper Contact


(feed blade contact) (feed spring contact)

CAGE CLAMP
Connections

© WAGO Corporation, Germantown WI 45

15
WAGO-I/O-SYSTEM 750 Ex i

13 Intrinsically Safe Modules


750-606 24V DC 1.0A Power Supply Ex i [ia]
*
750-625/000-001 24V DC 1.0A Power Supply Ex i [ia]
750-435 1DI NAMUR Ex i [ia] *
750-438 2DI NAMUR Ex i [ia]
750-535 2DO 24V DC Ex i [ib]
750-485 2AI 4-20mA Ex i [ib] *
750-484 2AI 4-20mA S.E. HART Ex i [ia] *
750-481/003-000 2AI RTD Ex i [ia] *
750-487/003-000 2AI TC Ex i [ia] *
750-585 2AO 0-20mA Ex i [ia]
750-586 2AO 4-20mA Ex i [ia]
750-633 Up/ Down Counter Ex i [ia] *
750-663/000-003 4F-Ex i DI 24V PROFIsafe V2 iPar

Differentiate WAGO Automation with Blue Modules!

© WAGO Corporation, Germantown WI 46

Series 750 For Harsh Temperature Environments

• Part Numbers: 750-xxx/025-000


• Will withstand Operating
Temperatures of –20ºC to +60ºC
Compared to standard Series 750
0ºC to +55ºC
• How did we do it?
Special components and materials
Enhanced design
Coated PCBs

© WAGO Corporation, Germantown WI 47

Series 753 Pluggable Wiring System

Tool-less assembly of
connector and module

Coding feature
For added safety

Built-in eyelet
for wire-tie
strain relief

© WAGO Corporation, Germantown WI 48

16
Bus Extension Modules

Bus Extension Modules make panel layout flexible.

• Max. no. of I/O


modules: 250
• Max. no. of bus
extensions: 10
• Cable length:
5m
• Cable: STP-
cable with RJ45
(straight through
cable)

© WAGO Corporation, Germantown WI 49

Assembly Features

Controller
Locking Disc Secure
Tongue and
Groove
Connections

DIN Rail Module


Mounting Release Lug
(without tool)
© WAGO Corporation, Germantown WI 50

Cage Clamp
All modules use WAGO CAGE
CLAMP connections. This
connection is appropriate for solid,
stranded, and fine stranded
conductors. Each clamping unit
accommodates one conductor.

1) Insert a screwdriver or operating tool in


the opening above the connection point.
2) The screwdriver blade holds the clamping
spring open. Insert the conductor into the
connection point.
The WAGO CAGE CLAMP connections
provide fast and easy wiring with high 3) Withdraw the screwdriver – the conductor is
reliability. The connections are vibration- securely clamped.
proof and maintenance-free.

© WAGO Corporation, Germantown WI 51

17
Isolated Power Groups

There are three electrically isolated power groups in a node. Isolation is


achieved by DC to DC converters.

INTERNAL SYSTEM SUPPLY POWER

FIELDBUS
POWER
FIELD WIRING POWER

© WAGO Corporation, Germantown WI 52

Internal System Supply

The Coupler/Controller requires 24VDC (-15% to +20%) for the


Internal System Supply.
+24 VDC The 24VDC for the System Supply is
converted to 5 VDC, and then is used
to power the controller electronics,
fieldbus interface, and the I/O
modules via the internal bus (K-Bus).
The I/O current draw of the 5VDC
0 VDC
bus must not exceed the specified
value for the selected controller (e.g.,
750-881 Total Current for I/O
Modules is 1700 mA).

© WAGO Corporation, Germantown WI 53

Internal Supply Module

If the I/O current consumption of the 5VDC Internal Supply


exceeds the specified value for the selected controller, an
Internal Supply Module (750-613) is required.

An Internal System Supply Module increases the


current capacity for the internal 5V bus by 2
amps. It’s placed before the module where the
current capacity is exceeded.
Very large nodes may require one or more
Internal System Supply Modules.

© WAGO Corporation, Germantown WI 54

18
Internal System Supply Example

A node with an Ethernet Controller (750-881) consists of 20 relay modules


(750-512) and 20 digital modules (750-405). Is an Internal System Supply
Module required?

750-881 Total Current for I/O Modules is 1700 mA (Catalog W5V3 pg 40)
750-512 Current Consumption 100mA/module (Catalog W5V3 pg 135)
750-405 Current Consumption 2mA/module (Catalog W5V3 pg 119 )

750-512 100mA /modules x 20 modules 2000mA


750-405 2mA/modules x 20 modules + 40mA
2040mA

Answer: 2040mA > 1700mA; therefore, an Internal Supply Module is


required in the middle of this node. It’s placed before the module where the
current capacity is exceeded.

© WAGO Corporation, Germantown WI 55

Internal System Supply Module

Internal Supply 1 Internal Supply 2

Internal
System
Supply
Module
(750-613)

© WAGO Corporation, Germantown WI 56

Field Supply

The Coupler/Controller provides a connection for the 24VDC


field wiring. The field power is extended to adjacent modules
through Power Jumper Contacts.

+24 VDC
POWER
0 VDC JUMPER
CONTACTS
GROUND

© WAGO Corporation, Germantown WI 57

19
Power Jumper Contacts

Power Jumper Contacts consist of blade and spring contacts built


into the sides of modules. Depending on the module type and
features, the contact configuration varies.

= Spring Contact
= Blade Contact

NOTE: Power Jumper Contacts


of adjacent I/O modules must
be compatible (i.e., blade
contacts must have a
corresponding spring contacts).

© WAGO Corporation, Germantown WI 58

Power Jumper Contacts

Power Jumper Contacts of adjacent I/O modules must be compatible


(i.e., blade contacts must have corresponding spring contacts).

PROBLEM
These two modules cannot be adjacent to
each other as shown. The left module does
not have a lower spring contact for the right
module’s lower blade.

SOLUTION
Rearrange the node to remove this
incompatibility (swap modules), or insert a
supply module between them. A supply
module has 0 blade contacts and 3 spring
contacts

© WAGO Corporation, Germantown WI 59

Supply Modules

Supply Modules provide field side power through the power jumper contacts.
They are use to introduce a new field potential or boost the current capacity of
the existing potential (available in 24VDC, 0-230VAC/VDC, 120VAC,
230VAC, fused, and diagnosis).

Existing Field New Field


Potential Stops Potential Starts
(e.g., 24VDC) (e.g., 230VAC)

© WAGO Corporation, Germantown WI 60

20
Fused Supply Module

Fused Supply Modules provide quick and easy access to fuses for
replacement. Additionally, a blown fuse indicator LED is
provided.
Fuse
Blown Replacement
Fuse LED

Fuse
Holder

© WAGO Corporation, Germantown WI 61

Field Supply Example

This example illustrates three different voltage sources for field


devices (i.e., 24VDC, 230VAC, and 24VDC). Two Supply
Modules are used to introduce the new voltage sources.

PFC Supply
Field Modules
Supply

24V 230V 24V

© WAGO Corporation, Germantown WI 62

I/O Module Process Image

The coupler/controller generates an internal process image from


the data width and type of I/O modules, as well as the position of
modules in the node. This image is divided into an input and
output area.
Output Process Image (words)
AO (750-550) WORD 1
0
AO (750-550) WORD 2 1
2 1 0

Input Process Image (words)


AI (750-472) WORD 1
0
AI (750-472) WORD 2 1
2 3 2 1 0

© WAGO Corporation, Germantown WI 63

21
I/O Module Process Image Rules

1) Input modules are mapped into the input process image


2) Output modules are mapped into the output process image
3) Analog and specialty modules are mapped first into the
process image. They are mapped in the order of their position
after the controller. The analog module closest to the
controller is mapped first, and so on.
4) If there is not a digital offset programmed in the controller, the
digital modules are mapped after the analog modules, in the
form of words (16 bits per word). When the number of digit
points exceed 16, the next word is started.
Note: Most Specialty Modules have both input and output data;
therefore, they use both the input and output process image.

© WAGO Corporation, Germantown WI 64

Input Process Image Example

Input Process Image


0 AI MODULE 1, WORD 1

1 AI MODULE 1, WORD 2

2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2
4 AI MODULE 3, WORD 1

5 AI MODULE 3, WORD 2

6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...

Each 750-472 2-Channel Analog Input module produces 2 words


of data per module in the input process image. See page 51 of the
WAGO 750-841 manual for module process data requirements.

© WAGO Corporation, Germantown WI 65

Input Process Image Example

Input Process Image


0 AI MODULE 1, WORD 1

1 AI MODULE 1, WORD 2
2 AI MODULE 2, WORD 1

3 AI MODULE 2, WORD 2

4 AI MODULE 3, WORD 1

5 AI MODULE 3, WORD 2

6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...

Each 750-472 2-Channel Analog Input module produces 2 words


of data per module in the input process image. See page 51 of the
WAGO 750-841 manual for module process data requirements.

© WAGO Corporation, Germantown WI 66

22
Input Process Image Example

Input Process Image


0 AI MODULE 1, WORD 1
1 AI MODULE 1, WORD 2
2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2

4 AI MODULE 3, WORD 1
5 AI MODULE 3, WORD 2
6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...

Each 750-472 2-Channel Analog Input module produces 2 words


of data per module in the input process image. See page 51 of the
WAGO 750-841 manual for module process data requirements.

© WAGO Corporation, Germantown WI 67

Input Process Image Example

Input Process Image


0 AI MODULE 1, WORD 1

1 AI MODULE 1, WORD 2

2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2
4 AI MODULE 3, WORD 1

5 AI MODULE 3, WORD 2

6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...

Each 750-402 4-Channel Digital Input module produces 4-bits of


data per module in the input process image.

© WAGO Corporation, Germantown WI 68

Input Process Image Example

Input Process Image


0 AI MODULE 1, WORD 1

1 AI MODULE 1, WORD 2

2 AI MODULE 2, WORD 1

3 AI MODULE 2, WORD 2
4 AI MODULE 3, WORD 1

5 AI MODULE 3, WORD 2

6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...

Each 750-402 4-Channel Digital Input module produces 4-bits of


data per module in the input process image.

© WAGO Corporation, Germantown WI 69

23
Input Process Image Example

Input Process Image


0 AI MODULE 1, WORD 1

1 AI MODULE 1, WORD 2

2 AI MODULE 2, WORD 1
3 AI MODULE 2, WORD 2

4 AI MODULE 3, WORD 1

5 AI MODULE 3, WORD 2

6 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0
7
...

Each 750-402 4-Channel Digital Input module produces 4-bits of


data per module in the input process image.

© WAGO Corporation, Germantown WI 70

Output Process Image Example

Output Process Image


0 AO MODULE 1, WORD 1

1 AO MODULE 1, WORD 2

2 AO MODULE 2, WORD 1
3 AO MODULE 2, WORD 2
4 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0

5
...

The 750-550 2-Channel Analog Output module consumes 2 words


of data per module in the output process image. The 750-501 2-
Channel Digital Output module consumes 2-bits of data per
module in the output process image.

© WAGO Corporation, Germantown WI 71

Output Process Image Example

Output Process Image


0 AO MODULE 1, WORD 1

1 AO MODULE 1, WORD 2
2 AO MODULE 2, WORD 1

3 AO MODULE 2, WORD 2

4 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0

5
...

The 750-550 2-Channel Analog Output module consumes 2 words


of data per module in the output process image. The 750-501 2-
Channel Digital Output module consumes 2-bits of data per
module in the output process image.

© WAGO Corporation, Germantown WI 72

24
Output Process Image Example

Output Process Image


0 AO MODULE 1, WORD 1

1 AO MODULE 1, WORD 2
2 AO MODULE 2, WORD 1

3 AO MODULE 2, WORD 2

4 1
5
1
4
1
3
1
2
1
1
1
0 9 8 7 6 5 4 3 2 1 0

5
...

The 750-550 2-Channel Analog Output module consumes 2 words


of data per module in the output process image. The 750-501 2-
Channel Digital Output module consumes 2-bits of data per
module in the output process image.

© WAGO Corporation, Germantown WI 73

Digital Input/Output Offset

(Programmable Fieldbus Controllers Only)

© WAGO Corporation, Germantown WI 74

Digital Input/Output Offset

Digital Inputs start at word 64 (byte 128) Digital Outputs start at word 64 (byte 128)

Input Process Image Output Process Image


0 AI MODULE 1, WORD 1 0 AO MODULE 1, WORD 1

1 AI MODULE 1, WORD 2 1 AO MODULE 1, WORD 2

2 2
M M
64
1
1
1
0 9 8 7 6 5 4 3 2 1 0 64 1 0

© WAGO Corporation, Germantown WI 75

25
Internal Bus (K-bus)

• The internal bus is the


communication link between the
coupler/controller and the I/O
+5VDC modules, as well as a distribution
COM system for the system supply voltage
T_DIO
T_DIN • The internal bus uses 6 spring
T_CLK contacts. (see figure on the left)
T_SEL
• Data is communicated to I/O
modules in a serial fashion, similar
to a large shift register.

© WAGO Corporation, Germantown WI 76

Internal Bus Cycle Example

The Internal Bus can exchange one word of data per module per bus cycle.
Therefore, when multi-word modules are used, the controller requires multiple bus
cycles to exchange all module data.
EXAMPLE NODE DATA EXCHANGE PER BUS CYCLE
4 4 2 4
CYCLE 1 DIGITAL DATA 2CHAN WORD1 4CHAN WORD1
P C
H
C
H
C
H
C
H
nN

CYCLE 2 2CHAN WORD2 4CHAN WORD2


F D
I
D
I
A
N
A
N
G G A A
CYCLE 3 4CHAN WORD3
C I
T
I
T
L
O
L
O
A A G G
L L CYCLE 4 4CHAN WORD4

The 4-Channel Analog module used in this node, forces the controller to perform
four bus cycles to exchange all module data.

© WAGO Corporation, Germantown WI 77

Internal Bus Cycle Time Comparison

TEST NODE 1 TEST NODE 2


750-881 Controller 750-881 Controller
750-519 4 Chan Digital Out 750-519 4 Chan Digital Out
750-519 4 Chan Digital Out 750-519 4 Chan Digital Out
750-452 2 Chan Analog In 750-452 2 Chan Analog In
750-557 4 Chan Analog Out 750-552 2 Chan Analog Out
750-600 End Module 750-552 2 Chan Analog Out
750-600 End Module
Calculated Update Time 420us
Data Size 80 bits Calculated Update Time 260us
Number of K-Bus Cycles 4 Data Size 80 bits
Number of K-Bus Cycles 2

This comparison illustrates that using two 2 -Channel Analog module, instead of
one 4-Channel Analog module, improves the bus cycle.

© WAGO Corporation, Germantown WI 78

26
PERSPECTO® CP TV
Integrated HMI and PLC
Features
• PLC-HMI runtime
• Logic Programming: CoDeSys V2.3
• Graphic Development: CoDeSys
V2.3
Advantages
• Reduce engineering development
time
• Advanced logic editor
• Easy connection to WAGO I/O

© WAGO Corporation, Germantown WI 79

PERSPECTO® CP TV
15.0”
762-3150/000-001w/o CANopen
762-3150/000-001 w/ CANopen
Intel Atom 1.6GHz
RAM:256M
Flash: 128M
Control Panel Target Visualization
12.1”-762-3121/000-001
32-Bit XScale 520Mhz
RAM:64M •Offered in a wide variety of
Flash: 32M
screen sizes
10.4”-762-3104/000-001 •Optimize the screen size for the
32-Bit XScale 520Mhz
RAM:64M application
Flash: 32M
•Powerful processors and large
5.7”-762-3057/000-001 memory
32 Bit ARM9 240MHz
RAM:64M
Flash: 32M
3.5”-762-3035/000-001
32 Bit ARM9 200MHz
RAM:64M
Flash: 32M
© WAGO Corporation, Germantown WI 80

PERSPECTO® CP TV
10.4”, 12.1”, 15” Memory
Expansion
5.7” •Data Logging
3.5” •Trend data
•Event Data

758-879/000-000 1 GB
Industrial CF Memory Card

758-879/000-001 1 GB
Industrial SD Memory Card

758-879/000-002 1 GB
CF Card SD Card microSD Industrial microSD Memory Card

(Maximum 2 GB) (Maximum 2 GB)


Card
(Maximum 2 GB)
© WAGO Corporation, Germantown WI 81

27
PERSPECTO® CP TV
12.1”& 10.4” 5.7”
Multiple
Communication
Ports

Serial &
CAN bus

Ethernet USB
Port Port
Battery USB 24V Power
Serial
Ports Ports 1,2
24V Power Ethernet
Battery USB Port
Ports Serial Ports CAN bus
Ethernet 1,2 & 3
Port 3.5
CAN bus ”
Ports 1 & 2
24V Power Battery

© WAGO Corporation, Germantown WI 82

PERSPECTO® CP TV
RAS Server

SCADA
System
Supervisory Database
System Server

767 SPEEDWAY
Distributed I/O ETHERNET 2.0
PLCs

CF, SD,
AC Drives
MicroSD for
Serial memory
Expansion

Barcode Serial USB Mobile


Reader Memory for
application
backup and
restore

CANopen
J1939
SPEEDWAY
750/ 753 Device
Distributed
Series I/O
CANopen
Distributed
I/O
© WAGO Corporation, Germantown WI 83

Bluetooth® Ethernet Bridge (758-915)

• Wireless transmission of ETHERNET protocols


(like PROFINET, Modbus/TCP, ETHERNET IP, N)
via Bluetooth radio technology

• Bluetooth version 2.0


• Topology: Point-to-Point
• Frequency band: ISM band, 2402 – 2480 MHz
• Range: Maximum 1,000 ft
• Antenna: internal antenna, circularly
polarized
• Type of protection: IP65
• Operating temperature: -30 N +65 °C
• Dimensions: 91 x 66 x 36,2  compact
• Inputs: Power M12, A-type encoded
ETHERNET M12, D-type encode

© WAGO Corporation, Germantown WI 84

28
Bluetooth® Ethernet Bridge (758-915)
Applications

Ethernet Ethernet

Ethernet Ethernet

750-915 can be used in applications where point to point


communications is required.
© WAGO Corporation, Germantown WI 85

Series 852 Unmanaged Ethernet Switches

852-101 852-102 852-103


5-Port 8-Port 8TX/2FX ports

• Function monitoring via relay contact • Non-blocking, store-and-forward


switching
• DIP switches for enabling alarm functions
• Auto-negotiation on all 10/100BaseTX
• Redundant DC power supply ports
• Wide supply voltage range: 9-48VDC • Auto-MDI/MDIX (crossover) on all
• Full compliance with IEEE802.3, 802.3u 10/100BaseTX ports

© WAGO Corporation, Germantown WI 86

ECO 852-1111 Gigabit Switch

•Supports Ethernet Transmissions


•10, 100 or 1,000 Mbits/second
•Automatic data rate detection
•DIN rail mount
•Up to 2,000 devices can be
managed via MAC address list
•0C to +60C operating temperature

© WAGO Corporation, Germantown WI 87

29
Series 852-104 7TX/2FX Managed Ethernet Switch

• Web-based/SNMP • Non-blocking, store-and-


management forward switching
• Function monitoring via relay • Auto-negotiation on all
contact 10/100BaseTX ports
• DIP switches for enabling • Auto-MDI/MDIX (crossover)
alarm functions on all 10/100BaseTX ports
• Redundant DC power supply • VLAN (802.1q) VID
• Wide supply voltage range: 9- • IGMP Snooping for multicast
48VDC filtering
• Full compliance with • Port configuration, status,
IEEE802.3, 802.3u, 802.3x, statistics
802.1d, 802.1q, and 802.1p
standards • Port Trunking
• Xpress Ring (redundant ring • SNMPv1/v2 and RMON
recovery < 50ms)

© WAGO Corporation, Germantown WI 88

WAGO-I/O CHECK 3

• A Windows application for the checking of


inputs and outputs of a node during startup.
•Used to configure some specialty modules.
•The communication with WAGO-IO-CHECK
via :
•750-920 RS232 cable
•750-923 USB cable
•Ethernet
•Software to force outputs on and off directly
at the buscoupler:
•Debugging wiring
•General trouble-shooting
•Programming adjustable modules

WAGO 750-923
USB cable

© WAGO Corporation, Germantown WI 89

WAGO-I/O CHECK 3

Verify that the menu item “Settings…Com-Port” is correct for


your setup. Select “Node…Read Configuration”.

© WAGO Corporation, Germantown WI 90

30
WAGO-I/O CHECK 3

Using menu item “Node…Control Mode…Direct”, outputs can


be written to.

© WAGO Corporation, Germantown WI 91

WAGO-I/O-CHECK 3

Certain I/O modules can be configure via WAGO-I/O-CHECK.

© WAGO Corporation, Germantown WI 92

Applications

Gas Measurement equipment


WAGO Products:
750 I/O system
• Continuous mud sample
analysis
• Huge cost saving by using
standard gas ejection system
• Better quality sample analysis
• Automated Gas analyzer
calibration
WAGO I/O

© WAGO Corporation, Germantown WI 93

31
Applications
Application:
Modernize Prison Controls
WAGO Products:
Series 750 PFC & I/O
Series 758 IPC
Series 787 P.S.
Solution:
Compact Hardware
Flexible Software
Support
750-880
- Door releases, Door position,
Water, Lighting, Telephone
Intercom button, Smoke
detection
IPC’s

Sherriff’s Jail Jail Control - Visualizations


Office Control Room
Room Kiosk #2 - Input to lock out
Kiosk #1 comms to Jail Control
Room IPC’s during a
jail overrun

© WAGO Corporation, Germantown WI 94

Applications
Industry: Advanced ROV
Exploration & Ocean Research
WAGO Products:
• 750-316 MODBUS Coupler
• 788 series relays

Problem Solved:
Reduce overall weight of ROV while
increasing on-board functions for
chemical dispensing and sample
collections.

© WAGO Corporation, Germantown WI 95

Applications
Industry:
Transportation

WAGO
Products:ProfiBus
PFC Relays,
Distribution blks,
Fuse blks, Double
Deck

Problem Solved:
Reduced parts
and added
reliability.

© WAGO Corporation, Germantown WI 96

32
Applications

Industry:
Fuel Cells as
Alternative
Energy

Problem Solved:
WAGO Products: 870, Quick start up, end of loose terminations and now
280, 859, & 750-841 additional modularity with 750 series I/O
© WAGO Corporation, Germantown WI 97

Applications

This application illustrates communications between a


Allen-Bradley Controllogix system and a Yaskawa SMC-
3010 using a WAGO 750-841 as a gateway.
Because the Allen-Bradley Controllogix
uses the Ethernet/IP protocol, a gateway is
recommended to simply and quickly
establish communications via Ethernet.
Yaskawa SMC-3010, SMC-4000, and MP
series are capable of communications
using the Modbus TCP protocol. The Wago
750-841 PFC supports both the Ethernet/IP
and Modbus TCP protocol. Therefore with
minimal programming it may be used to
exchange data between an Allen-Bradley
Controllogix system with an Ethernet
module and a Yaskawa SMC motion
controller.

© WAGO Corporation, Germantown WI 98

Applications
Offshore Safety on drilling
and production platforms.
WAGO Products:
750-841, 750-87, I/S,
280 Series

Problem Solved: Function,


Dependability, Expansion,
Price.

© WAGO Corporation, Germantown WI 99

33
Applications
Industry: Pharmaceutical

WAGO Products:
WAGO 750-841 Controller along with
750 series I/O
Problem Solved:
The WAGO 750-841 provided a fast &
reliable solution to control 48x
Temperature PID zones
Drives controlled by WAGO Serial
interface/Modbus
© WAGO Corporation, Germantown WI 100

Applications
Drying Systems(Printing)
• Small and Wide Web systems
• Easily customized to customer
requirements
• Modular systems

750-881
Programmability– PID loop, RTD
module and discrete I/O.
IEC61131-3 programming tool for
selling to Europe
Ethernet IP or Modbus TCP
Built in switch

© WAGO Corporation, Germantown WI 101

Applications

Retrofit Diesel Engine Emissions


Monitoring System
Offshore Drilling Rigs/Ships
Offshore Service Boats
Offshore Tug Boats

NOx monitoring equipment


installed on all diesel engines

750 Series and Terminal Blocks had


all Marine and Class 1, Division 2
Approvals.
© WAGO Corporation, Germantown WI 102

34
Applications
Industry:
Semiconductor

Application Description:
Metallization- Sputter Problem Solved: The WAGO 750 Series I/O spec’d. as the
Deposition Systems for new preferred System Control Platform. The utilization of
WAGO products significantly reduced costly wiring and
processing wafers.
offered a much more flexible off-the-shelf I/O solution.

© WAGO Corporation, Germantown WI 103

Applications
Flight Simulators
• Wago 750-880 Ethernet
• Wago TJS Terminal Blocks
• Wago 788 Relays

Military, Commercial, Table Top FAA Cert.


Full Motion Wrap Around Screen & Enclosure

© WAGO Corporation, Germantown WI 104

Applications

• Industry: Chemicals
• Wago Products used:
750 Series I/0
• Problem Solved:
– Replaced expensive, obsolete
Yokogowa DCS I/O

Manufacture chemicals
used in Paper/Pulp,
Leather production,
Water Treatment, and
Performance chemicals
© WAGO Corporation, Germantown WI 105

35
Applications
Seam Welding Machines
• 750-881
• Thermocouple
• Encoders
• Various Other Analog & Discrete
Awnings
Inflatable life rafts
Inflatable furniture
Whitewater rafts

© WAGO Corporation, Germantown WI 106

Applications
Tug boat transfer Barges
APPLICATION:
Engine Monitoring:
Engine Data used to find the
right mix of Biofuel/Diesel

Safety Alarm system


Motion detection in the Pilot
room

Monitoring Engines
4-20 mA: Oil Pressure, Fuel Pressure
Thermocouple & RTD: Water, Oil, Exhaust,
Intake Air, Fuel
DI & DO: Fuel Tank/Water Level & Alarm
Current and Voltage Measurement: Ship Bus &
Steering Motor
Frequency Measurement: Engine Speed
© WAGO Corporation, Germantown WI 107

Applications

• 750-880 & Remote I/O


• WAGO Terminal Blocks

• Marine Stabilizer for Super


Yachts & Hydraulics

© WAGO Corporation, Germantown WI 108

36
Thank You

WAGO Corporation
P.O. Box 1015
Germantown, WI 53022

E-Mail: info.us@wago.com
Internet: www.wago.com

© WAGO Corporation, Germantown WI 109

37

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