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5.1 Measurement:
2. Referenced Documents 5.1.1 Measurement of inner and outer diameters shall be
2.1 ASTM Standards: 2 made to the nearest 1⁄32 in. (0.8 mm) using a steel tape or rule.
C 168 Terminology Relating to Thermal Insulation 5.1.1.1 Half Sections—The diameter reported for each half-
section shall be the average of six measurements taken at three
3. Terminology locations including two near the ends and one near the center
3.1 Definitions—Definitions pertaining to insulation are de- (see Fig. 1a and Fig. 2a). Three of the six readings shall be
fined in Terminology C 168. taken in the longitudinal plane of the flat, cut surface: the other
three shall each be twice a half-diameter in the longitudinal
4. Significance and Use plane at right angles to that of the first three (see Fig. 1b and
4.1 The purpose of this practice is to ensure satisfactory fit Fig. 2b).
on standard sizes, to accommodate radial expansion of pipes 5.1.1.2 Hinged Sections—The diameter reported for each
and tubes which are heated after being insulated, and to hinged section shall be the average of four measurements taken
minimize the number of insulation sizes and thicknesses to be at both ends of the section (two per end) (see Fig. 3). The two
manufactured and stocked. measurements at each end shall be at right angles.
4.2 While insulation may be manufactured to these recom- 5.2 Recommended Inner Diameters:
mended dimensions, care should be exercised in attempting to 5.2.1 Inner diameters and suggested tolerances for nominal
sizes of insulation for pipe are shown in Table 1. Iron pipe in
1
sizes for 41⁄2 , 5, 7-in. (113, 125, 175-mm), and larger
This practice is under the jurisdiction of ASTM Committee C16 on Thermal
Insulation and is the direct responsibility of Subcommittee C16.20 on Homogeneous
odd-numbered diameters is not standard, but insulation for
Inorganic Thermal Insulations. these is included for multi-layer purposes.
Current edition approved April 1, 2004. Published May 2004. Originally 5.2.2 Inner diameters and suggested tolerances for nominal
approved in 1966 to replace C 312 and C 521. Last previous edition approved in sizes of tubing through 6 in. (150-mm) are shown in Table 2.
1998 as C 585 – 90 (1998).
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 5.3 Recommended Outer Diameters:
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
5.3.1 Nominal outer diameters for nominal sizes of pipe are 6. Keywords
shown in Table 3 and Table 4 and tubing in Table 5 and Table 6.1 pipe thermal insulation diameter; pipe thermal insula-
6. It should be noted that these values for both pipe and tubing tion dimension; pipe thermal insulation thickness; thermal
are identical with iron pipe outer diameters as shown in insulation; thermal insulating materials-pipe; thermal insulat-
Columns 2 and 3 of Table 3 and Table 4. Table 3, Table 4, Table ing materials-rigid; tubing thermal insulation thickness
5, and Table 6 are for nesting purposes only. When product is
to be nested, it shall be so stated on order.
5.3.2 Suggested maximum outer diameters for nominal
sizes of pipe are shown in Table 7 and Table 8 and tubing in
Table 9 and Table 10. Table 7, Table 8, Table 9, and Table 10
are for jacketing purposes only.
5.4 Approximate Insulation Wall Thickness:
5.4.1 For information purposes, the wall thicknesses of pipe
insulation obtained by subtracting inner diameters in Table 1
from corresponding outer diameters in Table 3 and Table 4, and
dividing the results by two, are shown in Table 11. Correspond-
ing values for tubing are shown in Table 12.
TABLE 3 Outer Diameters of Insulation for Nominal Pipe Sizes (NPS), in.
Pipe Insulation, Nominal Thickness
--`,`,,`,,,`````,`,``,,`,`,```-`-`,,`,,`,`,,`---
TABLE 7 Outer Diameters of Insulation for Nominal Pipe Sizes (NPS), maximum, in.
Pipe Insulation, Nominal Thickness
Nominal in. 1 11⁄2 2 21⁄2 3 31⁄2 4 41⁄2 5
Size
mm 25 38 51 64 76 89 102 114 127
in. Outer Diameter, in.A
12⁄ 3.25 4.38 5.38 7 8 9 10 11.13 12.13
34⁄ 3.25 4.38 5.38 7 8 9 10 11.13 12.13
1 3.88 4.88 6 7 8 9 10 11.13 12.13
11⁄4 3.88 5.38 6 7 8 9 10 11.13 12.13
11⁄2 4.38 5.38 7 8 9 10 11.13 12.13 13.13
2 4.88 6 7 8 9 10 11.13 12.13 13.13
21⁄2 5.38 7 8 9 10 11.13 12.13 13.13 14.38
3 6 7 8 9 10 11.13 12.13 13.13 14.38
--`,`,,`,,,`````,`,``,,`,`,```-`-`,,`,,`,`,,`---
31⁄2 7 8 9 10 11.13 12.13 13.13 13.13 14.38
4 7 8 9 10 11.13 12.13 13.13 14.38 15.38
41⁄2 8 9 10 11.13 12.13 13.13 14.38 14.38 15.38
5 9 9 10 11.13 12.13 13.13 14.38 15.38 16.38
6 9 10 11.13 12.13 13.13 14.38 15.38 16.38 17.38
7 ... 11.13 12.13 13.13 14.38 15.38 16.38 17.38 18.38
8 ... 12.13 13.13 14.38 15.38 16.38 17.38 18.38 19.38
9 ... 13.13 14.38 15.38 16.38 17.38 18.38 19.38 20.38
10 ... 14.38 15.38 16.38 17.38 18.38 19.38 20.38 21.38
11 ... 15.38 16.38 17.38 18.38 19.38 20.38 21.38 22.38
12 ... 16.38 17.38 18.38 19.38 20.38 21.38 22.38 23.38
14B ... 17.50 18.50 19.50 20.50 21.50 22.50 23.50 24.50
A
These are identical with pipe outer diameters (see Table 1, Columns 2 and 3).
B
Larger sizes through 36 in., in 1-in. (25.4-mm) increments.
--`,`,,`,,,`````,`,``,,`,`,```-`-`,,`,,`,`,,`---
Nominal
mm 25 38 51 64 76 89 102 114 127
Size
Approximate Wall Thickness
in. in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm
⁄
38 0.93 24 1.49 38 1.99 51 2.52 64 3.05 77 ... ... ... ... ... ... ... ...
1⁄2 1.12 28 1.43 36 1.93 49 2.46 62 2.99 76 ... ... ... ... ... ... ... ...
3⁄4 1.00 25 1.56 40 2.06 52 2.86 73 3.36 85 3.87 98 4.37 111 4.93 125 5.43 138
1 0.87 22 1.43 36 1.93 49 2.74 70 3.24 82 3.74 95 4.24 108 4.81 122 5.31 135
11⁄4 1.06 27 1.56 40 2.08 53 2.62 67 3.12 79 3.62 92 4.12 105 4.68 119 5.18 132
11⁄2 0.93 24 1.43 36 1.96 50 2.49 63 2.99 76 3.49 89 3.99 101 4.55 116 5.06 129
2 0.92 23 1.42 36 2.23 57 2.73 69 3.23 82 3.73 95 4.30 109 4.80 122 5.30 135
21⁄2 0.92 23 1.45 37 1.98 50 2.48 63 2.98 76 3.48 88 4.04 103 4.55 116 5.05 128
3 0.92 23 1.73 44 2.23 57 2.73 69 3.23 82 3.80 97 4.30 109 4.80 122 5.42 138
31⁄2 0.95 24 1.48 38 1.98 50 2.48 63 2.98 76 3.54 90 4.04 103 4.55 116 5.17 131
4 1.23 31 1.73 44 2.23 57 2.73 69 3.30 84 3.80 97 4.30 109 4.92 125 5.42 138
5 1.23 31 1.73 44 2.23 57 2.80 71 3.30 84 3.80 97 4.42 112 4.92 125 5.42 138
6 1.21 31 1.71 43 2.28 58 2.78 71 3.28 83 3.90 99 4.40 112 4.90 125 5.40 137
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