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2020
Definition
Switchgear where device status information, current and voltage measurements and commands are reliably
transferred on a common communication bus. Alternatively, or as part of this,
the switchgear and its equipment condition monitoring and diagnostic information is also digitally available for
advanced analysis
SAFETY and SIMPLICITY are the most significant benefits, Communication Protocol Protective relay
but there are many more standard standards voltage sensor
current sensor
Sensor technology and common communication bus are
essential to realize the full benefits
of digital switchgear
Digital switchgear is a proven technology embedded with
new products and is UL certified
– The latest version of the metal-clad switchgear standard, IEEE C37.20.2-2015, addresses the use of sensors in Annex D
– Additionally, the use of sensors is also referenced in IEEE C37.20.3-2013 for metal-enclosed switchgear and IEEE C37.20.9-2019 for gas insulated switchgear
– UL347 6th Ed. for MV Motor Control Centers addresses the use of sensors in Annex E
Instrument transformers are primarily covered by IEEE C57.13-2016; this standard does not cover sensors – IEC 60044-8 (2002)
Current sensors
– IEC 61869-10 (2017) - active
IEEE standards/guides for current and voltage sensors – IEC 60044-7 (1999)
Voltage sensors
– IEC 61869-11 (2017) - active
– No specific standard exists today
– IEEE PSIM formed new Sensor Subcommittee in January 2020 to organize sensor activities
– IEEE PSIM Working Group formed to work on an IEEE Guide that will be focused on testing
of end-to-end sensor systems and Task Force focused on Sensors Accuracy Testing Paper
– IEEE C37.235-2007 - Guide for the Application of Rogowski Coils used for Protective Relaying Purposes
– IEEE C37.92-2005 - Standard for Analog Inputs to Protective Relays From Electronic Voltage
and Current Transducers
Voltage sensors
More flexibility in placement of voltage sensors
compared to PTs and major space savings
possible.
Current sensors
Put in the same location as CTs
MV sensors Standards
– IEEE 802.3ae and 802.3an
– IEEE C37.20.2-2015
Paragraph 5.9: Rogowski coils
Current sensors
– IEC 60044-8
Electronic current transformers
– UL/UR/cUR certified
– IEEE 802.3ae and 802.3an
– IEC 60044-7
Voltage sensors
Electronic voltage transformers
– UL certified
Current sensors
Voltage sensors
FOCS (fiber optic current sensor) mainly used in high voltage applications due -50 -0,1
-150 -0,3
Time
ip
us Rated short-time thermal current: up to 85KA/3s
Secondary
Rogowski Coil output
ABB sensor
OPERATE REGION
ABB Sensor
NON-OPERATE REGION
I_BIAS
≈
5% 20% 100 % Ipr Icth Ith Ip
-0.5%
– Thus, current sensors transmit currents from couple of Amps
-0.75%
up to short circuit, therefore accuracy class is defined as
-1.5%
5P630, where 630 is not an error but
a real number calculated out of maximal current 5%
to be transmitted via sensor to secondary side
Gas insulated switchgear (GIS) uses capacitive voltage divider (CVD) sensors 30 6
into one
– Thus voltage sensors have accuracy class of 0.5 +3%
Protection accuracy limit class 3P
≈
0.02∗ Upn 0.8∗ Upn Upn 1.2∗ Upn 1.9∗ Upn Up
-0.5%
-3%
-6%
Test set
Common Ethernet
Station bus (IEC 61850-8-1), process bus (IEC 61850-9-2 LE) and IEEE 1588 v2 time synchronization
GOOSE
GOOSE
GOOSE
GOOSE
GOOSE
GOOSE
GOOSE
SMV
SMV
SMV
SMV
SMV
SMV
SMV
Digital data
IED
Analog measurements
Voltage
sensor
Current
sensor
Safety Savings
Flexibility in engineering and design with Reduction in hardware and wiring Enables future system expansion and
the ability to compress order to delivery creating a simpler design to install and provides flexibility in protection and
time and to accommodate late changes. maintain. Current and voltage sensors control scheme designs. Less material
provide greater reliability with a wide usage and reduction in lifetime energy
and linear range consumption within the switchgear.
5 kV, 2000A, 40 kA
PT
LINE
SIDE PLENUM DUCT PLENUM DUCT PLENUM DUCT PLENUM DUCT
WITH VENT
PT
BUS
SIDE 2000A 52 INST COMPT INST COMPT INST COMPT INST COMPT
1200A
PT COMPT PT COMPT
2000A
1200A 1200A 1200A
LINE
SIDE
PLENUM DUCT PLENUM DUCT PLENUM DUCT
WITH VENT
BUS
SIDE
INST COMPT INST COMPT INST COMPT
PT COMPT PT COMPT
INSTCOMPT INSTCOMPT
2000A
1200A 1200A
5 kV, 2000A, 40 kA
PT PLENUM DUCT PLENUM DUCT PLENUM DUCT
LINE WITH VENT
SIDE
PT COMPT PT COMPT
INSTCOMPT INSTCOMPT
2000A
1200A 1200A
Outgoing 1 200:1/1A 8 24 448 VA 117 776 kWh – 2 incoming feeders with CTs 1000:x/x A
Outgoing 2 100:1/1A 4 12 102 VA 26 724 kWh – 8 outgoing feeders with CTs 200:x/x A
Total - 14 42 690 VA 181 198 kWh
– 4 outgoing feeders with CTs 100:x/x A
secondary current
Data table from: Paper 0103, CIRED 2013, Stockholm – “Application of IEC 61850-9-2 in MV Switchgear with Sensors Use”
August 6, 2020 Slide 31
—
Benefits of digital medium voltage switchgear
Increased flexibility
You can adapt the switchgear as the requirements in your network change, e.g.
feeder current
– Digital switchgear can be adapted even at the final stage
of the manufacturing process
– Changes can be applied via updating parameters or logics
in a protection relay, no need to replace components
– IEC 61850 is future-proof standard, which ensures efficient
future updates
Increased
flexibility
cable compartment tapped to main bus INSTRUMENT INSTRUMENT INSTRUMENT INSTRUMENT INSTRUMENT INSTRUMENT
– New generation of sensors are perfect fit in switchgear requiring less space 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A 1200A
INST COMPT INST COMPT INST COMPT INST COMPT INST COMPT
Reduced time for on site installation and commissioning activities, thanks to:
− Fewer panels to be installed
− Less inter-panel cabling
− Fewer components to test in the low voltage compartment
• Switchgear delivered pre-tested, which minimizes amount of time
needed for commissioning
− Late modifications in the commissioning phase can be quickly re- Reduction in
configured in the protection relays, with minimal installation,
or no hardware changes commissioning and
maintenance
Conventional Digital
Improved delivery
Variants
Voltage sensors 2
Current sensors 2
Fast and reliable communication with IEC 61850, the global standard for
communications in substations
− Complex control transfer schemes can be configured using
the IEC 61850 compliant relays …
− Flexibility to adapt and change the switchgear, without costly and time-
consuming physical re-wiring Conventional approach
– Wiring between devices must be done
− Using the programmable logic in the protection relays, changes can be individually per signal
done easily and faster
− GOOSE communication between the substation equipment Communication Network (Ethernet)
for improved speed and reduced switchgear cabling
− Fewer wires reduces risk of failures
Before After
No cable tray
Single conduit
to carry fiber
Digital substation reduces wiring complexity and resulting risks for operations and maintenance personnel
IEC 60270:2000+AMD1:2015 partial discharge IEC 62478:2016 high-voltage test techniques – measurement of partial discharge by
measurements electromagnetic and acoustic methods
Direct measurement of current and voltage spikes using high-frequency CTs Instruments use indirect analytical measurements to obtain a relative signature of PD pulses that can indicate trends
and HV capacitive couplers
TEV (transient earth voltage) measurement
Can analyze pulse shapes and plot discharge events relative
– Measure EM emissions conducted to ground (typical values 0.1mV to 1V each)
to the phase of the power line waveform
– Cannot always monitor faults between phases
– Expensive and require trained technicians to analyze the data
High frequency (HF) and VHF measurements
– Coupling detectors require a ground reference and this exposes
a potential failure mode and safety issue – Operate 3-300 MHz and use large antennas (not suited for switchgear) and HFCTs or coupled sensors (coupling impairs safety)
Acoustic measurements
– Use a microphone or acoustic sensor to monitor between 10 Hz and 300 KHz
– Wireless method
– Limited detection range due to sound damping within dielectric materials
UHF measurements
– Monitor transient EM waves in 300MHz to 3 GHz range.
PD dielectric breakdown causes a small, but sudden, – Selective, banded UHF monitoring allows noise rejection
rise in current accompanied by a current pulse, as well as electromagnetic, – Band-pass UHF PD detection
acoustic and ozone emissions
• Emission frequencies in 400-800MHz range often found in MV switchgear centered on cavity resonance
Data concentrator
Main bus
compartment
Breaker compartment
ABB has supplied >1500 digital switchgear panels in over 30 countries in Europe, Asia, Africa and the Americas
– Main challenge: Modernize old existing switchgear – Main challenge: Substation usable on various voltage – Main challenge: Substation usable on various voltage
levels and easily movable at site levels and easily movable at site
Overview
Station bus
Serial connection between station level devices Station bus IEC 61850
– E.g., station computer, network gateway, bay level IEDs like protection and
control IEDs
Process bus
Serial connection between bay level IEDs and process interfaces
at the primary apparatus
Process bus IEC 61850
– E.g., voltage and current sensors
– Disconnectors, earthing switches, circuit breakers
MU
I/O MU I/O
NCIT
Overview
Station bus
Data is transferred according IEC 61850-8-1 for: Station bus IEC 61850
– Control service
• Commands
– Report Service
• Indications to IEC 61850 clients
– GOOSE service
• Indication and information exchange between bay level IEDs Process bus IEC 61850
NCIT
Overview
Process bus
Data is transferred according IEC 61850-8-1 for: Station bus IEC 61850
– GOOSE service
• Binary states like switch/CB positions
• Trips
• Commands
Data is transferred according IEC 61850-9-2 for: Process bus IEC 61850
NCIT
Bus protection
via GOOSE
REV REV REV REV
Ethernet Switch
Bus protection
Ethernet Switch
Operating times for internal bus fault Operating times for external through fault
Trials Processing time (ms) Processing time (cy) Trials Processing time (ms) Processing time (cy)
1 50.50 3.03 1 50.10 3.01
2 51.00 3.06 2 53.20 3.19
3 49.70 2.98 3 53.20 3.19
4 55.30 3.32 4 50.90 3.05
5 51.50 3.09 5 51.20 3.07
6 51.80 3.11 6 51.60 3.10
7 52.10 3.13 7 56.10 3.37
8 55.20 3.31 8 51.20 3.07
9 56.60 3.40 9 53.30 3.20
10 54.20 3.25 10 55.50 3.33
Average 52.79 3.17 Average 52.63 3.16
Bus protection
MTM Configuration
∆ ∆ Loads – 500HP motor, long feeder, secondary selective
Y Y substations/ low voltage switchgear
Y or ∆ Y or ∆
3
3 REF615 Conf N
3
3 REF615 Conf N
Without digital switchgear - extensive wiring of I/O
for controls, PT wiring between cubicles for bus voltage
67P/51P/50P 67P/51P/50P
50BF 50BF
67G/51G/50G
52 52 67G/51G/50G
27
27R
25
27
27R
monitoring
AFD 25
AFD
Ferro resonance on PT’s, CT saturation studies
52
Y or ∆ 3 Y or ∆
3 1 3 1
REF615 Conf B REF615 Conf D REF615 Conf P REF615 Conf F REF615 Conf F
3 3 3 3 3 3
51P/50P 51P/50P 67P/51P/50P 51P/50P 51P/50P
50BF 50BF 50BF 50BF 50BF
49M 67/51G/50G 67N/51N/50N 67/51G/50G 67/51G/50G
52 51LR/66 52 AFD 27 52 AFD 52 AFD
27/27PS 87L 27R
59 25
RTD AFD
AFD
Long
M 500HP Feeder
31 31 31 31
REF615 Conf D REF615 Conf E REF615 Conf L REF615 Conf L REF615 Conf L
51P/50P 51P/50P 67P/51P/50P 51P/50P 51P/50P
50BF 50BF 50BF 50BF 50BF
27R 67/51G/50G 67N/51N/50N 67/51G/50G 67/51G/50G
52 46R 52 AFD 27 52 AFD 52 AFD
66/51 LRS 87L 27R via IEC 61850-9-2LE
49M 25 via IEC 61850-9-2LE IEC 61850 9-2LE (SV), GOOSE
AFD AFD
RTD – via RI 0600
GFCT
Voltage Sensors
Va, Vb, Vc
Long
M 500HP Feeder 31
Current Sensors
SSC600
∆ Centralized
Protection, Control
∆
Y Va, Vb, Vc
–
–
Voltage Protection
Current Protection Y Va, Vb, Vc
– Frequency
Protection
– Line Differential
REF615 Conf L REF615 Conf L
– Line Distance
31 67P/51P/50P 31 67P/51P/50P
50BF 50BF
67G/51G/50G 67G/51G/50G
27 27
52
31
Va, Vb, Vc Va, Vb, Vc
31 31 31 31
REF615 Conf D REF615 Conf E REF615 Conf L REF615 Conf L REF615 Conf L
51P/50P 51P/50P 67P/51P/50P 51P/50P
50BF 50BF 50BF 51P/50P
50BF 50BF
27R 67/51G/50G 67N/51N/50N 67/51G/50G
46R AFD AFD 67/51G/50G
27
52 66/51 LRS 52 87L 27R via IEC 61850-9-2LE 52 52 AFD
49M 25 via IEC 61850-9-2LE
AFD AFD
RTD – via RI 0600
Long
Feeder
87L
M 500HP
∆
Y
52
AFD
87L GFCT
Voltage Sensors
Va, Vb, Vc
31
Current Sensors
M M
SMU615
MU as backup
IEEE 1588 v2 master
Base protection functionality Power transformer protection Machine protection Power quality measurements
– Overcurrent – Protection for two winding power – Protection of asynchronous – Current and voltage distortions
– Earthfault transformers machines – Voltage variation
– Fault recorder – Voltage unbalance
– Switchgear control
– Voltage
– Frequency
Feeder/line protection Interconnection protection On-load tap changer control Arc protection option
– Extensive earth-fault protection – Protection of interconnection points – Position indication – Protection against arc flash
– Fault locator of distributed generation units – Voltage regulation – Light sensing in merging units
– Distance protection – Line drop compensation