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Original

Tool catalog

Edition 01/2018
PALFINGER AG
Lamprechtshausener Bundesstraße 8
5101 Bergheim / Austria
www.palfinger.com
Contents

General tools ............................................................................................................3


Measuring instruments ...................................................................................................... 3
Power tools ....................................................................................................................... 4
Other tools ........................................................................................................................ 6
Software / Hardware ......................................................................................................... 6
Crane Tools ..............................................................................................................9
Power tools ....................................................................................................................... 9
Other tools ........................................................................................................................ 9
Hydraulic tools ................................................................................................................ 10
Mounting tool .................................................................................................................. 10
Transport lifting gear ....................................................................................................... 11
Test weights .................................................................................................................... 11
EPSILON Tools ......................................................................................................12
Power tools ..................................................................................................................... 12
Dismounting wrench ....................................................................................................... 13
Tool for cranes with air conditioner ................................................................................. 13
Tools for Truck Mounted Forklift .........................................................................14
MBB / Palgate tools ...............................................................................................15
PLATFORMS tools.................................................................................................16
PALSOFT ................................................................................................................20
Software .......................................................................................................................... 20
Hardware ........................................................................................................................ 20
PEC tools ................................................................................................................23
Lubricants / consumables / paints ......................................................................24
Lubricants ....................................................................................................................... 24
Consumables .................................................................................................................. 25
Glue ................................................................................................................................ 27
Paints .............................................................................................................................. 27
Welding aids ................................................................................................................... 27
Screw joints / press fittings / hydraulic hoses ...................................................28
Tools / aids for preparation of hoses and lines..................................................32
Tools ............................................................................................................................... 32
Consumables .................................................................................................................. 33
Pipe clamps .................................................................................................................... 33
Index .......................................................................................................................34

The images are icon images!

There may be deviations in the delivered tools!


General tools
Measuring instruments

EKD 120 Micro-ohmmeter


Metrel MI 3242 MicroOhm 2 Ampere

EEA4899A Multimeter

EEA4900 Voltage tester

EEA4901 Magnetic field tester

Mobile hydraulic hand-held instrument + accessories


Measuring instruments with 2 inputs for measuring
pressure,
EKD 060
volume
and temperature
EKD 061 Like EKD 060 however plus USB port

EKD 062 Volume flow transducer


(15 - 300 liters/min.)

EKD 063 Pressure transducer


(0 - 600 bar)

EKD 064 Temperature transducer


(-25°C - +100°C)

EKD 065 230V AC power pack for measuring


instrument

Small bag
EKD 066 (for hand-held instrument + 1 transducer, power pack
and sensor cable).
No content!

3
Large bag
EKD 067 (for hand-held instrument + 3 transducers, power pack
and sensor cable)
No content!

Sensor cable for instrument


EKD 068 2 m long
EKD 069 5 m long

Pressure gage
EA 212 Set (pressure gage, hydraulic hose,
test connection):
EKD 015 1 pressure gage (0 - 400 bar)
EH 015 1 hydraulic hose (M 16), nominal size 6 x 1000 mm
EA 578 1 test connection R 1/4 "

W10002590 Dial gage


(0.01 mm graduation)

W10002589 Magnetic stand

Vernier caliper
W10002467
200 mm long
1/20 graduation

Torque wrench
EKD 010 5 - 54 Nm
W10002152 40 - 200 Nm
EKD 050 200 - 1400 Nm

Power tools

W10007162 Set of screwdrivers

W10002742 Screw driver for tension clamp


(2.5 x 75 x 0.6)

W10007158 Stripping knife

W10007157 Cable shears

4
Hand crimping pliers
EZ2671 Light model, 1 mm² to 6 mm²
W10006276 Heavy-duty model

Hand crimping pliers for 10A crimping


contacts on fly-jib connector:
EEA9841
Pins: EEA9842, EEA9843, EEA9844, EEA9845,
EEA9868, EEA9869
(normal pins)

Hand crimping pliers for crimping


EEA11549 contacts on fly-jib connector:
Pins: EEA11529, EEA11530, EEA11533, EEA11536
(reinforced pins)

Hand crimping pliers (central connector


EEA4412 for radio equipment)
For pins on central connector of radio system (70 pin
Deutsch plug EEA4090)

EEA12513 Molex crimping pliers


For MX64 contacts

EEA12516 Molex extraction tool


For MX64 contacts

Crimping pliers for end sleeves


W10007159
For crimping all end sleeves sized from 0.14 mm² to 6
mm²

W10006959 Stripper

Extraction tool for fly-jib connector


EEA9824 Extraction tool for 10A crimping contacts on fly-jib
connector (normal)
EEA11550 Extraction tool for 10A crimping contacts on fly-jib
connector (normal and reinforced).

EZ2630 Pin ejector tool


For Molex and Amphenol types

5
Pin ejector
EEA4411
For pins on central connector of radio system, 70 pin
Deutsch plug EEA4090

EKD 143-02 Weidmüller test adapter


For terminals

Other tools

Lead sealing pliers with insert


EKD 009A Lead sealing pliers PEU
EKD 009B Lead sealing pliers PSA
(pliers get registered with order)

EZ 582 Gray lead seal


Minimum order quantity is 20 units.

Wire for lead seals


EZ 002 200 m long
EZ 002A 500 m long

W10006317 Flexible bar magnet


Magnetic head Ø 15 mm

Big circlip pliers


EKD 003 (e.g. for mounting / dismounting of retaining ring on
crane column / base)
EKD004 Replacement tips for circlip pliers EKD 003

EKD 001 Chain nose pliers

EKD002 Replacement chain for chain nose pliers EKD 001

EZ4767 Oil filter wrench

6
Hook spanner

Barrel nut diameters in mm

EKD 058 - 80 Ø 90
EKD 058 - 90 - 100 Ø 100
EKD 058 - 90 - 108 Ø 108
EKD 058 - 110 Ø 125
EKD 058 - 110 - 133 Ø 133
EKD 058 - 125 Ø 140
EKD 058 - 140 Ø 155
EKD 058 - 150 Ø 165
EKD 058 - 165 Ø 180
EKD 058 - 180 Ø 200
EKD 058 - 200 Ø 220
EKD 058 - 220 Ø 240
EKD 058 - 250 Ø 280
EKD 058 - 280 Ø 315
EKD 058 - 300 Ø 335
EKD 059 - 80 Ø 92
EKD 059 - 100 Ø 114
EKD 059 - 90 - 100 Ø 100
EKD 059 - 90 - 108 Ø 108
EKD 059 - 110 Ø 125
EKD 059 - 125 Ø 140
EKD 059 - 140 Ø 155
EKD 059 - 150 Ø 165
Set
EKD 058 (all hook spanners except No illustration!
EKD 005, 006)

EKD 006A Ø 60 - 90 mm (adjustable)


EKD 006E Ø 58 - 65 mm (rigid)
EKD 006G Ø 80 - 90 mm (rigid)
EKD 006H Ø 52 - 55 mm (rigid)

Pin spanner

Barrel nut diameters in mm

EKD 005A Ø 40 - 80 mm
EKD 005B Ø 80 - 125 mm
EKD 005C Ø 125 - 200 mm

EKD 005D Ø 230 mm

7
Extra-long T-handle Allen key
W10011406 4 x 350 Rexroth module dismounting / mounting
W10011407 5 x 350 Danfoss module dismounting / mounting

T-shaped handle Torx


W10011387 Torx T10
W10011386 Torx T15
W10011101 Torx T20
W10011102 Torx T25
W10011366 Torx T30
W10011367 Torx T40
W10011368 Torx T50

Set of Torx bits


W10007608 Torx bits sized T8 - T40 (including adapter)

Retaining ring mounting tool


W10005446 Grab retaining ring size 4
W10005447 Grab retaining ring size 5
W10006756 Grab retaining ring size 8

Software/Hardware

USB flash drive with Palfinger logo

free storage with 8 GB memory space


Designed for dealers to provide customers with
additional information that supplements the product
documents.
KW-00990 USB card Palfinger red
KW-00991 USB card Marine blue

8
Crane Tools
Power tools

PALcom tool box


1 torque screwdriver 1.2 - 3.0 Nm
1 Philips head screwdriver
1 TX10 Torx bit, long
1 TX20 Torx bit, long
EKD 997 1 double open-end wrench size 14
1 (hexagon socket) transition piece ¼"
1 socket ¼" - 4 mm
1 socket ¼" - 8 mm
1 Loctite 401
1 silicon paste P4
1 wrench socket, 18 mm long
1 PALcom update cable EEA6441

EEA4404 Charger for Scanreco 110 - 220 VAC

EKD1004 Setting gage for slewing range


Gage for setting the switch distance

EKD1003 Mounting tool for stabilizer outrigger


measuring rope

Other tools

Set of thread-cutting taps, slewing


cylinder
For cutting treaded holes for mounting the slewing
ASP0000698 cylinder on cranes with rack and pinion slewing gear.
Finish tap, similar cat. B2183; consisting of:
M 75 x 2 M 140 x 2
M 93 x 2 M 142 x 3
M 112 x 2 M 156 x 3
M 124 x 2

9
Hydraulic tools

EKD1000 Mounting tool for DANFOSS PVG 32


For mounting / dismounting the main pressure relief valve.

Mounting tool REXROTH M4 - 12


Mounting tool for lead seal cap of main pressure relief
EKD1001
valve
EK1275 (Rexroth)
Tool for mounting / dismounting the emergency cut-off
EKD1002
valve
EV5676 (Rexroth)

Mounting / dismounting tool for slewing


cylinder
EKD 115 PK 2900 - PK 7001-EH
EKD 114 PK 8501 - PK 33002-EH

Mounting / dismounting tool for


EKD 047A
stabilizer cylinder screwing
UP1600, UP1600A, UP1223, UP1224

Mounting tool

Mounting wedge
W10011329
Size 15
W10011330
Size 20
(Tool to tension the extension booms when assembling
the sliding bars to the top of the extension booms)

Fixture aid, sliding bars, upper side of


W10011331
extension boom
For mounting the sliding bars

EKD1011 Dismounting tool for sliding bars on


upper side of extension boom

Mounting tool for tension springs on


EKD119 No illustration!
hose guide of main boom
for PK200002L-SH, PK165.002 TEC7

10
Transport lifting gear
PK 8502 HP PK 11002 HP
EKD 105 PK 9002-EH PK 12502-SH
+ HI 273 PK 11002 HP
+ EQ 042
For details refer to the assembly instructions.
PK 13002 HP PK 16001-K
PK 14001-EH PK 16002 HP
EKD 107
PK 14002-EH PK 18001-EH
+ HI 042 PK 14502-SH PK 18002-EH
+ EQ 042 PK 16001 HP PK 18502-SH
For details refer to the assembly instructions.

HXE2262 PK 4501 - PK 29002

PK 36002 - PK 92002 - PK 110002SH up to F-design with


EKD 108U truck base frame.
For details refer to the assembly instructions.

PK 60002 - PK 165002 with integral base frame.


EKD 106
For details refer to the assembly instructions.

Test weights
HXE4716 HXE4716 --> 2000 kg
HXE4717 HXE4717 --> 1500 kg
HXE4718 HXE4718 --> 1000 kg
HXE4719 HXE4719 --> 800 kg
HXE4721 HXE4721 --> 500 kg
HXE4722 HXE4722 --> 400 kg
HXE4723 HXE4723 --> 200 kg
HXE4724 HXE4724 --> 100 kg

11
EPSILON Tools
Power tools

YE81154 Power supply for YE80010

YE81187 Power supply for YE80095


USB printer cable

YE81153 Data transmission cable for YE80010

YE99022 Epsilon software (IQAN Active Studio)

YE81423 Epsilon software for PLC programming

YE81424 Cable to PLC controls

YE41036 Dismounting tool for valve gasket

YE41037 Crimping pliers for EPSILON


For Deutsch plugs

12
Dismounting wrench

Dismounting wrench for cylinder screw connections

Diameter of screw connection in mm:

YE41010 d = 50
YE41001 d = 98
YE41002 d = 145
YE41003 d = 162
YE41011 d = 191
YE41009 d = 70 - 72
YE41013 d = 82
YE41005 d = 92 - 95
YE41007 d = 102
YE41008 d = 107
YE41006 d = 115
YE41004 d = 130
YE41012 d = 168

Dismounting key for cylinder pistons


PCD = Pitch circle diameter
PD = Piston diameter in mm
YE41027 PCD = 31.5 / PD = 50
YE41028 PCD = 39 / PD = 60
YE41030 PCD = 45 / PD = 60
YE41029 PCD = 49 / PD = 70
YE41015 PCD = 51 / PD = 70
YE41016 PCD = 59 / PD = 80
YE41017 PCD = 61 / PD = 80
YE41032 PCD = 69 / PD = 90
YE41033 PCD = 71 / PD = 90
YE41031 PCD = 74 / PD = 100
YE41018 PCD = 76 / PD = 100
YE41019 PCD = 81 / PD = 100
YE41020 PCD = 76 / PD = 110
YE41021 PCD = 80 / PD = 110
YE41022 PCD = 91 / PD = 125
YE41023 PCD = 106 / PD = 140
YE41024 PCD = 109 / PD = 140
YE41025 PCD = 106 / PD = 150
YE41026 PCD = 126 / PD = 170
YE41034 PCD = 134 / PD = 180

Tool for cranes with air conditioner

YE41014 Clic R® vice grip wrench


for air conditioning hoses.

13
Tools for Truck Mounted Forklift

HX6189 Special tool - slide forks


Refer to Service Information CR - 04 / 2012

HX6057 Special tool - lifting cylinder


Refer to Service Information CR - 03 / 2011

HX6046 Special tool - lifting cylinder


Refer to Service Information CR - 03 / 2011

HX2133 Special tool for steering console


(steering nut)

HTA 630 Hook spanner for slewing gear

W100004900 Pronged wrench size 30

HX6737 Chain checker


For BL 535 and BL 634

EZ6601 Chain tool


For BL 534 and BL 634

HX6732 Piston rod fixation


For lift mast

14
MBB / Palgate tools
PALGATE emergency control kit
EEA4402 Tail lift emergency control kit
(Variant 12 / 24 V)
COMPATIBLE ONLY WITH PALGATE DEVICES

Measuring device (item 1)


Item 1 = Item 2 + 3 + 4
71066894 Item 2 - pressure gage
71067009 Item 3 - screw joint
71067130 Item 4 - pressure hose

71067173 Magnetic field tester

Hook spanner
2027067
For cylinders with diameters 28 mm and 36 mm bearing
bolts

Bush driver
2014005 Ø 24.8 mm
2014007 Ø 27.8 mm
2014010 Ø 35.8 mm
2014011 Ø 39.8 mm
Hydraulic oil
69817211
5 liters can

Test badges
1294828 Small (year)
1409665 Big (month)

2013669 Mounting gage

1406910 MBB training folder

2016481 E-Link diagnosis

2007342 Service connector

2014025 1000-3000K emergency package for driver (items 1-3)


1406525 Item 1 - 200 A fuse
1257343 Item 2 - 15 A blade-type fuse inserts
70605848 Item 3 - UNI hose

15
PLATFORMS tools
Programming cable for premium control
EEA10245 panel
For CE controllers in the premium control panel (M12 on
USB, 5 meters long).

RSM programming cable


EEA13223
Cable for parameterizing the RSM modules and printing data
blocks with Digsy Outdoor controls

CAN-bus measuring adapter of P-series


EEA11392
Measuring adapter for measuring signals with CAN-bus
sensors directly at the sensor.

B-W670-00-00 PPI serial programming cable


for P160, P170, P240 with LML monitoring

B-W740-05-06 Adapter for PPI programming cable

MW041599 Actuator for series terminals


Straight and angled

MW014413 Torque wrench M12


For tightening and loosening plug connectors (M12).

Mounting tool of Klöckner-Möller R16


MW041779 series
For buttons / switches of Klöckner-Möller R16 MS series.
They are installed for instance in a WT260 operating panel.

Mounting tool of Klöckner-Möller MS22


MW041778
series
For buttons / switches of Klöckner-Möller MS22 MS series

Mounting tool for Telemecanique ZB5


EKD 142
series
For buttons / switches of Telemecanique ZB5 series.

VPF0000225 Test mandrel for Kutting hoses DN13

16
Programming device for ultrasound
sensor
MW012505
For Pepperl Fuchs ultrasound sensors.

MW014329 Remote control for tilt sensor


Remote control for teaching the Moba tilt switch EEA10470.

Hand anemometer
MW821485
Hand anemometer for checking the anemometer at an
access platform

JPT connector ejector


MW043590
Ejection tool for ejecting the connector pins of connectors on
main board of the P-series.

JPT connector hand crimping pliers


EEA12194
Pliers for crimping the connector pins of connectors on main
boards of the P-series

JPT connector pins


B5-013451 Socket 0.5 - 1.0 mm²
B5-012009 Socket 1.0 - 2.5 mm²
EEA10689 Pin 0.5 - 1.0 mm²
EEA11124 Pin 1.0 - 2.5 mm²

Harting connector ejector


MW041624
Ejection tool for ejecting the connector pins in Harting
connectors.

MW043320 Harting connector hand crimping pliers


Pliers for crimping the connector pins for Harting connectors

Harting connector pins


MW013501 Socket 0.5 - 1.0 mm²
MW014062 Socket 1.0 - 2.5 mm²
MW014060 Pin 0.5 - 1.0 mm²
MW014061 Pin 1.0 - 2.5 mm²

Amphenol connector ejector


EEA9978
Ejector for ejecting the connector pins in Amphenol
connectors.

EEA9976
+ Amphenol connector hand crimping pliers
EEA9977
Pliers to crimp the connector pins for Amphenol connectors

17
Amphenol connector pins
EEA9974 Socket 0.5 - 1.5 mm²
EEA9973 Pin 0.5 - 1.5 mm²
Extraction tool for hydraulic system
(for Schäfer plug-in system)
MW682073 STH 6
MW682074 STH 8 - 10
MW682075 STH 12
MW682076 STH 16

Emergency case for hydraulic system


B-KIT00002-A These cases contain all important tools and adapters to
(Basic) enable you to repair access platforms with plug-in system for
instance when a hose burst.
B-KIT00003-A The professional case holds additionally measuring
(Professional) connections for pressure gages.

Sealing plug for hydraulic system


(for Schäfer plug-in system)
MW682085 STH 6
MW682086 STH 10
MW682087 STH 12
MW682088 STH 16

Sealing coupling for hydraulic system


(for Schäfer plug-in system)
MW682081 STH 6
MW682082 STH 10
MW682083 STH 12
MW682084 STH 16
Connection adapter - connector for
hydraulic system
(for Schäfer plug-in system)
MW682107 STH 6 – DK 8 L
MW682108 STH 10 – DK 10 L
MW682109 STH 10 – DK 12 L
MW682110 STH 12 – DK 15 L
MW682111 STH 16 – DK 18 L

Connection adapter - socket for hydraulic


system (for Schäfer plug-in system)
MW682102 STH 6 – DKOL 8
MW682103 STH 10 – DKOL 10
MW682104 STH 10 – DKOL 12
MW682105 STH 12 – DKOL 15
MW682106 STH 16 – DKOL 18

B-W740-06-40
Load cell console
(for platforms with load cell unit)

18
Test point for hydraulic system
(for Schäfer plug-in system)
MW682077 STH 6
MW682078 STH 10
MW682079 STH 12
MW682080 STH 16
Bulkhead fitting for hydraulic system
(for Schäfer plug-in system)
MW682114 STH 6 – STH 6 – M 20 x 1.5
Set of seals for hydraulic system
(for Schäfer plug-in system)
MW501037 STH 6
MW501038 STH 10
MW501039 STH 12
MW501040 STH 16

Minimess connector for hydraulic system


B6-140016 G1/8"
MW140011 G1/4"

B-KIT00484-A Special tool kit for Jumbo NX

B1075AV0101 Special socket wrench for width 6


B1075AV0102 Special socket wrench for A-hexagon size 36
B1075AV0103 Special socket wrench for width 8
B1075AV0104 Special socket wrench for A-hexagon size 55

B-KIT00486-A Special tool kit for Premium NX

B5035AV01 Socket wrench for width 4


B5035AV02 Socket wrench for A-hexagon size 24
B5035AV03 Socket wrench for width 5
B5035AV04 Socket wrench for A-hexagon size 30

EKD 150 FI-test unit

EEA14314 SMART BOX


Mobile diagnostic tool for CAN bus and analog sensors.

Serial cable, 4 m long


USB adapter
B-W670-00-00 P240/P170
P150 & P180 AJTK
P280 - new version (to be launched from 2017)

B-W740-05-06
Cable adapter
TEC14059

19
PALSOFT
Software

PALDIAG.NET
USB
PALDIAGUSB17
The latest version will be delivered.

PACWIN.NET
PACWINUSB17 The latest version will be delivered.

PAF CD
PAFCD15.1 The latest version will be delivered.

Hardware

USB serial adapter


EEA6301
PALFINGER approved USB adapter for serial communication

EEA9793 + Watch out: Both part numbers are required for the screw connection.
ASP0001085

PALDIAG diagnostic cable


EEA1945 5m
EEA4621 10 m

PALTRONIC 50 connecting cable to main board


EEA6385 5-pin from PALTRONIC to diagnostic cable

PALTRONIC 150 connecting cable to main board


EEA5699 4-pin from PALTRONIC to diagnostic cable

20
5-pin PALDIAG diagnostic cable for P40
Scanreco P4 and Ascorel (PAD)
EEA13440 5m
EEA13442 10 m

M12 connecting cable


EEA13439 For extending the Amphenol diagnostic cable to M12

PALCOM PLATFORMS programming cable


MW012012
Diagnostic cable for connection of IFM controls (35 meters long).

PALDIAG connecting cable for platform (IFM)


EEA13492
For extending the Amphenol diagnostic cable to serial.

PALCOM programming cable


EEA6441 Cable for executing software updates on PALCOM radio system
(Y cable)

PALCHART printable adhesive film (A4,


yellow)
EB7989 To stick the PALCHART load capacity chart onto the crane (A4,
yellow).
Can be printed with laser printer only!

PALCHART printable adhesive film (letter,


yellow)
EB7990 To stick the PALCHART load capacity chart onto the crane (letter,
yellow).
Can be printed with laser printer only!

WiFi diagnostic adapter


EEA13491 WiFi adapter as an alternative to cable connection.

USB WiFi dongle for additional WiFi network


EEA14381
Extension for communication with WiFi diagnostic adapter.

21
WiFi diagnostic kit
EEA13491U Complete set for wireless diagnosis
EEA13491 WiFi diagnostic adapter
WiFi adapter as an alternative to cable connection
EEA14381 USB WiFi dongle for additional WiFi network.
Extension for communication with WiFi diagnostic adapter. This
enables the system to be connected with both the crane and the
Internet via two different WiFi networks at the same time.
EEA13439 M12 connecting cable
For extending the Amphenol diagnostic cable to M12

Paldiag.NET CMI kit


PALDIAGKITCR for cranes and hook loaders
N16.1
PALDIAGKITAC for access platforms
C16.1
Scope of delivery:
1 - quick start guide
2 - installation instructions
3 - USB serial adapter (EEA6301)
4 - USB connection via diagnostic cable (EEA9793 ASP0001085)
5 - Amphenol diagnostic cable (EEA1945)
6 - a)
Amphenol jumper cable to M12 (EEA13439) for
PALDIAGKITCRN16.1
b) Amphenol jumper cable to serial (EEA13492) for
PALDIAGKITACC16.1
7 - USB stick will all software components required

22
PEC tools

YI3120389
YI5010139 Vane tool
YI3100351

YI5010132 Wedge mounting tool

YI5010142 Lifting eye


YI5011143
For rotator shaft

YI5002321
YI5010125 Sleeve mounting tool
YI5005400

YI5005237 Mandrel
YI5005238
To push out the bolts

YI5011121 Dismounting tool


For lower stator part / stator ring

YI5010134 Pin spanner

YI5011115 Counter torque


For torque amplifier

Special tool for workman baskets


N1113400030
BB040 and BB041
Extractor for basket mounting unit / actuator

23
Lubricants / consumables / paints
Lubricants

Low-viscosity grease for slewing


systems on small cranes
EZ5511A can of 5kg
EZ5507A can of 25kg

Grease with Teflon®


For initial greasing of low-maintenance extension
systems
EZ3142 1 kg
EZ2394 13 kg

Lubricating grease
EZ 982 VS2000 N green 5 kg
Grease for extension systems
(also for Epsilon cranes)
EZ1432 VS2000 N green 50 kg

EPSILON lubricating grease


YE69008 5 kg
EZ 752 50 kg
Lubricating grease for Epsilon cranes

EPSILON chain oil


YE69006 22 kg
Chain oil for Epsilon cranes

White grease paste


EZ 820
For lubricating the bearing foils of crane columns in
special cases (white grease)

Spray-on grease with Teflon®


High-performance lubricant that contains Teflon® to
EZ2807 lubricate components which get under higher
stress:
+ very high pressure absorption capacity
+ very good corrosion protection
+ good water resistance

Rope grease
W10008415
Substance for lubricating, preserving and long-term
maintaining ropes, brown color.

24
Lubricant for gear drives and ropes
EZ 274 Strongly adherent, pressure resistant lubricant with
solid additives that reduces wear; for lubricating
and preserving open gear drives and ropes, black.

Spray-on grease for lift mast chains


EZ2337 on truck-mounted forklifts (TMF)
For TMF lift mast chains tested and approved
spray-on grease.

EPSILON lubricating grease


YE69008 5 kg
EZ 752 50 kg
Lubricating grease for Epsilon cranes

Lukoil Grease L2
EZ6734
5 kg
EZ6735
400 grams
Lubricating grease for ball slewing ring, bolts etc.

Palfinger Gear Guard 80W90


EZ6311 1 liter
EZ6312 20 liters

Parker Super O-Lupe


EZ6548 55 grams

Consumables

Silicone paste
EZ1295
Sealant / fitting lubricant for electric connections
(1kg)

ASP0000875 Ceramic paste


Fitting lubricant for bolts (1 kg)

Preservative spray
W10011362 For bolts, screw joints etc.
(Watch out: Hard wax cannot be wiped off when
hard.)

Preservative spray
W10008408
For installing the angular position encoder into
shafts (general preservative spray)

25
Lusin G31
W10053218 Corrosion protection for pistons, slewing cylinders
and cylinder screw connections in the gasket /
wiper section (water-repellent)

Sealant
K033-D002
For Jordal rails, ball slewing ring, etc. (400 ml
plastic tubular bag)

Sealant
W10001826
For sealing the cylinder screw joints to prevent
water penetration.
Plastic plugs
EK 583 D = 5 mm
EK1215 D = 7 mm
EK 574 D = 7 - 9 mm
EK 575 D = 9 - 11 mm
EK 577 D = 12 - 14 mm
EK 578 D = 14 - 16 mm
EK 581 D = 20 - 22 mm
EK 885 D = 24 - 26 mm

Reflecting tape with Palfinger logo


EZ6844 yellow
EZ6845 red
EZ6846 white

Terminals labelled
EKD 121-01 No. 1- 55
EKD 121-02 No. 56- 99
EKD 121-03 No. 100- 169
EKD 121-04 No. 170 - 251
EKD 121-05 No. 252 - 346
EKD 121-06 No. 347 - 461
EKD 121-07 No. 462 - 517
EKD 121-08 No. 518 - 553
EKD 121-09 No. 554 - 589
EKD 121-10 No. 590 - 632
EKD 121-11 No. 633 - 733
EKD 121-12 No. 734 - 773
EKD 121-13 No. 774 - 871
EKD 121-14 No. 880 - 1014
EKD 121-15 No. 1015 -1050
EKD 121-16 No. 1051 - 1086
EKD 121-17 No. 1087 - 1122
EKD 121-18 No. 1123 - 1158
EKD 121-19 No. 1159 - 1200
EKD 121-20 blue 800, 810
EKD 121-21 red 801, 811
Molex pin MX64
EEA12511 0.35 mm² pin (Pal 40)
EEA12512 0.5 mm² - 0.75 mm² pin (Pal 40)
EEA12520 1 mm² pin (Pal 40)

26
Glue

EKD 017 50 ml screw adhesive


For threads up to and including M36 or G1"

W10008222 250 ml screw adhesive


For threads up to and including M36 or G1"

EZ 357 250 ml screw adhesive


For threads from M36 or G1”, fittings.
W10004288 Sealant / adhesive for pistons
W10004287 Piston lock (headless screw)

Paints
Color spray
YE92001 RAL 3020 Traffic red - new crane series
YE92002 RAL 5017 Traffic blue
YE92003 RAL 7021 Black gray
EZ1810 RAL 9005 Matt jet black
EZ2639 RAL 7001 Silver gray
EZ2641 TMF red
YE92040 RAL 2002 PALFINGER Orange

Welding aids

Cleaner
W10004336 Caution!
Only authorized persons are allowed to carry
out the crack tests!

Penetrant
W10004321 Caution!
Only authorized persons are allowed to carry
out the crack tests!

Developer
W10004329 Caution!
Only authorized persons are allowed to carry
out the crack tests!

Filler rod
W10007243 Filler rod Z1 - 1.0 mm, 18 kg drum
W10007363 Filler rod Z2 - 1.0 mm, 18 kg drum
W10007347 Filler rod Z3 - 1.0 mm, 18 kg drum For welding guidelines and applications
see assembly instructions.
W10007241 Filler rod Z1 - 1.2 mm, 18 kg drum
W10006119 Filler rod Z2 - 1.2 mm, 18 kg drum
W10006121 Filler rod Z3 - 1.2 mm, 18 kg drum

27
Screw joints / press fittings / hydraulic
hoses

Test screw joints (line installation)


EA 247 8S Ø 8 mm
EA 826 12 S Ø 12 mm
EA 257 14 S Ø 14 mm
EA 180 16 S Ø 16 mm
EA 108 20 S Ø 18 mm

Test screw joints (housing installation)


EA 716 R 1 / 4 " - ED
EA1832 R 3 / 8 " - ED
EA 451 M 8 x 1.0 - ED
EA1833 M 12 x 1.5 - ED
ROV pipe end closures
EA1462 ROV 8 S
EA1023 ROV 10 L
EA 774 ROV 12 S
EA1202 ROV 16 S
EA 776 ROV 18 L
EA1886 ROV 20 S
EA1887 ROV 22 L
EA1888 ROV 25 S
EA 110 ROV 28 L

EA1137 Stop plugs for VKA sleeve nuts


EA 443
VKA 6
EA 507 VKA 8
EA 341
VKA 10
EA 343
VKA 12
EA 344
VKA 16
EA 345 VKA 18
EA 346
VKA 20
EA1117
VKA 22
EA 347
VKA 25
VKA 28
Sleeves
EA 641 M6L
EA 264 M6S
EA 286 M8L
EA 266 M8S
EA 287 M 10 L
EA 077 M 10 S
EA 642 M 12 L
EA 025 M 12 S
EA 045 M 16 S
EA 238 M 18 L
EA 106 M 20 S
EA 331 M 22 L
EA1087 M 25 S
EA 227 M 28 L

28
Cutting rings
EA 265 D6S
EA 267 D8S
EA 078 D 10 S
EA 024 D 12 S
EA 051 D 16 S
EA 239 D 18 L
EA 107 D 20 S
EA 332 D 22 L
EA1088 D 25 S
EA 228 D 28 L

Replacement O-rings for press fittings


EO 143 8 - L / S (6 x 1.5 mm)
EO 205 10 - L / S (8 x 1.5 mm)
EO 144 12 - L / S (10 x 1.5 mm)
EO 145 14 - S (11 x 2.0 mm)
EO 146 16 - S (13 x 2.0 mm)
EO 802 18 - L (15 x 2.0 mm)
EO 052 20 - S (16.3 x 2.4 mm)
EO 006 22 - L (20 x 2.0 mm)

Straight press fittings (female thread) Hose diameters

EA 429B 6-L 6 mm
EA 430B 8-L 6 mm
EA 628B 8-S 6 mm
EA 788B 10 - L 6 mm
EA 527B 10 - L 8 mm
EA2867B 10 - L 10 mm
EA 299B 10 - S 6 mm
EA 301B 12 - S 8 mm
EA 725B 12 - S 10 mm
EA2289B 12 - S 12 mm
EA 303B 14 - S 10 mm
HLA 700B 14 - S 12 mm
EA2194B 15 - L 10 mm
EA2190B 15 - L 12 mm
EA 305B 16 - S 12 mm
EA 297B 18 - L 16 mm
EA 307B 20 - S 16 mm
EA 335B 22 - L 20 mm
EA1091B 25 - S 20 mm
EA1352B 28 - L 20 mm
EA 309B 28 - L 25 mm

29
Straight press fittings (male thread) Hose diameters

EA 484B 8-L 6 mm
EA1231B 8-S 6 mm
EA 650B 10 - L 6 mm
EA 661B 10 - L 8 mm
EA2882B 10 - L 10 mm
EA 732B 10 - S 6 mm
EA 300B 12 - S 8 mm
EA 295B 12 - S 10 mm
EA2290B 12 - S 12 mm
EA 302B 14 - S 10 mm
HLA 728B 14 - S 12 mm
EA2193B 15 - L 10 mm
EA1825B 15 - L 12 mm
EA 304B 16 - S 12 mm
EA 322B 18 - L 16 mm
EA 306B 20 - S 16 mm
EA 333B 22 - L 20 mm
EA1092B 25 - S 20 mm
EA 308B 28 - L 25 mm

Press fittings 45° Hose diameters

EA 432B 8-L 6 mm
EA1856B 8-S 6 mm
EA 787B 10 - L 6 mm
EA2868B 10 - L 10 mm
EA 735B 10 - S 6 mm
EA 541B 12 - S 8 mm
EA 791B 12 - S 10 mm
EA 543B 14 - S 10 mm
EA2191B 15 - L 10 mm
EA2195B 15 - L 12 mm
EA1370B 16 - S 12 mm
EA1371B 18 - L 16 mm
EA1222B 20 - S 16 mm
EA1372B 22 - L 20 mm
EA2301 25 - S 20 mm

Press fittings 90° Hose diameters

EA 431B 8-L 6 mm
EA 723B 8-S 6 mm
EA1030B 10 - L 6 mm
EA 772B 10 - L 8 mm
EA2869B 10 - L 10 mm
EA2365B 10 - S 6 mm
EA2086B 12 - L 10 mm
EA 645B 12 - S 8 mm
EA 743B 12 - S 10 mm
EA1382B 12 - S 10 mm
EA 655B 14 - S 10 mm
EA 454B 14 - S 10 mm
EA2196B 15 - L 10 mm
EA2192B 15 - L 12 mm
EA 488B 16 - S 12 mm
EA 720B 18 - L 16 mm
EA 544B 20 - S 16 mm
EA 719B 22 - L 20 mm
EA1322B 25 - S 20 mm
EA1220B 28 - L 25 mm

30
Press fittings for plug-in system Hose diameters

EA1648B 10 mm
EA1649B 12 mm

Press sockets Hose diameters

EA2283B 6 mm (single-layer)
EA 748B 6 mm
EA 311B 8 mm
EA 312B 10 mm
EA 313B 12 mm
EA 314B 16 mm
EA 334B 20 mm
EA 315B 25 mm

Hydraulic hoses Hose diameters

EH6762 6 mm single-layer - 290 bar


EH 142 6 mm double-layer - 450 bar
EH 837 8 mm double-layer - 420 bar
EH13076 8 mm single-layer - 250 bar
EH12600 10 mm double-layer - 385 bar
EH12601 12 mm double-layer - 345 bar
EH 840 16 mm double-layer - 350 bar (SHPLS 385 bar)
EH1143 19 mm four-layer - 365 bar (SHPLS 385 bar)
EH 841 20 mm double-layer - 280 bar
EH10347 20 mm three-layer - 375 bar (SHPLS 385 bar)
EH1684 25 mm double-layer - 190 bar
EH10695 38 mm double-layer - 90 bar

31
Tools / aids for preparation of hoses
and lines
Tools

EKD 700 Set of pin gages


Set of pins

Pipe bending machine


EKD 070 For 6, 8, 10 and 12 mm pipes
(small model)
EKD 071 For 6, 8, 10, 12, 14, 16, 18, 20 and 22 mm pipes
(standard model)

Pipe cleaning set


Bag with basic equipment consisting of:
W10011295 - White male hose adapter 6, 8, 10, 13, 16, 19, 25, 32, 38, 50mm
- Green hose and JIC fittings 5, 6, 8, 10, 13, 16, 19, 22, 25, 32, 38, 50
mm
- Green BSP fittings 6, 10, 13, 16, 19, 25, 32mm
Air pistol, various nozzles

EKD 040 Seal mounting tool


For easy mounting of sealing rings, wipers, etc.

W10011403 O-ring and seal dismounting tool


Box with seven pieces

EKD 073 Repair kit for threaded hydraulic lines

32
Consumables

Separate foam cleaning projectiles


K033-01048 white EP007
K033-01049 white EP010
K033-01051 white EP012
K033-01050 white EP016
K033-01052 white EP020
K033-01053 white EP022
K033-01054 white EP026
K033-01055 white EP033

Pull-tap plugs
W10011280 Red pull-tap plug G13
W10011022 Red pull-tap plug G16
W10011023 Red pull-tap plug G21
W10011024 Red pull-tap plug G23
W10011281 Red pull-tap plug G30

Hexagonal protective caps (black)


EK 910 Black protective caps 10 S nuts
EK 911 Black protective caps 12 S nuts
EK 912 Black protective caps 16 S nuts

Cylindrical protective caps


(transparent)
EK 336
EK 335 Protective cap DI 36 mm
EK 334 Protective cap DI 30 mm
EK 330 Protective cap DI 23 mm
EK 329 Protective cap DI 22 mm
EK1018 Protective cap DI 20 mm
Protective cap DI 16 mm

Shrink sleeves
W10011951 Shrink sleeves 25 / 30
W10011952 Shrink sleeves 32 / 25
W10011953 Shrink sleeves 36.5 / 40
W10011954 Shrink sleeves 48 / 55

Pipe clamps

Pipe clamps with elastomer lining


EZ5527 Pipe diameter 10
EZ5528 Pipe diameter 12
EZ5529 Pipe diameter 25
EZ5530 Pipe diameter 35
EZ5531 Pipe diameter 42
Without fixing plate, screws, etc.

33
Index

Index
C
Crane Tools • 9
E
EPSILON Tools • 12
G
General tools • 3
L
Lubricants / consumables / paints • 24
M
MBB / Palgate tools • 15
P
PALSOFT • 20
PEC tools • 23
PLATFORMS tools • 16
S
Screw joints / press fittings / hydraulic
hoses • 28
T
Tools / aids for preparation of hoses and
lines • 32
Tools for Truck Mounted Forklift • 14

35