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PMT OPRNS
SAUDI ARABIAN OIL COMPANY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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6600031345
31345 6Mar2014
DATE
Method Statement
NO.
REV
DISCIPLINE
DATE:
PROJECT
ENGINEER Coating Application
DATE:
CERTIFIED
DATE:
CONSTRUCTION
AGENCY
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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TABLE OF CONTENTS
A. PURPOSE 3
B. SCOPE...........................................................................................................................3
ISSUED FOR REVEIW AND APPROVAL
C. REFERENCES 3
D. DEFINITIONS 4
DESCRIPTION
E. RESPONSIBILITIES 4
F. RESOURCES 4
G. METHODOLOGY 5
H. QUALITY ASSURANCE AND QUALITY CONTROL 6
I. HEALTH, SAFETY AND ENVIRONMENT 6
J. RISK ASSESSMENT AND SAFETY MEASURE 7
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31345 6Mar2014
DATE
K. ATTACHMENTS 8
NO.
REV
DISCIPLINE
ENGINEER
DATE:
PROJECT
ENGINEER
DATE:
CERTIFIED
DATE:
CONSTRUCTION
AGENCY
DATE:
OPERATIONS
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
A. PURPOSE
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Define a procedure to provide a proper and efficient sequence of works shall be performed
in safety manner & good working practice in accordance with the project specifications,
Saudi Aramco, relevant industry codes & standards, IFC drawings and approved
methodology.
ISSUED FOR REVEIW AND APPROVAL
B. SCOPE
This covers the necessary surface preparation of concrete structure prior to application of
DESCRIPTION
protective coating. This shall be read in conjunction with other approved method statements
& project specifications. In the event of conflict with the others, the most stringent shall
govern.
C. REFERENCES
(As stipulated in the Contract & weekly MOM between Subcontractor, DGC & SAPMT, the
Saudi Aramco Desktop Standards as of 31 December 2012 shall be used for this project)
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31345
APPROVAL/CERTIFICATION REQUIREMENTS,
09-SAMSS-068 Qualification Requirements for Coal Tar Epoxy Coatings for Immersion
(DCC) NO. _____________________
Services (APCS-3)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
09-SAMSS-069 Qualification Requirements for Epoxy Coatings for Atmospheric Service
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D. DEFINITIONS
6Mar2014
DATE
All terms used in the development of this procedure are defined as follows:
2
NO.
REV
DISCIPLINE
ENGINEER CONTRACTOR - Dragados Gulf Const. Co. Ltd. (Dragados)
SUBCONTRACTOR - Eastern Trading & Cont. Est. (ETE)
DATE:
PROJECT
ENGINEER E. RESPONSIBILITIES
Construction Manager shall ensure that all operations have been risk assessed and
DATE:
CERTIFIED
necessary control measures have been implemented to carry out the task in a safely
manner. He shall strictly implement and monitor the methodology of works as per project
specifications & IFC drawings compliance with quality, schedule & safety requirements.
DATE:
CONSTRUCTION
AGENCY Civil Supervisor at site shall ensure compliance by all labour and equipment operators and
other associated craftsmen to the requirements of this procedure, Project Quality Plan,
DATE: relevant IFC drawings, HSE requirements as well as the project specifications. Secure all
OPERATIONS necessary Work Permits.
QC-Civil Inspector shall monitor the daily activities and verifies its compliance to project
DATE:
specifications. Conduct activities in accordance with the Project QA Manual and Quality
CONTROL NUMBER
Inspection Plan.
VERIFICATION
EDSD
APPROVAL/CERTIFICATION REQUIREMENTS,
HSE officer shall control, supervise and record toolbox meetings. Inspect, approve or reject
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
engaged resources. Ensure that all HSE requirements are met and implemented while
(DCC) NO. _____________________
executing the works. Notify the person in charge on site if any deviation and/or corrective
remedy action to be applied before and while executing the works. Ensure that
pr DWG.TYPE PLANT NO. INDEX DOCUMENT NO. SHT.NO. REV.NO.
REVISION
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
recommendation of work place precaution followed up strictly. Stop any/or all works in case
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F. RESOURCES
Contractor shall deploy adequate number of resources but not limited to the following as the
ISSUED FOR REVEIW AND APPROVAL
Works may requires complying with the approved schedule and resource histograms:
Equipments/ Tools
DESCRIPTION
31345
Civil Supervisor
Contractor QC Inspector-Civil
6Mar2014
Safety Supervisor
2
Foreman
NO.
REV
DISCIPLINE
Coating Personnel (Crew Supervisor & Applicators - Aramco Approved)
ENGINEER Skilled Personnel (Mason, Carpenter, Electrician etc.)
Labour Crew
DATE:
PROJECT
ENGINEER Safety Equipment
First-Aid Kit
DATE:
CERTIFIED Fire Extinguishers
Warning Signage
DATE: Barricades/Jersey Barriers/Fences
CONSTRUCTION
AGENCY
Signage for Traffic Control & Detours
DATE:
OPERATIONS
G. METHODOLOGY
Overview
DATE: The purpose of surface preparation is to remove laitance, contaminants and other
CONTROL NUMBER
unsuitable compounds on the concrete like oil, dust, etc. to ensure the good bond of
VERIFICATION
coating to the concrete. Concrete surface shall be prepared for coating after it is
EDSD
adequately cured. The preparation works shall includes but not limited to: repair of
DATE:
cracks, spalls, pop outs and other irregularities, removal of surface contaminants that
BY:
induces early coating deterioration, roughen the smooth surfaces to improved coating
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
adhesión.
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
Surface Preparation
(DCC) NO. _____________________
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
1. Any concrete defects and unsound concrete shall be repaired immediately prior
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emulsifying detergent.
4. Clean the surface using air compressor to remove the dust and other debris
and prepare for application of coating.
DESCRIPTION
31345
4. Coating shall be applied at temperature from 10-60°C. Never apply paint under
2
adverse weather condition and if the substrate contains oil, grease & other
NO.
REV
DISCIPLINE surface contaminants and if less than 3°C (5°F) above the dew point.
ENGINEER
5. All coating personnel or crew shall be Aramco Approved Coating Applicators
DATE: prior to commence with the work.
PROJECT
ENGINEER
6. Conduct the typical coating inspection as per SAIC requirements.
DATE: 7. Clean the area afterwards prior to proceed with the next activity.
CERTIFIED
8. End of procedure.
DATE:
CONSTRUCTION
AGENCY
complying with the project specifications. Frequent inspections shall be conducted and all
EDSD
All the tests to be performed shall be in conformance with the project standards. Only
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
approved third party testing laboratory technician(s) shall be responsible for performing all
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
related civil tests. Any materials and works not conforming to the project specifications shall
(DCC) NO. _____________________
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
I. HEALTH, SAFETY AND ENVIRONMENT
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The health and safety shall perform a splendid role in all construction activities to ensure that
all the works are being carried out in a safe manner and creating a healthy environment at
site. All activities shall be carried out safely in accordance with ETE-HSE plan approved by
Client and related SACSM.
Contractor's site supervisor shall conduct daily toolbox meetings and discuss the
ISSUED FOR REVEIW AND APPROVAL
requirements of the project and other special needs to create a safe working environment.
He is responsible for achieving the target and the project milestones.
Appropriate work permits shall be applied in accordance to the requirements of SACSM.
DESCRIPTION
Necessary checklists for the specific job shall be properly completed, approved and be
always made available at the job site.
Safety Inspector (ETE) shall closely monitor and assure that all works are carried out in
highly safe manner, gearing the workers with full strength of safety protective equipment,
preparation of safety barricading and dust control screening wherever applicable in safe
manner, safe workability of equipment to be used and fulfilling any other additional safety
needs as required during work executions. He shall also check and ensure that only qualified
personnel are carrying out the equipment & machinery related works.
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31345
ETE/DGC-HSE Manager & personnel shall conduct a safety walk in regular basis, around
the site (e.g. weekly). This shall be reported and submitted to the Client. Any accidents or
6Mar2014
DATE
incidents that occurred shall be informed immediately to the client and recorded accordingly.
2
All works shall be done safely in accordance to the requirements of SACSM, highlighted as
NO.
REV
follows:
A
DISCIPLINE
ENGINEER
A safety officer shall be at site during the execution of works.
DATE:
Daily toolbox meetings shall be conducted as mandatory. Educate skilled personnel &
PROJECT labors about evacuation drills, motivates them to use proper PPE at all times.
ENGINEER
All workers shall be provided with job specific PPE’s.
DATE:
Following safety requirements shall be fulfilled
CERTIFIED Proper housekeeping at site to be carried out in daily basis
Information for “EMERGENCY CONTACT NUMBERS” posted in conspicuous place
DATE: Providing First-Aid kit at site
CONSTRUCTION
AGENCY Safety barricade shall be provided wherever necessary
Necessary safety signboards shall be displayed as required.
DATE:
Road areas shall be illuminated; use of reflective signs or flags, flagmen shall wear highly
OPERATIONS
visible PPE’s.
Safety flickering lights shall be provided for vehicles working on longtime hours.
DATE:
The approving authority prior to start of the work shall inspect all equipment.
CONTROL NUMBER
VERIFICATION
Working equipment shall be equipped with amber lights, horns, safety guards, backup
alarms’ etc. as required per safety provisions.
EDSD
Inspection & maintenance of vehicles & equipments shall be conducted in regular basis.
DATE:
Weekly safety statistics reports and safety performance reports etc. shall be prepared
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
and recorded.
OF THIS DRAWING IS COVERED, FOR ALL
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Man shelters shall be provided to protect the workers from adverse climatic condition, i.e.
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31345
property damage
cutting, grinding, etc. Calibration of required equipments must
NO.
REV
DISCIPLINE be updated.
ENGINEER
DATE:
PROJECT
ENGINEER K. ATTACHMENTS
MSDS of Approved Coating Material
DATE:
CERTIFIED Bitumastic 300M – Carboline
DATE:
Saudi Aramco Typical Inspection Plan
CONSTRUCTION
AGENCY SATIP-H-003-01 Coating Application on Concrete Structures
Saudi Aramco Inspection Checklist
DATE:
OPERATIONS SAIC-H-1002 Concrete Coatings & Repair Materials Receiving, Storage &
Preservation
DATE:
SAIC-H-1003 Concrete Coatings Pre-Installation Inspection
CONTROL NUMBER
VERIFICATION
DATE:
BY:
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE