BODY

Dimensions of metal sheets GOST 19903-74 , in (mm):

 back wall (3x294x1294)

 two side walls (3x250x1294)
 bottom and top wall (3x300x250)
 partition (3x200x1294)
 six shelves (3x100x200)
 large frame 3х294х1294 (10 wide)
 small frame 3х280х1280 (7 wide)
In the back wall, under the anchor bolt , we will drill three through holes with a diameter of 10
(mm).
Large and small frames can be welded from metal plates of the appropriate width.

DOORS
The dimensions of the metal sheet will be 3x272x1272 (mm). We attach a small handle to the
door and weld the hidden hinges - "mothers".
Structure assembly procedure

Acquaintance on how to make a gun safe with your own hands, drawings are available, all the
details have been prepared - we look at the pictures presented:

1. Place the back wall on a flat surface and secure it.

2. Set the top and left side walls in the desired position, while strictly maintaining the same
angles between them (90 °). We fix them in the correct position and weld them together in
several places. Let's check the correct installation of the sheets.

3. Set the lower and right side walls in the desired position, by analogy with item 2.
4. Set the side wall of the inner shelves of the safe in the desired position and fix it in the
correct position by analogy with item 2.

5. Check all corners of the welded structure. After making sure that all dimensions and angles
correspond to the drawings, we proceed to welding the structure (from the inside) along the
joint line.
6. Install the shelves at the required distance from each other and weld them to the body of the
safe.

7. Let's weld a door frame from a large and a small frame.

8. From the front side we weld the door frame. Weld seam on the inside of the structure.

9. Inside the door frame we will weld the hidden hinges - "dads".
10. We hang the door on the hinges. If everything is done correctly, the gap between the door
and the frame will be one millimeter around the entire perimeter.
11. Sand the joints of metal plates.
12. We will process the structure with an anti-corrosion coating.
13. Apply the paint layer.
14. Insert the lock.
15. We attach the weapon safe to the wall using anchor bolts.
How to make a gun safe with your own hands is not so difficult. One of the design options that
will protect your weapons and ammunition from unauthorized entry.

Pipe Bender

The cutaway model is shown in the figure, which consists of the following assembly units:
• base (1)
• support side roller (2)
• leading central roller (3)
• screw housing (4)
• holder of the leading central roller (5)
• clamping screw (6)
• handle for turning the leading central roller

BASE
Made from a piece of equal-flange bent channel bar 80x80x4 GOST 8278-83 , length 500 (mm)

SUPPORT SIDE ROLLER

CENTRAL LEADING ROLLER
 v

SCREW BODY
LEAD CENTER ROLLER HOLDER
PRESSER SCREW
DRIVING CENTER ROLLER TURN KNOB
Technical characteristics of a pipe bender for a profile pipe:

• maximum workpiece width - 60 (mm)

• minimum bending radius - 90 (mm)
Do-it-yourself grinder rollers assembled.

The grinder design, as a rule, includes two straight (working) and one barrel-shaped (tension)
roller. Straight lines form the working area of the sanding belt surface. Tensioning - provides
constant tension of the belt in working condition and its location relative to the center of the
motor pulley.

The roller assembly consists of the following parts:

 1. Shaft (axis).
2. Roller working surface.
3. Locking sleeve.
4. Bearing No. 203 with protective dust boots.
5. The washer is metal.
6. Spring washer DIN 128 - A8.
7. Allen screw DIN 912 М8х1 х 20.

Assembly drawing of the structure.

When manufacturing parts, the following requirements must be observed:

 fit the bearings onto the shaft with a slight interference fit
 strictly maintain the alignment of shafts, bearings and rollers
 compulsory observance of dimensions according to working drawings

Any material can be used for manufacturing: steel; duralumin; capropon

Pressure roller.

Drawing.

Rollers for the pipe bender, drawings of the side and center roller with holder.

There are only three of them in the design, two side and one central.

Central - creates an effort on the profile (presses on it from above) and simultaneously drags it
along two side ones. It fits into a holder that is connected to a swivel screw. By turning the
screw around its axis, the whole mechanism goes down and creates a force capable of bending
the profile.

Two side ones - installed on the sides, at the same distance from the center of the screw
mechanism. The profile fits on them. The distance between the rollers can be changed by
installing them in one of the three grooves located on the base. Thus, you can select the desired
bending radius of the workpiece (profile).
The figure shows a sectional view of the side roller design , where:

• shaft (1)
• support side roller (2) (material for production - steel 45)
• radial roller bearing with short cylindrical rollers
102305 GOST 8328-75 (3)
• washer А.20 GOST 11371-78 (4)

SHAFT
SUPPORT SIDE ROLLER

The bearings are pressed into the side roller on both sides with little force.

On right:
Instead of standard washers, you can install special washers that will serve as stops (guides) on
both sides for a bent profile. For each profile size, you can make your own pair of guide
washers.
The figure shows the design of the driving central roller in section, where:

• shaft-roller (1) (material for production - steel 45)

• radial roller bearing with short cylindrical rollers
102206 GOST 8328-75 (2)

SHAFT-ROLLER
The figure shows the design of the central driving roller holder in section, where:
• right bearing support (1)
• left bearing support (2)
• connecting plate (3)
• rotary screw lock (4)

The bearings are pressed into the left and right bearings of the holder with little force.
The left and right supports are connected to the plate with milled slots and fixed with M8
screws. Milling the grooves is necessary to maintain the alignment of the bearing centers during
assembly.
The M8 screw heads are at the same time guiding when the mechanism moves up and down.

ROLLER SHAFT HOLDER

The figure shows the layout of all parts of the assembly unit
ROLLER SHAFT WITH HOLDER

How to make a pipe bender with your own hands for a profile pipe, drawings, diagrams and
assembly procedure.

Device Specifications:
• range of pipe bending angle from 0 ° to 180 °
• size range of shaped steel pipe: 10 x 10; 15 x 15; 20 x 20; 25 x 25 (mm)
• size range of water and gas supply steel pipes: 13.5; 17; 21.3; 26.8 (mm)
This may come in handy: A = απ (R + dн / 2) / 180
Where:
A is the length of the bent pipe section in millimeters
α - bend angle in degrees
π - 3.142
R - bending radius in millimeters
dн - outer diameter of the pipe in millimeters

Let's take a look at the cross-sectional drawing that shows the detail of the product:

1. Fastening bar.
2. A pen.
3. Big movie.
4. The axis of the rollers.
5. Small video.
6. Washer С.16 GOST 6958-78 .
7. Nut М 16 GOST 11860-85 .
8. Square steel pipe 25 x 25 x 1 (mm) GOST 8639-82 .
FASTENING STRIP

A PEN
Two plates are welded to a square steel tube 36 x 36 x 4 (mm). It must be remembered that the
larger the profile of the bend, the more force must be applied to the handle. To increase the
applied force, you need to lengthen the shoulder. Metal scrap can be inserted into the pipe.

LARGE ROLLER
SMALL ROLLER
ROLLER AXIS
MOUNTING PLATES
There is plenty of information on how to make a pipe bender with your own hands for a profile
pipe, drawings are available. We will make all the parts and start assembling.

For this:

1. We fix the fastening bar on the locksmith's workbench with M 8 bolts GOST 7798-70 .
Remember that the force applied to the pipe bender is considerable, so the workbench
should be well attached to the floor of the room in which it is located.
 2. We put the rollers on the bar.
3. Install the handle (rollers between the plates).
4. Insert the axis of the large roller from the bottom of the handle.
5. We put a washer on the axle.
6. We clamp the assembled parts with a nut.
7. We repeat the operations of items 4-6 with the axis of the small roller.
8. Insert a square metal pipe between the rollers.
9. At the end of the pipe, we put a bar corresponding to the wall thickness of the roller
used, and fix everything with fixing plates.
10. Clamp the fastening plates with M 6 nuts.
11. We turn the handle to the desired angle.

Well, the pipe is bent.

To bend pipes of different diameters and assortments, it is necessary to change the width and
depth of the groove on the large and small rollers.

Sizes of grooves for square pipes

Groove dimensions for round pipes

Well, we already know how to make a pipe bender for a profile pipe with our own hands. It
remains to test the product in action. Before bending, be sure to lubricate the pipe with a thin
layer of oil.
How to make a lock with a secret with your own hands, product drawings, a short description
and a video.

Consider the device of a lock with a secret:

1. Housing.
2. Crossbar.
3. SKF bearing - 7203 BE.
4. Round nut DIN 1804 - M16x1.5.
5. Locknut ISO 4035 - M16.
6. Housing mounting plate.
7. Door mounting plate.
8. Key.
9. Secret.
10. Secret pin 3x9 (mm).
11. Pusher.
12. Ball with a diameter of 4 (mm).
13. Compression spring 0.5 x 3.7 x 7.9 x 5.5.
14. Spring retainer (screw M5, L = 2.0).
15. Screw DIN EN ISO 7046-1 - M8x20.
16. Nut DIN 6331 - M8.

Drawing of a castle with a secret.

Operating principle and design description:

The key (8) is pushed forward until it stops, relative to the lock hole. The secret (9) is embedded
in the key groove. When the key is turned one hundred and eighty degrees, the secret falls out
of the key slot (turns ninety degrees relative to the pin (10)). When the key moves backward
(opposite direction to the lock hole), the position of the secret coincides with the pusher hole
(11). When the key is turned ninety degrees, the bolt (2) of the lock turns. When the hole of the
pusher (11) of the bolt coincides with the hole of the body (1), the bolt is fixed, relative to the
body, with a ball (12). The ball is pressed by a compression spring (13). The compression force
of the spring is adjusted with the screw (14). The smoothness and accuracy of the bolt rotation
is ensured by two bearings (3). The bearing play is adjusted with a round nut (4). The adjusted
adjustment is fixed with a lock nut (5).The mounting plate (6) is secured to the body with four
screws (15). The door fixing plate (7) is secured to the body with four nuts (16). The length of
the screws of the fixing plate (7) is selected taking into account the thickness of the door on
which the lock is installed. The key is fed into the front and rotates ninety degrees. The secret is
inserted into the key groove. The key comes out of the lock opening with a backward
movement. The lock is closed and the deadbolt is fixed to the body. When opening the lock, it is
necessary to do the described operations in reverse order.The key comes out of the lock
opening with a backward movement. The lock is closed and the deadbolt is fixed to the body.
When opening the lock, it is necessary to do the described operations in reverse order.The key
comes out of the lock opening with a backward movement. The lock is closed and the deadbolt
is fixed to the body. When opening the lock, it is necessary to do the described operations in
reverse order.
DIY grinder, how to make, video and mechanism device.
The device presented in the article for processing parts with a grinding belt measuring 50 x 915
(mm) of different grain size, consists of the following assembly units:

1. Base.
2. Rack.
3. Electric motor AIR 80A2.
4. Pulley.
5. Idler Roller Swivel Assembly.
6. Extension spring.
7. Straight roller with a diameter of 50 (mm) .
8. Tension roller with a diameter of 52 (mm).
9. Metal table.
10. Sanding belt.

Base.
Made of 10 (mm) thick sheet metal, resistant to corrosion. The base is attached to the
workbench with a bolted connection, and assembly units and mechanism elements are fixed to
it. The base design allows the grinder table to be rotated from 0 ° (horizontal position) to 90 °
(vertical position).

Rack.
On the rack are mounted rollers, a sliding table of the grinding belt, a swivel tension roller
assembly, a platform.

Electric motor.

Technical characteristics and reference dimensions.

Pulley with a diameter of 82 (mm).

The diameter is chosen based on the calculation of obtaining the linear speed of the grinding
(V) belt in the range of 12 ... 13 (m / s).

Using the formulas, we determine the linear speed: V = ωR, ω = 2πn / 60

ω - angular speed of the electric motor (radians / s)

R - pulley radius (m)
n - the number of revolutions of the electric motor (rpm)

Substitute the values into the formula and get: V = 2 x 3.14 x 3000/60 x 0.041 = 12.874 (m / s)

Idler Roller Swivel Assembly.

Tension spring, provides constant tension of the sanding belt. Swivel platform for attaching the
tension roller, adjusts the location of the sanding belt relative to the surface of rotation of the
pulley attached to the electric motor.

Metal table.
Smooth working surface, on which the sanding belt slides with the inner side (cloth base).

Turning platform.
It can move along a horizontal plane and rotate from 0 ° to 45 °. It is installed when the working
surface of the machine table is in a vertical position.
Emphasis.
Provides fixation of the workpiece relative to the working surface of the table.
It is installed when the working surface of the machine table is in a horizontal position.
DIY manual winch drawings

Do-it-yourself hand winch, the drawings of the proposed design are of an overview nature,
since the dimensions of the worm gear depend on the geometry of the shaft and worm gear
used.
The advantages of the proposed design:

• high level of safety during work

• no additional locking mechanism required
• small overall dimensions
• minimum of details
• assembly and disassembly of the structure takes a minimum of time

What does a hand winch consist of:

• worm gears
• cable winding shaft
• brass bushing
• body
• a pen

GLIST GEARS
We choose taking into account the calculated lifting capacity of the winch. Knowing their
geometric dimensions, according to the proposed scheme, it is possible to make a simple
mechanism for lifting loads.

CABLE WINDING SHAFT

The structure can be made in one piece or welded from several parts.

BRASS BUSHING
Provides sliding of the shaft during its rotation. Such a constructive solution is suitable for
temporary work. If the mechanism must be used constantly, the sleeve must be replaced with
rolling bearings, which in turn will significantly complicate the design and increase financial
investments. The bushings can be replaced if necessary (as they are worn out) It is much
cheaper.

BODY
Let's make a bent steel unequal- flange channel GOST 8281-80 and sheet metal GOST 19903-
74 . In our example, we used a channel 200x50x30x4 (mm) and sheet metal 4 (mm) thick. The
body consists of a long and a short channel bars, fastened together with the left and right plates
using an M8 bolted connection.

A PEN
Made of metal with a wooden insert. The handle is attached to the shaft using a pin 10x36
GOST 3128-70 .

Assembly order

1. Put brass bushings on the shaft on both sides.

2. We put metal plates on the bushings.
3. We attach the metal plates to the long channel:

- bolts DIN 933 ;

- spring washers GOST 6402-70 ;
- nuts GOST 5915-70 .

Fastener size for M8 thread.

4. Insert the key on the winding shaft and put the gear on, then put on the metal sleeve.
5. Put brass bushings on both sides of the winding shaft.
6. From the gear side, insert the shaft into a long channel.
7. On the reverse side, we put a short channel on the brass bushing and fasten it to the plates
with bolts, spring washers and M8 nuts.

The hand winch is assembled by hand. We fix it to the garage wall.

To reduce the load on the winch drum, it is necessary to use a block system (pulley
mechanisms).
From the presented figures it can be seen that using the pulley mechanisms, the load on the
drum can be reduced by four times
How to make a stool with your own hands drawings

How to make a stool with your own hands, product drawings and the progress of work on the
manufacture of a small and compact model.

Dimensions:

• height - 312 (mm)

• seat size - 300 x 300 (mm)

The article describes the principle of constructing a stool, the overall dimensions of which can
be varied depending on the methods of its use and application. The seating area can be made
from one piece glued wood furniture board . Extend the legs.

When designing and manufacturing the product, we will be guided by the following:

• minimum of details
• ease of manufacture and assembly
• structural strength during operation
• reliability with a long service life
• attractive appearance

Specification of the dimensions of the material used (length, width, thickness):

• side wall 219 x 50 x 22 (mm)

• front wall 268 x 50 x 22 (mm)
• leg 300 x 40 x 40 (mm)
• seat strip 300 x 45 x 12 (mm)

How to make a stool with your own hands, the order of work:

1. Make dry wood parts according to specification, strictly observing their dimensions,
parallelism and perpendicularity of the edges.
2. Mark the centers of the fastener holes.

Reference.

We will use as fasteners:

• Euro screw (confirm) - for attaching the legs to the front and side plates
• wood screw - for attaching the seat strips to the front and side strips

3. Drill holes in the parts to the required depth, while strictly making sure that the centers of
the holes in the parts to be connected are on the same centerline perpendicular to the edges.
4. Connect the legs (3) with the front (1) and side (2) strips with Euro screws.
5. Attach the seat strips (4) to the assembled frame using wood screws.
6. Finish the product.
7. Apply a decorative protective coating to the product.
8. Close the Euro screws with plastic plugs. Match the color of the plugs as much as possible to
the color of the decorative coating of the product.
9. If necessary, attach your trademark or brand to the product.
The stool is done. Construction requirements are met. You can put a bowl on it and send it
under the sink in the country - there was a good place to use it. Since we are talking about a
washbasin, one more important attribute is needed to complete it - this is a wooden soap dish .