Proportional spool valves

Proportional directional valve

• not pressure compensated
• Qmax = 40 l/min
• QN max = 32 l/min
• pmax = 350 bar
DESCRIPTION
Direct operated proportional spool valve in
flange design NG6 acc. to ISO 4401-03/7790
with 4 ports. The spool valve is designed to
the 5 chamber principle. The volume flow is
adjusted by a Wandfluh proportional solenoid
(VDE standard 0580). Low pressure drop due
to the body design and spool profiling. The
spool is made of hardend steel. The body made
of high grade hydraulic casting for long service
life is painted. The solenoid is phosphatized.
NG6
ISO 4401-03
FUNCTION
Proportionally to the solenoid current spool
stroke, spool opening and valve volume flow
will increase. Proportional directional valves
NG6 are not load-compensated. The optimum
spool shape and progressive characteristics
curve allow fine motion control. To control the
valve Wandfluh proportional amplifiers are
available (see register 1.13).
APPLICATION
Proportional directional spool valves are well
suited for demanding applications where high
resolution, high volume flow and low hysteresis
are requested. They are implemented in indus-
trial hydraulics as well as in mobile hydraulics
for the smooth control of hydraulic actuators.
Application examples: pitch control of wind
generators, forest and earth moving machines,
machine tools and paper production machines
with simple position controls, robotics and fan
control.

CONTENT TYPE CODE

GENERAL SPECIFICATIONS .................... 1 WDP F A06 - - - - #
Proportional directional valve
HYDRAULIC SPECIFICATIONS ................. 1
Flange construction
ELECTRICAL SPECIFICATIONS ............... 1 International standard interface ISO, nominal size 6
TYPE CHARTS/ Description of symbols acc. to table 1.10-75/2
DESIGNATIONS OF SYMBOLS ................. 2 Nominal volume flow QN: 5 l/min 5
CHARACTERISTICS ................................... 2 10 l/min 10
16 l/min 16
DIMENSIONS .............................................. 3 32 l/min 32
Standard nominal voltage UN: 12 VDC G12
PARTS LIST ................................................ 3
24 VDC G24
ACCESSORIES ........................................... 3 Design-Index (Subject to change)

GENERAL SPECIFICATIONS HYDRAULIC SPECIFICATIONS

Nominal size NG6 acc. to ISO 4401-03/7790 Fluid Mineral oil, other fluid on request
Designation 4/2-, 4/3-way proportional directional valve Contamination efficiency ISO 4406:1999, class 18/16/13
Construction Direct operated spool valve (Required filtration grade ß 6…10≥75)
Mounting Flange, 4 fixing holes for refer to data sheet 1.0-50/2
socket head cap screws M5x50 Viscosity range 12 mm2/s…320 mm2/s
Fastening torque MD = 5,5 Nm (screw qual. 8.8) Fluid temperature -20…+70°C
Pipe connection Connection plates Working pressure pmax = 350 bar (connections P, A, B)
Multi-station flange subplate Tank pressure pmax = 160 bar (connection T)
Longitudinal stacking system Nominal volume flow QN = 5 l/min, 10 l/min, 16 l/min, 32 l/min
Mounting position any, preferably horizontal Max. volume flow see characteristic
Ambient temperature -20…+50°C Leakage volume flow on request
Weight: 4/2-way m = 2,0 kg Hysteresis ≤5%∗
4/3-way m = 2,5 kg ∗ at optimal dither signal

ELECTRICAL SPECIFICATIONS
Construction Proportional solenoid, wet pin push type,
pressure tight
Standard-Nominal voltage U = 12 VDC U = 24 VDC
Limiting current IG = 1780 mA IG = 810 mA
Relative duty factor 100% DF (see data sheet 1.1-430)
Protection class IP 65 acc. to EN 60 529
Connection/Power supply Over device plug connection acc. to
ISO 4400/DIN 43650 (2P+E)
Other electrical specifications see data sheet 1.1-130 (PI45V)

Wandfluh AG Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com Illustrations not obligatory Data sheet no.
Postfach Fax +41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.10-75E 1/3
CH-3714 Frutigen Edition 04 36
 Proportional spool valves

TYPE CHARTS / DESIGNATIONS OF SYMBOLS

A B A B
ACB - S ADB - V
a o b a b
a b S = Symmetrical control mode a b V = Meter-in control mode
P T P T

A B
AC1 - S
a
a b S = Symmetrical control mode
P T
A B
CB2 - S
b
a b S = Symmetrical control mode
P T

CHARACTERISTICS oil viscosity υ = 30 mm2/s

Q = f (p) Volume flow pressure characteristics (I = IG) Q = f (p) Volume flow pressure characteristics (I = IG)
[Types: ACB-S, AC1-S, CB2-S] [Type: ADB-V]
Q [l/m in ] Q [l/m in ]
3 5 3 5
K 0 1 8 2 .d s f K 0 1 8 5 .d s f

3
3 0 4 3 0
2 5 2 5
4
2 0 2 0 3
1 5 1 5
1 0 2 1 0 2
1 1
5 5
0 0
0 5 0 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 p [b a r] 0 5 0 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 p [b a r]

∆p = f (Q) Pressure loss/flow characteristics (I = IG) ∆p = f (Q) Pressure loss/flow characteristics (I = IG)
[Types: ACB-S, AC1-S, CB2-S] [Type: ADB-V]
, p [b a r] 1 2
, p [b a r]
3
3 5 3 5
K 0 1 8 3 .d s f K 0 1 8 6 .d s f

3
3 0 4
3 0 1 4
2 5 2 5
2
2 0 2 0
1 5 1 5
1 0 1 0
5 5
0 0
0 4 8 1 2 1 6 2 0 2 4 2 8 3 2 3 6 Q [l/m in ] 0 4 8 1 2 1 6 2 0 2 4 2 8 3 2 3 6 Q [l/m in ]

Q = f (I) Volume flow adjustment characteristics (∆p = 10 bar) Q = f (I) Volume flow adjustment characteristics (∆p = 10 bar)
[Types: ACB-S, AC1-S, CB2-S] [Type: ADB-V]
Q [l/m in ] Q [l/m in ]
K 0 1 8 4 .d s f K 0 1 8 7 .d s f

2 5 4 2 5 4

2 0 2 0
3 3
1 5 1 5
1 0 2 1 0 2

5 1 5 1

I I
-1 0 0 -8 0 -6 0 -4 0 -2 0 0 2 0 4 0 6 0 8 0 1 0 0 [% ] -1 0 0 -8 0 -6 0 -4 0 -2 0 0 2 0 4 0 6 0 8 0 1 0 0 [% ]
IG IG

Legend: NOTE!
1: QN = 5 l/min 3: QN = 16 l/min All values measured over 2 metering edges, A and B ports
2: QN = 10 l/min 4: QN = 32 l/min linked

Wandfluh AG Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com Illustrations not obligatory Data sheet no.
Postfach Fax +41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.10-75E 2/3
CH-3714 Frutigen Edition 04 36
 Proportional spool valves

DIMENSIONS
4/3-way valve 4/2-way valve

3 5 3 0
9 ,5 6 0
4 0
A B A 5 ,2

2 5 ,5
8 5

4 9
4 6
2 0

4 5

4 5
( 7 )

H o e h e
4 2

B r e ite
2 1 6 1 0 4 ,5 6 4 ,2 6 8 1 5 ,3

2 3 ,5
1 5 7 ,3

5 0 7 0
1 7 ,8

3 2 ,5
2 1
3 1
B

2 1 ,5 1 9
4 0 ,5

PARTS LIST ACCESSORIES

Sub-plates Register 1.9
Position Article Description Proportional-amplifier Register 1.13

10 256.4453 Proportional solenoid PI45V-G24

256.4417 Proportional solenoid PI45V-G12
20 253.8001 Plug with integrated manual
override HB6
30 219.2001 Plug A (grey)
35 219.2002 Plug B (black)
40 058.4211 Cover
50 249.2000 Socket head cap screw M5x60
60 246.2116 Socket head cap screw M5x16 DIN 912
70 160.2093 O-ring ID 9,25x1,78 Technical explanation see data sheet 1.0-100E

Wandfluh AG Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com Illustrations not obligatory Data sheet no.
Postfach Fax +41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.10-75E 3/3
CH-3714 Frutigen Edition 04 36