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Arnesh Telukdarie3, Eyad Buhulaiga3, Surajit Bag3, Shivam Guptab, Zongwei Luoc’*
a F a c u lt y o f E n g in e e r i n g a n d t h e B u i l t E n v ir o n m e n t , U n i v e r s it y o f J o h a n n e s b u r g - A u c k la n d P a r k B u n t i n g C a m p u s , J o h a n n e s b u r g - 2 0 0 1 , G a u te n g , S o u th
A fr ic a
b I n d ia n I n s t i t u t e o f M a n a g e m e n t S a m b a lp u r , T e c h n o lo g y a n d O p e r a t io n s M a n a g e m e n t , J y o t i V ih a r , B u r la , S a m b a lp u r , O d is h a , 7 6 8 0 1 9 , I n d ia
c S o u t h e r n U n i v e r s i t y o f S c ie n c e a n d T e c h n o lo g y , D e p a r t m e n t o f C o m p u t e r S c ie n c e a n d T e c h n o lo g y , S h e n z h e n , 5 1 0 8 5 5 , C h in a
ARTICLE INFO A B S T R A C T
1.1. Background-Context
* Corresponding author.
E - m a i l a d d r e s s e s : arnesht@uj.ac.za (A. Telukdarie), eyad.buhulaiga@gmail.com
in greater demand for horizontal, vertical and end to end digital The summarised approach to the research been proposed, would
integration as defined by Oesterreich and Teuteberg (2016), Weyer include literature searching, standards search and development,
et al. (2015) and Stock and Seliger (2016). Industry 4.0 embraces Information Technology (IT) architecture, Functional development,
the paradigms; viz., horizontal and vertical integration, end-to-end within the human resources, balance score-card, Information tech
digital integration (Ivanov et ai„ 2016; Liao et al., 2017; Bechtsis nology, business operations and other relevant areas. Identification
et al., 2018). of opportunities, which would enable implementation of a sin
Acquisitions and mergers (Sherman, 2018) combined with the gle total business solution. Development and propositioning of an
potential of organic growth, of national and international busi appropriate enablement model to sustain the proposed system.
nesses, have become an increasingly familiar practice over the last
century. This has resulted in the current scenario of the evolution
1.2. Problem statement
of business into large international corporates. Growth and cen
tralisation, always-ensuring business sense, however could result
Current developments in technology including industry 4.0 and
in significant unanticipated exertions. With a low-resolution view,
Industrial/Internet of Things (IoT/IIoT) together with the global
the challenge seems purely functional but with a magnified view,
village concept (the world is contracting based on connectivity)
the actual challenges become apparent (Henson and Sandberg.,
have contributed to large international corporates demanding dig
2017). Symptoms of the problem include but are not limited to:
ital enablement (Rymaszewska et al., 2017; Theorin et al., 2017).
Growth of companies has surpassed geological boundaries with
• Lack of real time, business critical data facilitating optimum busi business optimisation as the key driver in securing sustainability.
ness decision making Total business optimisation must include, but not be limited to (all
• Total business delivery lacks value chain optimisation business functions), production, supply chain, human resources,
• Low inter-level system integration resulting in manual data or finance, information management, sales and distribution research,
inaccurate data maintenance, safety, environmental, security, design, project man
• Optimum automated workflows not enabled agement together with all other business functionality. This has to
• Organisation outputs become rigid and limited due to hierarchy be achieved on an international basis with a high level of repeatabil
constraints ity and consistency, inclusive of all business functions (Laser, 2005;
• Apparent gaps in strategy between head office and business units, Xu et al., 2018; Yin et al., 2018).
down to individual employees Multinational have adopted various toolsets, including, Enter
• The inability of an employee to deliver due to unclear roles, lack prise Resource planning, Functional Excellence, Operations Excel
of appropriate data lence, Kaizen, Advanced Control, Supply chain optimisation and
• Different version of truths and different data sources Financial modelling. This would be referred to, in this research,
• Specialized tools that requires different skill-sets and different as the optimisation initiatives. The deployment has traditionally
training been approached via specialised consultants with silos of solution
• Low performance together with non-measurement thereof development. In many instances, the individual solutions do not
comply with business requirements with distinct cross-functional
gaps. Can the 41R solution cater for all optimisation initiatives?
The symptoms/problem identification is simple when compared
to the resolution thereof. Various attempts have been initiated There appears a distinct gap to deliver a seamless, strategic
aligned, total Information Management (1M) business intelligence
in resolving the issues associated with efficient functioning of a
toolset with global real time enablement. This would be referred
large conglomerated business. These include functional excellence,
cross-functional excellence, lean manufacturing and process excel to, in this research, as the contemporary opportunities. The toolset
should secure real-time data across business thus facilitating
lence (Quezada et al., 2017; Buer et al., 2018; Moeuf et al., 2018).
These are only a limited number of potential solutions that have optimum, real time, global, business decision making. The all-
been introduced, in an attempt to overcome these challenges. encompassing toolset catapults the business into an “all Knowing"
space where the master system can be extended for any new busi
The success rate of these has been diverse, from significant to
ness requirements from reports to operational changes including
non-impacting. The reasons for the limited success includes; organ
isational politics, positioning, hierarchy, time constraints, lack of new business modules inclusions. This would align to the industry
HR inclusion, the limitations of the proposed solution together with 4.0 concept. Can the toolset provided accommodate the contempo
rary opportunities?
the skills for implementation.
The research question adopted for this research includes the
The challenge needs to be addressed using a different toolset, a
toolset that is independent or has a very low dependency on these delivery of industry 4.0 by maximising the three subsets detailed
below;
limiting factors. The higher level of this research aims at proposi
tioning a total business solution, inclusive of auto data enablement
for optimum business decision making. This would provide role • business functions: These are the functions such as Finance, HR
based mission critical data for optimum business decision making. and Maintenance
The industry 4.0 proposition around system centric, total business • optimisation initiatives: These include traditional initiatives as
integration could provide a resolution. The two key dimensions of currently understood such as balance score cards, lean and oper
business decision making includes location (Global) and site (Hier ational excellence
archical), see Fig. 1. • Contemporary opportunities: These include industry 4.0 subsets
This research aims at proposing a contemporary approach to such as integration, loT and intelligence.
improving the situation via the application and development of
a more quantitative toolset, with a human resource focus. The The paper is organised as follows. The next section provides the
total solution proposed includes the exploiting of IT, engineer review of extant literature; section three presents the current busi
ing, mathematical models, statistics and modern business systems ness functions that must be enabled using Industry 4.0; section four
hybridized into a feasible, reproducible and sustainable business presents the methodology and industry 4.0 framework; section five
solution. Loeser et al. (2013) highlighted the opportunity for busi provides an illustration of industry 4.0 enablement. This section
ness optimisation together with the benefits of “green IT”. is followed by section six on discussion. The final section consists
318 A Telukdarie et al. / Process Safety and Environmental Protection 118 (2018)316-329
Business Intelligence
U n it e d s t a te s o f A m e r ic a C anada
• H o u s to n B ro o k s
Advance C ontrol A f r ic a
• C h e m ic a l
• C a rs o n R e g in a
♦ Fuel R e s e a rc h
Fig. 1 . The Two Key O perational Dim ensions (Source: A uthors’ Own Compilation).
of conclusions drawn from study, managerial implications, unique There has been, over the recent history of the financial system, a
contribution, limitations and future research directions. significant number of mergers and/or organic growth of companies.
According to Mergermarket there were just fewer than 5000 merg
ers in the US in 2016, with a total value of around 3.5 trillion USD
2. Literature review on industry 4.0 enablement and (Sherman, 2018).The primary reasons for mergers and acquisitions
considerations are to maintain, or increase, market share and/or shareholder value
via cost reductions.
The mechanisms studied here are grounded upon Organization Mergers and acquisitions have been instrumental in trans
Information Processing Theory (OIPT). Information processing in forming national companies into large international corporates
business management includes the collection of data, converting (Sherman, 2018). The development of international corporate
the data into information for business decisions and storage of the implies decentralisation of executives, resources, production facil
information in database (Egelhoff, 1991). Business processes are ities together with other resources of a business. The management
open systems and expected to react fast to the changes in dynamic of large corporates with a diverse conglomeration of business
business environment. The main research focus is directed towards approaches/strategies/cultures is a challenge (Sayles, 217). Global
managing uncertainties and reducing risks (Thompson, 1967). time zones, communication, languages, etc. further complicate this
Galbraith (1974) further extended the concept of Thompson challenge. Factors that drive, seemingly simple daily business oper
and developed the OIPT framework. This concept rest on two key ations, into added levels of complexity.
pillars: the dynamic business environment induced information Complementary to the typical financial cycles, experienced by
processing requirement and the capability of information process the business world, comes periods of financial crises, akin to the
ing designed by the business organisation. The authors argue herein current international scenario. These situations add further uncer
that the use of Industry 4.0 tools will benefit multinational compa tainty to the challenge of managing an international business. It
nies by enhancing the information processing capability and meet is apparent that business growth has emerged with significant
the information processing requirements under this volatile, uncer benefits together with associated challenges. The functioning of
tain, complex and ambiguous environment. This will not only help international corporates includes the effective management of a
to reduce the level of supply and demand uncertainties in the entire diversified business with multiple, global, locations (Sayles, 2017),
global business network but will directly aid in business process encompassing diversity in human resource, cultures, legal require
optimization. ments, technical capacity, and linguistics together with financial
Business development is usually, but not always, related to diversities. All of which must be navigated in ensuring business
short, medium and long term financial benefits. Facilitating opti success.
mistic growth targets has directed executives into diverse business
growth initiatives. With the advent of globalization, it has become 2.2. Optimisation
increasing natural to seek growth potential outside of the tradi
tionally defined borders. Accompanying the business perspective International, corporates seek to streamline the operation of
comes advancement in information technology bringing with it business by adopting business optimisation toolsets. Business opti
intense global competition. This has resulted in internationally misation can be segregated into various focus areas including (ISA,
competitive businesses making significant changes to ensure com 2000 ):
petitiveness (Cigola and Modesti, 2008).
• Production Management
2.1. Challenges of business growth • Maintenance Management
• Quality Management
A key initiative among business executives has been the growth • Inventory Management
of business. Mergers result in operating synergies, economic advan
tages, marketing rationalisation, economies of scales benefits Each of the functional areas (plant and equipment; mainte
together with reductions in expenses (Hazelhurst, 2009). nance; safety, health and environment; production planning and
A. Telukdarie et al. / Process Safety and Environmental Protection 118 (2018)316-329 319
control; engineering design, financial, human resources, organisa • Role-based visualisation reducing information overload,
tional design and supply chain) has enjoyed variable consideration, • KPI generation to enable and support decision-making process,
as determined by company specific, current business drivers. • Improved response to both micro- and macro-economic factors,
Development is deployment value dependent, with alignment to • Optimum utilisation of equipment, personnel and material
lessons learnt based on implementation successes. resources,
The operational and production aspects of business manage • Ensure manufacturing operations quality standards are met.
ment has benefited from various systems such as Operational • MES as defines by ISA 95 includes four key areas including Oper
excellence, Lean manufacturing and Six Sigma. These systems enjoy ations, Maintenance, and Quality.
structured methods inclusive of advanced systems, mathematical
modelling and IT (Blahova et al., 2017). 2.2.5. Functional excellence
Operational excellence, lean manufacturing together with other A more recent initiative has been Functional Excellence (FE).
production toolsets has been successful in streamlining busi Functional excellence highlights limitations of large organisations
ness operation via definitive methodologies. An example would and recognises opportunities for improvements. The key philos
include lean manufacturing focusing on creating greater value with ophy has been the optimisation of complex business structures
reduced effort (Khanchanapong et al., 2014). with a centralisation focus. The key driver had been consolidation
into doing things in a single approach, aims at reducing repetitive
2.2.1. Operations excellence behaviour, with segregation of key functions within strategy, devel
Operational excellence has achieved significant success in opment and production. Functional excellence, like operational
improving operations of large businesses, focusing on the oper excellence together with other initiatives has been found to have
ational component of business. Significant improvements in significant dependencies. This includes the skills requirements and
operational are generally achieved. (Mascitelli et al., 2017) capacity, among other issues (Kanji, 2001; Wongrassamee et al.,
In order to achieve improved international competitiveness an 2003).
organisation needs to include all employee functionality in creat
ing new operational pathways. The human resource component 2.2.6. Industry 4.0
aligning to optimisation can be matured significantly with simi
The concept of Industry 4.0 was introduced in Germany around
lar formal approaches. With reference to the various optimisation
2011 (Kagermann et al., 2013). Industry 4.0 quickly became a
toolsets the development of the human resources can be described
strategic inventiveness of Germany as listed in the “High Tech
as the key focus in achieving success. An employee must feel valued
Strategy 2010 Action Plan” (Kagermann et al., 2013). Industry 4.0
and skills/development must be explored.
embraces three paradigms; viz., horizontal integration (through
value networks), vertical integration, and end-to-end digital inte
2.2.2. Enterprise resource planning gration (Stock and Seliger, 2016). These paradigms of industry 4.0
The current approach of business is to enable the business deliv are fundamental to this research.
ery via the implementation of an appropriate Enterprise Resource
Planning solution (ERP). These solutions, although operating on the
2.2.7. Human resource
business lever, are implemented in areas of specialisation (Jinno
Human resources are the key asset of any business. In order to
et al., 2017). Areas of specialisation include production, finance,
achieve the best of human resource it is key to identify capability.
human resources etc. ERP systems such as SAP do not characteris
This is strongly supported by, resources been considered valuable,
tically construct information integration into the processes space
as aligned to the general business drivers. An employee must be
(Nad-and Vrazic, 2017) but focus on ERP value chain integration.
guided through how his/her skills contribute to driving the business
forward. An employee may benefit from continuous measure of
2.2.3. Process control compliance/enablement relative to the bigger business drivers.
The application of process control and advance process con Organisational culture is a critical factor in formulation and
trol as a specialised manufacturing level solution has contributed delivery on manufacturing strategy. Employee competence and
significantly to in improving production (Baldea and Harjunkoski, delivery can be strongly linked to organisational culture. Chang
2014). The control based solutions interface with the lowest level ing an organisational work culture is not something that can be
instrumentation with programmable logic controllers and other achieved by incorporating a new mission statement, updating
lower level devices facilitating automated responses to process employee handbook, changing recruitment policy, or enhancing
events. Advances include the application of statistical process con mentoring program (Cigola and Modesti, 2008; Crane, 2017).
trol (Shapiro et al., 2015) together with historians etc. Process
control systems are built on a Plant Control Network (PCN), and
2.2.8. Strategy
data is reposited at the plant production level without significant
business visibility. The void in knowledge and practice, at large corporates,
between global strategy and human resource management is
identified as requiring development. Senior executives currently
2.2.4. Manufacturing execution systems (MES)
develop business strategy. This strategy is, highly dependent on
MES is an information and communication system operating
communication and senior management to roll down to employee
across a manufacturing organisation that integrates business and
level. Current strategy development lacks the role down/up effect,
plant systems. Manufacturing systems focus on value chain opti
i.e. there is significant dilution/hazy as the strategy is rolled down.
misation seeking to provide data in real time for key preventative
Strategy alignment has been recognised to be among the key
action and decision making.
factors in the operation of an effective business. Marketing and
The benefits of an MES is summarised below:
manufacturing strategy must be in unison. The miss-alignment
between corporate strategies can prove expensive and time con
• Central data/information repository across the enterprise, suming (Reich and Benbasat, 2000)
• Support regulatory compliance to safety, health, environment Company strategy development is typically a top-down process,
and financial standards, where lower level strategy is only theoretically a function of the
• Enterprise wide access to accurate, real-time data, higher levels. Most businesses seek the enablement of high-level
320 A T e lu k d a r ie e t a l. / P ro c e s s S a fe t y a n d E n v i r o n m e n t a l P r o t e c t io n U 8 ( 2 0 1 8 ) 3 1 6 - 3 2 9
strategy. Challenges include tightening the apparent gaps in strat prehensively align to business directions. In some cases were found
egy between head office and business units, down to individuals to be potentially misleading to managers (Jannesson et al., 2016).
(Parthasarthy and Sethi, 1992).
Traditional definitions of manufacturing strategy include the 2.4. Integration strategies
exploiting of certain properties of the manufacturing function as
an economical opportunity, more modern definition, as a collec One of the major challenges in globalization is the lack of
tive framework of decisions that act upon the formulation and integration strategies with the focus of compartmentalised imple
deployment of resources related to manufacturing. mentations. This has resulted in different standards followed by
different parts of the enterprise which increases the initial Capital
Expenditure (CAPEX) cost as well as the Operational Expenditure
2.2.9. Strategy and human resources (OPEX) cost. Different industry organisation such as MESA, ISA,
The delivery of strategy from top floor to the shop floor has been OA1SIS have tried to take the lead in defining global integration
the most significant challenge. Performance of individual, within strategies and standard that could be followed by manufacturers,
diverse international organisations, have not necessary conformed within the Manufacturing2.0(Mfg. 2.0) vision. The following details
to linearity (Sherman, 2018). This has resulted in performance dete the different integration strategies.
rioration. Challengers include:
2.4.1. Application-driven integration
• Misinterpretation: Middle management has been responsible for This approach mandates hardwiring all applications together.
the enablement of strategic drivers at business. Key considera It is appealing as it is the cheapest when it comes to the CAPEX
tions for the enablement of these drivers are the ability/capacity however it is the most expensive when it comes to the OPEX due to
of middle managers to effectively enable these key drivers down the high maintenance required with no reusability. This strategy is
the organisation. Relating to this is the skills gap, inclusive of recommended for simple and short-term integration where there
the turnaround and maturity of middle managers to conduct are no reusable cases (Gifford, 2013).
the required task. The resultant effect is non-compliance and or
subjective/ill-defined strategically aligned measures. 2.4.2. Data-driven integration
• Staff turn around at middle and senior level results in gaps, which This approach mandates the development of a central data
could imply business failure rather than success warehouse to collect the data from all needed applications. Extract,
• Middle managers don't see the upper level development together Transform and Load (ETL) strategy is usually used to collate all the
with the lower enablement picture data. The advantage of this approach is that it provides a central
• The inability of an employee to deliver due to unclear roles database for all data allowing for standard reporting, analytics and
• Lower level staff do not understand the high-level goals or when performance monitoring. The disadvantage though is creating a sin
rolled down they are diluted. This implies that individuals and gle point of failure with difficulties in data modelling. This strategy
teams efforts evolve in different direction, sometime negating is recommended for standard fixed reporting with low number of
each other. users that requires strategic decisions, not real-time (Gifford, 2013).
3.1. An example of the dependencies can be illustrated via a • Business intelligence • Order management
detailed scenario
. Asset management • Finance Management
O Reliability management
A production event occurs in the form of a pump break down. O Maintenance management
The operator manually calls maintenance, requesting a repair. The 0 Skills
maintenance team lead, loads onto ERP a request manually. The management(competence/task)
0 Real time knowledge available to
planner receives the request and incorporates this manually into a
maintenance
plan. This plan is printed (manually downloaded) and an artisan
goes out to evaluate the event. Upon inspection, a paper (man
ual) request is made for spares and people. The artisan reviews the
design specifications manually. The Artisan reviews the SOP manu deploy this application. Ripping and replacing software might have
ally. Prior to working on the equipment, he manually requests a hot an appeal to CAPEX figures, if looked at from standalone perspec
works. On completion, he manually requests a close out and test. tives. If included within the overall multinational total business
The plant operator is manually contacted and asked to bring the solution, changing software would have a major impact on both
pump back online. This is considered part of the online protocols, the CAPEX and OPEX. This is due to the fact that the new intro
secondary protocols include: duced software will require the following from CAPEX and OPEX
Fig. 2 illustrates the event within a functional perspective. It point of view seen below in Table 2.
would be difficult to illustrate multiple events across the spec
trum of business functions. An attempt would be made to detail Table 2
a summary of business events dependencies on a cross functional Software requirements from CAPEX and OPEX perspective.
basis. CAPEX • Design OPEX • Training
• Integration • Documentation
3.2. The effect of multiple site-The challenge of standardization vs • Unit Testing • Adoption and
integration • Integrated Testing Change Management
• Deployment
Logistics system
Dispatch im pact
• Reducing the time to execute plant floor data extractions. Extrac ations with any concoction of products on different sites. The
tion and integrating plant data to other applications including proposed generic template should be fully inclusive but modular,
Enterprise Resource Planning (ERP). facilitating a self-service reconfiguration. The data model must be
• Migrating from a reactive to a proactive and even predictive dimensioned so as to navigate affinity variables.
operational environment. Facilitating engineers and operations High level time based view of total business solutions is shown
to respond faster. in Fig. 3.
• Maximising on current international best practice such as ISA-95,
global communication and integration technologies.
• The ability to collate engineering and other data, associated sce 4.1. Proposed operational implementation industry 4.0
narios, root cause analysis so as to synergise pattern recognitions framework
and other corrective action.
The total business solution proposed in this research encom
passes the entire multinational from shop floor to top floor. The
This research seeks to provide insights into the options of traditional Purdue reference model defines level 0-4 (ISA, 2000),
developing a comprehensive industry 4.0 based solution for multi see Fig. 4. The key consideration has been the alignment with a
national enterprises. The functional and technical requirements
global, inter-site, and multi product businesses.
together with examples of enablement are provided. The simula A typical multinational focus on product manufacture on a
tion provides insights into the operationalisation of the solution. global basis with multiple sites, Fig. 4 above. The proposed solu
tion exploits common units and maximizes business value via a
4. Methodology: implication of theory and practice “totally" connected network.
Fig. 3. Current Scenario Typical Theoretical Structures (Modified Perdue Reference Model) (Source: Authors' Own Compilation).
Global
fca.T :.:s Enterprise Resource Planning
Business
Site Unit 2 Manufacturing systems
Plant control
Centralised configuration
Processes/ Integration/ Master d a ta / KPI/ Reports
Self Service
KPl/Re ports
Executive to
operational
Site Serviced ERP Site Serviced ERP Site Serviced ERP Site Serviced ERP
r
Site B Site C
Data Service
Business Services
n in e s p u s io n c ir i,
Project Managment
ERP,CRM, etc.)
♦
End user Experince Services
Full web-based access Mobile access
Security Services
Authentication Authorization Auditing
6) D elivering operational efficiencies though m onito rin g of 9) Facilitating b est of b reed system deploym ent, in corporating
energy, equipm ent, reliability and quality in real tim e and long technological evolution.
term trends. 10) Im proved corporate p erform ance by easier in tro d u ctions new
7) D iverting from point to p o in t in teg ratio n reducing ad m in is system s and functionality as co rp o rate req u irem en ts and tech
tratio n and operational costs b u t m ore im p o rtan tly reducing nologies evolve.
points of failure. 11) M axim izing of system change cycles by single, w orldw ide
8) Eradicating delays and m istakes triggered by the physical entry d ep lo y m en t of apprises and changes.
of data.
A Telukdarie eta l. / Process Safety and Environm ental Protection 118 (2018) 3 1 6 -3 2 9 325
6. Discussion
5.1. Proof of impact: simulation
The ability to optimise a global business using Industry 4.0
In order to reinforce the theory the researchers embarked on is fundamental, with the ability to deliver a similar technologi
an extended simulation model. The model is based on Medoh and cal service globally significant. Adding to this the opportunity to
Telukdarie (2017) but serves as proof of the impact of an integrated develop solutions once, standardise and ensure a “single version
enterprise. The key scenarios for the model are; of data" globally makes for a comprehensive Industry 4.0 solu-
326 A Telukdarie et al. / Process Safety and Environmental Protection 118(2018)316-329
Logistics
E n te rp ris e R esource
M a n u fa c tu rin g System
P lanning
tion. This paper outlines the delivery of an Industry 4.0 solution 7. Conclusion
aligned to these goals. The delivery on comprehensive business
functions, optimisation initiatives and contemporary opportuni Multinational total business solution changes the way current
ties, as defined in the research questions, is delivered. Table 5 single-disciplined applications are implemented. Total business
provides insights into the three focus areas of this research together solution benefits include but not limited to total global business
with the detailed functions, initiatives and opportunities that are integration for optimisation (Cheng et al., 1999). The toolset pro
delivered. posed accommodates the research objects:
A . T e lu k d a rie e t a l. / P rocess S a fe ty a n d E n v ir o n m e n t a l P ro te c tio n 1 1 8 ( 2 0 1 8 ) 3 1 6 - 3 2 9 327
0 J
— *T*------- — 1 E *0 2 n *® 5 H ® 5 3 ] < § S ll< § :
timeMeasureStart maintenances mainter,a; ceR artisanCEARS operatorslARBTS
rCA
rCA incidentRAA
in c id e n ta l s equ :p n U rtO S R ------- stoc«JQ IC evded------rec«,:y«A J
order erpCapture dispatchR vehicieODS vehicieODV siteAOC quaiityA inventotyU dispatdhC gpsT goodsR invclicing
, — i t i i yf — e k
tirneMeasureStart
TM- jEsak-fiSS—-B3—
Hsl- KOI
Table 5
List of Enablement Benefits (Research Questions Specific).
• business functions: Integration of all business functions; this previous studies conducted by Mehta and Reddy (2014) and Zhang
includes the operations layer via the PCN. and Tao (2016).
• optim isation initiatives: The solution provides for any optim i Mehta and Reddy (2014) discussed distributed control systems,
sation initiative, these can include functionality and workflow batch autom ation systems, safety instrum ented systems, asset
capacities. Initiatives can be enabled via real tim e data, through m anagem ent systems, calibration m anagem ent systems, advance
the defined network. process control systems, manufacturing execution systems and fur
• contem porary opportunities: w ith a globally connected busi ther proposed architecture to support Industry 4.0 program.
ness all contem porary requirem ents can be included. This could Zhang and Tao (2016) in chapter 2, page 29 have also proposed
include any cutting edge technologies. an architecture which is conceptually similar to the framework
proposed herein. Zhang and Tao (2016) proposed architecture is
The simulation provides the necessary evidence supporting the however limited to manufacturing systems only; w hereas the work
autom ation and integration of two key business processes, further proposed herein proposes architecture for end to end business inte
total business integration and autom ation has a similar impact. The gration.
design of the application and integration architecture provided in Finally, the findings are found to be supported by the Orga
this paper delivers on industry 4.0 for an enterprise. The simulation nization Information Processing Theory. Industry 4.0 will benefit
of an autom ated process provides insights into the resultant time multinational companies by enhancing the information process
saved in executing in an integrated environm ent as delivered via ing capability and m eet the information processing requirem ents
industry 4.0. The findings of this research study corroborates with under this volatile, uncertain, complex and ambiguous environ-
328 A. Telukdarie e t al. / Process Safety and Environmental Protection 118 (2018) 316-329
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