Dalmia Cement (B) Limited 

Kiln

ALR DPM Kadapa

Description Unit
Value
Kiln feed TPH 315
Convertion fact 1.66
Kiln RPM RPM 4.3
Secondary air temperature 0
C
Hood draft mm wg -3
TAD damper % 60
TAD temperature 0
C 907
TAD Volume Nm3/Hr -
Primary air Volume Nm3/Hr
Primary air pressure mm wg 2020
Primary air temperature 0
C 35
Kiln inlet O2 % 2.5
Kiln inlet CO % 0
Kiln in let draft mm wg -35
Kiln inlet temperature 0
C 1050
Kiln coal TPH TPH 7.5 - 9
Calciner coal TPH TPH 15
Calciner O/L Temp 0
C 890
Calciner O/L draft in mm wg mm wg -94
Calciner O/L O2 % 2.7
Calciner O/L CO ppm 20
Cooling air Volume Nm3/Hr
Cooler vent temperature 0
C 313
Cooler vent Volume Nm3/Hr
Cooler vent fan RPM RPM
Cooler vent fan Power KW
Cooler under grate pressure mm wg
Clinker temperature 0
C
PH String O/L temperature 0
C
PH String O/L Draft mm wg
PH fan RPM RPM
PH fan Power KW
PH string O/L Volume Nm3/Hr
PH string O/L O2 %
IV or V Cyclone diverting gate %
Heat availability through PH gases Million Kcal/Hr
Heat availability through Cooler vent gases Million Kcal/Hr
Flame Momentum % m/s
Burner type

Raw Mill
ALR DPM Kadapa
Description Unit
Value
Mill Feed TPH
Mill Inlet temperature 0
C
Mill inlet Hot air Volume Nm3/Hr
Mill inlet Hot air temperature 0
C
Recirculation damper %
Recirculation air Volume Nm3/Hr
Recirculation air temperature 0
C
Recirculation air draft mm wg
Fresh air damper %
Fresh air Volume Nm3/Hr
Mill DP mm wg
Volume of water spray m3
Bed thickness mm
MD power KW
Classifier RPM RPM
Mill O/L Temperature 0
C
Mill O/L draft mm wg
Fan inlet temperatuere 0
C
Fan inlet Volume Nm3/Hr
Mill fan RPM RPM
Mill fan Power KW
Grinding Pr Bar
Rejects TPH
Heat utilized from PH gases Million Kcal/Hr
Heat utilized from cooler vent gases Million Kcal/Hr
Heat utilized from HAG Million Kcal/Hr

CVRM ( PPC Running )

ALR DPM Kadapa

Description Unit
Value
Mill Feed TPH 312
Gypsum % 3.5
Wet fly ash % 30
Dry fly ash % 7
Sweetner % 0
Mill Inlet temperature 0
C
Mill inlet Hot air Volume Nm3/Hr
Mill inlet Hot air temperature 0
C
Recirculation damper %
Recirculation air Volume Nm3/Hr
Recirculation air temperature 0
C
Recirculation air draft mm wg
Fresh air damper %
Fresh air Volume Nm3/Hr
Mill DP mm wg
Volume of water spray m3
Bed thickness mm
MD power KW
Classifier RPM RPM
Mill O/L Temperature 0
C
Mill O/L draft mm wg
Fan inlet temperatuere 0
C
Fan inlet Volume Nm3/Hr
Grinding Pr Bar
Rejects TPH
Reject BE load KW
Heat utilized from PH gases Million Kcal/Hr
Heat utilized from cooler vent gases Million Kcal/Hr
Heat utilized from HAG Million Kcal/Hr

CVRM ( OPC Running )

ALR DPM Kadapa

Description Unit
Value
Mill Feed TPH
Gypsum %
Dry fly ash %
Sweetner %
Mill Inlet temperature 0
C
Mill inlet Hot air Volume Nm3/Hr
Mill inlet Hot air temperature 0
C
Recirculation damper %
Recirculation air Volume Nm3/Hr
Recirculation air temperature 0
C
Recirculation air draft mm wg
Fresh air damper %
Fresh air Volume Nm3/Hr
Mill DP mm wg
Volume of water spray m3
Bed thickness mm
MD power KW
Classifier RPM RPM
Mill O/L Temperature 0
C
Mill O/L draft mm wg
Fan inlet temperatuere 0
C
Fan inlet Volume Nm3/Hr
Grinding Pr Bar
Rejects TPH
Reject BE load KW
Heat utilized from PH gases Million Kcal/Hr
Heat utilized from cooler vent gases Million Kcal/Hr
Heat utilized from HAG Million Kcal/Hr

Coal Mill
ALR DPM Kadapa
Description Unit
Value
Mill Feed TPH
Mill Inlet temperature 0
C
Mill inlet Hot air Volume Nm3/Hr
Mill inlet Hot air temperature 0
C
Recirculation damper %
Recirculation air Volume Nm3/Hr
Recirculation air temperature 0
C
Fresh air damper %
Fresh air Volume Nm3/Hr
Mill DP mm wg
Volume of water spray m3
Bed thickness mm
MD power KW
Classifier RPM RPM
Mill O/L Temperature 0
C
Mill O/L draft mm wg
Fan inlet temperatuere 0
C
Fan inlet Volume Nm3/Hr
Grinding Pr Bar
Rejects TPH
Bag house DP mm wg
Heat utilized from PH gases Million Kcal/Hr
Heat utilized from cooler vent gases Million Kcal/Hr
OCL

OCL
OCL
OCL

OCL
Raw Mill
ALR DPM Kadapa OCL
Description Unit
Value
Residue 90 µ %
Residue 212 µ %
Raw Moisture %
Product moisture %

Kiln feed

ALR DPM Kadapa OCL

Description Unit
Value
SiO2 %
Al2O3 %
Fe2O3 %
CaO %
MgO %
SO3 %
Na2O %
K2O %
LSF
MS
MA

ALR DPM Kadapa OCL

Description Unit
Value
Residue 90 µ %
Residue 212 µ %
Moisture %

Clinker

ALR DPM Kadapa OCL

Description Unit
Value
SiO2 %
Al2O3 %
Fe2O3 %
CaO %
MgO %
SO3 %
Na2O %
K2O %
F.CaO %
LSF
MS
MA

Coal

ALR DPM Kadapa OCL

Description Unit
Value
Ash %
IM %
NCV Kcal/Kg
Residue 90 µ %
Residue 212 µ %

CVRM
ALR DPM Kadapa OCL
Description Unit
Value
Residue 45 µ %
Blains PPC
Blains OPC
Wet fly ash Moisture %
Gypsum Moisture %