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1. At what angle is the point on a centre punch ground?
A.120 degrees
B. 100 degrees
C. 90 degrees
D. 60 degrees
Answer: C
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B. 100 degrees
C. 90 degrees
D. 60 degrees
Answer: D
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3. How is the size of a machinist’s vise determined?
A. By the width of the vise jaws
B. By the length of the vise handle
C. By the size of the casting
D. By the length of the body
Answer: A
AP
4. How is the size of a “C” clamp determined?
A. By the length of the threaded screw
B. By the length of the handle
C. By the cross sectional area of the body casting
D. By the size of the jaw opening
Answer: D
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fastener?
A. Always turn the wrench clock wise
B. Always turn the wrench counter clock wise
C. Push the wrench away from you
D. Pull the wrench towards you
Answer: D
7. Why are pipe wrenches not used on finished machined part surfaces?
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A. A pipe wrench will not grip on a finished machined surface
B. A pipe wrench does not have serrated teeth for gripping work
C. A pipe wrench has serrated teeth that bite into the work surface
D. A pipe wrench is not made in sizes large enough to grip most work
Answer: C
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C. To provide a starting hole before drilling
D. To remove straight, taper, and roll pins
Answer: D
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A. It is not necessary to maintain the end of the screwdriver in good condition
B. Screws are available with this stile of head in a wide range of sizes
C. It can also be safely used as a pry bar
D. It can also be safely used as a chisel
Answer: B
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10. How is the size of a ball peen hammer determined?
A. By the diameter of its head
B. By the length of its handle
C. By the weight of its handle
D. By the weight of its head
Answer: D
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11. How many strokes per minute are normally used when hacksawing ½
thick mild steel bar?
A. 120 to 200
B. 80 to 120
C. 60 to 80
D. 40 to 60
Answer: D
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A. Only one
B. At least three
C. Between 20 to 30
D. Between 40 to 50
Answer: B
14. What is an advantage of using a single cut file over a double cut file?
A. A single cut file will remove material more quickly
B. A single cut file will leave a smoother surface finish
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C. A single cut file cuts on the reverse as well as the forward stroke
D. A single cut file is made from a harder metal
Answer: B
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A. Fine, second cut, bastard
B. Bastard, smooth, fine
C. Slick, coarse, rough
D. Rough, course, bastard
Answer: D
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16. It is always necessary to use a file with a file handle?
A. Only on large files
B. Yes
C. Only when working in confined spaces
D. Only on smaller files
Answer: B
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17. What is the term used to indicate that soft metal has become trapped in
the teeth of a file?
A. The file is clogged
B. The file is pinned
C. The file is wedged
D. The file is blocked
Answer: B
18. What equipment is used to remove soft metal that has become lodged in
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1. Which of the following drills is most useful for drilling very deep holes?
A. Micor drill
B. Core drill
C. Jobber drill
D. Gun drill
Answer: D
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A. jobber drill
B. gun drill
C. micro drill
D. core drill
Answer: D
A. ceramics
B. cubic boron nitride
C. high speed steel
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3. What material are the majority of twist drills made from?
D. O1 tool steel
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Answer: C
Answer: D
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A. the coating imparts a pleasing appearance
B. the coating imparts a measure of self lubricant
C. the coating stops the drill from rusting
D. the coating increases the carbon content on the cutting edges
Answer: C
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c. 120 deg
d. 45deg
Answer: A
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REAMING AND REAMERS
D. Convex flute
Answer: A
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Answer: C
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6. When are expansion style reamers used?
A. When a bore needs to be enlarged slightly to achieve a close fit
B. When a bore needs to be opened up by a large amount
C. When chatter in the hole is a problem
D. When coolant is not available in large quantities
Answer: A
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7. Which of the following statement is true?
A. When machining a ¼ dia hole we leave 0.005 for hand reaming
B. When machining a ¼ dia hole we leave 0.050 for hand reaming
C. When machining a 1.0 dia hole we leave 0.100 for machine reaming
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D. When machining a 1.0 dia hole we leave 0.200 for machine reaming
Answer: A
C. Straight tooth
D. Involute tooth
Answer: B
Answer: A
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THREADS
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A. ¾
B. 1
C. 1/16
D. 16
Answer: D
B. British Standard
C. American sharp V
D. Unified
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2. What type of thread is this?
A. Metric
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Answer: D
Answer: B
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A. Square
B. Acme
C. Buttress
D. V
Answer: A
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C. Buttress
D. V
Answer: D
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TAPS AND TAPPING
1. What happens if a machine tap is used in the same way as a hand tap?
A. The cutting edges will chip
B. The tap will become soft
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C. The Tang will not engage properly
D. The chips will be long and stringy
Answer: A
4. What coatings are applied to enhance the life and cutting capacity of taps?
A. Tungsten carbide
B. Aluminum dioxide
C. Titanium nitride
D. Potassium chromate
Answer: C
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5. What is the required length of thread engagement in relation to the screw
diameter?
A. 1 and a half inches
B. One and one half times the screw diameter
C. 1 inch
D. Twice the screw diameter
Answer: B
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6. How are broken taps removed from a work piece?
A. With a HSS drill
B. With a High carbon steel drill
C. With an EDM machine
D. With a diamond point extractor
Answer: C
A. External taps
B. Die blocks
C. Diestocks
PS
7. What tools are used to cut external threads by hand?
AP
D. Threading die
Answer: D
9. What tap drill is used to create a 75% approx. thread depth in a 3/8-16
UNC threaded hole?
A. Letter O
B. Letter F
C. Number 42
D. 5/32 inch
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Answer: A
10. What tap drill is used to create a 70% approx thread depth in an M18x1.5
threaded hole?
A. 7/16 inch
B. Letter J
C. Number 21
D. 16.5 mm
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Answer: D
GRINDING
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A. The grit is too hard
B. The grit is too soft
C. The structure is too dense
D. The structure is too open
Answer: C
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2. What causes a grinding wheel to become glazed?
A. The grade of the wheel is too hard
B. The grade of the wheel is too soft
C. The structure is too dense
D. The structure is too open
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Answer: A
Answer: C
6. What does the letter “A” represent in the grinding wheel designation-
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A60K8V?
A. Grain size
B. Wheel structure
C. Type of abrasive
D. Type of bond
Answer:C
7. What does the letter “K” represent in the grinding wheel designation
A60K8V?
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A. Grain size
B. Wheel structure
C. Wheel grade
D. Type of bond
Answer: C
B. A harder wheel
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8. In general terms what type of wheel should you use on softer material?
A. A softer wheel
Answer: D
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Answer: D
12. What equipment is used to dress a form on the cutting face of a type 1
grinding wheel mounted on a horizontal spindle surface grinder?
A. A desmond dresser
B. A star wheel dresser
C. A crush roll dresser
D. A Rockwell dress
Answer: C
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13. What material is used to condition the cutting face of a grinding wheel
when using a single point dressing attachment?
A. Tungsten carbide
B. Diamond
C. Emerald
D. HSS
Answer: B
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14. What grinding problem can result from using dirty cutting fluid?
A. chatter marks appear along edge of work
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B. Work surface shows signs of burning
C. Wheel becomes out of balance
D. Fishtail marks appear on work surface
Answer D
15. What procedure is used to reduce the chances of burning the surface of
thin long work?
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16. How far is the centre of the grinding wheel offset when using a single
point dresser on a horizontal spindle surface grinder?
A. 1/32 of an inch
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B. 1/16 of an inch
C. 1/8 of an inch
D. ¼ of an inch
Answer: D
17. At what angle is the nib of a single point diamond dresser inclined?
A.3 degrees
B. 5 degrees
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C. 15 degrees
D. 20 degrees
Answer: 15
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Answer: B
wheel
C. Check machine spindle speed, check size of wheel, visually inspect wheel,
ring test wheel by hitting it with a hammer, check bore is not a tight fit on
machine spindle, mount wheel, do not over tighten nut, replace guards, true
wheel, balance wheel, dress wheel
D. Check machine spindle speed, check size of wheel, visually inspect wheel,
ring test wheel, ensure bore is a tight force fit on machine spindle, mount
wheel, do not over tighten nut, replace guards, true wheel, balance wheel,
dress wheel
EX
Answer: B
21. What does the ring test tell you about a grinding wheel?
A. How heavy the wheel is
B. Its maximum operating speed
C. If it has internal flaws or cracks
D. how smooth the wheel is
Answer: C
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22. Describe three safety precautions that are emphasized when instructing
someone on the correct use of a horizontal surface grinding machine.
Answer: Do not use rags near a revolving grinding wheel, ensure that the
machine spindle speed does not exceed the maximum safe operating speed of
the wheel, check to see if your work piece is properly secured on the magnetic
chuck or other work holding device.
23. Where do you avoid standing when starting a grinding wheel mounted on
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a pedestal or bench grinder?
A At the left side of the wheel
B. At the right side of the wheel
C. At the front of the machine
D. At the back of the machine
Answer: B
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24. The maximum safe operating speed (rpm) of a new grinding wheel is
printed on the side of the wheel. Which of the following is true?
A You can exceed the maximum operating speed by up to 20% providing the
machine is in good condition
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B. You can exceed the maximum operating speed by up to 10% providing the
machine is in good condition
C. You can exceed the maximum operating speed by up to 5% providing the
machine is in good condition
D. You cannot exceed the maximum operating speed even if the machine is in
good condition
Answer: D
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25. State two purposes for using a blotter on each side of the grinding wheel?
A. To provide a cushion between the wheel and mounting flanges, and soak
up any excess coolant that may become trapped between the wheel flanges
and the wheel
B To provide a cushion between the wheel and the mounting flanges, and to
allow the wheel to be identified
C. To soak up any excess coolant that may become trapped between the wheel
flanges
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perform the grinding operation.
C. A maximum of one half of the wheel
D. A maximum of three quarters of the wheel
Answer: B
27. What happens when you allow cutting fluid to run on a stationary
grinding wheel?
A. The wheel will fall apart
B The wheel will become out of balance and could explode
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C. The wheel will become dull more quickly than necessary
D. The wheel will tend to run slower
Answer: B
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A. In a damp environment, to ensure the bonding material does not dry out
B. On their side with a weight on them
C. In a storage rack or flat on a shelf
D. In a very cold place to keep the wheel grains fresh
Answer: C
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29. In accordance to the Ontario Occupational Health and Safety Act and
Regulations, what is the maximum gap allowed between the work rest and
the grinding wheel on a pedestal or bench grinder?
A. 5/16 inch or 8mm
B. 3/16 inch or 5mm
C 1/8 inch or 3mm
D 1/32 inch or .8mm
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Answer: C
30. On a grinding wheel rotating clockwise the correct position for the single
point diamond in a dresser is?
a. vertical and directly on the center line
b. at a 15 degree angle directly on the vertical center line
c. pointing in the direction of rotation 15 degrees left of the center line
d. pointing in the direction of rotation 15 degrees right the center line
Ans. C
EX
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32. Besides rotating, the grinding wheel?
a. moves up or down
b. moves forward and back
c. does not move
d. moves from left to right and back
Ans. C
33. In grinding a surface on this type of grinder, the chuck usually travels
farthest in?
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a. cross feeding
b. traversing
c. down feeding
d. rotating
Ans. B
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34. The surface to be ground must typically be?
a. at right angles to the chuck
b. parallel to the top surface of the chuck
c. centered on the chuck
d. parallel to the edges of the chuck
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Ans. C
35. The most precise hand wheel control on the grinder is the?
a. chuck
b. traverse
c. cross feed
d. down feed
AM
Ans. D
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1. What is the main reason for sectioning a work piece?
a. to adhere to drafting principals
b. to project the appropriate view in the proper location
c. to show hidden features on a complex part clearly
d. to save space on your drafting sheet
Ans. C
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a. divides the part fully
b. is passing though the part along the center line on its full diameter and
indicates the viewing direction
c. divides the part into four equal portions and indicates the viewing direction
d. passing through the object at right angles to each other along the center
lines of the object
Ans. B
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3. In a half sectional view the cutting plane is?
a. divides the part fully
b. is passing though the part along the center line on its full diameter and
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indicates the viewing direction
c. divides the part into four equal portions and indicates the viewing direction
d. passing through the object at right angles to each other along the center
lines of the object
Ans. D
c. to show hidden component that can not be seen from the front view
d. to show hidden component that can not be seen from the right side view
Ans. A
6. The direction of the crosshatching when the part is sectioned in more than
one place is?
a. the same in all sectioned areas
b. at a right angle to each other in all sectioned areas
c. at opposite direction in all sectioned areas
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d. the direction does not have any importance
Ans. A
7. When a cutting plane line is cutting through of a rib, web or the tooth of a
gear?
a. the crosshatching is represented with object lines
b. the crosshatching is not shown
c. the crosshatching is represented with construction lines
d. the crosshatching is represented with dotted lines
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Ans. B
8. A cutting plane line consists of a heavy dash followed by two short dashes.
At each end it has a short line terminating with arrow heads. The
arrowheads show the reader of the print?
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a. of the position of the view
b. the direction to view the section from
c. the position of the removed section
d. the position of the revolved section
Ans. B
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9. The type of drawing that views a building by looking directly at the front,
top and side is referred to as a?
a.. isometric
b. orthographic
c. oblique
d. cabinet
Ans. A
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Ans. A
11. What type of drawing would you find the depth of an open web steel joist?
a. Structural drawing,
b. Shop drawing
c. Electrical drawing
d. Mechanical drawing
Ans. A
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The next 9 questions are based on the drawing below:
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14. Name the room you could enter if you walked up the stairs from the main
entrance, then turned right in the hallway, and then went through the door
in front of you?
Answer: The drawing room
18. How long is the chimney in the north wall of the living room?
Answer: 6ft
Ans. D
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23. What orthographic view is represented by the following term “plain
view”?
a. top view
b. front view
c. side view
d. right side view
Ans. A
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PHYSICAL PROPERTIES OF
METALS/STEEL MAKING
1. What is steel made from?
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A. Titanium resin and bauxite
B. Iron carbon and resin
C. Titanium carbon and alloying elements
D. Iron carbon and alloying elements
Answer: D
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2. What is the difference between a ferrous and non ferrous metal?
A. A ferrous metal must contain iron
B. A non ferrous metal must contain iron
C. A ferrous metal must contain carbon
D. A non ferrous metal must contain carbon
Answer: A
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4. What are the 3 basic ingredients loaded in a blast furnace to produce iron?
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B. Basic oxygen
C. Electric arc
D. Open hearth
Answer: B
6. What major alloying elements give stainless steel its corrosion resistance?
A. Tungsten sulfur and vanadium
B. Silicon vanadium and carbon
C. Sulfur chromium and graphite
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D. Chromium nickel and molybdenum
Answer: D
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B. Ductility and good machinability
C. Ability to be hardened be heating and quenching
D. A course tough grain structure straight from the blast furnace
Answer: C
10. What is the name given to iron as it is tapped from the blast furnace?
A. Raw iron
B. Pickled iron
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C. Pig iron
D. Basic iron
Answer: C