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PRODUCTION REPORT
INTRODUCTION:
Taiwan has set its position as a world manufacturing concern because of it’ high cost
effectiveness but that is being endangered by China and other developing countries.
Innovative goods and services must be launched to achieve position in Market, a single
manufacturing advantage would not be sufficient to sustain competitiveness of Taiwan.
Single set of advantages aren’t reliable because competitors are very aggressive in the
market and they will come with counterstrategies. Furthermore, if market environment will
change, consumer preferences will too. Taiwan enjoy the advantage of low cost because of
high production rate. In this era where products get easily replaced, to increase firm’s
profitability not just supply chain partnerships but creating products that are not rapidly
copied by the competitors is very important.
Supply chain integration helps in improving supply chain management and creates value. It
not just help in integrating internal functions but also cooperate with suppliers, consumers,
and others to increase effectiveness. Firm must change structure and behavior to attain and
sustain required resources. Alliances are very important to get mutual benefits. When
globally competition is increasing every day, firms need to reconsider the importance of
supply chain integration. Not just integration but improving cross organizational flow is also
very important. It can be done through mutual aid, tradeoff and mutual benefits. They must
be prioritized by firms as competition has been increasing. High supply chain performance is
possible when customers and suppliers are integrated by the firm using SCI.
Changing business environment and changing consumer buying patterns are a big concern
and that’s where SCI creates value for the firm. It helps in evaluating firm’s performance
from strategic to marketing. To increase competitive advantage in future, which supply chain
integration approach is more valuable and need to be adopted.
(a) MEASUREMENT:
7-point Likert scale was adopted. 1 was strongly disagree and 7 was strongly agree. Three
dimensions of supply chain integration: internal, suppliers and customers were included as it is
a diversified concept.
This study used measures developed by (Narasimhan and Kim, 2002), (Morash and Clinton,
1998), (Flynn et al, 2010), (Cagliano et al, 2006), and (Swink et al, 2007).
(b) SAMPLING AND DATA COLLECTION:
Content validity was insured by supply chain and inventory management professionals, before
mailing the survey. Persons from sales, production, and research and development department
were chosen as respondents who were responsible and familiar with supply chain operations of
their respective firms.
Many previous studies were considered before adopting this measure and some measures
were specifically developed for this research. Surveys were sent in Chinese but after receiving
responses it was translated back to English. All the questions were measured under 7 point
Likert scale.
ANALYSIS RESULTS:
Supply chain integration and firm performance in Taiwan’s electronic industry was main purpose
of this research. Manufacturers from this industry were given a questionnaire survey. Managers,
staff and engineers from sales, production and procurement who had knowledge about practical
aspect were targeted. 57 different dimensions were measured in this questionnaire. It was in 6
parts, classified according to subject perception of the respondent. SPSS 19 and LISREL 8.8
were used to analyze the results.
Relevant literature articles were used to form the first draft of the questionnaire. Variable item
questions were asked that can fulfill requirement of validity. To check the reliability and validity
of the questions a pretest was implemented. Comments that returned were helpful to produce
the finalized version of the questionnaire.
Using statistical analysis of SPSS version 19, pretest was analyzed. Highest α value was of
supply chain integration that was 0.857, lowest α value was for combinative competitive
capabilities of 0.683. Each construct was separately measured using Cronbach α to check
reliability. With exception of combinative competitive capabilities all others had greater than 0.7
that means high reliability.
(a) RESPONDENT PROFILES:
Final survey was sent to respondents of 750 companies through email. Follow-up emails and
calls were made to remind the respondents to fill the questionnaire. A total of 578 responses
came from 750, from which 98 were useless as there was missing data. Now total no of usable
were 480 responses that was 64% of the total. 29.2% were respondent from electronic industry,
18.5% from IT. Persons who have worked for 5-8 years accounted for 35.8%, in R&D there
were nearly 26%, in purchase department there were nearly 25.2% and in marketing nearly
21%.
NON-RESPONSE BIAS
To examine this, early and late responded was compared. They were grouped in two parts. One
with 50 early responded and other with 50 late respondents. In any research construct,
independent sample t test showed that there was no statistically significant difference between
the two groups.
(b) Results:
All the variable were tested using LISERL software with a covariance matrix for the input.
INTRODUCTION:
Moving the right product, at right time and at right place is a difficulty that many firms have to
encounter now a days. One of the main reason of having this challenge is that researchers treat
HR topics such as communication and satisfaction separate from SCM. To attain increase in
performance, supply chain integration is one the important strategy today. Improved
organizational performance can be achieved by enabling managers to influence relation with
suppliers.
Integration creates customer value and improve profitability by managing material, information
and monetary flow. There are two types of integration in which the main focus is. First one is
internal integration, this integration helps the organization grow internally. It helps them to share
the information between the departments. More knowledge is good for every department.
Another one is external integration. This can be divided into two sub parts. First one is backward
integration, in this company expand its business by acquiring its supplier. They not just supply
raw material for themselves but they sell it to others and increase their profitability. Another one
is forward integration, firm take over the logistics and supply the finished goods to their
customers themselves.
MEASURES
7 Likert scale was used in all the questions asked.
MEASUREMENT MODEL
CFA was used to assess the validity of the model, it showed the result more than 0.50 that
means it is statistically significant. Two other models were used to measure the validity of the
data. First one was SEM and second one was Partial Least Squares (PLS) modelling and both
showed unbiased results.
STRUCTURAL MODEL
Primary structural model was used. Model result showed internal integration and external
integration has positive relationship with internal communication. Employee satisfaction has
positive relationship with external integration. Other results proved that employee satisfaction is
mediator between internal communication and internal integration.
Three structural path were created. First one was internal communication to internal integration,
next one is internal communication to external integration and last one is internal integration to
external integration. Result showed there is not moderate relationship between these three
variables.
INTRODUCTION:
Solution based business is an urgent need for the manufacturers now a days, due to high
competition. There isn’t enough studies show how firms chooses between internal integration
and external integration. We try to find the drivers that lead the manufacturers to choose
between internal integration and external integration. To analyze this four interrelated
conceptions were taken. These conceptions were identity, competence, efficiency, and power.
Two global manufacturers, Wärtsilä and Kone were examined using these boundary
conceptions. One company chose to integrate internally and other chose to integrate externally.
METHODS AND DATA
Data was collected from interviews. 34 interviews were conducted from different hierarchical
level employees. Using multiple persons confirmed the validity of the data. Interview with each
person lasted for 1 or 2 hours and every interview was recorded. 12 persons were from the firm
Wartisila and 15 from Kone. Highest duration of the interview was from group vice president of
Wartisila of 158 minutes, followed by Senior Vice President, Technology and R&D of Kone of
155 minutes. These interviews were taken in the first phase of study that was from 2006 to
2010.
In second phase of the study, group interview were taken. They made total 7 interviews, in
which there were employees from both the companies. They were conducted in two phases, in
first one they made groups and took 4 interviews. In the second phase chose 3 important
persons like vice presidents and conducted those 3 interviews.
FINDINGS
INTERNAL INTEGRATION OF WÄRTSILÄ
Wartsila, a Finland firm is a leading marine and energy supplier worldwide. Its turnover is in
billions. Firm has acquired many companies in past and now have developed a huge portfolio,
consisting of 100s of things in the energy and marine products. But this time Wartsila chose to
develop itself internally rather than acquiring another. To manage and control such a huge
portfolio is a difficult job and keep expanding it without having control and complete knowledge
between the departments is a mistake that shouldn’t be committed so Wartsila chose to internal
integration rather than external.
EXTERNAL INTEGRATION OF KONE
Kone is also a company from Finland. It is an elevator and electric door manufacturing
company. It is currently in top 4 elevator manufacturing companies in the world. Kone believes
in acquiring external partners to ease their way towards the customers. In past they have
acquired their suppliers and now they have started giving the services. They are doing
everything from point 0 to the ending point. There turnover is in billions and they expect to
continue this path to increase profitability.
DISCUSSION
From applying that four distinct points we identified the following information.
Identity view suggested that firm’s approach towards it product identity is very important. Both
the companies have history of integration while Kone just focused on being an elevator
company and wasn’t that much complex to need internal integration at that moment but
because Wartsila wanted to become a company with a lot of products in its portfolio, they had to
focus on internal integration.
Competence view suggested that maximizing value of the current network is an important part.
Wartsila created value for its value because field of knowledge were not distinct, they were
closely related. Kone chose external as the field of knowledge were distinct.
Third is efficiency. Wartsila required a lot of information exchange due to high level products
portfolio. Information like this can be effectively managed within the organization. While Kone
information can be modularized with integrated systems.
Last is power. Wartsila need to empower itself internally as there are still competitors in the
market and making a seamless service is a necessity for the firm. But Kone being just an
elevator producing company, believed in acquiring and integrating.
CONCLUSION
They key drivers have given a broad view, in which situations company chooses the type of
integration. It is completely dependent on the company and the products it make. If one has
chosen to concentrate on just one product and is determined to make the product journey
seamless then they choose to do external integration.
But when a company isn’t focused on a single product, they keep acquiring other companies
and add numerous products to their portfolios, they can’t manage to have external integration
for all of them. That’s why those kind of companies move toward internal integration where they
can keep themselves informed about every product.