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Report Job Mix Formula of Bituminous Macadam (BM) for Construction of synthetic athletic track Submitted To Assistant Engincer -I (Civil) Public Work Department EPD-III By Dr Aravind Krishna Swamy December 2018 Department of Civil Engineering Indian Institute of Technology-Delhi Hauz Khas, New Delhi-110 016, India Phone: +91-11-2659 1191/2659 6265 Fax: +91-11-2658 1117 E-mail: aks@civil.iitd.ac.in, kpahari@civil.jitd.ac.in Authority Agency: Reference: Materials Supplied: Materials Source: ‘Tests Conducted: IME of BM for construction of sy nthet Determination of Job Mix Forn (according to MORTRH,S" Rer ‘ision) Name of the work : IMF of BM ( Grading-2) for construction of synthetie athletic track Assistant Engineer =I (Civil) Public Work Department EPD-IL M/s Great Sports Infra Pvt Lid. S4(6SYPWD/AB-VE 111/2018-19/685 dated 19.11.2018 (Copy enclosed here with) Following mater Is received by IT Delhi for JMF of BM Aggregate 1:20 mm down Aggregate 2:10 mm down Aggregate 3: 6 mm down Aggregate 4: Stone Dust Bitumen: VG - 30 Scaled sample received by IIT Delhi from M/s Great Sports Infra Pvt Ltd 1, Job mix formula (JME) for (BM)- Grading-2 50-75 mm average th k Bituminous Macadam Job mix formula is prepared based on th per grading mentioned in MORT&IL s mentioned as chieved gradation of the aggregates as specification, The aggregate sizes are designated by the client. ‘The recommended gradation, sieve analysi are presented in Table - |. Marshall mold has been prepare at 3.5% bitumen (VG - 30) content by weight of mix (as per elient requirement) and density test has been conducted and results are presented in Table ~ 2 Page L of 6 Recommendation: Acknowledgement: IME of BAL for construction of synthetic athletic track In order to ob Aggregate 20 mm. Aggregate 10 mm Aggregate 6 mm Stone dust Bulk density Bitumen content [VG-30} in aggregate gradation as per client specifications the ould be mixed in the following proportions (by weight of 30% 30% 20% 20% 2.390 glee 3.5 % By weight of total mix The above work has been carried out by the following faculty of IIT Delhi with the assistance of Mr. Kausik Pahari, Jr. Technical Superintendent and Mr. Siya Ram, Jr. Laboratory Assistant of ‘Transportation Engineering Laboratory, Indian Institute of Technology Delhi. (oe rshnia Swamy) Associate Professor Department of Civil Engineering Indian Institute of Technology Delhi Transportation Engineering Laboratory Civil Engineering Department Indian Institute of Technology Hauz Khas, New Delhi-1 10016. CIVIL ENGINEERING OP fre 209 Ref. No.: Page 2 of 6 IME of BM for Job mix formula (JMF) for 50-75 mm average thick Bituminous Macadam (BM) sieve Analysis / Proportioning of Aggregate Sieve ans alter mixing as well as MORT&H. ‘Table 1. Mix gradation and specified Limits (Grading-2) s done as per the specifications “The result of the sieve analysis and resultant gradation is shown in Table 1. [Sieve Size Cumulative Percentage (%)Passing — [mm] Aggregate I] Aggregate 2] Aggregate 3 | Aggregate 4 Higher Lower [20 mm] | [10 mm] | [6mm] _ | [Stone Dust] Limits Limits [265 100 100 100 100 100 100 19 bai 100 100 100 98 100 90, 132 356 997 100 700 8 8 36 475 44 45 55.9 994 4 36 16 2.36 oO 2.2 124 SLO 4 19 4 0.300 oO 0 1.6 15.9 3 10 2 0075 0 0 0 82 2 8 0 The resultant gradation and Limits are also shown graphically in Figure-1 CIVIL ENGINEERING O1 tz 20 Ret. No.: Page 3 of 6 IMF of BM foe construction of synthetic alee tack Based on the sieve analysis results the aggre proportions (by weight): Aggres: les and binder should be mixed in the following [20mm 30% P2742 tommS”~SHSSC“‘*‘“‘*«*CCODS eum 20% 2720 ‘Stone Dust 20% 2.595 Modified Bitumen (VG~30)_ [3.5% By weight oftotal mix | 1.010 Bulk Density of Marshall's Specimens and Bitumen Content Bitumen Content : 3.5 % By weight of total mix (VG -30) Bulk Density : 2.390 gee Approximate requirement of aggregate for 100 m? area having thickness SO mm “Aggregate Size “Aggregate Mix Proportion | Quantities (kg ) 20 mm [30% 3464 10 mm 30% 3468 mm 2309 ‘Stone Dust 20% 309 a £20 2018 Ret, No. CIVIL ENGINEERING Page 406 IME of BM for construction of synthetic athletic track sob Mix Formula (IME) of BM and MORT&H Limits 100.00 > Sn —*—MORTSH Higher Limits 90.00 —®-MORTSH Lower Limits 30.00 “t= Recommended JMF 70.00 60.00 50.00 ive % passing 40.00 & 5 ° 30.00 20.00 10.00 0.00 0.01 1 IS Sieve Size (mm) limits - BM Page $ of 6