AVK SVMC Pipe Joints Brochure

AVK SAUDI PIPE JOINTS BROCHURE
SOLUTIONS
PIPE JOINT
AVK is one of the leading manufacturers of valves for the
water, gas and sewage industries as well as fire protection
worldwide. Our product programme comprises a large
AVK’s products are characterized by a high, consistent
range of valves, hydrants, pipe fittings and accessories,
quality, competitive prices and a durability in line with market
each complying with the highest standards of safety and
requirements. This calls for strict quality control of the
durability. Today, AVK is the only manufacturer offering
production process from beginning to end leading to AVK
gate valves that meet to most of the common national and
being certified according to ISO 9001.
international standards such as ISO, CEN, DIN, NF, BS,
AWWA, JWWA, SABS, AS and GOST. Our global position
ensures that we are able to give you, your partners and your
customers the quality products you require.
PRODUCT DEVELOPMENT
Market proximity is an important part of AVK’s strategy;
close contact with the end-user ensures close
monitoring of the market as well as constant adaptation
and development of the product programme to meet
with market requirements. This takes place in our
development department in Denmark, an advanced
technology centre, where ideas and suggestions from
different countries are gathered and existing products
are continually adapted and tested. In co-operation
with the end user, the products are field tested before
the final market launch, thus achieving the best result FITTINGS FOR WATER AND WASTEWATER VALVES
in each individual market. AVK is a leading manufacturer and supplier of a wide range of high quality, dedicated & tensile flange adaptors
and couplings to suit the majority of pipeline materials for use in water and waste water applications from
PRODUCTION DN40mm up to 1600mm. In addition, AVK manufacture dismantling joints, under pressure tees, pipe repair
products, and other required accessories for Water and Wastewater applications. All products are manufactured
Production takes place in Saudi Arabia, Denmark,
within AVK group companies.
the UK, Netherlands, France, Poland,USA, Australia,
Germany, Spain, Switzerland, Malaysia, Japan, China,
This brochure gives a technical overview of our extensive water and waste water fittings product range, however
India and Canada. AVK products are also produced
if you cannot see the product, size or standard that you require or would like information on training please
under license in several other countries. Stock control
contact us on
and distribution to end users are handled through a
wide network of sales companies, agents and dealers
Sales@avksvmc.com
in more than 85 countries. This network services the
end-user, allowing AVK to monitor market changes
and keep abreast of customer requirements.
AVK FOCUSES ON THE ENVIRONMENT

The products of AVK form part of infrastructures, which
play an important role for the local environment all over
the world. This, for example, applies to the supply of
pure drinking water and the draining of wastewater to
treatment plants. As a natural consequence of this,
AVK focuses on the environment in all of its internal
processes.
AVK FITTING
SOLUTIONS
RANGE
COMPLETE RANGE OF
HIGH QUALITY FITTINGS
Excellent corrosion protection State-of-the-art rubber technology
AVK offers a wide range
The rubber for the gaskets and seals is
of universal and dedicated AVK controls each batch of epoxy coated
developed and produced by AVK GUMMI
components to ensure a layer thickness of
couplings, flange adaptors and minimum 250 μ, a pore-free surface, high A/S with the use of highly advanced
end caps designed for easy impact resistance and adequate curing. technologies.
installation.
The excellent corrosion Furthermore, AVK provides a variety of coating The EPDM rubber composition is designed
to minimise the building of biofilm to prevent
protection and rubber quality colors, types and schemes that suits different
the rubber from forming breeding ground for
water services and environments. Whether
ensure durable solutions. the product going to be installed underground bacteria. The compound is also resistant to
or aboveground, in a clean water or in harsh ozone and water treatment chemicals such
water application, our experienced technical as sodium hypochlorite solutions.
team can assist in selecting the right coating
for the right application . Furthermore, AVK’s EPDM rubber has a
unique compression set, meaning the ability
The different schemes of Fusion Bonded to regain original shape. Even after many
Epoxy and Wet Epoxy coatings offered by years of service where the rubber has been
AVK for potable, treated, raw and oily water compressed numerous times, it will regain
applications will assure the durability and long its original shape and ensure a tight sealing.
life time of your product.
4 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 5

SUPA ® PRODUCT SELECTOR
UNIVERSAL NON-TENSILE SERIES TYPE
601 602 603
COUPLINGS & ADAPTORS
DESCRIPTION
AVK UNIVERSAL COUPLING AVK UNIVERSAL STEPPED AVK UNIVERSAL FLANGE
The AVK Supa universal straight couplings, step
® COUPLING ADAPTOR
couplings and flange adaptors are suitable for PVC, APPLICATION
cast iron, ductile iron, steel and AC pipes. The couplings For use with water and neutral liquid For use with water and neutral liquid For use with water and neutral liquid
range from DN40 to 400 and are suitable for water and
wastewater applications. MAIN FEATURES AND • Lightweight design • Extensive ‘step’ range • Universal flange drilled to
BENEFITS
• Fusion bonded epoxy coating • Fusion bonded epoxy coating BS EN 1092-2, with the addition
• Wide tolerances • Total angular deflection across of BS 10
fitting of ± 4° fitting ± 4° • Fusion bonded epoxy coating
• EPDM seals • Sheraplex® coated bolt sets • Lightweight design
• Drinking water approved • Lightweight design • Total angular deflection of ±4°
• Sheraplex® coating bolt option • EPDM seals • Wide tolerance range
• Sheraplex® coating bolt option • EPDM seals
• Sheraplex® coating bolt option
With its wide tolerance span and ±4° angular • The design with external bolts prevents corrosion
deflection on each side the AVK Supa® range is a between sleeves and bolts.
very flexible coupling system used for the assembly
of pipes of various materials and repair of old piping • Ductile iron with epoxy coating according to DIN
systems. 30677-2 and AVK guidelines.
• ±4° angular deflection on each side (total 8°).

OTHER OPTIONS *All stainless steel bolts and nuts *All stainless steel bolts and nuts *All stainless steel bolts and nuts
• Drinking water approved EPDM gasket with are coated with delta seal GZ are coated with delta seal GZ are coated with delta seal GZ
moulded ribs absorbs minor imperfections in the anti-friction coating. anti-friction coating. anti-friction coating.
pipe.
*PTFE *PTFE *PTFE
SIZE DN40 - 400 DN40 - 400 DN40 - 400
MAX WORKING PRESSURE PN16 PN16 PN16
TEMPERATURE RANGE -10°C to +70°C -10°C to +70°C -10°C to +70°C

Straight coupling Step coupling Flange adaptor
BODY MATERIAL Ductile Iron Ductile Iron Ductile Iron
GGG-40/50 GGG-40/50 GGG-40/50

®
SUPA SUPA PLUS TM
UNIVERSAL NON-TENSILE TENSILE COUPLINGS & ADAPTORS

COUPLINGS AND ADAPTORS / PIPE DEDICATED FOR PE AND PVC PIPES
COMPATIBILITY
Series 601 602 603
AVK Supa PlusTM is a range of high quality couplings,

flange adaptors and end caps in DN40-315 dedicated
for PE and PVC pipes. The Supa PlusTM range is a
strong supplement to AVK’s renowned Supa® and
Supa MaxiTM range and is suitable for water and
wastewater applications.
Universal Supa ® Universal Stepped Supa ® Universal Supa ®

Product Description Coupling Coupling Flange Adaptor
Range DN40 - 400 DN40 - 400 DN40 - 400
End Restraint No No No
Polyethylene
PVC • • • Supa PlusTM couplings offer a great flexibility and are very • Combined gasket and tensile ring for maximum
Ductile iron pipe • • • easy to mount because of the combined compression security.
Cast iron class AB • • • gasket which enables a large angular deflection and • Sleeve and bracket of ductile iron with epoxy coating
Pipe Material
Cast iron class CD • • • makes it easy to insert the pipes. according to DIN 30677-2 and AVK guidelines.
GRP
• The combined gasket of drinking water approved EPDM • The couplings are delivered with tape securing the bolts
Steel pipe • • • rubber with tensile grip segments of RG5 bronze enables during transport and handling. A mounting instruction is
Stainless Steel pipe • • • ±3.5° angular deflection on each side (total 7°) printed on the tape.
Clay
Concrete • The design with external bolts prevents corrosion
between sleeves and bolts.
Asbestos Cement • • •
• The M16 bolts of stainless steel A2 and the nuts of
acid-resistant stainless steel A4 are anti-friction coated to
offer easy tightening and to prevent galling.
Straight coupling Flange adaptor

®
PRODUCT SELECTOR SUPA PLUS
TENSILE COUPLING & ADAPTOR PIPE
COMPATIBILITY
SERIES TYPE
621 623
Series 621 623
DESCRIPTION
AVK TENSILE RESISTANT AVK TENSILE RESISTANT
COUPLING FLANGE ADAPTOR
APPLICATION
For use with water and neutral liquid For use with water and neutral liquid
Dedicated Supa PlusTM Tensile Supa PlusTM Tensile
Product Description
MAIN FEATURES AND • Lightweight design • Lightweight design
Coupling Flange Adaptor
BENEFITS Range DN32 - 300 DN40 - 300
• Corrosion resistant construction • Corrosion resistant construction
• Fusion bonded epoxy coating • Fusion bonded epoxy coating End Restraint Yes Yes
• Angular deflection ±3.5° per • Angular deflection + 3.5° per
Polyethylene • •
pocket socket
• Stainless steel bolt sets • Stainless steel bolt sets PVC • •
• Series 05 internal support bush • Series 05 internal support bush Ductile iron pipe
required, See page 19 required, See page 19 Cast iron class AB
Pipe Material
Cast iron class CD
GRP
Steel pipe
Stainless Steel pipe
Clay
Concrete
SIZE DN32 - 300 DN40 - 300 Asbestos Cement
MAX WORKING PRESSURE PN16 PN16
TEMPERATURE RANGE -10°C to +70°C -10°C to +70°C
BODY MATERIAL Ductile Iron Ductile Iron

GGG-40/50 GGG-40/50

SUPA MAXITM Before tightening After tightening
TENSILE UNIVERSAL RANGE of

COUPLINGS & ADAPTERS
Supa MaxiTM is the latest addition to AVK’s range of

Supa® couplings. It comprises a complete range of
large tolerance universal tensile straight couplings, step
couplings, flange adaptors, end caps and transition
couplings to EN 14525 for water and wastewater
applications.
Supa MaxiTM sets a new standard with its unique features:
• Fully universal and tensile on all pipe materials

• Patented SupaGripTM sealing support system with flexible bracket
• PN16 in all dimensions for water (WP -0,9 to 16 bar)
• ±4° (8° in total) angular deflection on each side, even at minimum pipe size
• The pipe will not move inwards when tightening - no longitudinal movement
• Permanent protection caps protect during handling and installation
• Bolts are tightened on the bolt head from the sleeve side The patented SupaGripTM sealing support system with
• No re-tightening of bolts needed a flexible bracket, and combined with the unique grip
• Lifting eye on sizes with a weight exceeding 10 kilos (DN100-400) design, SupaGripTM provides superior tightness and tensile
• Fusion bonded epoxy coating to DIN 30677-2, GSK approved
• Gasket of EPDM rubber approved for drinking water/NBR approved for gas resistance on all pipe dimensions and materials.
• Temperature range -20°C to +70°C
• The gate valve provides extra safety when repairing old pipes. With a built-in gate valve it is easy to shut-off the water in
case of further repair or replacement of the pipeline at a later stage. Flexible bracket with rigid metal backup Tensile on all pipe materials
SupaGripTM provides full support and backup Optimum grip and tensile abilities on all
of the gasket, even on minimum pipe size pipe materials are secured by means of two Supa MaxiTM
within the tolerance range and when used on different metal grip segments - gunmetal for
oval pipes. PE and PVC pipes and hardened stainless
steel for cast iron, ductile iron, steel, stainless
The flexible bracket is designed to contact steel, GRP, and AC pipes. The couplings are
and follow the external pipe diameter. As designed according to EN 14525.
a result, it serves as a solid backup for the
gasket and enables ±4° deflection up to 1.5 x The grip segments are mounted with pins on
PN test pressure. the bracket segments to provide maximum
durability. The high quality materials safeguard
When tightening the bolts, the bracket that the sealing does not lose compression
segments and bolts move inwards, ensuring over time, and that the coupling stays tensile.
that the gasket tightens around the pipe and
that the grip segments grip into the pipe
Straight Flange Step End Transition surface.
coupling adaptor coupling cap coupling Typical coupling

OPTIMISED HANDLING AND
INSTALLATION
AVK Supa MaxiTM couplings and adaptors offer

maximum flexibility, facilitating a secure, fast and
easy installation even under difficult conditions.
Reduce time spent on installation
The couplings enable ±4° deflection on each side (in total 8°) up to a
maximum pressure of PN16.
The large insertion depth tolerances allow the pipe to be cut slight-
ly angled. This gives a simple installation without need for precise
adjustment.
All items with a weight exceeding 10 kilos
are designed with a lifting eye on the sleeve enabling easy and ergo-
nomically safe handling.
Optimised bolt design High quality materials

The bolt design is optimsed for fast and simple The couplings are designed with sleeves of
assembly. The bolts are tightened from the ductile iron and brackets of cast steel with
sleeve side to ease assembly when space epoxy coating to DIN 30677-2, GSK / WRAS
in the trench is limited, and the threads are approved.
protected by the permanent protection cap. The gaskets of EPDM rubber are approved by
NF and DVGW for drinking water applications
The nuts are encaptured in the bracket and and the gaskets of NBR rubber are approved
covered by a protection cap to ensure that by DVGW and Gastec.
they will not fall off when loosening the bolts. The bolts and washers are of stainless steel
A2 as standard and optionally of A4. The nuts
Re-tightening of bolts is not necessary due are of acid-resistant stainless steel A4.
to the all metal SupaGripTM sealing support The grip segments are of RG5 bronze and
system. The bolts and nuts are anti-friction hardened stainless steel, mounted with pins of
coated to prevent galling. polyamide.
The permanent protection caps of recyclable
Permanent protection cap PE are black for water and wastewater
During handling the centre piece of the applications and yellow for gas applications.
protection cap covers the sharp grip segments
and prevents dirt from settling inside the
coupling. When the centre piece is removed
the coupling is ready for installation.

PRODUCT SELECTOR PRODUCT SELECTOR
SERIES TYPE SERIES TYPE
631 632 633 634 635
DESCRIPTION DESCRIPTION
AVK SUPA MAXITM STRAIGHT AVK SUPA MAXITM STEPPED AVK SUPA MAXITM FLANGE AVK SUPA MAXITM AVK SUPA MAXITM TRANSITION
COUPLING COUPLING ADAPTOR END CAP COUPLING
APPLICATION APPLICATION For use water and waste water For use with water and waste water
For use with water and waste water For use with water and waste water For use with water and waste water
MAIN FEATURES AND • Ductile iron sleeve • Ductile iron sleeve • Ductile iron sleeve MAIN FEATURES AND • Ductile iron sleeve • Ductile iron sleeve
BENEFITS • Cast steel bracket with epoxy • Cast steel bracket with epoxy • Cast steel bracket with epoxy BENEFITS • Cast steel bracket with epoxy • Cast steel bracket with epoxy coating
coating coating coating coating • GSK approved internally and
• GSK approved internally and • GSK approved internally and • GSK approved internally and externally • GSK approved internally and externally to DIN 30677-2
externally externally • Max ±4° angular deflection externally to DIN 30677-2 • Max ±4° angular deflection.
• Max ±4° angular deflection. • Max ±4° angular deflection. • DVGW and NF approved EPDM • Max ±4° angular deflection on rubber gasket
• DVGW and NF approved EPDM • DVGW and NF approved EPDM rubber gasket each side • A2 stainless steel bolts and washers
rubber gasket rubber gasket • A2 stainless steel bolts and washers • DVGW and NF approved EPDM • A4 stainless steel nuts
• A2 stainless steel bolts and washers • A2 stainless steel bolts an • A4 stainless steel nuts rubber gasket Lifting eye DN100-300 With PE pipe
• A4 stainless steel nuts washers • Universal drilled flange • A2 stainless steel bolts and included
• Lifting eye DN100-400 • A4 stainless steel nuts • Lifting eye DN100-400 washers The pipe will not move
• Series 05 internal support bush • Lifting eye DN100-300 • Series 05 internal support bush • A4 stainless steel nuts inwards when tightening
required only when installing PE pipe, • Series 05 internal support bush required only when installing PE pipe, • Series 05 internal support bush • Series 05 internal support bush
See page 19 required, See page 19 See page 19 required, See page 19 required, See page 19
OTHER OPTIONS • Gunmetal grip segment for use • Gunmetal grip segment for use • Gunmetal grip segment for use OTHER OPTIONS • 1 1⁄4” and 2” drilled & tapped • Gunmetal grip segment for use
with PE & PVC with PE & PVC with PE & PVC • Gunmetal grip segment for use with PE & PVC
• Internal support bush • Internal support bush • Standard drilled options with PE & PVC • Internal support bush
• NBR seal option • NBR seal option available. • Gas options PN10 • NBR seal option
• Other fixing material options • Other fixing material options • Internal support bush • Internal support bush • Other fixing material options
• NBR seal option
• Other fixing material options
SIZE DN50 - 600 DN50 - 300 DN50 - 450 SIZE DN50 - 400 DN50 - 300
MAX WORKING PRESSURE PN16 PN16 PN16 MAX WORKING PRESSURE PN16 PN16
TEMPERATURE RANGE -20°C to +70°C 20°C to +70°C- -20°C to + 70°C TEMPERATURE RANGE -10°C to + 70°C 20°C to +70°C-
BODY MATERIAL Ductile Iron Ductile Iron Ductile Iron BODY MATERIAL Ductile Iron Ductile Iron
GJS-400-15 GJS-400-15 GJS-400-15 GJS-400-15 GJS-400-15

SUPA MAXITM COUPLINGS AND ADAPTORS
TENSILE UNIVERSAL RANGE OF COU- SUPPORT BUSH
PLINGS & ADAPTERS / PIPE COMPATIBILITY
Series 631 632 633 634 635
COUPLINGS AND ADAPTORS

The AVK Support bush
SUPPORT BUSH Is designed for use with all products which join
plain-ended pipes and have an end load resistant
Universal Supa
Product Description
Universal Supa MaxiTM Universal Supa MaxiTM
MaxiTM Tensile
Universal Supa Supa MaxiTM mechanism that grips onto a range of materials
Tensile Coupling Tensile Coupling MaxiTM End Cap Transition Coupling
Flange Adaptor including PVC and PE.
Range DN50 - 600 DN50 - 300 DN50 - 450 DN50 - 400 DN50 - DN300
Flange Drilling N/A N/A PN10/16/25 N/A N/A
End Restraint Yes Yes Yes Yes Yes
Polyethylene • • • • •
PVC • • • • •
Ductile iron pipe • • • • •
Cast iron class AB • • • • •
Pipe Material
Cast iron class CD • • • • •

GRP • • • • •
Steel pipe • • • • •
Installation Instructions
Stainless Steel pipe • • • • •
The AVK Support bush
Clay • • • • • 1. Make sure pipe end is free
is designed for use with from brurns
Concrete • • • • • all products which join
Asbestos Cement • • • • • plain-ended pipes and
have an end load resistant
The support bush helps prevent mechanism
deformation of PEthat grips
and PVC
onto a range of materials
pipes when a mechanical joint is used. Without the support
2. Remove support bush from
its packet
bush the pipe would be liable to including PVC
loose its shape and
due to PE.
the pres-
sure induced from the fitting, thisThe
could then
support have
bush helpseffects
prevent on the of
deformation
seal of the joint and performancePEofandthePVC
pipeline.
pipes when a mechanical joint is
used. Without the support bush the pipe would 3. Insert support bush in to
the pipe untill flush with the
This product is to be usedbe with
liable to loose its shape due to the pressure
all the following pipe end
enduced from the fitting, this could then have
AVK products including Series:
effects on the seal of the joint and performance
621,623, 631,632, 623, 633, 634,
of the635 and 05/60
pipeline.
This product is to be used with all the

following AVK products including Series: 4. Insert the wedge untill
• 621 resistance is felt then use a
• 631 hammer
• 632
• 623
• 633
• 05/60
5. Make sure the wedge goes
to a min depth of 2/3 x L
6. Once the wedge is inplace

cut off the overlay

PRODUCT SELECTOR FABRICATED
PRODUCT SELECTOR
NON-TENSILE DEDICATED COU-
SERIES TYPE
05/E-008
PLINGS AND FLANGE ADAPTORS
SERIES TYPE 05/E-008
DESCRIPTION AVK’s range of fabricated fittings comprises non-tensile

DESCRIPTION AVK SUPPORT BUSH, WEDGE
straight couplings, step couplings and flange adaptors in
TYPE
AVK SUPPORT BUSH,
WEDGE TYPE DN350-1600. The range is suitable for ductile and grey
APPLICATION Use with water and waste water cast iron, steel, PVC and GRP pipes (optionally for PE
pipes) for water and wastewater applications.
APPLICATION
For use with water and waste water
MAIN FEATURES AND • Support bush is manufactured from
BENEFITS
MAIN FEATURES stainless• steelSupport
AISI 304
bush is manufactured from
• In order to stainless
prevent corrosion,
steel AISI 304
• bush
the support In order to prevent
is pickled andcorrosion,
the support bush is pickled and
passivated
passivated
• Standard
• sizes are SDR
Standard sizes11,
areSDR
SDR 11, SDR
13.6, SDR 1713.6,and SDR
SDR17 17.6.
andOther
SDR 17.6. Other
SDR sizes areSDR available on available
sizes are request on request
• forAvailable forDN50
PE pipes AVK fabricated couplings and adaptors are Increased coating thickness and a range
• Available PE pipes - DNDN50 - DN
400. Other DN sizes are available designed to facilitate the joining of pipe of of fastener options including A2 and A4
400. Other DN sizes are available on
on request matching or differing outside diameter (OD) stainless steel are available for more
request
or for fitting flanged equipment into pipeline aggressive installation environments. All
systems. materials are certified as suitable for use
with potable water.
The AVK fabricated fittings range is highly
versatile where any pipe OD or flange
SIZE DN20 - 400 variant can be accommodated within the
MAIN OPTIONS range.
MAX WORKING PRESSURE PN16
The sealing arrangement allows a tolerance
of 7mm ensuring that minor deviations
TEMPERATURE RANGE -10°C to +70°C
in OD can be accommodated. Angular
deflection per seal end is +4 mm < DN600,
BODY MATERIAL
Stainless Steel 304 +3 mm < DN800, +2 mm < DN1600.
SIZE DN20 - 400
TEMPERATURE RANGE -10°C to +70°C
BODY MATERIAL
Stainless Steel 304
Straight coupling Step coupling Flange adaptor

AVK SYDDAL FITTING SOLUTIONS | 45
PRODUCT SELECTOR
SERIES TYPE
258 259/30 260/30
DESCRIPTION
AVK FABRICATED COUPLING AVK FABRICATED STEPPED AVK FABRICATED FLANGE
COUPLING ADAPTOR
APPLICATION
For use with water and waste water For use with water and waste water For use with water and waste water
MAIN FEATURES AND • Can be fabricated in any size, within • Can be fabricated in any size, • Can be fabricated in any size, within
BENEFITS the design range within the design range design range
• Corrosion resistant construction
• EPDM seals
• Fusion bonded epoxy coating
• EPDM seals
• EPDM seals
FABRICATED
• Sealing range nominal diameter
+2mm to -5mm
+2mm to -5mm
+2mm to -5mm NON-TENSILE DEDICATED COUPLINGS AND
FLANGE ADAPTORS / PIPE COMPATIBILITY
• Sheraplex® coated bolt sets • Sheraplex® coated fasteners • Sheraplex® coated stud sets
Series 258 259 260/30
OTHER OPTIONS • Special sizes manufactured to • Special sizes manufactured to • Special sizes / drilling manufac-
order order tured to order
• Stainless steel, A2, A4, fasteners • Stainless steel, A2, A4, fasteners • Stainless steel, A2, A4, fasteners
• Body length options • Body length options • Specific notching requirements
• Coating thickness • Coating thickness • Slotted bolt holes as standard
• 2-24 notch / tie bar options • Fast track delivery service
• Special design for PE Pipes • Body length options
• For PE pipes, Series 05 internal • Coating thickness Product Description Fabricated Dedicated Coupling Fabricated Stepped Coupling Fabricated Flange Adaptor
support bush required, See page 19 • Special design for PE Pipes
• For PE pipes, Series 05 internal Range DN350-1600 DN350-1400+ DN40 - 1400+
support bush required, See page End Restraint No No No
19 Polyethylene
PVC • • •
SIZE DN350 - 1600 DN350 - 1400+ DN350 - 1400+ Ductile iron pipe • • •
Cast iron class AB • • •
Pipe Material
MAX WORKING PRESSURE PN16/25 PN16/25 PN16/25

Cast iron class CD • • •
TEMPERATURE RANGE -10°C to +70°C -10°C to +70°C -10°C to +70°C GRP • • •
Steel pipe • • •
BODY MATERIAL Mild Steel Mild Steel Mild Steel Stainless Steel pipe • • •
BS EN 10025:1990, Grade FE BS EN 10025:1990, Grade FE BS EN 10025:1990 grade FE 430
Clay • • •
430 B 430 B B
Concrete • • •
Asbestos Cement • • •

DISMANTLING JOINTS FOR PRODUCT SELECTOR
ALL PIPE MATERIALS SERIES TYPE 265/30 265/50 265/50
AVK dismantling joints provide easy installation and

disassembly of flanged pipework and equipment and
compensate for axial displacement of the pipe during
installation and dismantling. The range is available in DESCRIPTION
DN50-2400 in PN10, PN16,PN25, PN 40 and PN 60 AVK DISMANTLING JOINT AVK DISMANTLING JOINT AVK DISMANTLING JOINT
or ANSI CL150,CL300,CL600 and CL900.
APPLICATION For flanged pipe work and fittings, For flanged pipe work and fittings, For flanged pipe work and fittings,
and suitable for use with water and and suitable for use with water and and suitable for use with water and
Dismantling Joints are Strongly waste water waste water
NOTE recommended to be used after
MAIN FEATURES AND • +/- 60mm axial adjustment on • Axial adjustment on length • Axial adjustment on length
butterfly valves in the line.
BENEFITS length • Fusion bonded epoxy coating • Fusion bonded epoxy coating
• Fusion bonded epoxy coating • EPDM seals • EPDM seals
• EPDM seals • Tie-rods zinc plated and • Tie-rods zinc plated and passivated
• Tie-rods zinc plated and passivated passivated • Tie-rods located on every flange
• Sealing range nominal diameter • Tie-rods located on every flange hole
+2mm to -5mm hole • Sheraplex® coated studs and nuts
• Sheraplex® coated studs and nuts • Sheraplex® coated studs and nuts sets
The dismantling joint compensates of flanged equipment for either sets sets
for axial displacement of the pipe maintenance or replacement. Larger
during installation and dismantling, adjustments can be accommodated if
as the telescopic action between the required.
inner and outer flange body allows for
longitudinal adjustment. The AVK dismantling joints are
manufactured from mild steel or
As with the other AVK fabricated carbon steel in DN300-2400 and OTHER OPTIONS • Any flange drilling within design • Any flange drilling within design • Any flange drilling within design
fitting range, the dismantling joints ductile iron or Carbone Steal in DN50- tolerance tolerance tolerance
are highly versatile in design where 250. All materials are certified for use • Extended axial adjustment • PN10/PN16/CL150 version • PN10/PN16/PN25/CL150
different flange and fastener options with potable water. • PN10/PN16/PN25/CL150 version. • Reduced number of tie rods version
are available as well as enhanced • No tie-rods • Non-standard body and • Reduced number of tie rods
coatings. • Specific notching requirements adjustment lengths • Non-standard body and adjust-
• Slotted flanges • NBR seal option ment lengths
The standard axial adjustment of ± • NBR seal option • Various face to face lengths • NBR seal option
60mm offers a high level of flexibility • Various face to face lengths • A4 bolts • Various face to face lengths
in the installation and removal • A4 bolts • A2, A4 stainless steel tie-rods • A4 bolts
• A2, A4 stainless steel tie-rods • A2, A4 stainless steel tie-rods
SIZE DN300 - 1200 DN50 - 250 DN300 - 2200
MAX WORKING PRESSURE PN16 PN16 PN10/16/25
TEMPERATURE RANGE -10°C to +70°C -10°C to +70°C -10°C to +70°C
BODY MATERIAL Mild Steel SG Iron BS EN 1563GJS 450/10 Mild Steel

BS EN 10025:1990 grade FE 430 Mild Steel to BS EN 10025 BS EN 10025 FE360B.BB
B 430 B FE360B.B430 B
With centre flange

PRODUCT SELECTOR
DISMANTLING JOINTS
SERIES TYPE
970/1204
FLANGE CONNECTIONS - DISMANTLING
JOINTS / PIPE COMPATIBILITY
DESCRIPTION
Series 265/30 265/50-001 265/50-002 970/1204
AVK DISMANTLING JOINT
APPLICATION For flanged pipe work and fittings,

and suitable for use with water and
MAIN FEATURES AND

• axial adjustment on length
BENEFITS
• EPDM seals
• Tie-rods zinc plated and passivated Product Description 2 Flange Dismantling Joint 3 Flange Dismantling Joint 3 Flange Dismantling Joint 2 Flange Dismantling Joint
Range DN300 - 1200 DN50 - 250 DN300 - 2200 DN50 - 2400
End Restraint No No No No
PN10/16/25 PN10/16/25 PN10/16/25 PN10/16/25/40/60
Flange Drilling CL150 CL150 CL150 CL150,300,600,900
Polyethylene • • • •
PVC • • • •
Ductile iron pipe • • • •
Cast iron class AB • • • •
Pipe Material
Cast iron class CD • • • •
MAIN OPTIONS • Any flange drilling within design GRP • • • •
tolerance
Steel pipe • • • •
• PN10/PN16/PN25/PN40/PN60
CL150, CL 300, CL 600, CL 900 Stainless Steel pipe • • • •
version. Clay • • • •
• NBR seal option Concrete • • • •
• A4 bolts Asbestos Cement • • • •
SIZE DN50 - 2400
TEMPERATURE RANGE Max +50°C
BODY MATERIAL Carbon Steel

ATSM A694 GRD F65

REPAIR CLAMPS FOR LATEST
LATEST
LASTING INNOVATIONS
INNOVATIONS
INNOVATIONS
ALL PIPE MATERIALS NEW
NEW
NEW Design
LATEST
DESIGN
LATEST INNOVATIONS
Design
INNOVATIONS
NEW Design
NEW Design
Sealing:
The bridge plate / armor plate is vulcanized into the rubber
Hinged repair clamp:
The double band repair clamps are manufactured with a hinge
gasket Benefits: connection
Sealing:• No loose parts Hinged repair clamp:
Benefit:
• Better sealing
The bridgeplate / armorplate is vulcanized into the rubber gasket The• double
Easy installation
band repair clamps are manufactured with a hinge connection
Sealing: Hinged repair clamp:
Benefits: • No loose
The bridgeplate / armorplate parts
is vulcanized into the rubber gasket • Easy
Benefit:The double band repair installation
clamps are manufactured with a hinge conn
• Better
• Nosealing
loose parts
Benefits:
Sealing: Hinged repair clamp: • Easy installation
Benefit:
• isBetter
The bridgeplate / armorplate sealing
vulcanized into the rubber gasket The double band repair clamps are manufactured with a hinge conn
Sealing:
Benefits: • No loose parts Hinged repair clamp: • Easy installation
Benefit:
The bridgeplate / armorplate is vulcanized
• Better sealinginto the rubber gasket The double band repair clamps are manufactured with a hinge con
Benefits: • No loose parts Benefit: • Easy installation
• Better sealing
Elongated waffled structure rubber lining

Manufacturing process The cutting off the rubber (EPDM/NBR) and the exact Benefits: • More rubber
barrierslining
dimension is being done per order. After cutting, the rubber Elongated waffledstructure
Elongated waffled structure rubber lining
Within the AVK group of companies the decision was made • Better circumferential sealing
is provided with double- faced tape. The use of double- Benefits:
Benefits: • More barriers
to centralize the manufacturing of stainless steel repair
clamps at AVK Nederland BV. In the meantime we have faced tape gives advantages during manufacturing, such as •Elongated waffled structure• rubber
More barriers Betterlining
circumferential sealing
realized a complete transformation of our manufacturing better adhesion on stainless steel plate in comparison with •Benefits:
Better circumferential sealing
• More barriers
hall and AVK Nederland BV is ready for the future. glue, environmentally friendly and better labour conditions. Elongated waffled structure• rubber
Better lining
circumferential sealing
Benefits: • More barriers
When all parts of the stainless steel repair clamps are lying
In our welding department the stainless steel plates and
on the assembling table then the production employee can
• Better circumferential sealing
coils are cut and after that provided with the necessary
start assembling the clamp. The internal transport system
welding parts. Our standard stainless steel repair clamps
takes care, that the production employee receives the
are equipped with support plate, but other executions
needed materials per order. After finishing the stainless
are also possible such as fingers or Navewa. The welding New Design
steel repair clamp an ineradicable label or engraving print
robot takes care of a precise welding on the welding parts,
with the correct information is put on to the clamp. After this New Design
but also on the stainless steel plate. After this procedure
the stainless steel repair clamp
the clamps will be fully passivated to guarantee optimum New Design
is transported through our conveyer system to the logistic New Design
corrosion resistance.
department and they make the order ready for dispatch.
New Design
Old Design
Old Design
Old Design
Old Design
Old Design

PRODUCT
PRODUCT SELECTOR
PRODUCTSELECTOR
SELECTOR REPAIR CLAMPS
SERIES
SERIES
SERIES
TYPE TYPE
TYPE
SERIES TYPE 748/01
748/01
748/01
748/01
748/02
748/02
748/02
748/02
748/03
748/03
748/03
748/03 STAINLESS STEEL REPAIR COLLARS
PRODUCT
PRODUCT
PRODUCT SELECTOR
SELECTOR
SELECTOR
SERIES TYPE SERIES
SERIES TYPETYPE
748/01 748/01
748/01 748/02 748/02
748/02 748/03 748/03
748/03
Series 748/01 748/02 748/03
DESCRIPTION
DESCRIPTION
DESCRIPTION
DESCRIPTION
AVK SINGLE BAND REPAIR AVK DOUBLE BAND REPAIR AVK TRIPLE BAND REPAIR
AVKAVK
AVK
SINGLE CLAMP
SINGLE
SINGLE
BANDBAND
BAND
REPAIR
REPAIR
REPAIR CLAMPDN50-250
DOUBLE
AVKAVK
AVK DOUBLE
DOUBLE
BAND
BAND
BAND AVKAVK
AVKCLAMP
TRIPLE
TRIPLE
TRIPLE
BANDBAND
BAND
CLAMP
CLAMP
CLAMP REPAIR
REPAIR
REPAIR
CLAMP
CLAMP
CLAMP REPAIR
REPAIR
REPAIR
CLAMP
CLAMP
CLAMP
APPLICATION Suitable for all ferrous pipes, PVC Suitable for all ferrous pipes, PVC Suitable for all ferrous pipes, PVC
and AC, for use with water and waste and AC, for use with water and waste and AC, for use with water and waste Product Description Repair Clamp Single Band Repair Clamp Double Band Repair Clamp Triple Band
APPLICATION
APPLICATION
APPLICATION Suitable
Suitable
Suitable
for all for water
ferrous
forall
allferrous
ferrous
pipes,pipes,
pipes,
PVC and
PVC
PVCand
and Suitable
Suitable
Suitable
for all for water
ferrous
forall
allferrous
ferrous
pipes,pipes,
pipes,
PVC and
PVC
PVCand
and Suitable
Suitable
Suitable
for all for water
ferrous
forall
allferrous
ferrous
pipes,pipes,
pipes,
PVC and
PVC
PVCand
and
DESCRIPTIONDESCRIPTION
DESCRIPTION Range DN50 - 150 DN80 - 600 DN250 - 800
AC, forAC,
AC,
usefor
for
with
use
usewater
with
withwater
and
waterwaste
and
andwaste
waste
water water
water AC, forAC,
AC,
usefor
for
with
use
usewater
with
withwater
and
waterwaste
and
andwaste
waste
water water
water AC, forAC,
AC,
usefor
for
with
use
usewater
with
withwater
and
waterwaste
and
andwaste
waste
water water
water
MAIN FEATURES AND • Passivated - to ensure an DOUBLE TRIPLE
• Passivated - to ensure an optimum • Passivated - to ensure an optimum Pressure
AVK SINGLEAVKAVK
Rating SINGLE
BAND SINGLE BAND
PN10/16/25
REPAIR
BAND REPAIRREPAIR AVK DOUBLE AVKAVK DOUBLE
PN10/16/25
BAND BAND BAND AVK TRIPLE AVKAVK
PN10/16/25 TRIPLE
BAND BAND BAND
MAINBENEFITS
MAIN
MAIN
FEATURES
FEATURES
FEATURES • corrosion
Passivated
•• Passivatedresistance
Passivated --totofor
- to ensure ana optimum
ensure
ensurelonger
an asset • optimum
anoptimum
optimum Passivated
•• Passivatedcorrosion
Passivated
- to ensure resistance
--totoensure
ensure
an optimum
an for a • corrosion
anoptimum
optimum Passivated resistance
•• Passivated
Passivated --tofor
- to ensure aanlonger
toensure
ensure anasset
optimum
an optimum
optimum Polyethylene CLAMPCLAMP CLAMP REPAIRREPAIR REPAIR
CLAMPCLAMP CLAMP REPAIRREPAIR REPAIR
CLAMP CLAMP CLAMP
life
corrosion
corrosion
corrosion
resistance
resistance
resistance
for a longer
for
foraalonger
longer longer
corrosionasset
corrosion
corrosion life
resistance
resistance
resistance
for a longer
for
foraalonger
longer lifecorrosion
corrosion
corrosion
resistanceresistance
resistance
for a longer
for
foraalonger
longer
PVC • • •
•asset
Studsasset
life
asset
are lifelife coated to prevent
Teflon •asset asset
life
Studsasset
arelife
life
Teflon coated to pre- • asset
Studsasset
life
asset life
are Teflonlife coated to prevent
• Studs
•• Studs
are
Studs Teflon
are
areTeflon
Teflon
coatedcoated
coated
to prevent prevent • vent
totoprevent Studs
•• cold
Studs
are
StudsTeflon
are
are Teflon
Teflon
coated
welding (galling) coated
coated
to prevent
to
to prevent
prevent • Studs
•• Studs
are
Studs Teflon
are
are Teflon
Teflon
coated coated
coated
to prevent
toto prevent
prevent APPLICATION Ductile iron pipe • • •
cold welding (galling) cold welding (galling) APPLICATION
APPLICATION Suitable for all Suitable
Suitable
ferrous for
for allpipes,allPVC
ferrousferrous
andpipes,
pipes, PVC
PVC and and for
Suitable all Suitable
Suitableferrous for
for allpipes,allPVC
ferrousferrous
andpipes,
pipes, PVC
PVC and and for
Suitable all Suitable
Suitable ferrous for
for allpipes,allPVC
ferrousferrous
andpipes,
pipes, PVC and
PVC and
cold welding
cold
coldwelding
welding
(galling)
(galling)
(galling) cold welding
cold
coldwelding
welding
(galling)(galling)
(galling) cold welding
cold
coldwelding
welding
(galling)
(galling)
(galling)
•••Gasket
Gasket ofofofNBR
NBRrubber
rubber withwaffle
waffle • Gasket•••Gasket
Gasket ofofof NBRrubberrubber with waffle • Gasket
•••Gasket ofofofNBR rubberwithwith waffle Cast iron
AC, class AB AC, forwith
use with water •and wasteAC,water AC, forwith
use • water
with and waste water AC, •with
for use with water and waste
waterwater
Pipe Material
• Gasket of NBR
Gasket NBR
rubber rubber
with waffle
with
with waffle of NBR
Gasket NBR
NBR
rubber rubber
with waffle
with
with waffle
waffle of NBR
Gasket
Gasket NBR
NBR
rubber rubber
rubber waffle
with
with waffle
waffle for use
AC,with
for water
use andwater
waste and
water
waste water for use
AC,with
for water
use andwater
waste and
water
waste water
AC, for use
AC,with
for water
use andwater
waste and
water
waste
structure
structure and
and rounded
structure
structure rounded
and
androunded tops tops
rounded
tops tops structure
structure androunded
structure
structure
and rounded
and
androunded
roundedtopstops
tops tops structure
structureandand
structure
structurerounded
rounded
and tops
androunded
rounded
tops topstops Cast iron class CD • • •
• DN40-350
•••DN40-350
DN40-350
DN40-350 ononsingle-section
on single-section
on single-section
single-section • DN80-600
• DN80-600
••DN80-600
DN80-600 on on double-section
double-section
ondouble-section
on double-section ••DN250-800
••DN250-800
DN250-800
DN250-800 on triple-section
ontriple-section
triple-section
ontriple-section
on MAINMAIN
clamps. MAIN FEATURES FEATURES • Passivated
FEATURES • • - toPassivated
Passivated
ensure - to
an - to ensure
ensure
optimum an an •optimum
optimum Passivated
• • - toPassivated
Passivated
ensure - to
an - to ensure
ensure
optimum an an optimum
optimum• Passivated
• • - toPassivated
Passivatedensure - to ensure an optimum
GRP corrosion resistance• for a longer corrosion •resistance for a longer • - toanresistance
corrosion
ensure
optimum an optimum
for a longer
clamps.clamps.
clamps.
12mm
clamps. 12mm tolerance 12mm
12mm
tolerancetolerance
tolerance clamps. 24
clamps.
clamps. mm 24
24
clamps. 24 mm tolerance tolerance
mm
mm tolerance
tolerance clamps. 36
clamps.
clamps.
36 mm tolerance mm 36
36 tolerance
mm
mm tolerance
tolerance corrosion corrosion
for a longer for a longer corrosion corrosion
for a longer for a longer corrosion corrosion
for a longer for a longer
• Studs
•• Studs
protected
Studsprotected
protected
with plastic
with
withplastic
plastic • •Studs
••Studs
Studs
protected
Studs protected
protected
with plastic
with
with plastic
plastic • Studs
•• Studs
protected
Studs protected
protected
with plastic
with
with plastic
plastic Steel pipe asset life asset asset
life life • asset life asset asset
life life • asset life asset asset
• life
life
•protection
Studs protected with plastic protected with plastic • Studs protected with plastic protec- •TeflonStuds aretoTeflon coated to•prevent •TeflonStuds aretoTeflon coated to •prevent •TeflonStuds aretoTeflon coated to prevent
protection
protection
caps capscaps protection
protection
protection
caps caps caps protection
protection
protection
caps caps caps • Steel
Stainless Studs•pipe
areStuds are
coated
Teflon coated
prevent •to prevent Studs• areStuds are
coated
Teflon• coated
prevent to prevent Studs
• areStuds •are
coated
Teflon coated
prevent to prevent
protection caps protection caps tion caps cold welding cold welding
cold(galling)
welding (galling)
(galling) cold welding cold welding
cold(galling)
welding (galling)
(galling) cold welding cold welding
cold(galling)
welding (galling)
(galling)
Clay • Gasket
NBR
• Gasket•of Gasket of NBR
rubber NBR
ofwith
rubberrubber
waffle •with waffle
with waffle NBR• Gasket
• Gasket•of Gasket of NBR
rubber NBR
ofwith •rubber
rubber
waffle with waffle
with waffle • Gasket
NBR
• Gasket•of Gasket • ofwith
of NBR
rubber NBR
rubberrubber
waffle with waffle
with waffle
structure
Concrete structure structure
and rounded and rounded
andtops
rounded tops tops structure
structure structure
and roundedandtops and rounded
rounded tops tops structure
structure structure
and rounded and rounded
andtops
rounded tops tops
• DN40-350 •on single-section
• DN40-350 DN40-350 on single-section • DN80-600
on single-section •onDN80-600
• DN80-600
double-section on double-section
on double-section • DN250-800 • DN250-800
• DN250-800
on triple-section on triple-section
on triple-section
Asbestos Cement
clamps. 12mm clamps.
clamps. 12mm12mm
tolerance •
tolerance
tolerance clamps. 24 mmclamps.
clamps. 24 mm
tolerance•24tolerance
mm tolerance clamps. 36 •clamps.
clamps.
mm 36 mm 36tolerance
tolerance mm tolerance
OTHER OPTIONS • Different lengths: 150, 200, 250, • Different lengths: 200, 250, • Different lengths: 300, 400, 500, REPAIR CLAMPS • Studs • Studs
• protected
Studs with protected
protected
plastic
capsprotection
protectionprotection
with plastic
with plastic
caps caps
• Studs • Studs
• protected
protected
plastic
capsprotection
protectionprotection caps caps
with plastic• Studs
with plastic • Studs
• protected
protected
plastic
capsprotection
protectionprotection
with plastic
with plastic
caps caps
STAINLESS STEEL REPAIR COLLARS

300, 400, 500 and 600 mm (other 300, 400, 500 and 600 mm (other 600 and 800 mm (other lengths on
MAINMAIN
MAIN
OPTIONS
OPTIONS
OPTIONS
lengths on request) lengths on request) request)
• •Different
••16bar for
DifferentDN40
Different
lengths: up 200,
lengths:
lengths:
150, to DN150,
150,
150,250,
200,
200,250, •••,Different
16bar
• ,Different
250, ,Differentforlengths:
lengths: DN40
lengths:
200, 250 up
200,to250
200, DN150, • Different
250 •• 10bar
Differentforlengths:
Different
lengths: DN250
lengths: up to
300, 400,
300,
300, 500,DN450,
400,
400, 500,
500,
300,
10 bar400,
300,
300,
for 500
400,
400,175
DN and
500
500600
and
upand
tomm
600
600
DN(other
mm
mm(other
300 (other 10 300,
bar400,
300,
300,
for 500
400,
400,
DN and
500
500600
175 and
upand
tomm
600
600
DN(other
mm (other 6006and
mm(other
450
600
600800
and
andmm
800
800(other
mm
mm(other
(other
lengths
bar for DN 500 up to DN 600
lengths
lengths
on request)
on
onrequest)
request)
lengthslengths
lengths
on request)
on
on
and 6 bar for DN 350 request)
request) lengthslengths
lengths
on request)
on
and 6 bar for DN 500on request)
request) and 4 bar for DN 650 and
• 16 •bar•
• 16
16forSS
bar316
bar
DNfor
for40DN
DNup4040
toupup
DNto
to150,
DN
DN 150,
150, • •• •
16 bar16SS
16for
bar316
barDN for
for80DN
DN
up8080toup
up
DNtoto150,
DN 150, • 103•bar
DN 150, •bar
10 from
10for
bar
bar
DN DN
for
for 700
250
DN
DN up
250
250 toup
up
DNtoto450,
DN
DN 450,
450,
10 bar10
10forbar
bar
DNfor
for175
DN
DNup 175
175 toup
up
DNtoto300
DN
DNand300
300 and
and
10 bar10
10for
bar
barDN for
for175
DN
DNup175
175 toup
up
DNto to450
DN
DNand
450 and 6•bar
450 and SS66for
316
bar
bar
DNfor
for500
DN
DNup500
500 toup
up
DNtoto600
DN
DNand
600
600MAIN
and MAINMAIN
and OPTIONS OPTIONS
OPTIONS
6 bar66for
bar
bar
DNfor
for350
DN
DN 350
350 6 bar66for
bar
bar
DNfor
for500
DN
DN 500
500 4 bar44for
bar
bar
DNfor
for650
DN
DNand
650
650 and
and
3 bar33from
bar
bar from
DN
from700
DN
DN 700
700 • Different • Different
• lengths:
Different150, lengths:
lengths:
200, 150, 150,•250,
250,200, 200,
,Different • ,Different
250,• ,Different
lengths: 200, lengths:
lengths:
250 200, 200,
250 250 • Different • Different
• Different
lengths: 300, lengths:
lengths:
400, 300, 300, 500,
500,400, 400, 500,
300, 400, 500 and 600 mm (other 300, 400, 500 and 600 mm600 and
(other 800
600 600(other
mm
and andmm
800 800 mm (other
lengths
(other
on lengths
lengths
request) on request)
on request)
300, 400,300,
500 400,
and 600
500 mm 600 mm (other 300, 400,300,
and (other 500 400,
and 600
500 mm
and (other
600 mm (other
SIZESIZE
SIZE
SIZE DN40
DN40
DN40
- 350-- 350
350 DN80DN80
DN80
- 600-- 600
600 lengths
lengths onlengths
on request) lengths
lengths onlengths
on request)
DN40 - 350 DN80 - 600 DN250 - DN250
950 DN250
DN250
- 800-- 800
800
• 16 bar•for
16DN 1640
•bar bar
for
up for
DN DN
DNup40
to40 toup
150,DNto150,
DN
• 150, 16•DN
16 bar• for 1680
bar bar
for
up for
DN DN
DNup80
to80 toup
150,DNto150,
DN •150,
10 bar•for 10250
•bar
10DN barDN
for forto
up DN
250 250
DNup toup
450, DNto450,
DN 450,
MAXMAX
MAX
WORKING
MAXWORKING
WORKING
WORKING
PRESSURE
PRESSURE
PRESSURE
PRESSURE depends
ondepends
depends
sizeon size
on
onsize
size 10175barDN
fortoDN 175
depends depends
depends ondepends
depends
sizeon size
on
onsize
size depends
depends on depends
depends
sizeon size
on
onsize
size 10 bar for
10DNbar for up 175
DNup toup
300 DNto300
and DN10
300
and and
bar for
10DN 10175
bar barDN
for forto
up DN
175 175
DNup toup
450 DNto450
and DN and
450 andfor6DN
6 bar bar6500
barDN
for forto
up DN
500 500
DNup toup
600 DNto600
and DN and
600 and
bar6350
6 bar for6DN barDN
for for350
DN 350 bar6500
6 bar for6DN barDN
for for500
DN 500 bar4650
4 bar for4DN barDN
for for650
and DN and
650 and
TEMPERATURE
TEMPERATURE
TEMPERATURE
RANGE
RANGE
RANGE 3 bar from
3 bar
DN3from
bar
700from DN 700
DN 700
TEMPERATURE RANGE -40°-40º
C upC
-40º
-40º
up+100°
to CC
toup
up
+100ºC
to
to
C+100ºC
+100ºC -40°-40º
C upC
-40º
-40º
toup+100°C
CC
toup
up
+100ºC
to
to +100ºC
+100ºC -40° -40º
C up C
-40º
-40º
toup CC
toup
up
+100°C+100ºC
to
to +100ºC
+100ºC
BODYBODY
BODY
BODY
MATERIAL
MATERIAL
MATERIAL SIZE SIZE SIZE 350 DN40
DN40 - DN40 - 350- 350 600 DN80
DN80 - DN80 - 600- 600 - 800DN250
DN250 DN250 - 800- 800
MATERIAL Stainless
Stainless
StainlessStainless
SteelAISI
Steel Steel
Steel304 Stainless
Stainless
StainlessStainless
SteelAISI
Steel Steel
Steel
304 Stainless
StainlessStainless
Stainless
SteelAISI
Steel Steel
Steel
304
AISI 304
AISI
AISI304
304 AISI 304
AISI
AISI304
304 AISI 304
AISI
AISI304
304
MAX MAX
MAX WORKING WORKING
WORKING
PRESSURE PRESSURE
PRESSURE depends
dependsdepends
on size on size
on size depends
dependsdepends
on size on size
on size depends
dependsdepends
on size on size
on size
TEMPERATURE
TEMPERATURE
TEMPERATURE RANGE
RANGE RANGE -40º C up to -40º
-40º C upCtoup
+100ºC to +100ºC
+100ºC -40º C up to -40º
-40º C upCtoup
+100ºC to +100ºC
+100ºC -40º C up to -40º
-40º C upCtoup
+100ºC to +100ºC
+100ºC
BODYBODY
BODY MATERIAL MATERIAL
MATERIAL Stainless Steel Stainless
Stainless Steel Steel Stainless Steel Stainless
Stainless Steel Steel Stainless Steel Stainless
Stainless Steel Steel
AISI 304
AISI 304 AISI 304 AISI 304
AISI 304 AISI 304 AISI 304
AISI 304 AISI 304
SERIES 748/01 748/02 748/03
30 I PIPE JOINTS SOLUTIONS AVK SYDDAL
AVK
AVKSYDDAL
SYDDAL
FITTINGFITTING
FITTING
SOLUTIONS | 79 | |79
SOLUTIONS
SOLUTIONS 79 PIPE JOINT SOLUTIONS I 31
Product Applications Advantages
ELEMENTS
Elements for FOR
RepairREPAIR
Box BOX PRODUCT APPLICATIONS
• Made entirely of stainless steel, therefore no corrosion.
Elements for Repair Box •

•
Clamp completely passivated after welding operations.
Extremely lightweight, therefore easy to handle.
• Easy assembling with handgrip on stainless steel repair clamp
Series 729/4 • No sharp edges or angles.
Series 729/4 • Rubber lining (EPDM / NBR) is water and gas resistant.
AVK’s AVK’s
repairrepair
Series isbox
box729/4 is an easy,
a easy, quickquick
and and
solidsolid solution
solution for for • No loose parts that can be lost during assembly.
emergency
emergency repairrepair of damaged
of damaged pipes.pipes.
TheThe stainless
stainless steel
steel Holes in AC, steel or cast iron pipes For breaks in AC and cast
• No problem with non-round pipes. Clamp assumes form of pip
For cracks in AC, steel, cast iron or PVC
repairrepair
elements • Teflon coatingpipes
on threads for smooth operation and to avoid ga
repair elements
AVK’s boxcan
can is abe
be used usedquick
for
easy, for permanent
and solidrepair
permanent repair of of cracks,
cracks,
solution for iron pipes
orholes
holesemergency or complete
complete ofbreakages
breakages
repair inpipes.
in pipes.
damaged pipes. The
TheThe wooden
wooden repair
repair
stainless box
steel
consist box
repair consist
of 10
elements of 10
stainlesscanstainless
steel steel
for elements
elements
be used in standard
in standard
permanent widths
repair ofwidths
of
cracks,
Repair box, 10 elements 11,81/15,75/19,69/23,62
holes inch
of 11,81/15,75/19,69/23,62
or complete breakages inch– 300/400/500/600 mm
– 300/400/500/600
in pipes. The wooden repair mm box
consist of 10 stainless steel elements in standard widths of
Repair box, 10 elements Material : Stainless Steelinch
11,81/15,75/19,69/23,62 304 – or300/400/500/600
316 mm
Material : Stainless Steel 304 or 316 Damage caused by service crane or For corrosion leaks
Rubber : NBR breaking-off of branching section
Delivery times
Rubber : NBR
Length elements : 300mm, 400mm, 500mm,600mm. The manufacturing time of standard stainless steel repair clamps is
Length elements
Material : 300: mm, 400 mm,
Stainless Steel500
304mm, 600 mm or 1000mm
or 316 but express delivery within the Netherlands can be done within 24 h
Rubber : NBR
The elements are marked with labels from A till J. Use below mentioned schedule to achieve the required range. FEATURES Advice length of repair clamp
Length elements : 300 mm, 400 mm, 500 mm, 600 mm or 1000mm Advice length of repair clamp
• Made entirely of stainless steel, therefore no corrosion. Length of clamp = A + 2B, but is at least equal to the
Element A Element B Element C Element D Element E Element F Element G Element H Element I Element J Total Range Range Length of clamp = A + 2B, but is at least equal to the diameter of t
320 The
mm elements
380 mm are
0 marked
440 m 0 with
540 m labels
0 mfrom300
640 A mm
till J. Use
0 below
350 m 410mentioned
mm 0 schedule
470 m 500 0 m to achieve the
min.required
max.range.
• Clamp completely passivated after welding operations. diameter of the pipe. A = length of crack or hole
• Extremely lightweight, therefore easy to handle. A =B length of crack
= minimum 75 mm ordepending
hole on:
300 300 86 96 Advantages B =- length
minimum 75 mm depending on:
Element A Element B Element C Element D Element E Element F Element G Element H Element I Element J Total Range Range • Easy assembling with handgrip on stainless steel repair clamp of crack - pressure
320 320 92 102
320 mm 380 mm 440
0 m 540
0 m 640
0 m 300 mm
350
350
0 m 410 mm 470
0 m 5000 m
350 101
min.
111
max. • No sharp edges or angles. - liquid - length of crack
380 380 111 121 • •Made
Rubber entirely of stainless
lining (EPDM / NBR) issteel,
water therefore no corrosion.
and gas resistant. Plastics require 50%
• - pressure
Anglemore clamp length.
deflection up toRepair is not
2º can be accommodated.
300 300 121 86 131 96
320
410 410
320 130 92 140 102 • •Clamp
No loose parts that can be lost during assembly. operations.
completely passivated after welding permanent•for PE pipes.
- liquid
Repairs pipe sections with gaps of up to 25 mm.
440 440
350 470 470 350 140 101 150 111 • •Extremely
No problemlightweight,
with non-round therefore easyassumes
pipes. Clamp to handle.
form of pipe.
380 500 500 380 149 111 159 121 Plastics require
• 50% more
Clamps clamp length.
available in all lengths and diameters.
540 410 540 410 162 121 172 131 • •Easy
Teflonassembling
coating on threads for smoothon
with handgrip operation andsteel
stainless to avoid galling
repair clamp Repair is not• permanent for PE with
Also available pipes.threaded branching ranging fro
320 440 300 620 440 187 130 197 140 • Angle deflection up
• No sharp edges or angles. to 2o can be accommodated.
640 470 640 470 194 140 204 150
• Repairs pipe sections with gaps of up to 25 mm. • Also with flange connections ranging from DN 50 t
380 300 500 680 500 207 149 227 159 • Rubber lining (EPDM / NBR) is water and gas resistant.
540 540 213 162 233 172 • Clamps available in all lengths and diameters. Length clamp
320 380 700 • •NoAvailable
loose parts that can be lostranging
duringfrom
assembly.
320 320 440 300 760 620 232 187 252 197 with threaded branching 1⁄2” to 4”
640 640 251 194 271 204 • •NoAvailable
problem with non-round pipes. Clamp assumes
380
380
440
300
820
680 264 207 284 227 with flange connections ranging from DN 50 till DNform
500 of pipe.
320 540 860
320 380 380 540 920 700 283 213 303 233 • Teflon coating on threads for smooth operation and to avoid galling.
320 320 440 640 960 760 296 232 316 252
380 440 440 540 980 820 302 251 322 271
320 380 540 640 1020 860 315 264 335 284
380 440 540 640 1080 920 334 283 354 303
320 320 380 440 640 1140 960 353 296 383 316 Plate thickness
440 540 980 375 302 405 322
320 540 350 1210 Varying between 0.6 to 3 mm, depending
320 380 380 540 640 1240 1020 385 315 415 335
on diameter and pressure class of pipe.
320 440 440 540 640 1300 1080 404 334 434 354
320 320 380 380 440 640 1340 1140 417 353 447 383
320 380 540 540 350 1210 423 375 453 405
320 380
440
540
1360
1240 436 385 466 415 Delivery times Plate thickness
320 440 640 1400
320 380 440 440 540 640 1460 1300 455 404 485 434 The manufacturing time of standard stainless steel repair clamps is 2 weeks, Varying between 0.6 to 3 mm, depending on diameter a
320 320 380 540 640 640 1500 1340 468 417 498 447
but express delivery within the Netherlands can be done within 24 hours.
380 380 440 540 540 640 1560 1360 487 423 517 453 of pipe.
320 440 440 540 640 640 1620 1400 506 436 536 466
320 380 380 440 440 540 640 1680 1460 525 455 565 485
320 320 380 440 540 640 640 1780 1500 557 468 597 498 Advice length of repair clamp
320 380 380 540 540 640 640 1880 1560 589 487 629 517
380 440 440 540 540 640 640 2000 1620 627 506 667 536 Length of clamp = A + 2B, but is at least equal to the diameter of the pipe.
320 320 380 380 440 440 540 640 300 2080 1680 652 525 702 565
A = length of crack or hole
320 320 380 380 440 540 640 640 300 2180 1780 684 557 734 597
320 320 380 380 540 540 640 640 410 2290 1880 719 589 734 629 B = minimum 75 mm depending on:
380 380 440 440 540 540 640 640 410 2410 2000 758 627 734 667
- length of crack
320 320 380 380 440 440 640 640 300 350 410 2540 2080 799 652 859 702
320 320 380 540 540 640 640 300 300 410 470 2680 2180 844 684 904 734 - pressure
320 380 440 540 640 640 350 410 410 470 500 2810 2290 885 719 945 734
380 440 440 540 540 640 640 410 410 470 500 3000 2410 945 758 1005 734 - liquid
320 380 440 640 350 410 2540 1003 799 1073 859
320
320 380
540
540
640
640
300
300
410
410
470 500
470
3180
2680 1066 844 1136 904 Plastics require 50% more clamp length.
440 540 640 410 470 500 3380
380 440 540 640 640 300 350 350 410 410 470 470
500 500 3590 2810 1133 885 1213 945 Repair is not permanent for PE pipes.
320 380 440 440 540 640 640 300 350 410 410 470 470500 500 3810 3000 1203 945 1293 1005
320 320 380 440 540 540 640 640 300 300 350 410 410 470 470500 500 4350 3180 1375 1003 1475 1073
380 440 540 640 410 470 500 3380 1066 1136
380 540 640 300 350 410 470 500 3590 1133 1213 Length clamp
320 380 440 640 300 350 410 470 500 3810 1203 1293
320 380 440 540 640 300 350 410 470 500 4350 1375 1475
Repico® Repico®
COUPLINGS AND REPAIR COUPLINGS AND REPAIR
COUPLINGS COUPLINGS
• As the installation only requires a torque
A Repico® pipe coupling (or repair coupling) has
ADVANTAGES / BENEFITS
wrench there is no fire or explosion risk
several advantages over a traditional connection during installation. Less precautions and
(repair) methode: permits are required which shortens
installation times.
A Repico® coupling takes only minutes to install and
requires hardly any preparation. Think of how much
this will save you. Think of initial material cost, labour
A Repico® pipe coupling (or repair coupling) has several advantages over a traditional connection (repair) methode:
cost and being able to finish installation much quicker.
• A Repico® coupling takes only minutes to install and requires hardly any preparation. Think of how much this will save you.
Think of initial material cost, labour cost and being able to finish installation much quicker.
Normal pipe size

• A Repico® coupling weighs less than
Metric Imperial Time per half of 2 flanges. Pipe supports can be
coupling lighter, transport cost is lower and for
mm Inch min some applications the net weight for cargo
increases.
20 ¾ 2
The installation time includes:
25 1 2
• Marking of half the coupling width on both pipe ends 32 1¼ 2
• Fitting the coupling over pipe ends and correct alignment 40 1½ 2
• Tightening the bolts with a torque wrench
50 2 3
65 2½ 4
• A Repico® coupling is smaller than a
80 3 4 flange. You require less storage space,
100 4 5 less transportation capacity, less space
to install the pipe or get more pipes close
125 5 6 together in a smaller space.
150 6 7
200 8 9
250 10 10
300 12 12
350 14 12
400 16 12
450 18 12 • Due to soft sealing materials the Repico®
500 20 12 coupling will absorb vibrations, noise and
550 22 12 will reduce fatigue fractures in the pipe
system. This results in more comfort and
600 24 12 less future repairs.
The installation time includes:
• Marking of half the coupling width on both pipe ends

• Fitting the coupling over pipe ends and correct alignment
• Tightening the bolts with a torque wrench

BASIC
BASIC PRINCIPLES
MATERIAL
MATERIAL
PRINCIPLES
Connecting Metal - Metal Plastic - Plastic Metal - Plastic Restrained/Flexible
There are 2 types of couplings which operate on the same basic well proven principal.
Couplings
Grip type (tensile) x x Restrained
• A Repico® grip (axially restraint) type and a slip (axially flexible) type. Slip type (flexible, non-tensile) x x x Flexible
Slip Grip type x x Restrained/Flexible
• The Repico® grip type restrains the pipe inside the coupling and the slip type that allows the pipe to move within the coupling.
• The Repico® grip type anchors in the pipe wall through grip rings, restraining the axial movement of the pipe in the coupling. Repair clamps
Sealing to the pipe wall is done by the rubber sealing material inside the coupling. Hinge type x x Flexible
• The Repico® slip type seals to the pipe wall by the rubber sealing material, as it has no grip rings the pipes need to be restrained Elbow type x x Flexible
outside the coupling. The expansion will be compensated through the allowable movement within the coupling. Multi Locks type x x Flexible
• The Repico® slip/grip type is a combination of the above mentioned types, one side slip, the other side grip.
• The sealing material is encased in the stainless steel body and can be compressed by torqueing the bolts. With the grip type this Sealing material EPDM NBR FKM Silicone
also engages the teeth to “bite” into the pipe wall. By the internal pressure of the media the sealing material is pressed against
Temperature range -30° C up to -25° C up to -30° C up to -70° C up to
the pipe wall and the grip ring is pushed outwards increasing their grip on the pipe wall. This is called progressive sealing and
+110° C +80° C +250° C +200° C
anchoring.
Resistance Heat Abrasion Corrosive media Heat
Repico S - Slip type coupling
® Aging Aging Weather
Ozone Acidity 2-11 pH
Acidity 2-11 pH
Medium suggestions Drinking water Water Ozone Steam
Waste water Gas Oxygen
Compressed air Oil Acids
Alcohol and solids Fuel Gas
after tightening Hot water Hydrocarbon fluids Oil
Acids Aliphatic or non Fuel
Repico® G - Grip type coupling aromatics
Standards & Approvals EN 681-1, E.G., EN 681-1, EN 682
W 270, BS 6920, XP P 41-250,
XP P 41-250, AS/NZS 4020
Hydrocheck
after tightening
• Repair couplings
Quality Housing Lock bars Bolts Anchoring
The main difference of a Repico® repair clamp compared to a Repico® coupling is that the rubber seal is not one piece and it has
W4 304 304 304 PTFE 301H
no grip rings. The split seal allows the clamp to be put around the pipe. They have the same progressive sealing as the grip and the
slip type. Some low pressure or special version might differ in sealing design. W5 316 316 316 PTFE 301H
14 | REPICO® BROCHURE
36 I PIPE
8 | JOINTS SOLUTIONS REPICO® BROCHURE PIPE JOINT SOLUTIONS I 37
FLANGE
TABLE
Flange O/D of Flange Dia of Bolts Dia of Holes PC Dia of Holes Flange O/D of Flange Dia of Bolts Dia of Holes PC Dia of Holes
Nominal bore No of Bolts Nominal bore No of Bolts
tables inch mm inch mm inch mm inch mm tables inch mm inch mm inch mm inch mm
B.S.'D' 2"/50mm 6" 152 4 5
/ 8" 3/4" 19 4.1/2" 113 B.S.'E' 14"/350mm 20.3/4" 525 12 7
/ 8" 1" 25 18.1/2" 463
B.S.'E' 2"/50mm 6" 152 4 5
/ 8" 3/4" 19 4.1/2" 113 PN 10 14"/350mm 505 16 M20 7
/ 8" 22 460
PN10 2"/50mm 6.1/2" 165 4 M16 3/4" 18 5" 125 PN16 14"/350mm 20.4 / 5" 520 16 M24 1" 26 18.1/2" 470
PN16 2"/50mm 6.1/2" 165 4 M16 3/4" 18 5" 125 ANSI 150 14"/350mm 21" 533 12 1" 1.1/8" 28 18.3/4" 469
ANSI 150 2"/50mm 6" 152 4 5
/ 8" 3/4" 19 4.3/4" 119 ANSI 300 14"/350mm 23" 584 20 1.1/ 8" 1.1/4" 31 20.1/4" 506
ANSI 300 2"/50mm 6.1/2" 165 8 5
/ 8" 3/4" 19 5" 125 B.S.'D' 16"/400mm 22.3/4" 575 12 7
/ 8" 1" 25 20.1/2" 513
B.S.'D' 3"/80mm 7.1/4" 184 4 5
/ 8" 3/4" 19 5.3/4" 144 B.S.'E' 16"/400mm 22.3/4" 575 12 7
/ 8" 1" 25 20.1/2" 513
B.S.'E' 3"/80mm 7.1/4" 184 4 5
/ 8" 3/4" 19 5.3/4" 144 PN10 16"/400mm 565 16 M24 1" 26 20.1/2" 515
PN10 3"/80mm 7.7/ 8" 200 8 M16 3/4" 17 6.1/2" 159 PN16 16"/400mm 23.1/ 5" 580 16 M27 1.1/4" 30 21" 525
PN16 3"/80mm 7.7/ 8" 200 8 M16 3/4" 18 6.1/2" 160 ANSI 150 16"/400mm 23.1/2" 597 16 1" 1.1/ 8" 28 21.1/4" 531
ANSI 150 3"/80mm 7.1/2" 191 4 5
/ 8" 3/4" 19 6" 150 ANSI 300 16"/400mm 25.1/2" 648 20 1.1/4" 1.3/ 8" 34 22.1/2" 563
ANSI 300 3"/80mm 8.1/4" 210 8 3/4" 7
/8" 22 6.5 / 8" 166 B.S.'D' 18"/450mm 25.1/4" 610 12 7
/ 8" 1" 25 23" 575
B.S.'D' 4"/100mm 8.1/2" 216 4 5
/ 8" 3/4" 19 7" 175 B.S.'E' 18"/450mm 25.1/4" 610 16 7
/ 8" 1" 25 23" 575
B.S.'E' 4"/100mm 8.1/2" 216 8 5
/ 8" 3/4" 19 7" 175 PN10 18"/450mm 25.1/4" 615 20 M24 1" 26 22.1/2" 565
PN10 4"/100mm 8.4 / 5" 220 8 M16 3/4" 17 7" 179 PN16 18"/450mm 25.3/5" 640 20 M27 1.1/4" 30 23.1/2" 585
PN16 4"/100mm 8. / 5"
4
220 8 M16 3/4" 18 7" 180 ANSI 150 18"/450mm 25" 635 16 1.1/ 8" 1.1/4" 31 22.3/4" 569
ANSI 150 4"/100mm 9" 229 8 5
/ 8" 3/4" 19 7.1/2" 188 ANSI 300 18"/450mm 28" 711 24 1.1/4" 1.3/8" 34 24.3/4" 619
ANSI 300 4"/100mm 10" 254 8 3/4" 7
/ 8" 22 7.7/ 8" 197 B.S.'D' 20"/500mm 27.3/4" 705 16 7
/ 8" 1" 25 25.1/4" 631
B.S.'D' 6"/150mm 11" 280 8 5
/ 8" 3/4" 19 9.1/4" 231
B.S.'E' 20"/500mm 27.3/4" 705 16 7
/ 8" 1" 25 25.1/4" 631
B.S.'E' 6"/150mm 11" 280 8 3/4" 7
/ 8" 22 9.1/4" 231
PN10 20"/500mm 670 20 M24 1" 26 24.3/4" 620
PN10 6"/150mm 11.2/ 5" 285 8 M20 7
/ 8" 21 9.1/2" 239
PN16 20"/500mm 28.3/ 5" 715 20 M30 1.3/ 8" 33 26" 650
PN16 6"/150mm 11.2/ 5" 285 8 M20 7
/ 8" 22 9.1/2" 240
ANSI 150 20"/500mm 27.1/2" 699 20 1.1/ 8" 1.1/4" 31 25" 625
ANSI 150 6"/150mm 11" 279 8 3/4" 7
/ 8" 22 9.1/2" 238
ANSI 300 20"/500mm 30.1/2" 775 24 1.1/4" 1.3/ 8" 34 27" 675
ANSI 300 6"/150mm 12.1/2" 318 12 3/4" 7
/ 8" 22 10.5 / 8" 266
B.S.'D' 24"/600mm 32.1/2" 825 16 1" 1.1/ 8" 28 29.3/4" 744
B.S.'D' 8"/200mm 13.1/4" 336 8 5
/ 8" 3/4" 20 11.1/2" 288
B.S.'E' 24"/600mm 32.1/2" 825 16 1.1/ 8" 1.1/4" 31 29.3/4" 744
B.S.'E' 8"/200mm 13.1/4" 336 8 3/4" 7
/ 8" 22 11.1/2" 288
PN 10 24"/600mm 780 20 M27 1.1/4" 30 725
PN 10 8"/200mm 13.3/ 5" 340 8 M20 7
/ 8" 21 11.1/2" 294
PN16 24"/600mm 840 20 M33 1.1/2" 36 31" 770
PN16 8"/200mm 13.3/ 5" 340 12 M20 7
/ 8" 22 11.1/2" 295
ANSI 150 24"/600mm 32" 813 20 1.1/4" 1.3/ 8" 34 29.1/2" 738
ANSI 150 8"/200mm 13.1/2" 343 8 3/4" 7
/ 8" 22 13.1/2" 338
ANSI 300 24"/600mm 36" 914 24 1.1/2" 1.5 / 8" 41 32" 800
ANSI 300 8"/200mm 15" 381 12 7
/ 8" 1" 25 15" 375
PN 10 28"/700mm 895 24 M27 30 840
B.S.'D' 10"/250mm 16" 406 8 3/4" 7
/ 8" 22 14 350
PN 16 28"/700mm 910 24 M33 36 840
B.S.'E' 10"/250mm 16" 406 12 3/4" 7
/ 8" 22 14 350
B.S. 'D' 30" /750mm 39.1/4" 20 1.1/8" 1.1/4 36.1/2
PN 10 10"/250mm 395 12 M20 7
/ 8" 22 14 350
B.S. 'E' 30" /750mm 39.1/4" 20 1.1/4" 1.1/2 36.1 / 3
PN16 10"/250mm 16.1/ 5" 405 12 M24 1" 26 14.1/4" 355
PN10 /PN16 30" /750mm 750mm dia does not exist for PN10 or PN16 standards
ANSI 150 10"/250mm 16" 406 12 7
/ 8" 1.1/ 8" 25 14.1/4" 361
PN 10 32"/800mm 1015 24 M30 33 950
ANSI 300 10"/250mm 17.1/2" 445 16 1" 1.1/ 8" 28 15.1/4" 381
PN 16 32"/800mm 1025 24 M36 39 950
B.S.'D' 12"/300mm 18" 457 12 3/4" 7
/ 8" 25 16" 400
PN 10 36"/900mm 1115 28 M30 33 1050
B.S.'E' 12"/300mm 18" 457 12 7
/ 8" 1" 26 16" 400
PN 16 36"/900mm 1125 28 M36 39 1050
PN 10 12"/300mm 445 12 M20 7
/ 8" 22 16" 400
PN 10 40"/1000mm 1230 28 M30 33 1160
PN16 12"/300mm 18.2/ 5" 460 12 M24 1" 26 16.1/2" 410
PN 16 40"/1000mm 1255 28 M36 42 1170
ANSI 150 12"/300mm 19" 483 12 3/4" 1" 25 17" 425
PN 10 48"/1200mm 1455 32 M36 39 1380
ANSI 300 12"/300mm 20.1/2" 521 16 1.1/8" 1.1/4" 31 17.3/4" 444
PN 16 48"/1200mm 1485 32 M45 48 1390
B.S.'D' 14"/350mm 20.3/4" 525 12 7
/ 8" 1" 25 18.1/2" 463

8 | AVK WATER AND GAS PIPELINE FITTING SOLUTIONS Note: Product information is correct at time of printing
Note: Product information is correct at time of printing AVK WATER AND GAS PIPELINE FITTING SOLUTIONS | 9
www.avkuk.co.uk
PIPE OUTSIDE DIAMETER www.avkuk.co.uk
CHART
PIPE OUTSIDE DIAMETER CHART
PIPE OUTSIDE DIAMETER CHART

10 | AVK WATER AND GAS PIPELINE FITTING SOLUTIONS Note: Product information is correct at time of printing Note: Product information is correct at time of printing AVK WATER AND GAS PIPELINE FITTING SOLUTIONS | 11
ADDITIONAL PRODUCTS
PRODUCT SELECTOR GUIDE
SERIES 75/10-004 EVS SERIES 75/20-004 EVFS

AVK Wafer Concentric Butterfly AVK Short Double Flanged Concentric
Valve, Vulcanized Liner Butterfly Valve, Vulcanized Liner
DN50-1400 DN50-2000
PN6/10/16 PN10/16/25
Various Materials Various Materials
BS EN 593 BS EN 593
EN 558 Series 20 BS EN 1092-2 (ISO 7005-2)
EN 558 Series 13
SERIES 75/21 -004 EVFL SERIES 75/EVTLS

Providing products & support to the customers AVK Long Double Flanged AVK Lugged Concentric Butterfly Valve
directly when they are needed within Concentric BV, Vulcanized Liner
DN50-1000
Vulcanized Liner
DN50-1200
24 HOURS, 7 DAYS A WEEK.

PN10/16 PN10/16
Various Materials Various Materials
BS EN 593 BS EN 593
BS EN 1092-2 (ISO 7005-2) EN 558 Series 20
EN 558 Series 14
SERIES 75/EVBS SERIES 75/EVUS

LEAKAGE REPAIR SERVICE is a well-equipped fleet of AVK Wafer Type Centering Lugs, Long AVK Resilient Seat Gate Valve Prepared for
The service includes vans with products and tools to repair pipes of up to DN 1200 Neck Valve, Vulcanised Liner Actuator
Express Service Centres & and to perform general service on its products that operate DN50-300 DN600-2400
PN10/16 PN10/16
24/7.
Leakage Repair Service. Various Materials Ductile Iron
With these vans, AVK will be able to provide the necessary
The main aim of AVK’s Express BS EN 593 BS EN 593
requirements to any location in the Kingdom, even in very far EN 558 Series 20 BS EN 1094-2
Service is to handle the clients’ EN 558 Table 2 Basic Series 14
away areas and villages.
daily requirements and solve their
urgent issues by providing them with SERIES 756/106-019 SERIES 756/106 - 00X
The initiative has been very well received by the local water
the needed products and support AVK Double Eccentric Butterfly AVK Double Eccentric Butterfly Valve with
authorities who appreciate the service and fast response from Valve with Gearbox and Handwheel Gearbox and Handwheel
especially when a pipe leakage, pipe DN200-600 DN700-2800
AVK. It also means that AVK SVMC can attend service on site
breakage or valve damage occurs. PN6/10/16 PN10/16
within a few hours with skilled and competent employees, Ductile Iron Ductile Iron BS EN 593
not only for leakage repair but also control valve (series 859) BS EN 593 BS EN 1092 (ISO 7005-2)
settings, actuator issues etc. BS EN 1092-2 (ISO 7005-2) EN 558 Series 14
Please visit our website www.avksvmc.com to know EN 558 Series 14
more about the service.
CALL US...
AVK HP Butterfly Valves
HELP
SERIES 756/1-005
High performance Double
AVK Double Eccentric Butterfly
Eccentric Butterfly Valves
Valve with Gearbox and Handwheel
Flanged Type: DN50 (2”) -1800 (72”)
DN200-1200
- WESTERN REGION +966 50 595 5166 PN25
Lug Type: DN50 (2”) -700 (28”)
Wafer Type: DN50 (2”) -700 (28”)
- CENTRAL REGION +966 50 563 3857 Ductile Iron BS EN 593
PN10/16/25
BS EN 1092-2 (ISO 7005-2)
Class# 150/300
- NORTHERN REGION +966 50 062 2149 EN 558 Series 14
Carbon steel / DI
AWWA 504 / API 609B / ISO 5752
- EASTERN REGION +966 50 052 1730
ADDITIONAL PRODUCTS ADDITIONAL PRODUCTS
PRODUCT SELECTOR GUIDE PRODUCT SELECTOR GUIDE
SERIES 01/70 SERIES 06/30-034 - SERIES 06/34-00X AUTOMATIC CONTROL VALVE SERIES 872/00-00X
AVK Resilient Seat Gate Valve with AVK Resilient Seat Gate Valve Pressure, Flow, and Level Management Needles Valve
SupaPlus Socket Connections DN40-1000 DN50-1200 DN80-1600
DN80-300 PN10/16 PN10/16/25 PN16/25/40/64
PN16 Ductile Iron Ductile Iron Ductile iron
Ductile Iron BS EN 1074-1&2 BS EN 1074-5 NBR/EPDM Rubber
BS EN 1074-1&2 BS EN 1094-2 BS EN 1092-2 (ISO 7005-2) BS EN 1092-2 (ISO 7005-2)
EN 558 Table 2 Basic Series 14 EN 558
Stainless steel stem EN1074-5
AVK MULTI DOOR RECOIL CHECK VALVE 641/21
SERIES 15/42-0035 - SERIES 15/43-0035 SERIES 55/30 -005- SERIES 55/34-005 DN 600-1600 Non-slam check valve, AISI 316 hinge pin, PN 16
SERIES 41/20-003 SERIES 641/01-004 & SERIES
641/02
The recoil check valve is a high performance, fast acting, and non-slam check valve used to prevent flow
AVK Resilient Seat Gate Valve Prepared for AVK Resilient Seat Gate Valve Resilient Seat Swing Check
reversal. Mechanical assistance is given by a combination of inertia reduction, concentration of mass and
ideal suspension of the moving elements. Hydraulic assistance is given by the novel provision for forward and
backward water streams within the body and around the valve door.
Actuator DN450-1000 Product Description: Valve

Multi door recoil check valve for drinking water, waste water and neutral liquids to max. 70° C
Metal Seat Swing Check Valve
DN40-400 PN10/16 Standards:
• Designed according to manufacturer’s standard
• Standard flange drilling to EN1092-2 / ISO 7005-2, PN 16 (Available in PN 25)
DN50-300 DN700-1000
PN10/16 Ductile Iron PN16 PN10/16
Test/Approvals:
• Seat: 1.1 x PN. Body: 1.5 x PN.
BS EN 1074-1&2 Ductile Iron Ductile Iron

Features:
Ductile Iron • Fast acting closure response, it incorporates every mechanical and hydraulic assistance to aid quick valve
closure
• Low reverse velocity characteristics
BS EN 1094-2 BS EN 1074-3 BS EN 1092-2

• Used on multi-pump systems and also single pump systems with high system deceleration gradients
BS EN 1074-1&2 • Inclined seating angle to reduce disc travel

• Integrally weight loaded door to accelerate movement
• No additional devices required to effect valve closure, it is practically maintenance free
BS EN 1094-2 EN 558 Table 2 Basic Series 15 Available BS EN 1092-2 (ISO 7005-2)

• High reliability, it is designed based on extensive in-house laboratory research and proved by over 50 years of
experience around the world
• Body, stopper, cover and door of ductile iron with two pack epoxy dark blue externally and light blue
internally according to WRAS
EN 558 Table 2 Basic Series 14 with DN 80 gate valve by-pass • Seat ring material is available in Aluminum Bronze
Accessories:
EN 558-1 Series 10
Stainless steel stem Stainless steel stem Limit/Proximity Switch, By-pass.
SERIES 641/2X SERIES 970/ACMO

Non-Slam/Recoil Check Valve Tilting Check Valve with Lever
DN600-1600 & Weight
PN10/16/25 DN150-1600
Ductile Iron PN10/16/25
BS EN 1092-2 Ductile Iron
BS EN 1074-3
AVK SVMC 2016
1/3
Version no. 01 – 20.12.2016 ASQ BS EN 1092-2
EN 558 Series 14

SELECTOR GUIDE
ADDITIONAL PRODUCTS SGNITTIF ETAIDEMRETNI
PRODUCT SELECTOR
PRODUCTS GUIDE
SGNITTIF CITSALP
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ADDITIONAL
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PRODUCT SELECTOR GUIDE

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23 01-10-000230-0111 A slaeS MDPE
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61NP
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DN50-600 DN50-300
BS 5163-2 Lower part in Stainless
Steel from DN250 and
PIPE JOINT SOLUTIONS I 47

48 I PIPE JOINTS SOLUTIONS

AVK SVMC Pipe Joints Brochure

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AVK SAUDI PIPE JOINTS BROCHURE

AVK FOCUSES ON THE ENVIRONMENT

4 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 5

COUPLINGS & ADAPTORS

• ±4° angular deflection on each side (total 8°).

SIZE DN40 - 400 DN40 - 400 DN40 - 400

MAX WORKING PRESSURE PN16 PN16 PN16

TEMPERATURE RANGE -10°C to +70°C -10°C to +70°C -10°C to +70°C

6 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 7

UNIVERSAL NON-TENSILE TENSILE COUPLINGS & ADAPTORS

Series 601 602 603

AVK Supa PlusTM is a range of high quality couplings,

Universal Supa ® Universal Stepped Supa ® Universal Supa ®

Straight coupling Flange adaptor

8 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 9

Series 621 623

MAX WORKING PRESSURE PN16 PN16

TEMPERATURE RANGE -10°C to +70°C -10°C to +70°C

BODY MATERIAL Ductile Iron Ductile Iron

10 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 11

TENSILE UNIVERSAL RANGE of

Supa MaxiTM is the latest addition to AVK’s range of

Supa MaxiTM sets a new standard with its unique features:

• Fully universal and tensile on all pipe materials

12 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 13

AVK Supa MaxiTM couplings and adaptors offer

Reduce time spent on installation

Optimised bolt design High quality materials

14 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 15

16 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 17

Series 631 632 633 634 635

COUPLINGS AND ADAPTORS

Cast iron class CD • • • • •

This product is to be used with all the

6. Once the wedge is inplace

18 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 19

DESCRIPTION AVK’s range of fabricated fittings comprises non-tensile

SIZE DN20 - 400

MAX WORKING PRESSURE PN16

TEMPERATURE RANGE -10°C to +70°C

Straight coupling Step coupling Flange adaptor

20 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 21

Series 258 259 260/30

MAX WORKING PRESSURE PN16/25 PN16/25 PN16/25

22 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 23

AVK dismantling joints provide easy installation and

SIZE DN300 - 1200 DN50 - 250 DN300 - 2200

MAX WORKING PRESSURE PN16 PN16 PN10/16/25

TEMPERATURE RANGE -10°C to +70°C -10°C to +70°C -10°C to +70°C

BODY MATERIAL Mild Steel SG Iron BS EN 1563GJS 450/10 Mild Steel

With centre flange

24 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 25

APPLICATION For flanged pipe work and fittings,

MAIN FEATURES AND

SIZE DN50 - 2400

MAX WORKING PRESSURE PN60

TEMPERATURE RANGE Max +50°C

BODY MATERIAL Carbon Steel

26 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 27

Elongated waffled structure rubber lining

28 I PIPE JOINTS SOLUTIONS PIPE JOINT SOLUTIONS I 29

STAINLESS STEEL REPAIR COLLARS

Elements for Repair Box •