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Fundamental safety
instructions 1
Overview 2
SIMOTION
Create and configure device
proxy. 3
SIMOTION SCOUT
SIMOTION SCOUT TIA device proxy SIMOTION SCOUT with
Comfort Panels 4
Configuration Manual
11/2016
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
SIMOTION Documentation
An overview of the SIMOTION documentation can be found in the SIMOTION Documentation
Overview document.
This documentation is included as electronic documentation in the scope of delivery of
SIMOTION SCOUT. It comprises ten documentation packages.
The following documentation packages are available for SIMOTION V4.5:
● SIMOTION Engineering System Handling
● SIMOTION System and Function Descriptions
● SIMOTION Service and Diagnostics
● SIMOTION IT
● SIMOTION Programming
● SIMOTION Programming - References
● SIMOTION C
● SIMOTION P
● SIMOTION D
● SIMOTION Supplementary Documentation
Additional information
Click the following link to find information on the following topics:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search manuals/information)
http://www.siemens.com/motioncontrol/docu
My Documentation Manager
Click the following link for information on how to compile documentation individually on the
basis of Siemens content and how to adapt it for the purpose of your own machine
documentation:
http://www.siemens.com/mdm
Training
Click the following link for information on SITRAIN - Siemens training courses for automation
products, systems and solutions:
http://www.siemens.com/sitrain
FAQs
Frequently Asked Questions can be found in SIMOTION Utilities & Applications, which are
included in the scope of delivery of SIMOTION SCOUT TIA, and in the Service&Support pages
in Product Support:
http://support.automation.siemens.com
Technical support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
http://www.siemens.com/automation/service&support
Preface.........................................................................................................................................................3
1 Fundamental safety instructions...................................................................................................................7
1.1 General safety instructions.......................................................................................................7
1.2 Safety instructions for electromagnetic fields (EMF)..............................................................11
1.3 Handling electrostatic sensitive devices (ESD)......................................................................12
1.4 Industrial security...................................................................................................................13
1.5 Danger to life due to software manipulation when using removable storage media..............14
1.6 Residual risks of power drive systems...................................................................................15
2 Overview.....................................................................................................................................................17
2.1 Comfort Panels with SIMOTION SCOUT...............................................................................17
2.2 Basics of Inter Project Engineering (IPE)/device proxy..........................................................19
2.3 Requirements for Inter Project Engineering (IPE) / device proxy...........................................22
3 Create and configure device proxy.............................................................................................................23
3.1 Initialize a device proxy via a project file................................................................................23
3.1.1 Create a device proxy and initialize via a project file.............................................................23
3.1.2 Updating a device proxy via a project file ..............................................................................27
3.2 Initialize a device proxy via an IPE file...................................................................................29
3.2.1 Creating and configuring device proxy data...........................................................................29
3.2.2 Initialize a device proxy via an IPE file...................................................................................30
3.2.3 Updating a device proxy via an IPE file .................................................................................33
4 SIMOTION SCOUT with Comfort Panels...................................................................................................35
4.1 SIMOTION SCOUT data........................................................................................................35
4.2 Using Comfort Panels with SIMOTION SCOUT....................................................................36
4.3 Configuring Comfort Panels in a SIMOTION SCOUT project................................................38
4.4 Project with integrated WinCC flexible HMI configuration......................................................41
4.5 Using direct keys....................................................................................................................45
Index...........................................................................................................................................................49
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
● Only work on electrical devices when you are qualified for this job.
● Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or short-
circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Danger to life from hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
WARNING
Danger to life from touching live parts on damaged devices
Improper handling of devices can result in damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
● Observe the limit values specified in the technical specifications during transport, storage,
and operation.
● Do not use damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the cores of power cables that are not used
(e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
● Install devices without a protective housing in a metal control cabinet (or protect the device
by another equivalent measure) in such a way that contact with fire inside and outside the
device is prevented.
● Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Danger to life from unexpected movement of machines when using mobile wireless devices
or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or causing material damage.
● Switch off wireless devices or mobile phones in the immediate vicinity of the components.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components followed by fire and
smoke development. This can cause death or serious injury. This can also result in increased
downtime and reduced service life for devices/systems.
● Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
● Check that the warning labels are complete based on the documentation.
● Attach any missing warning labels to the components, in the national language if
necessary.
● Replace illegible warning labels.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
● Observe the information in the appropriate product documentation before commissioning.
● Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
● Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
● Perform a function test.
● Only put your plant into live operation once you have guaranteed that the functions relevant
to safety are running correctly.
Note
Important safety notices for safety functions
If you want to use safety functions, you must observe the safety notices in the safety manuals.
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
● Ensure that the persons involved are the necessary distance away (minimum 2 m).
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
● Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and
networks. Systems, machines and components should only be connected to the enterprise
network or the internet if and to the extent necessary and with appropriate security measures
(e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit http://www.siemens.com/
industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends to apply product updates as soon as available and to always
use the latest product versions. Use of product versions that are no longer supported, and
failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under http://www.siemens.com/industrialsecurity..
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can lead to death, severe injuries and/
or material damage.
● Keep the software up to date.
Information and newsletters can be found at:
http://support.automation.siemens.com
● Incorporate the automation and drive components into a state-of-the-art, integrated
industrial security concept for the installation or machine.
For more detailed information, go to:
http://www.siemens.com/industrialsecurity
● Make sure that you include all installed products into the integrated industrial security
concept.
WARNING
Danger to life due to software manipulation when using removable storage media
The storage of files on removable storage media involves a high risk of infection, e.g. via
viruses or malware. Incorrect parameter assignment can cause machines to malfunction,
which can lead to injuries or death.
● Protect the files on removable storage media against harmful software through appropriate
protective measures, e.g. virus scanners.
Note
The "Device Proxy" functionality in the TIA Portal can only be used for SIMOTION when
SIMOTION SCOUT TIA V4.4 has been installed.
3. Initialize the device proxy, see also Create a device proxy and initialize via a project file
(Page 23)
The project file of the source project must be available and suitable.
4. Create an HMI Panel and establish a connection to the device proxy, see also Configuring
Comfort Panels in a SIMOTION SCOUT project (Page 38).
5. Interconnect the HMI tags.
See also
Project with integrated WinCC flexible HMI configuration (Page 41)
Basics of Inter Project Engineering (IPE)/device proxy (Page 19)
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The PLC data from the source project is transferred to the PLC in the target project via a
SIMOTION project file (*.mcp).
You can transfer data from STEP7/SIMOTION SCOUT projects that are not integrated in the
TIA Portal relating to the HMI visualization conveniently into your current TIA Portal projects
and continue to use it there.
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The PLC data from the source project is transferred to the PLC in the target project via the
object "Device Proxy Data".
PLC data that is exchanged via an IPE file must originate from TIA Portal projects of V13 or
higher. You must generate an IPE file for each controller.
Note
Operating systems
The SIMOTION SCOUT and STEP 7 V5.5 software packages are only approved for Windows
XP and Windows 7. The TIA Portal is approved for Windows 7 and Windows 8.x. The device
proxy for SIMOTION SCOUT is therefore only available to you for Windows 7.
Introduction
You initialize the device proxy using a project file.
A device proxy must be created for every controller that has a connection to an HMI panel. If
the project file contains several controllers, you can select the controller via the "Initialize device
proxy" dialog and assign to the device proxy.
Note
PROFIBUS interfaces
Three PROFIBUS interfaces are shown in the network view and device view for SIMOTION
D4xx devices, although there are only two interfaces on the devices. The third interface
symbolizes the PROFIBUS Integrated. Open the device overview to find out which icon
represents the PROFIBUS Integrated interface.
Requirement
One of the following projects exists:
● SIMOTION V4.4 project (*.mcp); you will find the mcp file in the project folder in the "u7"
folder.
● TIA Portal V13 Project (*.ap13)
Procedure
1. Double-click "Add new device" in the project tree.
2. Select the device proxy under "Controller".
5. In the "Open device proxy data source" dialog box, select from the following entries:
– "SIMOTION Classic Project (*.mcp)" for initialization via a SIMOTION project file (for
editing Comfort Panels)
– "TIA Project (*.ap13)" for initialization via a TIA Portal project file (only for SIMOTION
SCOUT TIA).
6. Select the project file and click "Open".
8. Select the source device if several controllers are configured in your project. You cannot
change any other settings.
9. Click "OK".
Result
Following initialization, the PLC data from the project file in the selected device proxy data
object is stored in the device proxy.
You can now configure an HMI connection with the device proxy and connect PLC tags from
the device proxy with HMI tags, for example.
See also
Configuring Comfort Panels in a SIMOTION SCOUT project (Page 38)
Introduction
If changes have been made to the PLC data or the communications configuration in the source
project of the device proxy, you can update the device proxy in your TIA Portal project.
Requirement
● The project file has been generated from the source project of the device proxy.
● A device proxy that has already been initialized is available in the target project.
Procedure
1. Select the device proxy in the project tree.
2. Select the "Update device proxy" entry in the shortcut menu.
3. Select the project file.
The "Update device proxy" dialog opens.
4. Select a device.
5. Select whether you wish to update the PROFINET or PROFIBUS parameters.
6. Click "OK".
Introduction
You initialize device proxy data using a dialog on the device proxy in the TIA Portal.
The IPE file contains the device proxy data from the source project.
Requirement
IPE file is available.
Procedure
1. Double-click "Add new device" in the project tree.
2. Select the device proxy under "Controller".
Result
Following initialization, all device proxy data from the IPE file is contained in the device proxy.
You can now configure an HMI connection with the device proxy and connect PLC tags from
the device proxy with HMI tags, for example.
See also
Create a device proxy and initialize via a project file (Page 23)
Introduction
If changes were made to the device proxy data in the device proxy source project, the device
proxy data can be updated in the target project.
Requirement
● The new IPE file contains the device proxy data from the source project.
● A device proxy has already been initialized using an IPE file in the target project.
Procedure
1. Select the device proxy in the project tree.
2. Select the "Update device proxy" entry in the shortcut menu.
3. Select the IPE file.
Note
Comfort Panels are available only for WinCC Comfort, WinCC Advanced and WinCC
Professional V13 or higher.
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Note
PROFIBUS interfaces
Three PROFIBUS interfaces are shown in the network view and device view for SIMOTION
D4xx devices, although there are only two interfaces on the devices. The third interface
symbolizes the PROFIBUS Integrated. Open the device overview to find out which icon
represents the PROFIBUS Integrated interface.
Result
The device proxy has now been initialized with the settings of the SIMOTION module.
4. Configure the communication between device proxy and HMI panel in the same way as
the SIMOTION SCOUT project:
– Use the same interfaces and ports (PROFINET only) for the network connection with
PROFIBUS or PROFINET as in SIMOTION SCOUT.
5. Change the net view from "interconnect" to "connections", select the "HMI connection" entry
in the drop-down list and drag a connection from the device proxy to the HMI panel.
The connection is created.
This connection is an integrated connection and like the connections with SIMOTION devices,
it cannot be edited in the WinCC connection editor.
Download
1. Carry out the additional configuration in SIMOTION SCOUT and in the TIA Portal.
2. Load the SIMOTION configuration from SIMOTION SCOUT into the controller.
3. Load the HMI configuration from the TIA Portal into the Comfort Panel.
Note
Note the compatibility information.
4. Double-click the "Connections" entry under HMI variables in the project navigation.
The panel settings are displayed.
5. Note the name of the old connection (here "Connection_1") and delete this connection. The
old connection is invalid after the migration.
6. Change the name of the new connection (between panel and device proxy) by entering the
name of the old connection.
9. Activate the "Data type and absolute address match" option. If you have renamed one of
the variables, it is possible that it is connected with an incorrect variable. Consequently,
renamed variables should be reassigned manually.
If a variable is incorrectly connected, this error will not occur until during RT communication.
10.Activate the "Replace WinCC variable name with PLC variable name" option.
The project that was used for initializing the device proxy must contain the same set of tags
as the old project.
Add new tags after the migration and synchronization, and interconnect them. If you change
the source project settings in SIMOTION SCOUT, you must update the device proxy.
Requirement
You already have a project with a device proxy that is connected with a Comfort Panel, and a
SIMOTION controller exists.
Configuring in HW Config
As you cannot select the Comfort Panel in the HW Config of SIMOTION SCOUT, you must
add the device to the HW Config using GSD import. Only then can you configure the direct
keys. The GSD/GSDML files are not currently available; contact SIEMENS Customer Support
in this connection.
To configure a Comfort Panel, proceed as follows:
Configuring in HW Config
1. Switch to SIMOTION SCOUT and open HW Config.
2. Perform "Options > Install GSD files".
The "Install GSD files" dialog box is displayed.
3. Select the GSD/GSDML file, and click "Install" and "Close".
The file will be installed.
4. Navigate in the hardware catalog, for example to the "PROFINET IO > Further field devices
> HMI" entry.
The installed Comfort Panels are displayed in the folder.
5. Drag the panel to the PROFIBUS master system or to the PROFINET IO subsystem.
Ensure that the panels have the same bus addresses (PROFIBUS address, IP address,
etc.) as the devices configured in the TIA Portal.
The help system of the TIA Portal describes how you complete the configuration of a direct
key with WinCC flexible.
Configuring the HMI in the TIA Portal for the use of direct keys
If you intend to use direct keys, you need to take a number of general conditions into account
when configuring the Comfort Panel in the TIA Portal. The PROFINET device name and the
converted device name of the HMI must be identical. The Comfort Panel must not be configured
as an IO device. The configuration must be saved as a GSD/GSDML before the Comfort Panel
is exported.
The proxy is set up in the TIA Portal and connected to the panel in the network configuration.
The HMI connection has been configured.
2. Configure the PROFINET device name at the connected interface PNxIO (150) port X1.
3. Enter the device name, e.g. "hmi1_panel". The TIA Portal automatically generates a
converted device name. In this example, this is hmi1xbpanel7da2.
Figure 4-10 Device name of the Comfort Panel with converted device name
4. Copy the converted name into the field labeled "PROFINET device name".
Figure 4-11 Converted name and PROFINET device name are identical
5. All essential configuring steps have now been completed. Continue the configuring process
as described in previous chapters.
You can check which device name has been configured by selecting the Startcenter at the
fully configured panel.
1. Select the "Startcenter" at the panel.
2. Select "Settings > PROFINET". The PROFINET window appears. The converted name of
the panel and the PROFINET device name configured in the TIA Portal must be identical
in this window. The name is hmi1xbpanel7da2 in our example.
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See also
Create a device proxy and initialize via a project file (Page 23)
C S
Comfort Panel SIMOTION
Device proxy, 38 Comfort Panel, 36
Direct keys, 45 Integrated HMI project, 41
Integrated HMI project, 41
SIMOTION, 36
U
Updating
D Device proxy, 27, 33
Device proxy IPE data, 27, 33
Comfort Panel, 38
Initializing, 23
SIMOTION, 35
Updating, 27, 33
Direct keys, 45
I
Initializing
IPE file, 30
Project file, 23
Inter Project Engineering
Requirements, 22
Software and hardware requirements, 22
Inter Project Engineering (IPE)
Exchanging PLC data via IPE file, 20
Exchanging PLC data via project file, 20
SIMOTION, 19
IPE
File, 30
IPE data
Updating, 27, 33
IPE file
Initializing, 30
P
PLC data
Initializing, 30
Project file
Initializing, 23
R
References, 3