Skyjack Manual PDF

SJ-800 Series
Engine Powered
TM
MAINTENANCE &
PARTS MANUAL
Models: ROUGH TERRAIN SERIES
For Service please call ........................................................................ 800 275-9522

8831 & 8841
Skyjack Inc. Service Center 3451 Swenson Ave., St. Charles, IL. 60174 ..... FAX 630 262-0006
For Parts in North America and Asia please call .................................... 800 965-4626
Skyjack Inc. Parts Center 3451 Swenson Ave., St. Charles, IL. 60174 ................ FAX 888 782-4825
For Parts & Service in Europe please call ................................................. 44-1691-676-235
Skyjack Europe, Glovers Meadow, Maesbury Rd., Oswestry, Shropshire, U.K....FAX 44-1691- 676-239
129929AF Printed in Canada July 2013
Table of Contents
1
Sect on - Paragraph Page No.
S
Sect on 1 - About Your Aer al Platform
Aerial Platform Definition.................................................................................................................... 1
E
Purpose of Equipment ....................................................................................................................... 1
Use of Equipment .............................................................................................................................. 1
Manuals .............................................................................................................................................. 1
2
Operator ............................................................................................................................................. 1 C
Scope of this Manual ......................................................................................................................... 2
Operator Safety Reminders ............................................................................................................... 3
Electrocution Hazard ......................................................................................................................... 3
T
Safety Precautions ............................................................................................................................. 4
Sect on 2 - L st of Tables
3
Table of Contents ............................................................................................................................... 1 I
Sect on 3 - System Component Ident f cat on and Schemat cs - Operat on
Table of Contents ............................................................................................................................... 1
O
Sect on 4 - Troubleshoot ng Informat on - Operat on
Table of Contents ............................................................................................................................... 1 4
Sect on 5 - Ma ntenance and Serv ce - Operat on
N
Sect on 6 - Parts L sts - Operat on

I
5
N
D
6
E
Mid Size & Full Size RT’s SKYJACK, Page

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The Safety Alert Symbol identifies important
safety messages on machines, safety signs Th s Safety Alert Symbol means attent on!
in manuals or elsewhere. When you see this
symbol, be alert to the possibility of personal Become alert! Your safety s nvolved.
injury or death. Follow the instructions in the
safety message.
DANGER
DANGER nd cates an mm nently hazardous s tuat on wh ch, f not avo ded,
w ll result n death or ser ous njury.
WARNING
WARNING nd cates a potent ally hazardous s tuat on wh ch, f not avo ded,
could result n death or ser ous njury.
CAUTION
CAUTION nd cates a potent onally hazardous s tuat on wh ch, f not avo ded,
may result n m nor or moderate njury. It may also be used to
alert aga nst unsafe pract ces.
ImpORTANT
IMPORTANT nd cates a procedure essent al for safe operat on and wh ch,
f not followed, may result n a malfunct on or damage to the mach ne.
SKYJACK, Page Mid Size & Full Size RT’s

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Section 1 - About Your Aerial Platform
SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications and
dimensions are subject to change without notice.
Aerial Platform Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.
1
Purpose of Equipment
The SKYJACK Mid Size (Models 7127, 7135, 8243 & 8850) and Full Size (Models 8831, 8841 & 9250) Rough Terrain
aerial platforms are designed to transport and raise personnel, tools and materials to overhead work areas.
Use of Equipment
The aerial platform is a highly maneuverable, mobile work station. Lifting and driving must be on a flat, level,
compacted surface. It can be driven over uneven terrain only when the platform is fully lowered.
Manuals
Operating
The operating manual is considered a fundamental part of the aerial platform. It is a very important way to
communicate necessary safety information to users and operators. A complete and legible copy of this manual
must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.
Maintenance & Parts
The purpose of this is to provide the customer with the servicing and maintenance procedures essential for
the promotion of proper machine operation for its intended purpose.
All information in this manual should be read and understood before any attempt is made to service the machine.
The updated copy of the manuals are found on the company’s website: www.skyjack.com.
Operator
The operator must read and completely understand both the operating manual and the safety panel label located on
the platform and all other warnings in this manual and on the aerial platform. Compare the labels on the aerial platform
with the labels found within this manual. If any labels are damaged or missing, replace them immediately.
Service Policy and Warranty

SKYJACK warrants each new SJRT Series aerial platform to be free of defective parts and workmanship for the first
12 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or
labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.
Optional Accessories
The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under “Standard
and Optional Features” in Table 2.1 of the Operating Manual. Operating instructions for these options (if equipped)
are located in Section 2 of the Operating Manual.
For non-standard components or systems, contact the SKYJACK Service Department at
North America & Asia: Europe:

( : 800 275-9522
( : 44 1691-676-235
7 : 630 262-0006 7 : 44 1691-676-239
Include the model and serial number for each applicable aerial platform.

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Scope of this Manual

a. This manual applies to the ANSI/SIA, CSA and CE versions of the Mid Size and Full Size Rough Terrain
aerial platform models listed on Table 2.1.
- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-2006 standard.
- Equipment identified with “CSA” meets the CSA B354.2-01 standard.
- Equipment identified with “CE” meets the requirements for the European countries, i.e., Machinery
Directive 98/37/EC and EMC Directive 89/336/EEC and the corresponding EN standards.
b. CSA (Canada) and CE (Europe)

Operators are required to conform to national, territorial/provincial and local health and safety regulations
applicable to the operation of this aerial platform.
c. ANSI/SIA (United States)

Operators are required by the current ANSI/SIA A92.6 standards to read and understand their responsibilities
in the manual of responsibilities before they use or operate this aerial platform.

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WARNING
Failure to comply with your required responsibilities in the use and operation of the aerial platform
could result in death or serious injury!
Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to
follow simple and fundamental safety rules and precautions.
You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial plat-
form is mandatory. The following pages of this manual should be read and understood completely before operat-
ing the aerial platform.
Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety
devices to protect your eyes, ears, hands, feet and body.
Any modifications from the original design are strictly forbidden without written permission from SKYJACK.
Electrocution Hazard
This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized
power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This aerial
platform does not provide protection from contact with or proximity to an electrically charged conductor.
DO NOT USE THE MACHINE AS A GROUND FOR WELDING.

DO NOT OPERATE THE MACHINE DURING LIGHTNING OR STORMS.
DANGER
Avoid Power Lines
Minimum Safe Approach Distance

ANSI/SIA A92.6-2006 CE Guidance Note
and CSA B354.2-01 Requirements “Avoidance of danger from overhead lines”
Voltage Range Minimum Safe Approach Distance
(Phase to Phase) (Feet)
0 to 300V Avoid Contact
Over 300V to 50KV 10
Adhere strictly to the governmental rulings
Over 50KV to 200KV 15
and regulations applicable in your country.
FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!
60023AD

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Safety Precautions
Know and understand the safety precautions before going on to next section.
WARNING
Failure to heed the following safety • DO NOT increase the lateral
precautions could result in tip over, surface area of the platform.
falling, crushing, or other hazards leading Increasing the area exposed
to death or serious injury. to the wind will decrease aerial
platform stability.
• KNOW all national, state/provincial and local
rules which apply to your aerial platform and job-
site. • DO NOT drive or elevate the
aerial platform if it is not on a
• TURN the (emergency) main power disconnect firm level surface. Do not drive
switch off when leaving the aerial platform unat- elevated near depressions
tended. Remove the key to prevent unauthorized or holes of any type, loading
use of the aerial platform. docks, debris, drop-offs and
surfaces that may affect the
• WEAR all the protective clothing and personal stability of the aerial platform.
safety devices issued to you or called for by job
conditions.
• If operation in areas with
• DO NOT wear loose clothing, holes or drop-offs is abso-
dangling neckties, scarves, lutely necessary, elevated
rings, wristwatches or other driving shall not be allowed.
jewelry while operating this Position the aerial platform
aerial platform.
�
��
horizontally only with the

�
�
platform fully lowered. After

ensuring that all 4 wheels or
outriggers (if equipped) have
contact with level firm surface,
• AVOID entanglement with the aerial platform can be el-
ropes, cords or hoses. evated. After elevation, the
drive function must not be ac-
tivated.
• Elevated driving must only

• AVOID falling. Stay within the be done on a firm level sur-
boundaries of the guardrails. face.
• DO NOT ascend or descend

a grade when elevated. When
• DO NOT raise the aerial plat- fully lowered, ascending or
form in windy or gusty condi- descending, only grades up
tions. to rated maximum listed in
Table 2.1 are permissible.

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Safety Precautions (Continued)

• DO NOT operate on surfaces not capable of • DO NOT raise the platform

holding the weight of the aerial platform including while the aerial platform is on a
the rated load, e.g. covers, drains, and trenches. truck, fork lift or other device or
vehicle.
• DO NOT operate an aerial plat-

form that has ladders, scaffold-
ing or other devices mounted
on it to increase its size or work • BE AWARE of crushing haz-
height. It is prohibited. ards. Keep all body parts inside
platform guardrail.
• DO NOT exert side forces on

aerial platform while elevated.
• DO NOT lower the plat-
form unless the area below
is clear of personnel and
obstructions.
• DO NOT use the aerial platform

as a crane. It is prohibited. • ENSURE that there are no personnel or obstruc-
tions in the path of travel, including blind spots.
• DO NOT sit, stand or climb on

the guardrails. It is prohibited.
• BE AWARE of blind spots when operating the

aerial platform.
• DO NOT climb on scissor arm • STUNT driving and horseplay are prohibited.
assembly. It is prohibited.
• ENSURE ALL tires are in good condition and lug
nuts are properly tightened.
• DO NOT alter or disable limit switches or other

safety devices.
• BE AWARE of overhead ob-
structions or other possible • DO NOT use the aerial platform without guard-
hazards around the aerial plat- rails, locking pins and the entry gate/chain/bar in
form when driving or lifting. place.

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Safety Precautions (Continued)

• DO NOT exceed the rated capacity of the aerial

WARNING
platform. Do make sure the load is evenly distrib-
uted on the platform. An operator should not use any aerial
platform that:
• DO NOT attempt to free a snagged platform with
lower controls until personnel are removed from • does not appear to be working properly.
the platform. • has been damaged or appears to have worn or
missing parts.
• DO NOT position the aerial platform against an- • has alterations or modifications not approved by
other object to steady the platform. the manufacturer.
• has safety devices which have been altered or
• DO NOT place materials on the guardrails or ma- disabled.
terials that exceed the confines of the guardrails • has been tagged or blocked out for non-use or
unless approved by Skyjack. repair.
WARNING Failure to avoid these hazards could

result in death or serious injury.
Entering and exiting the aerial platform
should only be done using the three Jobsite Inspection
points of contact. • Do not use in hazardous locations.
• Perform a thorough jobsite inspection prior to
• Use only equipped access openings. operating the aerial platform, to identify potential
• Enter and exit only when the aerial hazards in your work area.
platform is in the fully retracted position. • Be aware of moving equipment in the area. Take
appropriate actions to avoid collision.
• Do use three points of contact to enter and exit
the platform. Enter and exit the platform from the
ground only. Face the aerial platform when enter-
ing or exiting the platform.
• Three points of contact means that two hands and

one foot or one hand and two feet are in contact
with the aerial platform or the ground at all times
during entering and exiting.

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Section 2
List of Tables
Table of Contents
Table 2-1a. Specifications and Features - ANSI/CSA .................................................................................................2
Table 2-1b. Specifications and Features - CE ............................................................................................................3
Table 2-1c. Specifications and Features - AS .............................................................................................................4

2
Table 2-2 Owner’s Annual Inspection Record .........................................................................................................5
Table 2-3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA .............................................................6
Table 2-3b Maximum Platform Capacities (Evenly Distributed with #7 Tires Equipped) - ANSI/CSA ......................7
Table 2-3c. Maximum Platform Capacities (Evenly Distributed) - CE ........................................................................8
Table 2-3d. Maximum Platform Capacities (Evenly Distributed) - AS ........................................................................9
Table 2-4a. Floor Loading Pressure - ANSI/CSA ......................................................................................................10
Table 2-4b. Floor Loading Pressure - CE .................................................................................................................12
Table 2-4c. Floor Loading Pressure - AS ..................................................................................................................14
Table 2-5a. Tires Specifications - ANSI/CSA ...........................................................................................................16
Table 2-5b. Tires Specifications - CE .......................................................................................................................17
Table 2-5c. Tires Specifications - AS .......................................................................................................................18
Table 2-6. Rough Terrain Scissor Fluids ................................................................................................................19
Table 2-7a Maintenance and Inspection Schedule - ANSI/CSA .............................................................................21
Table 2-7b Maintenance and Inspection Schedule - CE .........................................................................................22
Table 2-7c Maintenance and Inspection Schedule - AS .........................................................................................23
Table 2-8a Operator’s Checklist - ANSI/CSA ...........................................................................................................24
Table 2-8b Operator’s Checklist - CE ......................................................................................................................25
Table 2-8c Operator’s Checklist - AS .......................................................................................................................26

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Section 2 - List of Tables
Table 2.1a Specifications and Features - ANSI/CSA
Mid Size RT’s Full Size RT’s

MODEL
7127 7135 8243 8850 8831 8841 9250
8,420 lb. 8,850 lb. 10,600 lb. 11,460 lb. 9,670 lb. 10,570 lb. 14,700 lb.
Weight*
3819 kg 4014 kg 4808 kg 5198 kg 4386 kg 4794 kg 6668 kg
71.5” 87” 92”
Width
1.82 m 2.21 m 2.34 m
150” 137.5” 176”
Length
3.81 m 3.5 m 4.47 m
64” x 117” 68” x 133” 74” x 168”
Platform Size
1.63 m x 2.97 m 1.73 m x 3.39 m 1.88 m x 4.27 m
33’ 41’ 49’ 56’ 37’ 47’ 56’
Working
10.1 m 12.5 m 14.9 m 17.1 m 11.3 m 14.3 m 17.1 m
27’ 35’ 43’ 50’ 31’ 41’ 50’
Platform Elevated
Height
8.2 m 10.7 m 13.1 m 15.2 m 9.4 m 12.5 m 15.2 m

60.5” 67.5” 75” 82” 59” 69” 79”
Platform Lowered
1.54 m 1.71 m 1.91 m 2.08 m 1.5 m 1.75 m 2.01 m
26’
Drive Full
7.9 m
Tires Please refer to Table 2-5 for tire specification and usage.
3.0 mph 3.5 mph 3.5 mph 2.0 mph
Normal Drive
4.8 km/h 5.6 km/h 5.6 km/h 3.2 km/h
0.35 mph 0.6 mph
Speed
Elevated Drive
0.56 km/h 0.97 km/h
Raise (Rated Load) 43 sec. 41 sec. 45 sec. 46 sec. 58 sec. 56 sec. 67 sec.
Lower (Rated Load) 46 sec. 44 sec. 58 sec. 52 sec. 44 sec. 53 sec. 72 sec.
Kubota (Dual Fuel) 2050 (Low) / 3500 (High) N/A

Engine
(RPM)
Kubota (Diesel) 1400 (Low) / 2800 (High) 1400 (Low) / 2800 (High)
GM (Dual Fuel) N/A 900 (Idle) /1400 (Low) / 2800 (High)
Gradeability 30% 30% 25%

60348AF-ANSI-P
* Weights are approximate; refer to serial nameplate for specific weight. Values shown are for standard 2WD machines on air tires with a manual
extension platform (Mid Size RT’s) and no extension platforms (Full Size RT’s).

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Table 2.1b Specifications and Features - CE

Model
7127 7135 8831 8841 9250
3724 kg 4392 kg 4554 kg 4962 kg 6591 kg
Weight*
8210 lb. 9683 lb. 10040 lb. 10939 lb. 14531 lb.
1.82 m 2.21 m 2.34 m

Width
72 in. 87 in. 92 in.
3.81 m 3.5 m 4.47 m

Length
150 in. 138 in. 176 in.
1.63 m x 2.97 m 1.73 m x 3.39 m 1.88 m x 4.27 m

Platform Size
64 in. x 117 in. 68 in. x 133 in. 74 in. x 168 in.
10.1 m 12.5 m 11.28 m 14.3 m 17.1 m

Working
33.1 ft. 41 ft. 37 ft. 46.9 ft. 56.1 ft.
8.2 m 10.7 m 9.4 m 12.5 m 15.2 m

Platform Elevated
Height
26.9 ft. 35.1 ft. 30.8 ft. 41 ft. 49.9 ft.
1.54 m 1.73 m 1.50 m 1.75 m 2.01 m

Platform Lowered
5.1 ft. 5.7 ft. 4.9 ft. 5.7 ft. 6.6 ft.
7.9 m
Drive Full
25.9 ft.
Tires Refer to Table 2.5 for tire specification and usage.
4.8 km/h 5.6 km/h 5.6 km/h 3.2 km/h

Normal Drive
2.98 mph 3.48 mph 3.48 mph 1.99 mph
0.56 km/h 0.97 km/h

Speed
Elevated Drive
0.34 mph 0.60 mph
Raise (Rated Load) 31 sec. 38 sec. 58 sec. 56 sec. 67 sec.
Lower (Rated Load) 46 sec. 43 sec. 44 sec. 53 sec. 72 sec.

Engine
(RPM)
GM (Dual Fuel) N/A 900 (Idle) /1400 (Low) / 2800 (High)

60348AG-CE-P
*
Weights are approximate; refer to serial nameplate for specific weight. Values shown are for standard 2WD aerial platforms on air
tires with a manual extension platform (Mid Size RT’s) and no extension platforms (Full Size RT’s).

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Table 2.1c Specifications and Features - AS
Mid Size RT's Full Size RT's

Model
7127 7135 8831 8841 9250
Weight* 3819 kg 4014 kg 4386 kg 4794 kg 6668 kg
Width 1.82 m 2.21 m 2.34 m
Length 3.81 m 3.5 m 4.47 m
Platform Size 1.63 x 2.97 m 1.73 x 3.39 m 1.88 x 4.27 m
Working 10.1 m 12.5 m 11.28 m 14.3 m 17.1 m

Height
Platform Elevated 8.2 m 10.7 m 9.4 m 12.5 m 15.2 m
Platform Lowered 1.54 m 1.73 m 1.50 m 1.75 m 2.01 m
Drive Full Full 7.9 m
Tires Refer to Table 2.5 for tire specification and usage.
Normal Drive 4.8 km/h 5.6 km/h 5.6 km/h 3.2 km/h
0.58 km/h
Speed
Elevated Drive 0.8 km/h 0.8 km/h 0.8 km/h
Raise (Rated Load) 31 sec. 38 sec. 58 sec. 56 sec. 67 sec.
Lower (Rated Load) 46 sec. 43 sec. 44 sec. 53 sec. 72 sec.

Engine (RPM)
GM (Dual Fuel) N/A 900 (Idle) / 1400 (Low) / 2800 (High)

60348AH-AS-P
* Weights are approximate; refer to serial nameplate for specific weight. Values shown are for standard 2WD aerial platforms on
air tires with a manual extension platform (Mid Size RT’s) and no extension platforms (Full Size RT’s).

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Table 2.2 Owner’s Annual Inspection Record
Model Number: ____________________________ Serial Number: ____________________________
Recording Date
Recording Year # 1 2 3 4 5 6 7 8 9
Owner’s Name
Inspected By
60141AB
As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual inspection has
been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13 months.

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Table 2.3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA
Total First Extension Second Extension

MODEL Number of Number of Number of
Capacity Capacity Capacity
Occupants Occupants Occupants
8850 8243 7135 7127
One Extension 1500 lb. 500 lb.

5 2 Not Available
Platform 680 kg 227 kg
4 1 Not Available
3 1 Not Available
3 1 Not Available
No Extension 2500 lb.
6 Not Available
Platform 1134 kg
8831

6 2 Not Available
Two Extension 1700 lb. 500 lb. 500 lb.
6 2 2
Platforms 771 kg 227 kg 227 kg
5 Not Available
Platform 771 kg
8841

5 2 Not Available
5 2 2
5 Not Available
Platform 907 kg
9250

5 2 Not Available
5 2 2
60376AD-ANSI
NOTE:
Occupants and materials are not to exceed rated load.
Capacities listed are for standard machines equipped with #6 tires.
Refer to capacity label at sides of platform for additional information and for models equipped with options.

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Table 2.3b Maximum Platform Capacities (Evenly Distributed w/ Optional #7 Tires) - ANSI/CSA

1500 lb. 500 lb.
7135 7127
One Extension
5 2 Not Available

3 1 Not Available

6 Not Available
Platform 907 kg
1700 lb. 500 lb.
8831
One Extension
6 2 Not Available

5 2 2

5 Not Available
Platform 567 kg
1250 lb. 500 lb.
8841
One Extension
5 2 Not Available

5 2 2

5 Not Available
Platform 680 kg
9250

5 2 Not Available

5 2 2
60376AD-ANSI
NOTE:

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Table 2.3c Maximum Platform Capacities (Evenly Distributed) - CE

681 kg 227 kg
7135 7127
One Extension Platform 5 2 Not Available

(1501 lb.) (500 lb.)
454 kg 159 kg
(1001 lb.) (351 lb.)
1134 kg
No Extension Platform 6 Not Available
(249 lb.)
908 kg 227 kg
8831

(2002 lb.) (500 lb.)
771 kg 227 kg 227 kg
Two Extension Platform 6 2 2
(1700 lb.) (500 lb.) (500 lb.)
771 kg
(1700 lb.)
681 kg 227 kg
8841

(1501 lb.) (500 lb.)
681 kg 227 kg 227 kg
(1501 lb.) (500 lb.) (500 lb.)
907 kg
(2000 lb.)
681 kg 227 kg
9250

(1501 lb.) (500 lb.)
681 kg 227 kg 227 kg
(1501 lb.) (500 lb.) (500 lb.)
60376AD-CE
NOTE:
Capacities listed are for standard machines equipped with #6 tires except for model 9250A which is equipped with foam-filled tires.
BEAUFORT Wind Speed

Ground Conditions
SCALE m/s km/h ft/s mph
3 3.4 – 5.4 12.5 – 19.4 11.5 – 17.75 5 – 12.0 Papers and thin branches move, flags wave
Dust is raised, paper whirls up, and small

4 5.4 – 8.0 19.4 – 28.8 17.75 – 26.25 12.0 – 18
branches sway.
Shrubs with leaves start swaying. Wave crests are
5 8.0 – 10.8 28.8 – 38.9 26.25 – 35.5 18 – 24.25
apparent in ponds or swamps.
Tree branches move. Power lines whistle. It is
6 10.8 – 13.9 38.9 – 50.0 35.5 – 45.5 24.5 – 31
difficult to open an umbrella.
Whole trees sway. It is difficult to walk against the
7 13.9 – 17.2 50.0 – 61.9 45.5 – 65.5 31 – 38.5
wind.
60338AC

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Table 2.3d Maximum Platform Capacities (Evenly Distributed) - AS

One Extension
7127 681 kg 5 227 kg 2 Not Available
Platform
One Extension
Platform
No Extension
1134 kg 6 Not Available
Platform
One Extension
Platform
Two Extension
681 kg 6 227 kg 2 227 kg 2
Platforms
No Extension
Platform
One Extension
Platform
Two Extension
681 kg 5 227 kg 2 227 kg 2
Platforms
No Extension
Platform
One Extension
Platform
Two Extension
681 kg 5 227 kg 2 227 kg 2
Platforms
60376AD-AS
NOTE:
Occupants AND materials are not to exceed rated load.
Capacities listed are for standard machines equipped with #6 tires except for model 9250A which is equipped with foam filled
tires.

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Table 2.4a Floor Loading Pressure - ANSI/CSA
Total Aerial Platform Total Aerial Platform Load
MODEL Weight WHEEL LCP ** OUP **
lb. kg lb. kg psi kPa psf kg/m2

min* 7920 3592 3168 1437 101.7 701.2 150.0 732.4
7127
max* 12180 5525 4872 2210 121.1 835.0 230.7 1126.4
7127 min* 9360 4246 3744 1698 47.7 328.8 155.5 759.2
Outrigger Pads max* 12180 5525 4872 2210 62.1 427.9 202.3 987.9
min* 8850 4014 3540 1606 106.8 736.4 167.6 818.4

7135
max* 11980 5434 4792 2174 120.4 830.1 226.9 1107.9
7135 min* 9790 4441 3916 1776 49.9 343.9 162.6 794.1
min* 10600 4808 4240 1923 115.0 792.9 169.9 829.5

8243
max* 11980 5434 4792 2174 120.4 830.1 192.0 937.4
8243 min* 10600 4808 4240 1923 54.0 372.4 176.1 859.8
min* 11460 5198 4584 2079 118.4 816.3 167.8 819.3

8850
max* 12530 5684 5012 2273 122.3 843.2 183.5 895.8
8850 min* 11460 5198 4584 2079 58.4 402.6 196.2 958.2
min* 9670 4386 3868 1754 110.9 764.6 148.8 726.4

8831
max* 13350 6055 5340 2422 125.0 861.8 205.4 1002.9
8831 min* 10540 4781 4216 1912 53.7 370.3 157.1 767.0
min* 10570 4794 4228 1918 114.9 792.2 162.6 794.0

8841
max* 13830 6273 5532 2509 126.4 871.5 212.8 1038.9
8841 min* 11440 5189 4576 2076 58.3 401.9 170.5 832.5
min* 14700 6668 5880 2667 128.9 888.7 179.5 876.4

9250
max* 17470 7924 6988 3170 135.6 934.9 213.3 1041.5
9250 min* 14700 6668 5880 2667 74.9 516.4 145.5 710.7
60379AD-ANSI
* min - Total aerial platform weight with no options

max - Aerial platform weight + all options
** LCP - Locally Concentrated Pressure is a measure of how hard the aerial platform presses on the areas in direct
contact with the floor. The floor covering (tile, carpet, etc.) must be able to withstand more that the indicated values
above.
OUP - Overall Uniform Pressure is a measure of the average load the aerial platform imparts on the whole surface
directly underneath it. The structure of the operating surface (beams, etc.) must be able to withstand more than the
indicated values above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined
by the engineer or architect for that particular structure.
SKYJACK, Page 0 Mid Size & Full Size RT’s

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Floor Loading Pressure
Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):
Foot Print Area = Length x Width Base Area = Length x Width

= πr2
Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area
Length
Width
Width
Length
Width
Diameter
Length
WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may

Engine Powered
Table 2.4b Floor Loading Pressure - CE
kg lb. kg lb. kPa psi kg/m2 psf
min* 3592 7920 1437 3168 701.2 101.7 732.4 150.0

7127
max* 5525 12180 2210 4872 835.0 121.1 1126.4 230.7
7127 min* 4246 9360 1698 3744 328.8 47.7 759.2 155.5
min* 4014 8850 1606 3540 736.4 106.8 818.4 167.6

7135
max* 5434 11980 2174 4792 830.1 120.4 1107.9 226.9
7135 min* 4441 9790 1776 3916 343.9 49.9 794.1 162.6
min* 4386 9670 1754 3868 764.6 110.9 726.4 148.8

8831
max* 6055 13350 2422 5340 861.8 125.0 1002.9 205.4
8831 min* 4781 10540 1912 4216 370.3 53.7 767.0 157.1
min* 4794 10570 1918 4228 792.2 114.9 794.0 162.6

8841
max* 6273 13830 2509 5532 871.5 126.4 1038.9 212.8
8841 min* 5189 11440 2076 4576 401.9 58.3 832.5 170.5
min* 6668 14700 2667 5880 888.7 128.9 876.4 179.5

9250
max* 7924 17470 3170 6988 934.9 135.6 1041.5 213.3
9250 min* 6668 14700 2667 5880 516.4 74.9 710.7 145.5
60379AD-CE

** LCP - Locally Concentrated Pressure is a measure of how hard the aerial platform presses on the areas in direct
contact with the floor. The floor covering (tile, carpet, etc.) must be able to withstand more that the indicated values
above.
OUP - Overall Uniform Pressure is a measure of the average load the aerial platform imparts on the whole surface
directly underneath it. The structure of the operating surface (beams, etc.) must be able to withstand more than the
indicated values above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally
determined by the engineer or architect for that particular structure.

Engine Powered

= πr2

LCP = OUP =
Length
Width
Width
Length
Width
Diameter
Length
WARNING

Engine Powered
Table 2.4c Floor Loading Pressure - AS
kg kg kPa kg/m2
min* 3592 1437 701.2 732.4
7127
max* 5525 2210 835.0 1126.4
7127 min* 4246 1698 328.8 759.2

Outrigger Pads max* 5525 2210 427.9 987.9
min* 4014 1606 736.4 818.4
7135
max* 5434 2174 830.1 1107.9
7135 min* 4441 1776 343.9 794.1

min* 4386 1754 764.6 726.4
8831
max* 6055 2422 861.8 1002.9
8831 min* 4781 1912 370.3 767.0

min* 4794 1918 792.2 794.0
8841
max* 6273 2509 871.5 1038.9
8841 min* 5189 2076 401.9 832.5

min* 6668 2667 888.7 876.4
9250
max* 7924 3170 934.9 1041.5
9250 min* 6668 2667 516.4 710.7

60379AD-AS

** LCP - Locally Concentrated Pressure is a measure of how hard the aerial platform
presses on the areas in direct contact with the floor. The floor covering (tile, carpet, etc.)
must be able to withstand more that the indicated values above.
OUP - Overall Uniform Pressure is a measure of the average load the aerial platform
imparts on the whole surface directly underneath it. The structure of the operating surface
(beams, etc.) must be able to withstand more than the indicated values above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure
and is generally determined by the engineer or architect for that particular structure.

Engine Powered

2
= πr

LCP = OUP =
Length
Width
Width
Length
Width
Diameter
Length
WARNING

Engine Powered
Table 2.5a Tire Specifications - ANSI/CSA
WARNING
Air pressure can affect stability. Temperature changes can affect air pressure. It is important to
visually inspect all tires for proper tire inflation prior to use. Tires should be checked by end user
on a daily basis. Tire inflation pressures must be checked weekly with a calibrated gauge. If the
measured pressure is less than the specification, reinflate to the pressure specified below. Tires
must not be inflated above the recommended specification. Do not intermix tires of different types
on one aerial platform. Use only tires of type originally supplied.
Fill Specification Usage†
Tire Size MID SIZE FULL SIZE

Pressure (Factory)
Fill Type Ply Rating
7127
7135
8243
8850
8831
8841
9250
(kPa)
10-16.5 75*
#6A 10 S S S N/A S S S
CARLISLE US LOADER (517.1)*
10-16.5 OTR OUTRIGGER 75*
#6A Air 10 O O O N/A O O O
(Non-Marking) (517.1)*
31-15.5-15 45*
#7A 8 O O O N/A O O O
GOODYEAR TERRA XTRAC (310.3)*
10-16.5
#6F 10 N/A O O O S O O O
CARLISLE US LOADER
10-16.5 OTR OUTRIGGER
#6F Foam 10 N/A O O O O O O O
(Non-Marking)
31-15.5-15
#7F 8 N/A O O O O O O O
GOODYEAR TERRA XTRAC
60378AD-ANSI
*
Factory preset @ 20°C, Check pressures regularly as tires can lose pressure over time and over different ambient temperatures even under normal conditions.
† Usage: (S)tandard Or (O)ptional

(N/A) Not Available
Backspace A
Rim Backspace Diagram Inboard Outboard
SECTION A-A A
Backspace
Rim Size
7127
Contact Skyjack Service 7135 8831 8841 8243 8850 9250
Serial Number
Department
3-3/4” 3-3/4” 4-3/4” 4-3/4” 3-3/4” 3-3/4” 3-3/4”

#6 & #6F
95 mm 95 mm 121mm 121mm 95 mm 95 mm 95 mm
#7 & #7F All models are 4-3/8”
60380AC-ANSI

Engine Powered
Table 2.5b Tire Specifications - CE
WARNING

MID SIZE FULL SIZE
Tire Size Pressure (Factory)
Fill Type Ply Rating
7127
7135
8243
8850
8831
8841
9250
(kPa)
10-16.5
#6A 10 517.1* S S S N/A S S S
CARLISLE US LOADER
#6A Air 10 517.1* O O O N/A O O O
(Non-Marking)
31-15.5-15
#7A 8 310.3* N/A N/A N/A N/A N/A N/A N/A
10-16.5
#6F 10 N/A O O O S O O O
CARLISLE US LOADER
#6F Foam 10 N/A O O O O O O O
(Non-Marking)
31-15.5-15
#7F 8 N/A O O O O O O O
60378AD-CE
* Factory preset @ 20°C. Check pressures regularly as tires can lose pressure over time and over different ambient temperatures even under normal conditions.

(N/A) Not Available
Backspace A
Rim Backspace Diagram
Inboard Outboard
SECTION A-A
A
Backspace
Rim Size
7127
Contact Skyjack Service 7135 8831 8841 9250
Serial Number
Department
121 mm 95 mm 95 mm 121 mm 121 mm 95 mm
#6 & #6F
4.75 in. 3.75 in. 3.75 in. 4.75 in. 4.75 in. 3.75 in.
#7 & #7F All models are 135 mm
60380AC-CE

Engine Powered
Table 2.5c Tire Specifications - AS
WARNING

Pressure
Tire Size MID SIZE FULL SIZE
Fill Type Ply Rating (Factory)
Psi (kPa) 7127 7135 8831 8841 9250

10-16.5 75*
#6A 10 S S S S S
CARLISLE US LOADER (517.1)*
Air
10-16.5 OTR OUTRIGGER 75*
#6A 10 O O O O O
(Non-Marking) (517.1)*
10-16.5
#6F 10 N/A O O O O O
CARLISLE US LOADER
Foam
31-15.5-15
#7F 8 N/A O O O O O
60378AD-AS
� Factory preset @ 20°C, Check pressures regularly as tires can lose pressure over time and over different
ambient temperatures even under normal conditions.
(N/A) Not Available
Backspace A
Rim Backspace Diagram Inboard Outboard
SECTION A-A A
Backspace
Rim Size
7127
Contact Skyjack Service 7135 8831 8841 9250
Serial Number
Department
121mm 95 mm 95 mm 121mm 121mm 95 mm
#6A & #6F
4.75 in. 3.75 in. 3.75 in. 4.75 in. 4.75 in. 3.75 in.
#7F All models are 135 mm
60380AD-AS

Engine Powered
Table 2.6 Rough Terrain Scissor Fluids
AXLE OIL
*Qty. *Qty. Skyjack
Axle Type Oil Type Recommended Equivalent Oil
(Liters) (Gallons) Part No.
Cushman Front
2.4 0.634 Gear Oil, 80W-90 GL5 134612 -
Dana Front / Rear
Chevron Gear Lubricant Delo ESI 80W-90,
Caltex Gear Lubricant ESI 80W-90,
Cushman Rear 1 0.264 Gear Oil, ESI 80W-90 133461
Caltex RPM Borate EP 80W-90,
Texaco Star Gear Lubricant 80W-90
*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anit-freeze/water.
CENTER DRIVE OIL

*Qty. *Qty. Skyjack
Center Drive Type Oil Type Recommended Equivalent Oil
Center Drive 1 0.26 Gear Oil, 80W-90 GL5 134612 -

HYDRAULIC OIL
*Qty. *Qty. Skyjack
Model Oil Type
SJRT-68xx 86.88 22.95
SJRT-7127
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850
ATF Dexron III 119309
SJRT-8831
SJRT-8841
75.71 20
SJRT-8831E
SJRT-8841E
SJRT-9250 67.38 17.8


Engine Powered
Table 2.6 Rough Terrain Scissor Fluids
ENGINE OIL
*Qty. *Qty. Skyjack Recommended Equivalent Oil
Engine Type Oil Type, Viscosity
(Liters) (Gallons) Part No. (Viscosity - API Service Designation)
Kubota D902 3.9 1.03
Kubota D1105 5.1 1.35 10W30 - API Service Designation CG-4,
105287
Kubota DF972 3.4 0.9 Engine Oil, SAE 10W-30 CF-4, CF, CD, SH.
Nissan A15
3.5 0.98
GM 1.6 142454 10W30 - API Service Designation SF/CC.

ENGINE COOLANT
*Qty. *Qty. Skyjack
Component Type **Coolant Type
Kubota D902
Kubota D1105 3.1 0.82
AntI-freeze / Water 125985
Kubota DF972
Nissan A15
11.4 3.01
GM 1.6 Extended life antI-freeze / Water 142208

ENGINE FUEL
Tank Diesel Gasoline / Liquid Propane
Model *Qty. *Qty.
Kubota D902 Kubtoa D1105 Kubota DF972 GM 1.6 Nissan A15
(Liters) (Gallons)
SJRT-68xx 86.88 22.95 � N/A
SJRT-7127 � N/A
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850 N/A �
SJRT-8831 N/A �
49.21 13
SJRT-8841
SJRT-9250 64.35 17

SKYJACK, Page 0 Mid Size & Full Size RT’s

Engine Powered
General Maintenance
Before attempting any repair work, disconnect battery by turning emergency main power disconnect
switch to off position. Preventive maintenance is the easiest and least expensive type of maintenance.
Table 2.7a Maintenance and Inspection Schedule - ANSI/CSA
3 months or 3 months or
Frequency Daily
150 hours
Yearly Frequency Daily
150 hours
Yearly
Visual and Daily Maintenance Inspections Lifting Mechanism

Labels A Scissor Guards A
Electrical A Sliders A
Limit Switches A Maintenance Support A
Hydraulic A Scissor Assembly A
Hydraulic/Electrical Compartment Scissor Bumpers A
Emergency Main Power Disconnect Switch A Lift Cylinder(s) A
Base Control Switches A Base
Battery A Base Weldment A
Manifolds A Wheel/Tire Assembly A B*
Electrical Panel A Drive Axle A
Tilt Sensor A Steer Cylinder Assembly A
Hydraulic Tank (Model 9250) A Tie Rod A
Hydraulic Oil (Model 9250) A Disc Brake (Models 71xx & 8xxx) A
Emergency Lowering Access Rod (If Equipped) A Pin Brakes (Model 9250) A
Hydraulic/Fuel Compartment Drive Motor A
Hydraulic Tank (Models 71xx & 8xxx) A Ladder A
Hydraulic Oil (Models 71xx & 8xxx) A B* Outriggers A
Fuel Tank A Manuals A
Fuel Leaks A Function Tests
Engine Compartment Test Emergency Main Power Disconnect Switch A
Engine Control Console A Base Control Console
Radiator A Test Platform Raise/Lower Switch A
Muffler and Exhaust A Test Emergency Lowering (Models 71xx & 8xxx) A
Engine Tray A Test Emergency Lowering (Model 9250) A
Hydraulic Pump A Platform Control Console
Engine Oil Level A Test Emergency Stop A
Engine Air Filter A Test Enable Trigger Switch A B*
Fuel Leaks A Test Platform Raising/Lowering A
Platform Assembly Test Steering A
Lanyard Attachment Anchors A Test Driving A
AC Outlet on Platform A Test Speed Limit A
Platform Control Console A Test Brakes A
Powered Extension Control Console (If Equipped) A Test Horn A
Test Tilt Sensor A
60603AA-ANSI-P
A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.8 and Section 2.9 of the Operating Manual.
B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual.
* - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures.
WARNING
Use original or manufacturer-approved parts and components for aerial platform.

Engine Powered
General Maintenance
Before attempting any repair work, disconnect battery by turning main power disconnect switch to off
position. Preventive maintenance is the easiest and least expensive type of maintenance.
Table 2.7b Maintenance and Inspection Schedule - CE
Frequency Daily
150 hours
150 hours
Yearly

Main Power Disconnect Switch A Lift Cylinder(s) A
Load/Tilt Sensor A Steer Cylinder Assembly A
Hydraulic Oil (Model 9250) A Disc Brakes (Models 71xx & 88xx) A
Emergency Lowering Access Rod (If Equipped) A Pin Brake (Model 9250) A
Hydraulic Tank (Models 71xx & 88xx) A Ladder A
Hydraulic Oil (Models 71xx & 88xx) A B* Outriggers (If Equipped) A
Engine Compartment Test Main Power Disconnect Switch A
Radiator A Test Emergency Stop A
Muffler and Exhaust A Test Platform Raise/Lower Switch A
Engine Tray A Test Emergency Lowering (Models 71xx & 88xx) A
Hydraulic Pump A Test Emergency Lowering (Model 9250) A
Engine Oil Level A Platform Control Console
Engine Air Filter A Test Emergency Stop A
Fuel Leaks A Test Enable Trigger Switch A B*
Platform Assembly Test Platform Raising/Lowering A
Lanyard Attachment Anchors A Test Lowering Warning A
AC Outlet on Platform A Test Steering A
Platform Control Console A Test Driving A
Powered Extension Control Console (If Equipped) A Test Speed Limit A
Test Brakes A
Test Horn A
Test Tilt Sensor A
60603AA-CE-P
WARNING

Engine Powered
General Maintenance
Before attempting any repair work, disconnect battery by turning main power disconnect switch to off
position. Preventive maintenance is the easiest and least expensive type of maintenance.
Table 2.7c Maintenance and Inspection Schedule - AS
Frequency Daily
150 hours
150 hours
Yearly

Main Power Disconnect Switch A Lift Cylinder(s) A
Tilt Sensor A Steer Cylinder Assembly A
Hydraulic Oil (Model 9250) A Disc Brake (Models 71xx & 8xxx) A
Emergency Lowering Access Rod (If Equipped) A Pin Brakes (Model 9250) A
Hydraulic Tank (Models 71xx & 8xxx) A Ladder A
Hydraulic Oil (Models 71xx & 8xxx) A B* Outriggers (If Equipped) A
Engine Compartment Test Main Power Disconnect Switch A
Radiator A Test Emergency Stop A
Muffler and Exhaust A Test Platform Raise/Lower Switch A
Engine Tray A Test Emergency Lowering (Models 71xx & 8xxx) A
Hydraulic Pump A Test Emergency Lowering (Model 9250) A
Engine Oil Level A Platform Control Console
Engine Air Filter A Test Emergency Stop A
B*
Fuel Leaks A Test Enable Trigger Switch A
Platform Assembly Test Platform Raising/Lowering A
Lanyard Attachment Anchors A Test Steering A
AC Outlet on Platform A Test Driving A
Platform Control Console A Test Speed Limit A
Powered Extension Control Console (If Equipped) A Test Brakes A
Test Horn A
Test Tilt Sensor A
60603AA-AS-P
WARNING

Engine Powered
Table 2.8a Operator’s Checklist - ANSI/CSA
OPERATOR'S CHECKLIST
Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:
Each item shall be inspected using the appropriate section of the Skyjack operating manual.
As each item is inspected, check the appropriate box.
P - PASS � DAILY
F - FAIL � FREQUENTLY
R - REPAIRED � ANNUALLY
NA - NOT APPLICABLE � BI-ANNUALLY
N/A P F R N/A P F R
Labels Scissor Guards
Electrical Sliders
Limit Switches Maintenance Support
Hydraulic Scissor Assembly
Hydraulic/Electrical Compartment Scissor Bumpers
Emergency Main Power Disconnect Switch Lift Cylinder(s)
Base Control Switches Base
Battery Base Weldment
Manifolds Wheel/Tire Assembly
Electrical Panel Drive Axle
Tilt Sensor Steer Cylinder Assembly
Hydraulic Tank (Model 9250) Tie Rod
Hydraulic Oil (Model 9250) Disc Brake (Models 71xx & 8xxx)
Emergency Lowering Access Rod (If Equipped) Pin Brakes (Model 9250)
Hydraulic/Fuel Compartment Drive Motor
Hydraulic Tank (Models 71xx & 8xxx) Ladder
Hydraulic Oil (Models 71xx & 8xxx) Outriggers
Fuel Tank Manuals
Fuel Leaks Function Tests
Engine Compartment Test Emergency Main Power Disconnect Switch
Engine Control Console Base Control Console
Radiator Test Platform Raise/Lower Switch
Muffler and Exhaust Test Emergency Lowering (Models 71xx & 8xxx)
Engine Tray Test Emergency Lowering (Model 9250)
Hydraulic Pump Platform Control Console
Engine Oil Level Test Emergency Stop
Engine Air Filter Test Enable Trigger Switch
Fuel Leaks Test Platform Raising/Lowering
Platform Assembly Test Steering
Lanyard Attachment Anchors Test Driving
AC Outlet on Platform Test Speed Limit
Platform Control Console Test Brakes
Powered Extension Control Console (If Equipped) Test Horn
Test Tilt Sensor
Note:
Make a copy of this page or visit the Skyjack web site: 60604AA-ANSI
www.skyjack.com for a printable copy.

Engine Powered
Table 2.8b Operator’s Checklist - CE
Serial Number:
Model:
Date:
P - PASS � DAILY
N/A P F R N/A P F R
Electrical Sliders
Main Power Disconnect Switch Lift Cylinder(s)
Load/Tilt Sensor Steer Cylinder Assembly
Hydraulic Oil (Model 9250) Disc Brakes (Models 71xx & 88xx)
Emergency Lowering Access Rod (If Equipped) Pin Brake (Model 9250)
Hydraulic Tank (Models 71xx & 88xx) Ladder
Hydraulic Oil (Models 71xx & 88xx) Outriggers (If Equipped)
Fuel Tank Manuals
Engine Compartment Test Main Power Disconnect Switch
Radiator Test Emergency Stop
Muffler and Exhaust Test Platform Raise/Lower Switch
Engine Tray Test Emergency Lowering (Models 71xx & 88xx)
Hydraulic Pump Test Emergency Lowering (Model 9250)
Engine Oil Level Platform Control Console
Engine Air Filter Test Emergency Stop
Fuel Leaks Test Enable Trigger Switch
Platform Assembly Test Platform Raising/Lowering
Lanyard Attachment Anchors Test Lowering Warning
AC Outlet on Platform Test Steering
Platform Control Console Test Driving
Powered Extension Control Console (If Equipped) Test Speed Limit
Test Brakes
Note:
Test Horn
Make a copy of this page or visit the Skyjack web site:
Test Tilt Sensor
www.skyjack.com for a printable copy.
60604AA-CE

Engine Powered
Table 2.8c Operator’s Checklist - AS
Serial Number:
Model:
Date:
P - PASS � DAILY
N/A P F R N/A P F R
Electrical Sliders
Main Power Disconnect Switch Lift Cylinder(s)
Tilt Sensor Steer Cylinder Assembly
Hydraulic Oil (Model 9250) Disc Brake (Models 71xx & 8xxx)
Emergency Lowering Access Rod (If Equipped) Pin Brakes (Model 9250)
Hydraulic Tank (Models 71xx & 8xxx) Ladder
Hydraulic Oil (Models 71xx & 8xxx) Outriggers (If Equipped)
Fuel Tank Manuals
Engine Compartment Test Main Power Disconnect Switch
Radiator Test Emergency Stop
Muffler and Exhaust Test Platform Raise/Lower Switch
Engine Tray Test Emergency Lowering (Models 71xx & 8xxx)
Hydraulic Pump Test Emergency Lowering (Model 9250)
Engine Oil Level Platform Control Console
Engine Air Filter Test Emergency Stop
Fuel Leaks Test Enable Trigger Switch
Platform Assembly Test Platform Raising/Lowering
Lanyard Attachment Anchors Test Steering
AC Outlet on Platform Test Driving
Platform Control Console Test Speed Limit
Powered Extension Control Console (If Equipped) Test Brakes
Test Horn
Note:
Test Tilt Sensor
Make a copy of this page or visit the Skyjack web site:
www.skyjack.com for a printable copy. 60604AA-AS

Engine Powered
AE
SECTION 3
SYSTEM COMPONENT IDENTIFICATION
AND SCHEMATICS
TABLE OF CONTENTS
Symbols & Charts

Figure 3.1-1. Relay Terminal and Function Chart.............................................................................................. 2
Figure 3.1-2. Electrical Symbol Chart ............................................................................................................... 3
Figure 3.1-3. Hydraulic Symbol Chart ............................................................................................................... 4
Hydraulic System
Figure 3.2-1. Hydraulic Schematic Parts List ................................................................................................... 5
Figure 3.2-2. Hydraulic Schematic ................................................................................................................... 9
Figure 3.2-3. Hydraulic Manifold Component and Port Identification ............................................................ 10
CONTROL BOX DIAGRAMS

Figure 3.3-1. Electrical Parts List ..................................................................................................................... 11
Figure 3.3-2. Control Box Diagram - (with All Options) ANSI/CSA (SN 43303 and below) ........................... 16
Figure 3.3-3. Control Box Diagram - (with All Options) CE (SN 43303 and below) ....................................... 17
Figure 3.3-4. Control Box Diagram - (with All Options) ANSI/CSA (SN 43304 and above) ........................... 18
Figure 3.3-5. Control Box Diagram - (with All Options) CE (SN 43304 and above) ....................................... 19
Figure 3.3-6. Outrigger/Hydraulic Generator Control Box Diagram ............................................................... 20
3
Electrical System
Figure 3.3-7. Electrical Inverter Wiring Diagram.............................................................................................. 21
Figure 3.3-8. Hydraulic Generator Electric Panel Diagram
(Nissan & Kubota Engine with Hydraulic Generator Option) ANSI/CSA .................................. 22
Figure 3.3-9. Hydraulic Generator Electric Panel Diagram
(Nissan & Kubota Engine with Hydraulic Generator Option) CE .............................................. 24
Figure 3.3-10. Oil Cooler Electric Panel Diagram (Nissan Engine with No Hydraulic Generator Option) ....... 25
Figure 3.3-11. Engine Wiring Diagram (Nissan Engines) ................................................................................. 26
Figure 3.3-12. Engine Wiring Diagram (Kubota Diesel Engines) ..................................................................... 28
Figure 3.3-13. Main Manifold Wiring Diagram (ANSI/CSA) .............................................................................. 29
Figure 3.3-14. Main Manifold / Base Controls Wiring Diagram (CE) ................................................................ 30
Figure 3.3-15. Outrigger Connection Diagram ................................................................................................. 31
Figure 3.3-16. Horn/light/Beeper Wiring Diagram (ANSI/CSA) ........................................................................ 32
Figure 3.3-17. Powered Extension Related Assemblies and Electrical Connection Diagram ......................... 33
Figure 3.4-1. Electrical Panel Diagram - ANSI/SIA and CSA (No Options) .................................................... 35
Figure 3.4-2. Electrical Panel Diagram - ANSI/SIA and CSA (All Options) ..................................................... 37
Figure 3.4-3. Electrical Panel Diagram - CE (Shown with All Options)........................................................... 38
Electrical Schematics
Figure 3.5-1. ANSI/CSA (Nissan Dual Fuel Engine - No Options) ................................................................... 39
Figure 3.5-2. ANSI/CSA (Nissan Dual Fuel Engine - All Options) ................................................................... 42
Figure 3.5-3. CE (Kubota Diesel Engine - All Options) .................................................................................... 45
Figure 3.5-4. ANSI/CSA (Kubota Diesel Engine - All Options) ........................................................................ 47
Figure 3.5-5. ANSI/CSA (GM Dual Fuel Engine - No Options) ........................................................................ 50
Figure 3.5-6. ANSI/CSA (GM Dual Fuel Engine - All Options)......................................................................... 51
Figure 3.5-7. Interface & Engine Electrical Schematic - GM Dual Fuel Engine .............................................. 52
Figure 3.5-8. Engine Harnesses - GM Dual Fuel Engine ................................................................................ 53
SJ-800 Series Engine Powered 129929 SECTION 3, Page 1

FIGURE 3.1-1. RELAY TERMINAL AND FUNCTION CHART
COMMON COMMON
COIL COIL COIL COIL

CONTROL CONTROL CONTROL CONTROL
(B+) (B-) (B+) (B-)
12 VOLT 12 VOLT
RELAY RELAY
(SPDT) (DPDT)
SINGLE DOUBLE
POLE POLE
DOUBLE DOUBLE
THROW THROW
NORMALLY NORMALLY NORMALLY

CLOSED CLOSED CLOSED
CONTACT CONTACT CONTACT
NORMALLY NORMALLY
OPEN OPEN
CONTACT CONTACT
NOTE: The power wire to the coil of the relay determines the relay number. (ie: #14 to the coil becomes 14CR)
RELAY NO. RELAY FUNCTION RELAY NO. RELAY FUNCTION

10BCR1 Engine On (DPDT) 61CR Outrigger (DPDT)
10BCR2 Engine Protection (DPDT) 62CR Outrigger (DPDT) (proximity)
13CR Down (SPDT) 63CR Outrigger (DPDT) (proximity)
14CR Up (SPDT) 64CR Outrigger (DPDT) (proximity)
15CR Reverse Drive (DPDT) 65CR Outrigger (SPDT)
16CR Forward Drive (DPDT) 66CR Outrigger (SPDT) (proximity)
17CR 2nd Speed (SPDT) 67CR Outrigger (SPDT) (proximity)
17ACR Small Pump 68CR Outrigger (SPDT) (proximity)
17BCR Outrigger Trigger (SPDT) 71CR Outrigger (SPDT) (LH front up)
18CR 3rd Speed (SPDT) 72CR Outrigger (SPDT) (RH front up)
20CR Series/Parallel Drive (SPDT) 73CR Outrigger (SPDT) (RH rear up)
23CR Right Steer (SPDT) 74CR Outrigger (SPDT) (LH rear up)
24CR Left Steer (SPDT) 75CR Outrigger (SPDT) (LH front down)
28CR Tilt Switch (DPDT) (option) 76CR Outrigger (SPDT) (RH front down)
31CR Choke/Glow Plug (SPDT) 77CR Outrigger (SPDT) (RH rear down)
32CR Engine Start (DPDT) 78CR Outrigger (SPDT) (LH rear down)
34BCR Low/High Throttle (SPDT) 85CR Hydraulic Generator (SPDT) (option)
35CR Tilt Override (DPDT) 97ACR2 Power Deck Retraction (DPDT)
49CR Horn (SPDT) (option) (option) (CE)
SECTION 3, Page 2 SJ-800 Series Engine Powered 29929

FIGURE 3.1-2. ELECTRICAL SYMBOL CHART
ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER
WIRES JOINED LIGHT FOOT SWITCH PRESSURE

TRANSDUCER
HYDRAULIC LIMIT SWITCH

BATTERY TOGGLE SWITCH
VALVE COIL N.O.
PROPORTIONAL LIMIT SWITCH

GROUND HYDRAULIC PUSH BUTTON N.O. HELD
VALVE COIL CLOSED
LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR
CIRCUIT LIMIT SWITCH

HORN LIMIT SWITCH
BREAKER N.C. HELD OPEN
BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER
PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH
SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY
SINGLE POLE DOUBLE POLE DOUBLE POLE

DOUBLE THROW NPN
DOUBLE THROW SINGLE THROW
RELAY TRANSISTOR
RELAY RELAY
TRIPLE POLE PRESSURE/

DOUBLE THROW DIODE TRANSISTOR VACUUM
RELAY SWITCH
TEMPERATURE
SWITCH

FIGURE 3.1-3. HYDRAULIC SYMBOL CHART
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALV VELOCITY FUSE
PUMP
ACCUMULATOR, SINGLE ACTING

LINE JOINED HAND PUMP GAS CHARGED CYLINDER
HYDRAULIC CUSHION DOUBLE ACTING

TANK RELIEF VALVE CYLINDER CYLINDER
HYDRAULIC PRESSURE DOUBLE ACTING

FILTER WITH REDUCING PRESSURE
DOUBLE
BYPASS VALVE SWITCH
RODDED
ELECTRIC MOTION SPRING APPLIED

MOTOR FIXED ORIFICE CONTROL VALVE HYDRAULIC
RELEASED
BRAKE
ADJUSTABLE FLOW DIVIDER BRAKE

ENGINE FLOW CONTROL COMBINER CYLINDER
FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP
THREE POSITION BI DIRECTIONAL

FOUR WAY HYDRAULIC
OIL COOLER VALVE COIL
PROPORTIONAL MOTOR
SERIES TWO POSITION THREE POSITION

PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITION CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED
TWO POSITION THREE POSITION THREE POSITION

TWO WAY TWO POSITION FOUR WAY FOUR WAY
NORMALLY THREE WAY CLOSED CENTER PROPORTIONAL
OPEN CLOSED PORT
VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR
QUICK
SERVO DISCONNECT
SECTION 3, Page SJ-800 Series Engine Powered 29929

Figure 3.2-1. Hydraulic Schematic Parts List
Index Skyjack
Qty. Description
No. Part No.
BP1 133420 AR BRAKE PACK (alternate)

C1 120349 1 CYLINDER, Lift
C2 120349 1 CYLINDER, Lift
C5 120412 1 CYLINDER, Disc brake
C7 120405 1 CYLINDER, Steer 2WD/4WD
C8 107752 1 CYLINDER, Cushion
C9 132694 1 CYLINDER, Outrigger left front
C10 132694 1 CYLINDER, Outrigger right front
C11 132694 1 CYLINDER, Outrigger right rear
C12 132694 1 CYLINDER, Outrigger left rear
C13 120275 AR CYLINDER, Front powered extension platform
C14 120275 AR CYLINDER, Rear powered extension platform
CV1 104624 1 CHECK VALVE, Small pump
CV2 104624 1 CHECK VALVE, Large pump
CV3 104624 1 CHECK VALVE, Lift
CV4 102879 1 CHECK VALVE, Left front outrigger (opt.)
CV5 102879 1 CHECK VALVE, Right front outrigger (opt.)
CV6 102879 1 CHECK VALVE, Right rear outrigger (opt.)
CV7 102879 1 CHECK VALVE, Left rear outrigger (opt.)
DCMI 300248 DC Motor 12V
F1 109568 1 FILTER ASSEMBLY, Return
104254 1 • ELEMENT, Filter
GM1 113875 AR MOTOR W/FLOW CONTROL, Hyd. generator (opt.)
HP2 110652 1 HAND PUMP, Brake release
M1 109311 1 MOTOR, Center drive hydraulic
M2 113875 1 MOTOR W/FLOW CONTROL, Hyd. generated
MB1 114178 1 MANIFOLD BLOCK, Main
MB2 103137 1 MANIFOLD BLOCK, Emergency lowering
MB3 106688 1 MANIFOLD BLOCK, Holding valve
MB4 106688 1 MANIFOLD BLOCK, Holding valve
MB7 125430 1 MANIFOLD BLOCK, Lift line
MB9 113494 1 MANIFOLD BLOCK, Controlled lowering
MB10 111943 1 MANIFOLD BLOCK, Quick brake
MB11 111970 1 MANIFOLD BLOCK, Outrigger (opt.)
MB12 103137 1 MANIFOLD BLOCK, Hyd. generator valve (opt.)
MB13 111290 AR MANIFOLD BLOCK, Front powered platform
MB14 111291 AR MANIFOLD BLOCK, Rear powered platform
MB16 132261 1 MANIFOLD BLOCK, Motion control
MC1 132244 1 MOTION CONTROL ASSEMBLY
Parts list continued on the following page.
SJ-800 Series Engine Powered 29929 SECTION 3, Page

Figure 3.2-1. Hydraulic Schematic Parts List (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.
O2 125011 1 ORIFICE, Lift cylinder (.159” Dia.)

O4 116725 1 ORIFICE, Emergency lowering (.067” Dia)
O5 125012 1 ORIFICE, Controlled lowering (.110” Dia.)
O7 125244 1 ORIFICE, Lift line (.120” Dia.) (Model 8841 only)
OC1 114284 AR OIL COOLER, (opt)
P1 110460 1 PUMP, Hydraulic (.488/.854)
P3 113173 1 PUMP, Hydraulic powerdeck (1.2 gpm)
PT1 (Ref.) 1 TRANSDUCER, Pressure (CE)
(Refer to Load Sensing supplemental manual, section 3)
QD1 122419 1 QUICK DISCONNECT, System pressure
R1 104534 1 RELIEF VALVE, System
R2 104534 1 RELIEF VALVE, Lift
R3 106557 1 RELIEF VALVE, Lift cylinder
R4 106557 1 RELIEF VALVE, Lift cylinder
R8 113286 1 RELIEF VALVE, Powerdeck (Set at 500psi)
V1 107271 2 VALVE, Emergency lowering
V2 113556 1 VALVE, Controlled lowering
V6 113752 1 VALVE, Brake release (Auto Reset)
2H-10A 104132 1 VALVE, Brake lock
2H-13A 103655 1 VALVE, Main lowering
2B-13A-1 107269 1 VALVE, Lift cylinder holding
2B-13A-2 107269 1 VALVE, Lift cylinder holding
2H-14B 103655 1 VALVE, Lift
2H-17A 114365 1 VALVE, Large pump dump
2H-17B 103655 1 VALVE, Outrigger holding valve
2H-18A 103656 1 VALVE, Small pump dump
2H-25 102626 1 VALVE, Quick brake
2H-30A 112218 1 VALVE, Free-wheeling
2H-30A-1 103656 1 VALVE, Brake dump
2H-30A-2 103655 1 VALVE, Brake feed
2H-86C 104412 1 VALVE, Hydraulic generator (opt.)
3H-20A 103623 1 VALVE, Series/parallel drive
4H-15B 139256 1 VALVE ASSEMBLY, Reverse drive (includes 4H-16B)
Order P/N 128319 for machines with Serial No. 37595 (8831),
43470 (8841) and below)
4H-16B 139256 1 VALVE ASSEMBLY, Forward drive (includes 4H-15B)
Order P/N 128319 for machines with Serial No. 37595 (8831),
43470 (8841) and below)
4H-23A 128318 1 VALVE ASSEMBLY, Right steer (includes 4H-24A)
4H-24A 128318 1 VALVE ASSEMBLY, Left steer (includes 4H-23A)
4H-26 128318 1 VALVE ASSEMBLY, Front platform extend (opt) (includes 4H-27A)
SECTION 3, Page SJ-800 Series Engine Powered 129929

Figure 3.2-1. Hydraulic Schematic Parts List (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
4H-26A 128318 1 VALVE ASSEMBLY, Rear platform extend (opt) (includes 4H-27)
4H-27 128318 1 VALVE ASSEMBLY, Front platform retract (opt) (includes 4H-26A)
4H-27A 128318 1 VALVE ASSEMBLY, Rear platform retract (opt) (includes 4H-26)
4H-71 128318 1 VALVE ASSEMBLY, Left front outrigger retract (opt.) (includes 4H-75)
4H-72 128318 1 VALVE ASSEMBLY, Right front outrigger retract (opt.) (includes 4H-76)
4H-73 128318 1 VALVE ASSEMBLY, Right rear outrigger retract (opt.) (includes 4H-77)
4H-74 128318 1 VALVE ASSEMBLY, Left rear outrigger retract (opt.) (includes 4H-78)
4H-75 128318 1 VALVE ASSEMBLY, Left front outrigger extend (opt.) (includes 4H-71)
4H-76 128318 1 VALVE ASSEMBLY, Right front outrigger extend (opt.) (includes 4H-72)
4H-77 128318 1 VALVE ASSEMBLY, Right rear outrigger extend (opt.) (includes 4H-73)
4H-78 128318 1 VALVE ASSEMBLY, Left rear outrigger extend (opt.) (includes 4H-74)

Figure 3.2-2. Hydraulic Schematic
A B C D E F G H
C2 C1
LIFT LIFT
CYLINDER CYLINDER MC1 MOTION CONTROL VALVE ASSEMBLY
MB4 HOLDING VALVE MB3 HOLDING VALVE BP1 MB16 MOTION CONTROL MANIFOLD BLOCK
MANIFOLD BLOCK MANIFOLD BLOCK BRAKE
PACK BASE/DRIVE ASSEMBLY
POWERED EXTENSION 2H-13A-2 2H-13A-1
PLATFORM OPTION HOLDING HOLDING CBV1 MB16
VALVE VALVE CV11
CV12 MB15 FREE
C13 FRONT C14 REAR PRESSURE
3H-20A WHEEL V
C5 SERIES/PARALLEL MANIFOLD
EXTENSION EXTENSION OVERLOAD MB10 DISC VALVE BLOCK
CYLINDER CYLINDER TRANSDUCER QUICK BRAKE BRAKE
OPTION MANIFOLD BLOCK CYLINDER
02 02
LIFT LIFT C8
MB14 REAR ORIFICE PT1 ORIFICE HP2 CUSHION
0.159 PRESSURE 0.159 2H-30A CYLINDER
MB13 POWERED EXTENSION POWERED EXTENSION HAND
OVERLOAD FREE
MANIFOLD BLOCK MANIFOLD BLOCK PUMP
TRANSDUCER WHEEL
VALVE
4H-27
RETRACT V6
AUTO M1
VALVE R4 R3
RESET TWO STAGE
RELIEF RELIEF
VALVE HYDRAULIC
VALVE VALVE CV13
CV14 MOTOR
4H-26 4H-27A 4H-26A MB7 LIFT LINE
EXTEND RETRACT EXTEND MANIFOLD CBV2
VALVE VALVE VALVE 2H-25
QUICK
07 LIFT LINE
BRAKE CASE DRAIN
R8 ORIFICE 0.120
VALVE
RESERVOIR
RELIEF
VALVE
W
O5 V2 MB9 CONTROLLED
CONTROLLED CONTROLLED LOWERING OUTRIGGER OPTION
LOWERING LOWERING MANIFOLD BLOCK
ORIFICE 0.110 VALVE C12 LEFT REAR C9 LEFT FRONT C10 RIGHT FRONT C11 RIGHT REAR
OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
CYLINDER CYLINDER CYLINDER CYLINDER
04 EMERGEMCY MB2 EMERGENCY C7 STEER CV4 CV5 CV6 CV7

LOWERING LOWERING VALVE MANIFOLD CYLINDER CHECK CHECK CHECK CHECK
ORIFICE BLOCK VALVE VALVE VALVE VALVE
0.067 MB1 MAIN MANIFOLD
4H-23A RIGHT 4H 24A LEFT

V1 EMERGENCY 2H-13A MAIN STEER VALVE STEER VALVE
LOWERING LOWERING
VALVE VALVE
HYDRAULIC
P2
GENERATOR
OPTION X
4H-16B
CV3 R2 FORWARD
CHECK LIFT DRIVE
GM1 RELIEF 4H-78 4H-75 4H-76 4H-77
VALVE VALVE
VALVE LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
EXTEND EXTEND EXTEND EXTEND
2H-86C MB12 2H-30A-1 VALVE VALVE VALVE VALVE
HYDRAULIC GENERATOR BRAKE
GENERATOR MANIFOLD 2H-30A-2
2H-14B FEED
VALVE BLOCK BRAKE
LIFT VALVE
CV2 FEED 4H-15B
VALVE
CHECK VALVE REVERSE
VALVE DRIVE
VALVE
2H-17A
LARGE
PUMP DUMP
VALVE 4H-74 4H-71 4H-72 4H-73
LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
ENGINE 2H-17B OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
R1 OUTRIGGER RETRACT RETRACT RETRACT RETRACT Y
SYSTEM HOLDING VALVE VALVE VALVE VALVE
CV1 RELIEF VALVE
2H-18A CHECK VALVE
SMALL VALVE
PUMP DUMP
VALVE
LARGE SMALL
PUMP PUMP
P1 DUAL
INLET MB11 OUTRIGGER MANIFOLD BLOCK
PUMP QD1 SYSTEM PRESSURE
QUICK DISCONNECT
OC1 OIL COOLER

NISSAN STANDARD
DIESEL OPTION
Z
F1
FILTER
RESERVOIR
M50151AG
SJ-800 Series Engine Powered 12 2 SECTION 3, Page

Figure 3.2-3. Hydraulic Manifold Component & Port Identification
A B C D E F G H
TO EMERGENCY TO MAIN
LOWERING MANIFOLD
MANIFOLD
TO BRAKE
TO QUICK BRAKE CYLINDER V
TO STEER
MANIFOLD BLOCK
CYLINDER TO CENTER
TO CENTER DRIVE (return) TO HYDRAULIC
DRIVE TANK
4H-23A
MB7 V6
LEFT STEER
4H-24A AUTO RESET BRAKE
2H-14B VALVE
RIGHT STEER MANIFOLD BLOCK RELEASE
LIFT
VALVE VALVE OVERRIDE
R1
VALVE
SYSTEM
RELIEF MB1 MAIN
TO LIFT VALVE 4H-16A MANIFOLD 2H-25 W
MANIFOLD FORWARD BLOCK QUICK BRAKE
BLOCK DRIVE VALVE VALVE
4H-15A
REVERSE
DRIVE VALVE
2H-30A-2
BRAKE FEED HP2
RETURN CV1 VALVE HAND PUMP
2H-30A-1
FROM CHECK
BRAKE
VALVE 2H-17A 4H-71A 4H-74A
OUTRIGGER DUMP
LARGE PUMP OUTRIGGER OUTRIGGER 2H-17B
MANIFOLD VALVE 4H-72A X
R2 LIFT DUMP VALVE LEFT FRONT LEFT REAR OUTRIGGER
OUTRIGGER
RELIEF RETRACT RETRACT HOLDING
2H-13A RIGHT FRONT
VALVE VALVE
MAIN RETRACT
LOWERING
VALVE
CV2
2H-18A CHECK
SMALL PUMP VALVE 4H-73A
4H-78A
DUMP VALVE TO OUTRIGGER
CV3 OUTRIGGER
OUTRIGGER RIGHT REAR
CHECK LEFT REAR
MANIFOLD RETRACT
VALVE EXTEND Y
TO HYDRAULIC TO 4H-75A
PUMP (small) HYDRAULIC OUTRIGGER
TANK LEFT FRONT
EXTEND
TO HYDRAULIC
PUMP (large)
TO EMERGENCY
LOWERING
MANIFOLD
4H-77A 4H-76A Z
OUTRIGGER OUTRIGGER
RIGHT REAR RIGHT FRONT OUTRIGGER
EXTEND EXTEND CYLINDER
Outrigger Manifold HMC-PI1
SECTION 3, Page 10 SJ-800 Series Engine Powered 12 2

Figure 3.3-1. Electrical Parts List AD
Index Skyjack
Qty. Description
No. Part No.
AT1 (Ref.) 1 TRANSDUCER, Angle (CE)

(Refer to the Load Sensing supplemental manual, section 3)
B1 103295 1 BATTERY (12 Volt)
B2 108789 1 BATTERY (12 Volt) (Auxiliary)
BP-29 103056 1 BEEPER (12 Volt)
CAP1 103319 1 CAPACITOR (50 Volt, 1000MFD)
CB1 117326 1 CIRCUIT BREAKER (20 Amp)
CB3 117326 1 CIRCUIT BREAKER (20 Amp)
CB4 117326 1 CIRCUIT BREAKER (20 Amp) (Hydraulic generator option)
CEL1 133133 1 LIGHT, Check engine (Nissan/GM)
CM1 (Ref.) 1 MODULE, Load sensing control (CE)
CPS1 143530 1 SENSOR, Crankshaft position (GM)
CRD1 115283 1 CABLE ASSEMBLY, Control box (with generator/outrigger options)
114485 1 CABLE ASSEMBLY, Control box (w/no options)
CRD2 115278 1 CABLE ASSEMBLY, Scissor control
(Model 8831 with generator and/or outrigger options)
115279 1 CABLE ASSEMBLY, Scissor control
(Model 8841 with generator and/or outrigger options)
114481 1 CABLE ASSEMBLY, Scissor control (Model 8831 w/no options)
114482 1 CABLE ASSEMBLY, Scissor control (Model 8841 w/no options)
CRD3 115284 1 CABLE ASSEMBLY, Electrical panel
(With generator and/or outrigger options)
114484 CABLE ASSEMBLY, Electrical panel (Model 800 w/no options)
DA1 104313 1 DIODE ASSEMBLY W/4 DIODES (D15A-1, D16A-1, D23A, D24A)
DA2 105657 1 DIODE ASSEMBLY W/2 DIODES (D15A-2, D16A-2)
DA3 105964 1 DIODE ASSEMBLY W/8 DIODES (D71A thru D78A)
D02-X 129258 AR DIODE
DXX 102921 AR DIODE
D14B-2 122712 1 ALARM, All motion
DCM1 300248 1 MOTOR (12 Volt) (Powered extension platform)
ECU1 132354 1 UNIT, Emission Control (NISSAN)
142328 1 UNIT, Emission Control (GM)
EGP1 KUBOTA 1 PLUG, Engine glow (Diesel Fuel Engines)
F 115384 1 FAN, Oil cooler
F2 111282 1 FUSE (100 Amp) (Powered extension platform)
F4 119469 1 FUSE (200 Amp) (Inverter Option)
F5 120658 1 FUSE (10 Amp)
F6 121504 1 FUSE (20 Amp) (Dual Fuel Engines)
F7 143806 1 FUSE, 5 Amp, VSW (GM)
F8 143809 1 FUSE, 20 Amp, ECM (GM)
F9 143808 1 FUSE, 15 Amp, Fuel pump (GM)
F10 143807 1 FUSE, 10 Amp, EPR (GM)
F11 143808 1 FUSE, 15 Amp, Fuel pump (GM)
F12 143808 1 FUSE, 15 Amp, Starter (GM)
F13 143810 1 FUSE, 60 Amp, Alternator (GM)
FL-22 121476 1 FLASHING LIGHT (12 Volt)
FL-29 103743 1 FLASHER
FP 132365 1 FUEL PUMP (Nissan/Kubota Dual Fuel Engines)
142302 1 PUMP, Fuel (GM)

Figure 3.3-1. Electrical Parts List (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
G 132339 1 ALTERNATOR (Dual Fuel Engines)
115839 1 ALTERNATOR (Diesel Fuel Engines)
GI1 132358 1 INJECTOR, Gas (Dual Fuel Engines)
GPL1 119184 1 GLOW PLUG INDICATOR LIGHT (Diesel Fuel Engines)
GPT1 119185 1 GLOW PLUG TIMER (Diesel Fuel Engines)
H1 102850 1 HORN (12 Volt)
HTS-34A 103007 1 HIGH THROTTLE SOLENOID (Diesel Fuel Engines)
INV1 124047 1 INVERTER, 1500 Watt (110/220V) (CE)
INV1 123629 1 INVERTER, 1500 Watt (ANSI/SIA & CSA)
IGC1 132340 1 COIL, Ignition (Nissan/Kubota Dual Fuel Engines)
143527 1 COIL, Ignition (GM)
LS4 115658 1 LIMIT SWITCH, End-of-stroke
LS5 111356 1 LIMIT SWITCH, High drive cut-out/tilt-override
LS61 115658 1 LIMIT SWITCH, Outrigger (Left front down)
LS62 115658 1 LIMIT SWITCH, Outrigger (Right front down)
LS63 115658 1 LIMIT SWITCH, Outrigger (Right rear down)
LS64 115658 1 LIMIT SWITCH, Outrigger (Left rear down)
LS65 115658 1 LIMIT SWITCH, Outrigger (Left front up)
LS66 115658 1 LIMIT SWITCH, Outrigger (Right front up)
LS67 115658 1 LIMIT SWITCH, Outrigger (Right rear up)
LS68 115658 1 LIMIT SWITCH, Outrigger (Left rear up)
M 132336 1 MOTOR, Engine starter (Dual Fuel Engines)
115457 1 MOTOR, Engine starter (Diesel Fuel Engines)
MS1 132356 1 SENSOR, Manifold absolute pressure (Nissan)
143518 1 SENSOR, Manifold Absolute Pressure (GM)
OCM1 132804 1 MODULE, Outrigger auto-Level control
OL1 133133 1 LIGHT, Outrigger indicator
OPS1 102838 1 OIL PRESSURE SWITCH (Diesel Fuel Engines)
OXS1 132819 1 SENSOR, Heated oxygen (Nissan)
142315 1 SENSOR, Heated exhaust oxygen (GM)
OXS2 142299 1 SENSOR, Oxygen post-cat (GM)
PL1 102671 1 CONTACT AND BASE, Power indicator light
PI1 132355 1 INJECTOR, Propane (Dual Fuel Engines)
PRV1 142340 1 PROPANE REGULATOR/VAPORIZER (GM)
PT1 (Ref.) 1 TRANSDUCER, pressure (CE)
RA1 -- - ACTUATOR, Throttle Body (Dual Fuel Engines)
RL-22 107098 1 LIGHT, Optional rotating amber beacon
RL-29 107098 1 LIGHT, Optional rotating
RST3 133049 1 RESISTOR (1k Ohm, 1 Watt)
S1 119726 1 SWITCH, Main power disconnect (Replaces 102601)
S2 103141 2 N.O. CONTACT, Up/off/down switch (CE) (Base control box)
S3 (Ref.) 1 ASSEMBLY, Lift/Off/Drive Select Key Switch
103141 1 • N.O. CONTACT, Lift/off/drive select key switch
103225 AR • N.C. CONTACT, Lift/off/drive select key switch
S4 103225 AR N.C. CONTACT, Emergency stop switch (Platform)
S5 103141 1 N.O. CONTACT, Up/off/down switch (Platform)

Index Skyjack
Qty. Description
No. Part No.
S6 103225 1 N.C. CONTACT, Emergency stop switch (CE) (Base control box)
S8 103141 1 N.O. CONTACT, Horn switch (Platform)
S9A 102853 1 SWITCH, Outrigger enable
S7 132537 1 CONTROLLER ASSEMBLY, Drive/Steer
S7-1 122869 1 • SWITCH W/ACTUATOR, 2nd Speed
S7-2 122877 1 • SWITCH, Right steer
S7-3 122877 1 • SWITCH, Left steer
S7-4 122869 1 • SWITCH W/ACTUATOR, Reverse drive
S7-5 122869 1 • SWITCH W/ACTUATOR, Forward drive
S7-6 122869 1 • SWITCH W/ACTUATOR, 3rd Speed
S7-7 122872 1 • SWITCH Joystick enable
S8 103141 1 N.O. CONTACT, Horn switch (Horn option)
S9 103141 2 N.O. CONTACT, Enable switch
S9A 102853 1 SWITCH, Outrigger enable
S9B 102853 1 SWITCH, Outrigger enable
S10 103141 1 N.O. CONTACT, Platform/base switch (CE) (Base control box)
103225 1 N.C. CONTACT, Platform/base switch (CE) (Base control box)
S11 102853 1 SWITCH, Front platform extend/retract (Powered ext. platform option)
S11A 102853 1 SWITCH, Rear platform extend/retract (Powered ext. platform option)
S12 103141 1 N.O. CONTACT, Hydraulic generator switch (Hydraulic generator option)
112434 1 CONTACT, Switch and hold (Hydraulic generator option)
S13 103141 1 N.O. CONTACT, Engine glow plug switch (Diesel Fuel Engines)
S14 103141 1 N.O. CONTACT, Low/high throttle switch
S15 103141 1 N.O. CONTACT, Engine start switch
S16 103141 1 N.O. CONTACT, Up push-button
S17 103141 1 N.O. CONTACT, Down push-button
S20 102853 1 SWITCH, Outrigger up/down (Left front) (Outrigger option)
S20A 102853 1 SWITCH, Front left outrigger up/down toggle
S21 102853 1 SWITCH, Outrigger up/down (Right front) (Outrigger option)
S21A 102853 1 SWITCH, Front right outrigger up/down toggle
S22 102853 1 SWITCH, Outrigger up/down (Right rear) (Outrigger option)
S22A 102853 1 SWITCH, Rear right outrigger up/down toggle
S23 102853 1 SWITCH, Outrigger up/down (Left rear) (Outrigger option)
S23A 102853 1 SWITCH, Rear left outrigger up/down toggle
S24 102853 1 SWITCH, Auto-level outrigger
S29 103141 AR N.O. CONTACT, Low/high range
S30 102752 1 SWITCH, Engine off/on (Engine)
S31 102692 1 SWITCH, Engine glow plug (Diesel Fuel Engines)
S32 102692 1 SWITCH, Engine start push-button (Diesel Fuel Engines)
S33 115747 1 SWITCH, Fuel selector (Nissan/Kubota Dual Fuel Engines)
115574 1 SWITCH, Gas/Propane Fuel Select Toggle (GM)
S34 102853 1 SWITCH, Power deck control box (Enable)
S34A 102853 1 SWITCH, Power deck control box (Enable)
S41 114373 1 SWITCH, Normal/High torque
TPS1 132360 1 TEMPERATURE SENSOR, Coolant temperature (Dual Fuel Engines)
113400 1 TEMPERATURE SENSOR, TEMPERATURE SWITCH, Engine (Kubota engine).
TPS2 132357 1 TEMPERATURE SENSOR, Air intake temperature (Dual Fuel Engines)
TS1 117880 1 TILT SWITCH ASSEMBLY
TT 103336 1 HOUR METER
1TD 103207 1 RELAY, 12 Volt DPDT (Drive time delay)

Index Skyjack
Qty. Description
No. Part No.
2D37 130905 1 SOLENOID, Stop (Diesel Engines)
09CR 111787 1 CONTACTOR (12 Volt) (Powered ext. platform option)
9CR1 111787 1 CONTACTOR (12 Volt) (Powered ext. platform option)
9CR2 127131 1 RELAY, 12 Volt (Outrigger enable)
9CR3 127131 1 RELAY, 12 Volt (Outrigger enable proof)
10ACR 127035 1 RELAY, 12 Volt 40 Amp
10BCR1 103207 1 RELAY, 12 Volt DPDT (Engine on)
10BCR2 103207 1 RELAY, 12 Volt DPDT (Engine protection relay)
10BCR3 103207 1 RELAY, 12 Volt DPDT (Oil cooler)
12BCR 127035 1 RELAY, 12 Volt Joystick enable switch
13CR 103316 1 RELAY, 12 Volt SPDT (Down)
13DCR 103316 1 RELAY, 12 Volt SPDT (Down)
14CR 103316 1 RELAY, 12 Volt SPDT (Up)
14DCR 103316 1 RELAY, 12 Volt SPDT (Up)
15CR 103207 1 RELAY, 12 Volt DPDT (Reverse drive)
16CR 103207 1 RELAY, 12 Volt DPDT (Forward drive)
17CR 103316 1 RELAY, 12 Volt SPDT (2nd Speed)
17ACR 103316 1 RELAY, 12 Volt SPDT (Small pump)
17BCR 103316 1 RELAY, 12 Volt SPDT (Outrigger trigger)
18CR 103316 1 RELAY, 12 Volt SPDT (3rd Speed)
20CR 103316 1 RELAY, 12 Volt SPDT (Series/parallel drive)
23CR 103316 1 RELAY, 12 Volt SPDT (Right steer)
24CR 103316 1 RELAY, 12 Volt SPDT (Left steer)
28CR 103207 1 RELAY, 12 Volt DPDT (Tilt switch)
28CR1 103207 1 RELAY, 12 Volt DPDT (Tilt)
28ECR1 103207 1 RELAY, 12 Volt DPDT (Auxiliary tilt)
28CR2 103316 1 RELAY, 12 Volt SPDT (Down enable)
28ECR2 103316 1 RELAY, 12 Volt SPDT (Auxiliary down enable)
30CR 103316 1 RELAY, 12 Volt SPDT (Brake)
31CR 103316 1 RELAY, 12 Volt SPDT (Glow plug)
31ACR 103731 1 RELAY, 12 Volt (Glow plug) (Kubota diesel engine)
32CR 103207 1 RELAY, 12 Volt DPDT (Engine start)
32ACR ENGINE 1 SOLENOID, Engine starter
127131 1 RELAY, 12V 40A, Starter (GM)
34CR 103316 1 RELAY, 12 Volt SPDT (Throttle)
35CR 103207 1 RELAY, 12 Volt DPDT (Tilt override)
49CR 103316 1 RELAY, 12 Volt SPDT (Horn)
56CR 143805 1 RELAY, 12V 20A/35A, Fuel pump
61CR 103207 1 RELAY, 12 Volt DPDT (Outrigger)
65CR 103316 1 RELAY, 12 Volt SPDT (Outrigger)
71CR 103316 1 RELAY, 12 Volt SPDT (Outrigger) (left front up)
72CR 103316 1 RELAY, 12 Volt SPDT (Outrigger) (right front up)
73CR 103316 1 RELAY, 12 Volt SPDT (Outrigger) (right rear up)
74CR 103316 1 RELAY, 12 Volt SPDT (Outrigger) (left rear up)
75CR 103316 1 RELAY, 12 Volt SPDT (Outrigger) (left front down)
76CR 103316 1 RELAY, 12 Volt SPDT (Outrigger) (right front down)
77CR 103316 1 RELAY, 12 Volt SPDT (Outrigger) (right rear down)
78CR 103316 1 RELAY, 12 Volt SPDT (Outrigger) (left rear down)
85CR 103316 1 RELAY, 12 Volt SPDT (Hydraulic generator option)

Index Skyjack
Qty. Description
No. Part No.
86ACR 103316 1 RELAY, 12 Volt SPDT (Hydraulic generator)

86BCR 103207 1 RELAY, 12 Volt DPDT (Hydraulic generator stop)
99CR 300242 1 SOLENOID, 12 Volt motor (Powered extension platform option)
2002CR 143805 1 RELAY, 20A/35A 12V, Power
2H-13A 103613 1 COIL, 12 Volt (Main lowering valve)
2H-13A-1 104410 1 COIL, 12 Volt (Lift cylinder holding valve)
2H-14B 103613 1 COIL, 12 Volt (Lift valve)
2H-17A 106272 1 COIL, 12 Volt (Large pump dump valve)
2H-17B 103613 1 COIL, 12 Volt (Outrigger holding valve)
2H-18A 103613 1 COIL, 12 Volt (Small pump dump valve)
2H-25 103613 1 COIL, 12 Volt brake valve
2H-30A 103613 1 COIL, 12 Volt (Free-wheeling valve)
2H-30A-1 103613 1 COIL, 12 Volt (Brake dump valve) (Dual Fuel Engines)
103613 1 COIL, 12 Volt (Free-wheeling valve) (Diesel Fuel Engines)
2H-30A-2 103613 1 COIL, 12 Volt (Brake feed valve) (Dual Fuel Engines)
103613 1 COIL, 12 Volt (Brake dump valve) (Diesel Fuel Engines)
2H-30A-3 103613 1 COIL, 12 Volt (Brake feed valve) (Diesel Fuel Engines)
2H-86 106272 1 COIL, 12 Volt (Hydraulic generator valve) (option)
2H-86C 106272 1 COIL, 12 Volt (Hydraulic generator valve) (option)
2P-50 111618 1 COIL, 12 Volt (Propane valve)
2P-56 142324 1 SOLENOID, Propane lockoff valve (GM Dual Fuel Engine)
3H-20A 113491 1 COIL, 12 Volt (Series/parallel drive valve)
4H-15B 128322 1 COIL, Reverse drive valve
4H-16B 128322 1 COIL, Forward drive valve
4H-23A 128321 1 COIL, Right steer valve
4H-24A 128321 1 COIL, Left steer valve
4H-26 128321 1 COIL, 12 Volt (Front powered ext. platform extend valve)
4H-27 128321 1 COIL, 12 Volt (Front powered ext. platform retract valve)
4H-26A 128321 1 COIL, 12 Volt (Rear powered ext. platform extend valve)
4H-27A 128321 1 COIL, 12 Volt (Rear powered ext. platform retract valve)
4H-71 128321 1 COIL, 12 Volt (Front left outrigger up)
4H-71A 128321 1 COIL, 12 Volt (Front left outrigger up)
4H-72 128321 1 COIL, 12 Volt (Front right outrigger up)
4H-72A 128321 1 COIL, 12 Volt (Front right outrigger up)
4H-73 128321 1 COIL, 12 Volt (Rear right outrigger up)
4H-73A 128321 1 COIL, 12 Volt (Rear right outrigger up)
4H-74 128321 1 COIL, 12 Volt (Rear left outrigger up)
4H-74A 128321 1 COIL, 12 Volt (Rear left outrigger up)
4H-75 128321 1 COIL, 12 Volt (Front left outrigger down)
4H-75A 128321 1 COIL, 12 Volt (Front left outrigger down)
4H-76 128321 1 COIL, 12 Volt (Front right outrigger down)
4H-76A 128321 1 COIL, 12 Volt (Front right outrigger down)
4H-77 128321 1 COIL, 12 Volt (Rear right outrigger down)
4H-77A 128321 1 COIL, 12 Volt (Rear right outrigger down)
4H-78 128321 1 COIL, 12 Volt (Rear left outrigger down)
4H-78A 128321 1 COIL, 12 Volt (Rear left outrigger down)

Figure 3.3-2. Control Box Diagram - With All Options (ANSI/CSA) (SN 43303 and below)
CONTROL BOX HARNESS PIN # - FUNCTION JOYSTICK HARNESS
24 BLUE/BLACK PIN 1 - LEFT 24 WHITE/RED
12 BROWN/RED PIN 2 - JOYSTICK VS+ 12 WHITE/BLACK
23 BLACK/WHITE PIN 3 - RIGHT 23 WHITE
16 WHITE/BLACK PIN 4 - FORWARD 16 YELLOW
12A BROWN/RED PIN 5 - STEERING VS+ 12A WHITE/GREEN
15 BLUE PIN 6 - REVERSE 15 GREY
19 ORANGE/BLACK PIN 7 - 2nd SPEED 19 BROWN
12A BROWN/RED PIN 8 - ENABLE VS+ 12A WHITE/BLUE
18B RED/BLACK PIN 9 - 3rd SPEED 18B RED/BLACK
KEY SWITCH POWER ON LIGHT
JOYSTICK CONTROL
WITH ENABLE
NORM./HIGH
TORQUE
EMERGENCY STOP UP/DOWN HIGH/LOW RANGE
LIFT NOT USED OR HYDR.

ENABLE START GLOW PLUG GEN HORN
OR CHOKE
BACK VIEW BACK VIEW

MALE MALE
(16) WHITE BLACK GREEN WHITE (34) (77) GREEN BLACK WHITE
(15) BLUE GREEN BLACK (32) (76) RED GREEN
(14) BLACK RED WHITE (31) (750 WHITE RED

(13) ORANGE BLUE BLACK (24) (74) BLACK RED RED BLACK GREEN (NOT USED)
(10) BLUE WHITE BLACK WHITE (23) (73) ORANGE GREEN WHITE RED GREEN (NOT USED)
(09) ORANGE RED BLACK WHITE RED (20) (72) WHITE BLACK RED BLACK RED GREEN (NOT USED)
(7A) RED ORANGE BLACK (19) (71) BLUE RED ORANGE BLACK WHITE (85)
(02) WHITE RED BLACK (18) (49) GREEN RED BLACK WHITE (78)
GROUND (00)
BLUE BLACK WHITE (GROUND) TO TERMINAL STRIP
M50312AB

Figure 3.3-3. Control Box Diagram - With All Options (CE) (SN 43303 and below)
CONTROL BOX HARNESS PIN # - FUNCTION JOYSTICK HARNESS
24 BLUE/BLACK PIN 1 - LEFT 24 WHITE/RED
12 BROWN/RED PIN 2 - JOYSTICK VS+ 12 WHITE/BLACK
23 BLACK/WHITE PIN 3 - RIGHT 23 WHITE
16 WHITE/BLACK PIN 4 - FORWARD 16 YELLOW
12A BROWN/RED PIN 5 - STEERING VS+ 12A WHITE/GREEN
15 BLUE PIN 6 - REVERSE 15 GREY
19 ORANGE/BLACK PIN 7 - 2nd SPEED 19 BROWN
12A BROWN/RED PIN 8 - ENABLE VS+ 12A WHITE/BLUE
18B RED/BLACK PIN 9 - 3rd SPEED 18B RED/BLACK
KEY SWITCH POWER ON/LOAD SENSING LIGHT THROTTLE
JOYSTICK CONTROL
WITH ENABLE
NORM./HIGH
TORQUE
EMERGENCY STOP UP/DOWN HIGH/LOW RANGE
LIFT CHOKE/ HYDR.

ENABLE START GEN HORN
GLOW PLUG
BACK VIEW BACK VIEW

MALE MALE
(16) WHITE BLACK GREEN WHITE (34) (77) GREEN BLACK WHITE
(15) BLUE GREEN BLACK (32) (76) RED GREEN
(14) BLACK RED WHITE (31) (75) WHITE RED
(13) ORANGE BLUE BLACK (24) (74) BLACK RED RED BLACK GREEN (7C)
(10) BLUE WHITE BLACK WHITE (23) (73) ORANGE GREEN WHITE RED GREEN (10D)
(09) ORANGE RED BLACK WHITE RED (20) (72) WHITE BLACK RED BLACK RED GREEN (60)
(7A) RED ORANGE BLACK (19) (71) BLUE RED ORANGE BLACK WHITE (85)
(02) WHITE RED BLACK (18) (49) GREEN RED BLACK WHITE (78)
GROUND (00)
BLUE BLACK WHITE (GROUND) TO TERMINAL STRIP
M50313AB

Figure 3.3-4. Control Box Diagram - With All Options (ANSI/CSA) (SN 43304 and above) AC
M114942AK

Figure 3.3-5. Control Box Diagram - With All Options (CE) (SN 43304 and above) AC
M130711AC

Figure 3.3-6 Outrigger/Hydraulic Generator Control Box Wiring
S12
HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN
TEN PIN CONNECTOR PLUG

PIN 1 - 74 BLACK
PIN 2 - 73 BLUE
PIN 3 - 78 BLACK/WHITE
PIN 4 - 77 BLUE/BLACK
PIN 5 - 35D ORANGE/RED
PIN 6 - N/U
PIN 7 - 71 ORANGE
PIN 8 - 72 RED
PIN 9 - 75 ORANGE/BLACK
S24
PIN 10 - 76 RED/BLACK
AUTO-LEVEL OUTRIGGER SWITCH
PIN 1 - 79 GREEN
PIN 3 - 70 GREEN/BLACK
S9A OL1
OUTRIGGER ENABLE SWITCH OUTRIGGER LIGHT
PIN 1 - 35D ORANGE/RED 70A RED/WHITE
PIN 2 - 35C WHITE/BLACK 02 WHITE
TO OUTRIGGER ELECTRICAL PANEL

PIN 1 - 02 WHITE PIN 9 - 75 ORANGE/BLACK
PIN 2 - 35C WHITE/BLACK PIN 10 - 76 RED/BLACK
PIN 3 - 70 GREEN/BLACK PIN 11 - 77 BLUE/BLACK
PIN 4 - 70A RED/BLACK PIN 12 - 78 BLACK/WHITE
PIN 5 - 71 ORANGE PIN 13 - 79 GREEN
PIN 6 - 72 RED PIN 14 - N/U
PIN 7 - 73 BLUE PIN 15 - N/U
PIN 8 - 74 BLACK
BLUE/WHITE (N/U)
GREEN/WHITE (N/U)
OUTRIGGER CONTROL CABLE
TO ELECTRICAL CONTROL PANEL

09 - BLACK
85 - GREEN
HYD. GENERATOR CONTROL CABLE 86 - WHITE
M50249AA

Figure 3.3-7. Electrical Inverter Wiring Diagram
A B C D E F G H
INV1
34CR V
VIOLET WIRE
W
F4
EXISTING CABLE
TERMINAL BLOCK - #33

S1 X
ELECTRIC PANEL
TO AC OUTLET
POSTIVE NEGATIVE
B1
BATTERY Z
EXISTING CABLE
M50069AE

Figure 3.3-8a. Hydraulic Generator Electric Panel Diagram (Nissan & Kubota engine with hydraulic generator option) ANSI/CSA
(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H
Serial Breakdown Reference Chart

HYDRAULIC GENERATOR CONTROL BOX
Model Serial Number HYDR GEN CONTROL CABLE

09 - BLACK
85 - GREEN
SJ-800 43578 and Below 86 - WHITE
HYDRAULIC GENERATOR SWITCH

PIN 1 - 86 WHITE
V
Refer to following page(s) to locate model, PIN 2 - 09 BLACK
PIN 3 - 85 GREEN
serial number and respective diagram
14
34CR
Figure 3.3-8b
10A
13
10A
86BCR
W
28CR 17CR
86ACR 12 PIN OUTRIGGER

OPTION CONNECTOR
(IF EQUIPPED)
PIN 3 - 86A ORG/BLK/WHT
X
TO HYDRAULIC GENGERATOR SOLDNOID 110V 15A HYDRAULIC GENERATOR INTERNAL WIRING
86C - BLACK
02 - WHITE
EUROPEAN COLOURS NORTH AMERICAN COLOURS

LOAD BROWN BLACK
LOAD NEUTRAL BLUE WHITE
GROUND GREEN/YELLOW GREEN
OIL COOLER RELAY

PIN 85 - 10B BLU/WHT Y
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
PIN 87a - N/U GROUND
LOAD NEUTRAL
LOAD
W1 V1
V2 U2
RED BLK
86D - BLACK
00 - WHITE
TO OIL Z
COOLER FAN
M50287AB

Figure 3.3-8b. Hydraulic Generator Electric Panel Diagram (Nissan & Kubota engine with hydraulic generator option) ANSI/CSA
A B C D E F G H

Model Serial Number HYDR GEN CONTROL CABLE

09 - BLACK
85 - GREEN
SJ-800 43579 and Above 86 - WHITE
HYDRAULIC GENERATOR SWITCH V

Refer to following page(s) to locate model, PIN 1 - 86 WHITE
PIN 2 - 09 BLACK
serial number and respective diagram PIN 3 - 85 GREEN
14
34BCR
Figure 3.3-8a
10A
13
10A
86BCR
W
28CR 17CR
86ACR 12 PIN OUTRIGGER

OPTION CONNECTOR
(IF EQUIPPED)
X
TO HYDRAULIC GENGERATOR SOLDNOID 110V 15A HYDRAULIC GENERATOR INTERNAL WIRING
86C - BLACK
02 - WHITE
EUROPEAN COLOURS NORTH AMERICAN COLOURS

LOAD BROWN BLACK
LOAD NEUTRAL BLUE WHITE
GROUND GREEN/YELLOW GREEN
OIL COOLER RELAY

PIN 85 - 10B BLU/WHT
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
Y
PIN 87a - N/U GROUND
LOAD NEUTRAL
LOAD
W1 V1
V2 U2
RED BLK
86D - BLACK
00 - WHITE
TO OIL
COOLER FAN
Z
M129438AB

Figure 3.3-9. Hydraulic Generator Electric Panel Diagram (Nissan & Kubota engine with hydraulic generator option) CE
A B C D E F G H

HYDR GEN CONTROL BOX
09 - BLACK
85 - GREEN
86 - WHITE
10BCR2 HYDRAULIC GENERATOR SWITCH
PIN 1 - 86 WHITE
V
PIN 2 - 09 BLACK
PIN 3 - 85 GREEN
HYDR GEN CONTROL CABLE
09 - BLACK
14D 34BCR 85 - GREEN
86 - WHITE
10A
13D
10A
86BCR
W
28ECR 17CR
86ACR EXISTING DIODE & WIRE
NOTE:
IF THERE IS NO OUTRIGGER OPTION,
CONNECT THE END OF THIS WIRE
DIRECTLY TO PIN 14 OF 86ACR.
12 PIN OUTRIGGER
OPTION CONNECTOR
(IF EQUIPPED)
X
TO HYDRAULIC GENERATOR SOLENOID

86C - BLACK
OIL COOLER RELAY 02 - WHITE
PIN 85 - 10B BLU/WHT (2x)
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
PIN 87a - N/U
Y
LOAD BROWN
LOAD NEUTRAL BLUE
GROUND GREEN/YELLOW
LOAD NEUTRAL GROUND GROUND
86D - BLACK LOAD LOAD NEUTRAL LOAD

00 - WHITE
TO OIL W1 V1
COOLER FAN W1 V1
V2 U2
V2 U2
RED BLK RED BLK
HYDRAULIC GENERATOR INTERNAL HYDRAULIC GENERATOR INTERNAL

110V 15A WIRING ASSEMBLY 220V 15A WIRING ASSEMBLY
M50310AA

Figure 3.3-10. Oil Cooler Electric Panel Diagram (Nissan Engine with no hydraulic generator option)
A B C D E F G H
OIL COOLER RELAY

PIN 85 - 10B BLU/WHT
PIN 86 - 2A BLK/RED
PIN 87 - 86D BLK
PIN 87a - N/U
Z
86D - BLACK TO OIL
00 - WHITE COOLER FAN
M50294AB

Figure 3.3-11a. Engine Wiring Diagram (Nissan Engines) AE
A B C D E F G H

Model Serial Number Reference
43303 and Below Figure 3.3-11a
SJ-800
43304 and Above Figure 3.3-11b V
M50238AE

Figure 3.3-11b. Engine Wiring Diagram (Nissan Engines) AE
A B C D E F G H

Model Serial Number Reference
43303 and Below Figure 3.3-11a
SJ-800
43304 and Above Figure 3.3-11b V
32A
11
05
07
07
50
56
07
2002
2002
4002
10A
1003
00
OFF/ON/START SWITCH
GAS/PROPANE SWITCH
CHECK ENGINE LIGHT
MAIN POWER RELAY

56 ORANGE/GREEN (16 AWG)
32A GREEN/BLACK (16 AWG)
05 PURPLE/WHITE (16 AWG)
07 RED (16 AWG) (JUMPER)
10A BLUE/WHITE (16 AWG)

1003 ORANGE (18 AWG)
2002 RED (16 AWG) (2x)

50 ORANGE (16 AWG)
2002 RED (16 AWG)
4002 RED (14 AWG)

00 WHITE (16 AWG)
11 BLUE (16 AWG)
07 RED (16 AWG)
W
MAP SENSOR
PIN A - 1100 BLACK (18 AWG)
PIN B - 205 GREEN (18 AWG)
PIN C - 1103 ORANGE (18 AWG)
ALTERNATOR PROPANE INJECTOR
7002
7002
BACK VIEW
7002 - RED (10 AWG) PIN A - 1002 RED/BLACK (18 AWG)
7002 - RED (16 AWG) PIN B - 1001 BROWN/WHITE (18 AWG)
2005 - GREEN/WHITE (16 AWG)
7002
2005
ENGINE FAULT CODE GAS INJECTOR
RESET WIRE PIN A - 1002 RED/BLACK (16 AWG)
203 - ORANGE/BLACK (16 AWG) PIN B - 2001 BROWN (16 AWG)
THROTTLE ACTUATOR X
203
PIN A - 1008 GREY (16 AWG)
PIN B - 00 WHITE (16 AWG) OXYGEN SENSOR
203
PIN A - 200 BLACK/WHITE (18 AWG)
WHITE ECU CONNECTOR PIN B - 209 WHITE/BLACK (18 AWG)
PIN 1 - 50 ORANGE (16 AWG)
2005 GREEN/WHITE
PIN C - 00 WHITE (18 AWG)

PIN 2 - 1001 BROWN/WHITE (16 AWG) PIN 13 - N/U D C PIN D - 2002 RED (18 AWG)
SPLICE #4
PIN 3 - 2001 BROWN (16 AWG) PIN 14 - 2A BLACK/RED (16 AWG) B A

PIN 4 - 56 ORANGE/GREEN (16 AWG) PIN 15 - 1002 RED/BLACK (16 AWG)
OIL PRESSURE SWITCH PIN 5 - 1008 GREY (16 AWG) PIN 16 - N/U
TO ELECTRIC PANEL STARTER MOTOR 102 - PINK (18 AWG) PIN 6 - N/U PIN 17 - 33 GREEN (16 AWG)
PIN 1 - N/U 100 - 14 AWG FUSE LINK PIN 7 - N/U PIN 18 - N/U
STARTER MOTOR
RST3
FLK1
PIN 2 - 34A GREEN/WHITE (16 AWG) PIN 8 - 2008 GREY (16 AWG) PIN 19 - 1006 LT. BLUE (16 AWG) AIR TEMP. SENSOR
PIN 3 - N/U 100 - FUSE HOLDER 102
STARTER SOLENOID PIN 9 - 34A GREEN/WHITE (16 AWG) PIN 20 - 00 WHITE (16 AWG) BACK VIEW
PIN 4 - 32A GREEN/BLACK (16 AWG) PIN 10 - N/U PIN 21 - 00 WHITE (16 AWG) PIN A - 106 BLUE (18 AWG)
32A - GREEN/BLACK (16 AWG) (2x)
100
PIN 5 - N/U PIN B - 1100 BLACK (18 AWG)

SPLICE #3
PIN 11 - 3008 GREY (16 AWG) PIN 22 - 2002 RED (16 AWG)
WHITE
2002 RED
PIN 6 - N/U PIN 12 - 1003 ORANGE (16 AWG) PIN 23 - 2002 RED (16 AWG)
PIN 7 - 33 GREEN (16 AWG) CHASSIS GROUND
PIN 8 - 10A BLUE/WHITE (16 AWG) 00 WHITE (10 AWG)
32A
PIN 9 - 2A BLACK/RED (16 AWG) BLACK ECU CONNECTOR WATER TEMP. SENSOR
1002 RED/BLACK
100
PIN 10 - N/U PIN A - 105 GREEN (18 AWG)
SPLICE #12
PIN 1 - 105 GREEN (18 AWG)
1002
PIN 11 - 07 RED (16 AWG)
PIN 12 - 05 PURPLE/WHITE (16 AWG) PIN 2 - N/U PIN 13 - N/U BACK VIEW
PIN B - 1100 BLACK (18 AWG) Y
PIN 3 - N/U PIN 14 - N/U
PIN 4 - 1103 ORANGE (18 AWG) PIN 15 - N/U PROPANE VALVE
BLACK
PIN 5 - N/U PIN 16 - N/U 50 - ORANGE (16 AWG) (2x)
1100 BLACK
SPLICE #11
BACK VIEW PIN 6 - N/U PIN 17 - 205 GREEN (18 AWG) 00 - WHITE (16 AWG)
1100
2002 PIN 7 - 102 PINK (18 AWG) PIN 18 - N/U
7 6 IGNITION COIL PIN 8 - 203 ORANGE/BLACK (16 AWG) PIN 19 - N/U
DEUTSCH
8 5
50
00
9
10
4
3
2002 - RED (16 AWG) (2x) PIN 9 - 106 BLUE (18 AWG) PIN 20 - N/U
11 2 2006 2006 - LT. BLUE (16 AWG) PIN 10 - 209 WHITE/BLACK (18 AWG) PIN 21 - N/U
12 1 20 AMP PIN 11 - 1100 BLACK (18 AWG) PIN 22 - N/U
PIN 12 - 200 BLACK/WHITE (18 AWG) PIN 23 - N/U
SPLICE #6
RST4 2008 GREY RST5
00 2002 00
4002 100/7002
SPLICE #1 SPLICE #2 RST6 SPLICE #5 SPLICE #7 SPLICE #8 SPLICE #13 SPLICE #14
FUSE HOLDER TO 100 (14 AWG FUSE LINK) 102 PINK 3008 GREY 00 WHITE 2002 RED 00 WHITE
11
4002 RED TO 7002 RED (10 AWG)
00
FUEL PUMP Z
11 - BLUE (16 AWG)
00 - WHITE (16 AWG)
M132499AF

Figure 3.3-12. Engine Wiring Diagram (Kubota Diesel Engines) AB
A B C D E F G H
ENGINE HARNESS FROM ELECTRIC PANEL
BLACK (N/U)
BLACK/WHITE (N/U)
31ACR GLOW PLUG RELAY

PIN 30 - 103 RED
PIN 87 - 91A RED BACK VIEW BACK VIEW
V
PIN 86 - 31A RED/WHITE ALTERNATOR MAIN MAIN STARTER
PIN 85 - 02 WHITE
PIN 1 - 31A RED/WHITE PIN 1 - 31A ORANGE
PIN 87a - N/U
PIN 2 - 34A GREEN/WHITE PIN 2 - 34A WHITE/BLACK
PIN 3 - 02 WHITE PIN 3 - 02 WHITE
PIN 4 - 32A GREEN/BLACK PIN 4 - 32A ORANGE/BLACK
GPT1 GLOW PLUG TIMER PIN 5 - N/U PIN 5 - N/U
PIN 1 - N/U PIN 6 - N/U PIN 6 - N/U
PIN 2 - N/U PIN 7 - N/U PIN 7 - 33 GREEN
PIN 3 - 02 WHITE PIN 8 - N/U PIN 8 - 10A GREEN/BLACK
PIN 4 - 91A RED PIN 9 - 2A BLACK/RED PIN 9 - 2A RED/BLACK
PIN 5 - 32A GREEN/BLACK PIN 10 - 37 BLUE/WHITE PIN 10 - 37 BLUE/BLACK
PIN 6 - 90 RED PIN 11 - 07 RED PIN 11 - 07 RED
PIN 12 - 05 PURPLE/WHITE PIN 12 - 05 BLUE
S32 START SWITCH

W
5A - PURPLE/WHITE
32A - GREEN/BLACK
S31 GLOW PLUG SWITCH

5A - PURPLE/WHITE MAIN STARTER
31A - RED/WHITE 103 - RED
OPS1 PRESSURE SWITCH

2A - BLACK/RED
2B - WHITE
GPL1 GLOW PLUG LIGHT STARTER MOTOR

90 - RED 57 - BLACK/WHITE
91A - RED 02 - WHITE
BACK VIEW - FEMALE

37 - BLUE/WHITE
STARTER SOLENOID
32A - GREEN/BLACK
X
FRONT VIEW - MALE
37 - IG
N/U - L
WHITE “PIGTAIL” WIRE ON STARTER
N/U - L
S30 ON/OFF SWITCH
05 - PURPLE/WHITE ALTERNATOR TRIGGER
5A - PURPLE/WHITE 37 - BLUE/WHITE
07 - RED
TPS1 TEMPERATURE SWITCH

2B - WHITE
Y
2D-37 VALVE ON ENGINE
37 - BLUE/WHITE
57 - BLACK/WHITE
FUEL VALVE GROUND

00 - WHITE
HTS-34A THROTTLE SOLENOID

34A - GREEN/WHITE
02 - WHITE
Z
ENGINE GROUND
00 - WHITE
EGP1 GLOW PLUG

91A - RED
M50010AE

Figure 3.3-13. Main Manifold Wiring Diagram (ANSI/CSA)
A B C D E F G H
INSERT ORIENTATION
BOTTOM VIEW
24A 02 23A 02
LEFT STEER VALVE RIGHT STEER VALVE
GREY HEIRSHMAN BLACK HEIRSHMAN
BLACK V
PIN 1 - 24A BLUE/BLACK GREY PIN 1 - 23A BLACK/WHITE
QUICK BRAKE VALVE

25 - ORANGE/GREEN
02 - WHITE
02
25
INSERT ORIENTATION
BOTTOM VIEW W
REVERSE VALVE FORWARD VALVE
GREY HEIRSHMAN BLACK HEIRSHMAN
02 16B
15B 02
PIN 1 - 15B BLUE PIN 1 - 16B WHITE/BLACK
GREY BLACK
LIFT VALVE
14B - BLACK LARGE PUMP DUMP VALVE
02 - WHITE 17A - BLUE/RED
02 - WHITE
X
14B
02
17A
02
SMALL PUMP DUMP VALVE LOWERING VALVE
18A - RED/BLACK 13A - ORANGE
02 - WHITE 02 - WHITE
BRAKE DUMP VALVE
18A
13A
30A - BROWN
02
02
BRAKE FEED VALVE 02 - WHITE
30A - BROWN
02 - WHITE
30A
02
30A
02
Y
02
TO ELECTRIC PANEL - 11 WIRES HOLDING VALVE HARNESS
13A
02
02 - WHITE 23A - BLACK/WHITE 13A - ORANGE
13A - ORANGE 02 - WHITE
24A - BLUE/BLACK
14B - BLACK 25 - ORANGE/GREEN
15B - BLUE 30A - BROWN
16B - WHITE/BLACK
17A - BLUE/RED
18A - RED/BLACK Z
02 02
M50307AA

Figure 3.3-14. Main Manifold / Base Controls Wiring Diagram (CE)
A B C D E F G H
INSERT ORIENTATION
BOTTOM VIEW
RIGHT STEER VALVE
24A 02 23A 02 BLACK HEIRSHMAN
LEFT STEER VALVE
GREY HEIRSHMAN PIN 1 - 23A BLACK/WHITE
PIN 2 - 02 WHITE BASE CONTROL BOX V
PIN 1 - 24A BLUE/BLACK BLACK
PIN 2 - 02 WHITE GREY S2 S6
UP/DOWN SWITCH EMERGENCY SWITCH
INSERT ORIENTATION FORWARD VALVE
13D
14E
BOTTOM VIEW BLACK HEIRSHMAN
07
2
PIN 1 - 16B WHITE/BLACK 3 1
10E
PIN 2 - 02 WHITE BASE CONTROLS - 7 WIRES
07 - RED
10D
REVERSE VALVE 7A - RED/WHITE
02 16B
15B 02
10E
GREY HEIRSHMAN 7C - RED/GREEN/BLACK
7C
PIN 1 - 15B BLUE W
7A
10D - WHITE/RED/GREEN
PIN 2 - 02 WHITE GREY BLACK 10E - BLUE/WHITE
13D - ORANGE/RED
14E - BLACK/RED
S10
PLATFORM/BASE
LIFT VALVE
SELECTOR KEY
14B - BLACK
SWITCH
02 - WHITE
14B
02
LARGE PUMP DUMP VALVE
17A
02
SMALL PUMP DUMP VALVE LOWERING VALVE 17A - BLUE/RED X
13A - ORANGE 02 - WHITE
18A - RED/BLACK
BRAKE DUMP VALVE
18A
13A
30A - BROWN
02
02
BRAKE FEED VALVE 02 - WHITE
30A - BROWN
02 - WHITE
30A
02
30A
02
TO ELECTRIC PANEL - 18 WIRES Y
02 - WHITE 14E - BLACK/RED

07 - RED 15B - BLUE
02
7A - RED/WHITE 16B - WHITE/BLACK
7C - RED/GREEN/BLACK 17A - BLUE/RED
10D - WHITE/RED/GREEN 18A - RED/BLACK
10E - BLUE/WHITE
13A
02
23A - BLACK/WHITE
13A - ORANGE 24A - BLUE/BLACK
13D - ORANGE/RED HOLDING VALVE QUICK BRAKE VALVE
25 - ORANGE/GREEN
14B - BLACK 13A - ORANGE 25 - ORANGE/GREEN
30A - BROWN
Z
02
02 02
25
M50306AA

Figure 3.3-15. Outigger Connection Diagram
A B C D E F G H
TO OUTRIGGER LIMIT SWITCHES
LEFT FRONT OUTRIGGER: RIGHT FRONT OUTRIGGER: RIGHT REAR OUTRIGGER: LEFT REAR OUTRIGGER:
PIN 1 - BLACK (10A) PIN 1 - BLACK (10A) PIN 1 - BLACK (10A) PIN 1 - BLACK (10A)
PIN 2 - WHITE (65A) PIN 2 - WHITE (66A) PIN 2 - WHITE (67A) PIN 2 - WHITE (68A)
PIN 3 - GREEN (62) PIN 3 - GREEN (63) PIN 3 - GREEN (64) PIN 3 - GREEN (01)
PIN 4 - RED (61) PIN 4 - RED (62) PIN 4 - RED (63) PIN 4 - RED (64) BACK VIEW
FEMALE
2 3
PIN 1 - BLACK ( )
PIN 2 - WHITE ( )
V
PIN 3 - GREEN ( )
1 4 PIN 4 - RED ( )
7 8 9 10 11 12 4 OUTRIGGER LIMIT SWITCHES

4 5 6 7 8 9 3
1 2 3 4 5 6 2 SIXTEEN PIN CONNECTOR PLUG

1 2 3 1
INSTALLED TO CABTIRES ON MACHINE CN22
PIN 1 - 61 RED
61CR
9CR3
LEFT FRONT 61
PIN 2 - 62 GREEN
62
D17B1
RIGHT FRONT PIN 3 - 62 RED 62
D17B2
PIN 4 - 63 GREEN 63
63
RIGHT REAR PIN 5 - 63 RED 64
9CR2
17B
64 1A
PIN 6 - 64 GREEN
CN22
17
OCM1 - OUTRIGGER CONTROL MODULE LEFT REAR
PIN 7 - 64 RED
01
10A 86A 36B W
10A 10A 02
PIN 8 - 01 GREEN 17B 09 02
10A
CN14
35C 02
65CR
PIN 9 - 10A BLACK (2) 10A 44 01
BACK VIEW BACK VIEW BACK VIEW - 78 78 01 44
TO CONTROL MODULE - P4 CONTROL MODULE - P2 PIN 10 - 10A BLACK (2) - 73 73 02 09
CN21
77 77
CN20
PIN 1 - 78 BLACK/WHITE (2x)
3 2 1
PIN 1 - 68A WHITE - 02 10A
3 2 1
PIN 1 - 65 GREEN/BLACK 3 2 1 PIN 11 - 10A BLACK (2) 74 74 36A
PIN 2 - 77 BLUE/BLACK (2x) 6 5 4
6 5 4
PIN 2 - 67A RED/WHITE 65 71 71
9 8 7 PIN 2 - 65A GREEN/WHITE 6 5 4 PIN 12 - 10A BLACK (2) 61 17
75 75
D36
PIN 3 - 76 RED/BLACK (2x) 9 8 7 PIN 3 - 66A BLUE/WHITE PIN 3 - 66A BLUE/WHITE 36 04
12 11 10
PIN 13 - (N/U) 72 72 OUTRIGGER ELECTRIC PANEL
J36
PIN 4 - 75 ORANGE/BLACK (2x) PIN 4 - 65A GREEN/WHITE PIN 4 - 67A RED/WHITE 76 76
PIN 5 - 74 BLACK (2x) PIN 5 - 70 GREEN/BLACK PIN 5 - 68A WHITE 1 2 3 PIN 14 - (N/U) 12 PIN CONNECTOR PLUG CN14
PIN 6 - 73 BLUE (2x) PIN 6 - 79 GREEN 4 5 6 PIN 15 - (N/U)
PIN 7 - 70A RED/WHITE
PIN 6 - N/U
FRONT LEFT REAR LEFT
PIN 1 - 04 RED/YELLOW
PIN 7 - 72 RED (2x) PIN 16 - 65 GREEN/BLACK
ENABLE
BACK VIEW
PIN 8 - 71 ORANGE (2x) PIN 8 - 65 GREEN/BLACK PIN 2 - 17 BLUE/RED
PIN 9 - 35C WHITE/BLACK (2x) PIN 9 - 28 GREEN/RED FRONT RIGHT REAR RIGHT
PIN 10 - 35 BROWN/RED
PIN 3 - N/U
TO OUTRIGGER PCB CN20
PIN 11 - 02 WHITE (2x) OUTR CTRL BOX PIN 1 - 35C WHITE/BLACK PIN 4 - 10A BLUE/WHITE
D74
D75
D76
D72
D78
D77
D73
D71
PIN 12 - 10A BLUE/WHITE PIN 2 - 78 BLACK/WHITE
PIN 3 - 73 BLUE
PIN 5 - 09 ORANGE/RED
PIN 4 - 77 BLUE/BLACK PIN 6 - 44 RED
PIN 5 - 74 BLACK
PIN 7 - 01 RED/BLUE
PIN 6 - 71 ORANGE
PIN 7 - 75 ORANGE/BLACK PIN 8 - 02 WHITE
X
PIN 8 - 72 RED
PIN 9 - 02 WHITE
TO " ELECTRIC PANEL " PIN 10 - 36A YELLOW
PIN 1 - 02 WHITE OUTR MANIFOLD PIN 1 - 78 BLACK/WHITE
PIN 2 - 02 WHITE
PIN 2 - 02 WHITE
PIN 2 - 02 WHITE
PIN 2 - 02 WHITE
PIN 11 - N/U
PIN 2 - 35C WHITE/BLACK TEN PIN CONNECTOR PLUG CN21 PIN 12 - N/U
PIN 1 - 17B WHITE/BLACK
PIN 3 - 70 GREEN/BLACK PIN 2 - 02 WHITE 2 1 2 1 2 1 2 1
PIN 4 - 70A RED/WHITE PIN 3 - 78 BLACK/WHITE 02 78 02 75 02 76 02 77

PIN 4 - 73 BLUE
PIN 5 - 71 ORANGE PIN 5 - 77 BLUE/BLACK GREY GREY GREY GREY
PIN 6 - 72 RED TO TILT SWITCH / AUTO LEVEL HARNESS PIN 6 - 74 BLACK
PIN 7 - 71 ORANGE
PIN 7 - 73 BLUE PIN 1 - 10A BLUE/WHITE PIN 8 - 75 ORANGE/BLACK
PIN 8 - 74 BLACK PIN 9 - 72 RED
PIN 2 - 28 GREEN/RED PIN 10 - 76 RED/BLACK
PIN 9 - 75 ORANGE/BLACK PIN 3 - 02 WHITE
PIN 10 - 76 RED/BLACK PIN 4 - 35 BROWN/RED
11 12
13 14 15
9
3
PIN 11 - 77 BLUE/BLACK 02
FROM ELECTRIC PANEL Y
2
02
10
1
7
4
PIN 13 - 79 GREEN 17B
PIN 14 - N/U
PIN 15 - N/U 02
35D ORANGE/RED 17B - WHITE/BLACK BLACK BLACK BLACK BLACK
70A RED/WHITE 02 - WHITE
02
74 02 71 02 72 02 73 02
70A 02 WHITE TO OUTRIGGER CONTROL BOX 1 2 1 2 1 2 1 2
TEN PIN CONNECTOR PLUG

BLUE/WHITE (N/U) 35D PIN 1 - 74 BLACK PIN 1 - 74 BLACK PIN 1 - 71 ORANGE PIN 1 - 72 RED PIN 1 - 73 BLUE
GREEN/WHITE (N/U) PIN 2 - 73 BLUE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
1 2
3
4
5
6

7
Z
8
BLUE/WHITE (N/U) PIN 6 - N/U

9 10
GREEN/WHITE (N/U) PIN 7 - 71 ORANGE

79
PIN 8 - 72 RED
70 35C WHITE/BLACK
70 GREEN/BLACK
35C
79 GREEN PIN 10 - 76 RED/BLACK
M50309AA

Figure 3.3-16. Horn/Light/Beeper Wiring Diagram (ANSI/CSA)
A B C D E F G H
ROTATING AMBER BEACON OPTION
HORN, LIGHT & BEEPER

W
DUAL FLASHING LIGHT OPTION FL-22

RL - 29
LIGHT ROTATING BEACON
00 - WHITE
FL -22-1 FL-22-2 29 - RED
22 - GREEN
FASTEN THE “00” WIRES ON THIS

BOLT WITH HARDWARE SUPPLIED
BP - 29
BEEPER BP - 29
29 - RED BEEPER
TO MAIN ELETRICAL PANEL 00 - BLACK 29 - RED
00 - BLACK Y
GREEN - 22 GREEN - 22
WHITE - 02 WHITE - 02
H1 - HORN
H1 - HORN 00 - WHITE
00 - WHITE 49A - GREEN
49A - GREEN Z
TO MAIN ELECTRICAL PANEL TO MAIN ELECTRICAL PANEL
M50311AA
NOTE: For CE machines equipped with load sensing system refer to the load sensing supplemental manual for additional components.

Figure 3.3-17. Powered Extension Related Assemblies and Electrical Connection Diagram
A B C D E F G H
TO ELECTRIC PANEL
00
00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 36A
V
TO POWER DECK DIRECTIONAL VALVE
S1 - MAIN DISCONNECT SWITCH

HYDRAULIC CABINET
103
SIDE WALL
103
FOUR PIN FOUR PIN
CONNECTOR PLUG CONNECTOR PLUG
PIN 1 - 02 WHITE PIN 1 - 27 BLACK
100 103 103 PIN 2 - 02 WHITE PIN 2 - 26 GREEN
PIN 3 - 26A GREEN PIN 3 - 02 WHITE
PIN 4 - 27A BLACK PIN 4 - 02 WHITE
03
EM RETRACT
120844AB
02 97A
103A F2 FUSE 103 UNDERNEATH CTRL BOX
PLATFORM
27
W
26 09 12A 12D 09 26A 27A
MANIFOLD
DCM1
10
P.M.T. UNIT MOTOR 27 26 02 02 02 02 26A 27A
BASE FEED
09
02
PMP PWR 02 12D 12A
9CR1 - POWER DECK CONTACTOR

09 - BLACK
02 - WHITE
99CR
103B
103A
12V POWER UNIT

SOLENOID
99
103B 103B TO POWER DECK MOTOR CONTACTOR
TO CONTACTOR X
00 - WHITE EIGHT PIN PCB PLUG
103B - BLACK PIN 1 - BLACK (27)
00 00 99 - GREEN PIN 2 - GREEN (26)
PIN 3 - WHITE (103C)
PIN 4 - N/U
PIN 5 - N/U
PIN 7 - GREEN (26A)
PIN 8 - BLACK (27A)
TO POWER DECK CONTROL BOX - FRONT
TO POWER DECK CONTROL BOX - REAR

BOX
Y
103
00
00
WHITE BLACK POWER DECK CONTROL BOX

BACK VIEW
00
2 2
3 GREEN
00 100
LID
TO ENGINE
1
B1 - MAIN BATTERY
1
2
TO POWER DECK
3
CONTROL BOX
PIN 1 - BLACK (27)
PIN 3 - GREEN (26)
BACK VIEW
PIN 4 - (N/U)
BACK VIEW
MALE
FEMALE
3 2
2 3
4 1
1 4 Z
FEMALE
MALE
2 3
3 2
1 4
4 1
TO POWER DECK
PIN 1 BLACK (27 or 27A)
PIN 2 WHITE (103C) CONTROL BOX
PIN 3 GREEN (26 or 26A) PIN 1 - BLACK (27A) PIN 3 - GREEN (26A)
PIN 4 (N/U) PIN 2 - WHITE (103C) PIN 4 - (N/U)
M50314AA

Model
SJ-800
A
Figure 3.4-1b
CUSHION CYLINDER
10A
30A - BLACK
2A
05
13
14
02 - WHITE
Serial Number
43578 & Below
05 31 49 34 32 2A 10 14 15 16 23 24 30A
FL-29 13
D10
SJ-800 Series Engine Powered 129929

02
FLASHER
Refer to following page(s) to locate model,
X 05 05 43 41 05 02 10A 05 10A 36B 04 04 04 04 04

BACK VIEW
10
12
L P R
7
8
9
11
R R R R R R R R R
41 32 2A 10B TO ENGINE
2A
02 31 02 49 42 34 02 10B 02 13 02 14 02 15 02 16 02 23 02 24 02 30
10A
PIN 7 - 33 GREEN
B
DEUTSCH PIN 1 - 31A ORANGE

PIN 8 - 10A GREEN/BLACK
31 49 34 32 10B 10B 13 14 15 16 23 24 30 PIN 2 - 34A WHITE/BLACK
6
5
4
3
2
1
TO FLASHER CR CR CR CR CR2 CR1 CR CR CR CR CR CR CR PIN 9 - 2A RED/BLACK

22
PIN 3 - 02 WHITE
PIN X - 22 RED 43 41 40
14 PIN 4 - 32A ORANGE/BLACK
PIN L - 29 31A 49A 34A 02 32A 42 37 10A 13A 14A 15A 16A 23A 24A 30A
PIN 11 - 07 RED
29 PIN 5 - N/U - BLACK/WHITE PIN 12 - 05 BLUE
10A 30A PIN 6 - N/U - GREEN
31A 34A 32A 37
13
10A
18
1000 uF
20
00 02
14A 10A 15A 16A 18A 18A 17A 44 17 44
R R
02 28 02 40 02 18 02 17A 02 17 02 20 02 35
TILT SWITCH - TS1
03 05 PIN 1 - 10A BLACK
28 1 18 17A 17 20 35
C
CR TD CR CR CR CR CR PIN 2 - 28 GREEN GROUND TERMINAL - EMPTY

PIN 32 - EMPTY
28A 15B 16B 21 PIN 3 - 02 WHITE PIN 31 - EMPTY
14B 01 10A 10A 20A 19A 10A
PIN 30 - EMPTY
PIN 4 - N/U PIN 29 - RED BLACK GREEN (7C)
TIME DELAY (2 SEC)
Y AXIS OVER ENDS (4.5°)
TILT ALARM 8-28V
D19
PIN 28 - WHITE RED GREEN (10D)
PIN 27 - BLACK RED GREEN (60)
NOTE: X AXIS OVER SIDES (2.5°)
PIN 26 - ORANGE BLACK WHITE (85)

MAIN DISCONNECT 15B 16B PIN 25 - RED BLACK WHITE (78)
PIN 24 - GREEN BLACK WHITE (77)
POSITIVE 19 PIN 23 - RED GREEN (76)
03 BLUE - 14GA PIN 22 - WHITE RED (75)
02 PIN 21 - BLACK RED (74)
03 PIN 20 - ORANGE GREEN (73)
00 PIN 19 - WHITE BLACK RED (72)
D30A D14B-2 D14B-1 D35 PIN 17 - GREEN (49)
D15A-2 D16A-2
D20A
B B B
00
PIN 18 - BLUE RED (71)
(Refer to Serial Breakdown Reference Chart)
00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 36A
INSERT: 17-32
GROUND TERMINAL - BLUE BLACK WHITE
BATTERY NEGATIVE PIN 16 - GREEN WHITE (34)
R R R R B R B B B B B
D13A D28A D17A D18A D15A-1 D16A-1 D23A D24A PIN 15 - GREEN BLACK (32)
D30
00 WHITE - 14GA 02 PIN 14 - RED WHITE (31)
07
D
13A PIN 13 - BLUE BLACK (24)

00
00 02 09 14B 17A 18A 33 25 23A 24A PIN 12 - BLACK WHITE (23)
PIN 11 - BLACK WHITE RED (20)
02 07 10A PIN 10 - ORANGE BLACK (19)
TWO SPEED MOTOR PIN 9 - RED BLACK (18)
PIN 8 - WHITE BLACK (16)
20A - BLACK PIN 7 - BLUE (15)
02 - WHITE PIN 6 - BLACK (14)
PIN 5 - ORANGE (13)
02
PIN 4 - BLUE WHITE (10)
PIN 3 - ORANGE RED (09)
PIN 2 - RED (07)
20A PIN 1 - WHITE (02)
TO MAIN CONTROL BOX
22 END OF STROKE
INSERT 1-16
HIGH SPEED
36A - BLACK
10A - BLUE
36B - BLK/WHT
35 - BROWN
00
TO HORN/LIGHT/BEEPER
29 00 - WHITE
E
00
22 - RED LEGEND:
29 - BLACK
TO CONTROL BOX
49A
MAIN MANIFOLD HARNESS
TO ENGINE
49A - GREEN
ENGINE HARNESS
PLATFORM CONTROL BOX
M50293AD_1
I
L
F
K
H
G
SECTION 3, Page 35
AD
FIGURE 3.4-1a. ELECTRICAL PANEL DIAGRAM - ANSI/SIA and CSA (Shown With No Options)(For Nissan no Option, also refer to Oil Cooler Figure 3.3-8)
Model
SJ-800
A
BACK VIEW
FEMALE
(34) GREEN WHITE 16 8 WHITE BLACK (16)
SECTION 3, Page 36
(32) GREEN BLACK 15 7 BLUE (15)
(31) RED WHITE 14 6 BLACK (14)
10A
(24) BLUE BLACK 13 5 ORANGE (13)
2A
05
13
14
12 4 BLUE WHITE (10)
Figure 3.4-1a
(23) BLACK WHITE
(20) BLACK WHITE RED 11 3 ORANGE RED (09)
(19) ORANGE BLACK 10 2 RED (7)
05 31 49 34 32 2A 10 14 15 16 23 24
(18) RED BLACK 9 1 WHITE (02)
13
D34 D10
Serial Number
(GROUND) BLUE BLACK WHITE TO (00)

43579 & Above
GROUND
TO FLASHER
PIN X - 22 RED 05 05 43 41 05 02 10A 05 10A 36B 04 04 04 04 04 BACK VIEW
R
R R R R R R R R
PIN L - 29 BLU/YEL 41 32 2A 10B FEMALE
2A
02 31 02 49 42 34C 02 10B 02 13 02 14 02 15 02 16 02 23 02 24 02 30
10A
FL-29 GREEN BLACK WHITE (77)

31 49 34C 32 10B 10B 13 14 15 16 23 24 30 32 24
B
FLASHER 31 23 RED GREEN (76)

CR CR CR CR CR2 CR1 CR CR CR CR CR CR CR
22 30 22 WHITE RED (75)
X 43 41 40 (7D) RED BLACK GREEN 29 21
14 L P BLACK RED (74)
31A 49A 34A 02 32A 42 37 10A 13A 14A 15A 16A 23A 24A 30A (10D) WHITE RED GREEN 28 20 ORANGE GREEN (73)
29 BACK VIEW ENGINE HARNESS
27 19
10
12
(60) BLACK RED GREEN WHITE BLACK RED (72)

7
8
9
11
10A 30A (85) ORANGE BLACK WHITE 26 18 BLUE RED (71) PIN 1 - 31A ORANGE
31A 34A 32A 37
25 17 DEUTSCH PIN 2 - 34A WHITE/BLACK
(78) RED BLACK WHITE GREEN (49))
PIN 3 - 02 WHITE
6
5
4
3
2
1
PIN 4 - 32A ORANGE/BLACK

13
TO MAIN CONTROL BOX PIN 5 - N/U
INSERT 1-16 PIN 6 - N/U
20
TO CONTROL BOX
10A PIN 7 - 33 GREEN
18
PIN 8 - 10A GREEN/BLACK
1000 uF
PIN 9 - 2A RED/BLACK
00 02 PIN 10 - 37 BLUE/BLACK
14A 10A 15A 16A 18A 18A 17A 44 17 44
R R
PIN 11 - 07 RED
02 28 02 40 02 18 02 17A 02 17 02 20 02 35 PIN 12 - 05 BLUE
BLACK (TIED BACK)
03 05
BLACK/WHITE (TIED BACK)
28 1 18 17A 17 20 35
C
CR TD CR CR CR CR CR
28A 15B 16B 21
14B 01 10A 10A 20A 19A 10A

TILT SWITCH - TS1
D19 PIN 1 - 10A BLACK
PIN 2 - 28 GREEN
TIME DELAY (2 SEC)
Y AXIS OVER ENDS (4.5°)
TILT ALARM 8-28V
PIN 3 - 02 WHITE
TO ENGINE
15B 16B PIN 4 - 35 RED

NOTE: X AXIS OVER SIDES (2.5°)
19
02 MAIN MANIFOLD HARNESS
00 02 - WHITE
MAIN DISCONNECT POSITIVE
D30A D14B-2 D14B-1 D35 13A - ORANGE
D15A-2 D16A-2
D20A
03 BLUE - 14GA B B B
00
14B - BLACK
BATTERY NEGATIVE
15B - BLUE
00 WHITE - 14GA
00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 36A 16B - WHITE/BLACK
17A - BLUE/RED
03 R R R R B R B B B B B
TWO SPEED MOTOR D17A D18A D15A-1 D16A-1 D23A D24A 18A - RED/BLACK
D30
D13A D28A
D
20A - BLACK 02 23A - BLACK/WHITE

07 13A
02 - WHITE 00
24A - BLUE/BLACK
02 09 14B 17A 18A 33 25 23A 24A
00 25 - ORANGE/GREEN
02
02 07 10A 30A - BROWN
20A END OF STROKE

36A - BLACK
36B - BLK/WHT
00 00
HIGH SPEED
29 10A - BLUE
35 - BROWN
22
49A
30A CUSHION CYLINDER
30A - BLACK
TO HORN/LIGHT/BEEPER
02 - WHITE
00 - WHITE 02
22 - RED LEGEND:
29 - BLACK
E
49A - GREEN
MAIN MANIFOLD HARNESS
ENGINE HARNESS
M133943AE
I
L
F
K
H
G

AD
FIGURE 3.4-1b. ELECTRICAL PANEL DIAGRAM - ANSI/SIA and CSA (Shown With No Options)(For Nissan no Option, also refer to Oil Cooler Figure 3.3-8)
A
10A
2A
05
13
14
TO MAIN CONTROL BOX
INSERT 1-16
05 31 49 34 32 2A 10 14 15 16 23 24
GROUND TERMINAL - EMPTY
13 PIN 32 - EMPTY
D10
PIN 31 - EMPTY
PIN 30 - EMPTY
PIN 29 - RED BLACK GREEN (7C)
05 05 43 41 05 02 10A 05 10A 36B 04 04 04 04 04 PIN 28 - WHITE RED GREEN (10D)
R R R R R R R R
R R
41 32 2A 10B PIN 27 - BLACK RED GREEN (60)
2A
02 31 02 49 42 34 02 10B 02 13 02 14 02 15 02 16 02 23 02 24 02 30
10A
FL-29 PIN 26 - ORANGE BLACK WHITE (85)
PIN 25 - RED BLACK WHITE (78)
FLASHER 31 49 34 32 10B 10B 13 14 15 16 23 24 30 PIN 24 - GREEN BLACK WHITE (77)

CR CR CR CR CR2 CR1 CR CR CR CR CR CR CR PIN 23 - RED GREEN (76)
L P
X 22 PIN 22 - WHITE RED (75)
43 41 40
14 PIN 21 - BLACK RED (74)
31A 49A 34A 02 32A 42 37 10A 13A 14A 15A 16A 23A 24A 30A PIN 20 - ORANGE GREEN (73)
29
PIN 19 - WHITE BLACK RED (72)
B
10A TO FLASHER 30A OUTRIGGER ELECTRIC PANEL PIN 17 - GREEN (49)

31A 34A 32A 37
PIN X - 22 RED 12 PIN CONNECTOR PLUG PIN 18 - BLUE RED (71)
PIN L - 29 PIN 1 - 04 RED/YELLOW INSERT: 17-32
13 GROUND TERMINAL - BLUE BLACK WHITE
PIN 2 - 17 BLUE/RED PIN 16 - GREEN WHITE (34)
10A 20 PIN 3 - N/U PIN 15 - GREEN BLACK (32)
18 PIN 14 - RED WHITE (31)
PIN 4 - 10A BLUE/WHITE
1000 uF
PIN 13 - BLUE BLACK (24)
PIN 5 - 09 ORANGE/RED PIN 12 - BLACK WHITE (23)
00 02 PIN 11 - BLACK WHITE RED (20)
14A 10A 15A 16A 18A 18A 17A 44 17 44 PIN 6 - 44 RED
R R PIN 10 - ORANGE BLACK (19)
02 28 02 40 02 18 02 17A 02 17 02 20 02 35 PIN 7 - 01 RED/BLUE PIN 9 - RED BLACK (18)
PIN 8 - WHITE BLACK (16)
03 05 PIN 8 - 02 WHITE PIN 7 - BLUE (15)
28 1 18 17A 17 20 35 PIN 9 - 02 WHITE PIN 6 - BLACK (14)
CR TD CR CR CR CR CR PIN 5 - ORANGE (13)
PIN 10 - 36A BLACK
28A 15B 16B 21 PIN 4 - BLUE WHITE (10)
PIN 11 - N/U PIN 3 - ORANGE RED (09)
14B 01 10A 10A 20A 19A 10A
PIN 12 - N/U PIN 2 - RED (07)
D19
PIN 1 - WHITE (02)
1
04
2
17
3
4
15B 16B 10A

C
09
6
19 44
7
01
8
02 BACK VIEW
10
12
7
8
9
11
02
TO ENGINE PIN 7 - 33 GREEN
02 36A PIN 1 - 31A ORANGE
MAIN DISCONNECT POSITIVE DEUTSCH PIN 8 - 10A GREEN/BLACK
9 10 11 12
00 PIN 2 - 34A WHITE/BLACK

03 BLUE - 14GA D30A D14B-2 D14B-1 D15A-2 D16A-2
D35 PIN 9 - 2A RED/BLACK
D20A
B B B
6
5
4
3
2
1
TILT SWITCH/AUTO-LEVEL PIN 3 - 02 WHITE
00
BATTERY NEGATIVE PIN 10 - 37 BLUE/BLACK
PIN 1 - 10A BLACK PIN 4 - 32A ORANGE/BLACK
00 WHITE - 14GA 00 02 02 07 09 10A 13A 29 14B 17A 18A 33 20A 25 30 15A 16A 21 23A 24A 35 36A PIN 11 - 07 RED
PIN 2 - 28 GREEN PIN 5 - N/U - BLACK/WHITE PIN 12 - 05 BLUE
TWO SPEED MOTOR 03 B B B B B B
R R R R R PIN 6 - N/U - GREEN
D13A D28A D17A D18A D15A-1 D16A-1 D23A D24A PIN 3 - 02 WHITE
D30
20A - BLACK
02 07 PIN 4 - 35 RED
02 - WHITE 00 13A
02 09 14B 17A 18A 33 25 23A 24A
00
02
02 07 10A
20A END OF STROKE

36A - BLACK
36B - BLK/WHT
00 00
HIGH SPEED
D
29 10A - BLUE
35 - BROWN
22
7 8 9 10 11 12 4
4 5 6 7 8 9 3
49A
1 2 3 4 5 6 2 30A CUSHION CYLINDER
1 2 3 1
TO HORN/LIGHT/BEEPER 30A - BLACK

02 02 - WHITE
00 - WHITE
22 - RED
LEGEND:
29 - BLACK
TO CONTROL BOX
TO ENGINE
49A - GREEN MAIN MANIFOLD HARNESS

OCM1 - AUTO LEVELING OUTRIGGER CONTROL MODULE ENGINE HARNESS
E
FIGURE 3.4-2. ELECTRICAL PANEL DIAGRAM - ANSI/SIA and CSA (Shown With All Options)(Oil Cooler and Hydraulic Generator Not Shown)
M50292AE
I
L
F
K
H
G
SECTION 3, Page 37
AD
A
15 16
FRONT VIEW BACK VIEW 31 49 32 2A 05 10 13A 15 16 23 24
SECTION 3, Page 38
D10
05 05 43 41 05 02 10A 05 05 13A 36B 04 04 04 04 04

R R R R R
R R
02 31 02 49 42 34B 41 32 2A 10B 02 10B 02 13D 02 14D 02 15 02 16 02 23 02 24 02 30
2A
10A
43 41 40
14D
31A 49A 34A 02 32A 42 37 10A 10C 13B 14A 15A 16A 23A 24A 30A
D15A-1 D16A-1 D23A D24A OUTRIGGER ELECTRIC PANEL

10A 31A 49A 34A 32A 37 10C
12 PIN CONNECTOR PLUG
23A 24A 30A
B
PIN 1 - 04 RED/YELLOW
13D PIN 2 - 17 BLUE/RED
28E 28 18 20 PIN 3 - N/U
10A 30
D15A-2 D16A-2
PIN 4 - 10A BLUE/WHITE
PIN 5 - 09 ORANGE/RED
00 02
ZZ 117389AA 10A 13B 14A 1B 14B 1B 15A 16A 10A 21 17A 44 17 10C PIN 6 - 44 RED
R R
02 28E 02 28 02 28E 02 28 02 40 02 18 02 17A 02 17 02 20 02 35 PIN 7 - 01 RED/BLUE
03 05 PIN 8 - 02 WHITE
ZZ 117387AA
PIN 9 - 02 WHITE
1000 uF
PIN 10 - 36B BLACK
15B 16B 18A 35B
PIN 11 - N/U
13C 13C 14C 10A 14C 01 18A 10A 20A 19A 44
PIN 12 - N/U
D19
BACK VIEW BACK VIEW 04
FEMALE FEMALE
1 2
15B 16B 19 35B 17

3
4
10A
5
(34) GREEN WHITE 16 8 WHITE BLACK (16) 32 24 GREEN BLACK WHITE (77) 09
6
(32) GREEN BLACK 15 7 BLUE (15) 31 23 RED GREEN (76) 44

7
TO S7 01
C
(31) RED WHITE 14 6 BLACK (14) 30 22 WHITE RED (75) 10B

8
JOYSTICK MAIN DISCONNECT POSITIVE 02

(24) BLUE BLACK 13 5 ORANGE (13) (7C) RED BLACK GREEN 29 21 BLACK RED (74) 02
(23) BLACK WHITE 12 4 BLUE WHITE (10) (10D) WHITE RED GREEN 28 20 ORANGE GREEN (73) CONTROLLER 03 BLUE - 14GA 36B
(20) BLACK WHITE RED 11 3 ORANGE RED (09) (60) BLACK RED GREEN 27 19 WHITE BLACK RED (72)
9 10 11 12
BATTERY NEGATIVE LS5 HIGH SPEED

(19) ORANGE BLACK 10 2 RED (7A) (85) ORANGE BLACK WHITE 26 18 BLUE RED (71)
D10E D20A D30 10A - BLACK
D18A
D14E-1
D14B-1
D14E-2
(18) RED BLACK 9 1 WHITE (02) 25 17 B B B B B
(78) RED BLACK WHITE GREEN (49)) 00 GRN/YEL - 14GA
00
35 - BLK/WHT
(GROUND) BLUE BLACK WHITE TO (00) 03 00 02 02 07 7A 7C 09 10A 10D 10E 13D 14D 14E 34B 14B 17A 33 18A 25 35 60
GROUND 2H-30A-1
30A
00 R R R R R R B B B R CUSHION CYLINDER
D13 D14 D34
D17A
02 02 10E 14B 18A 25 60 02

30A - BLACK
13D 14D 02 - WHITE
00 02 7A 7C 09 10D 34 17A 33 60
TO ENGINE 13 14
BACK VIEW BLACK (N/U) 02 07 10A 20A 3H-30
PIN 1 - 31A ORANGE PIN 7 - 33 GREEN BLACK (N/U)
BLACK/WHITE (N/U) TWO SPEED MOTOR
PIN 2 - 34A WHITE/BLACK PIN 8 - 10A GREEN/BLACK BLACK/WHITE (N/U) 20A - BLACK
12 1 02
PIN 3 - 02 WHITE PIN 9 - 2A RED/BLACK 11 2
10 3 02 - WHITE
PIN 4 - 32A ORANGE/BLACK PIN 10 - 37 BLUE/BLACK 9 4 ENGINE HARNESS
DEUTSCH
8 5
7 6
PIN 5 - N/U PIN 11 - 07 RED PLATFORM CONTROL BOX
PIN 6 - N/U PIN 12 - 05 BLUE TO AUTO-LEVEL HARNESS
L.S.S. CONTROL MODULE
D
BACK VIEW 7 8 9 10 11 12 4
PIN 1 - 10A (BLACK)
4 5 6 7 8 9 3 PIN 2 - N/U
3 2 1 1 2 3 4 5 6 2
6 5 4 LEGEND: 1 2 3 1 PIN 3 - 02 (WHITE)

TO CONTROL MODULE CM1 - P2 9 8 7 PIN 4 - 35 (GREEN)
12 11 10 MAIN MANIFOLD HARNESS
28E GREEN/WHITE - TO CONTROL MODULE - P3-6 BASE CONTROL BOX
28 GREEN/BLACK - TO CONTROL MODULE - P3-4 ENGINE HARNESS
60 BLACK/WHITE - TO CONTROL MODULE - P3-3 RED (N/U)
PLATFORM CONTROL BOX OCMI - AUTO-LEVEL OUTRIGGER CONTROL MODULE
49A GREEN - TO HORN 49A RED/WHITE (N/U)
LOAD SENSE CONTROL MODULE
CONTROL MODULE - P2 ORANGE/BLACK (N/U)
PIN 1 - N/U PIN 7 - 16 WHITE/BLACK
PIN 2 - 10E BLUE/WHITE PIN 8 - 15 BLUE
PIN 3 - 14D BLACK PIN 9 - N/U
PIN 4 - 13D ORANGE PIN 10 - 35B RED/BLACK
PIN 5 - N/U PIN 11 - 02 WHITE
E
PIN 6 - N/U PIN 12 - 10C BLUE/BLACK

FIGURE 3.4-3. ELECTRICAL PANEL DIAGRAM - CE (Shown With All Options)(Oil Cooler and Hydraulic Generator Not Shown)
M10935AC
I
L
F
K
H
G

AD
Figure 3.5-1a. Electrical Schematic - ANSI/SIA And CSA (Shown With Nissan Dual Fuel Engine And No Options)
AD
A B C D E
NISSAN EFI DUAL FUEL ENGINE
Serial Breakdown Reference Chart NEGATIV
ECU1 -
Model Serial Number 205
BLACK
PIN 17 1
OXS1
200 200 00
PIN 12 A C 2 OXYGEN
SJ-800 43303 & Below PIN 11

1100
3
SENSOR
PIN 10
209 209
B D
2002
4 F
Refer to following page(s) to locate model, PIN 9
106 106
TPS2
t°
5 AIR INTAKE
TEMP. SENSOR
serial number and respective diagram PIN 8

203
6 #203 - ENGINE FAULT
CODE RESET WIRE
102 102 00
PIN 7 7 OIL PRESSURE
205 SWITCH
1103 B
1100
Figure 3.5-1b Figure 3.5-1c PIN 4 C A OPS1

8 M.A.P. SENSOR
MS1
TPS1
105 t°
PIN 1 9 COOLANT
TEMP. SENSOR
2002 2002
WHITE
PIN 23 10
2002
PIN 22 11
00 00
PIN 21 12
00
PIN 20 13
IGC1
1006 1006 2002
PIN 19 14 IGNITION COIL
33
PIN 17 15
PI1
PIN 15
1002 1002 1001
16 PROPANE
IN�ECTOR
G
2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001
PIN 12 RST5 GAS
18
1 WATT IN�ECTOR
3008 10K OHM
PIN 11 19
34A
PIN 9 20
2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22
ACTUATOR
56
PIN 4 23
2001
PIN 3 24
1001
PIN 2 25
S4 BASE
CONTROL BOX
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30
27
07
05 05 05 START
MAIN ENGINE
H
ON 28
OFF SWITCH
29
32A
05 31A 31A 07 ENGINE START
30
SWITCH
05 43 34A 34A 34A 11
S33 00
FP 31 FUEL PUMP
GAS
33 33 56 GAS�PROPANE
32
SELECTOR SWITCH
PROP 2P-50
50 00 PROPANE VALVE
33
SOLENOID
4002 2002 2002

34
32ACR
05 32A 32A 32A 00 00 ENGINE STARTER
35
SOLENOID
10A 10A 10A 00 00

36
HOURMETER 30A RELAY
10ACR CEL1
10A 10A 2A 1003 2002 CHECK ENGINE
TT 37
1 WATT LIGHT
10BCR2
10B 10B 2A 2A 2A F6 1K OHM
7002 2005
FUSE 38
20A RST3
10A 37 37
M 39 ENGINE STARTER
EL. MOTOR
02 FLK1 S L
G 40 ALTERNATOR
FUSE
LINK
41
I
S1
MAIN POWER
DISCONNECT 42
B1
103 100 12V
00 43 12V BATTERY
03
44
S8 CB1
HORN 05 05 03
45
49CR 20A BREAKER
08 49 GREEN 49 49
46 HORN RELAY
H1
05 HORN
PL1 05 49A
47 HORN
POWER ON
CB3
LIGHT
00 BLUE�BLACK�WHITE 00 00 02
48 20 A BREAKER
D10 10BCR1
10 BLUE�WHITE 10 10B 10B
49 ENGINE ON RELAY
05 05 10A 2H-13A-2 HOLDING VALVE

50
D02-1 SOLENOID
10A 2H-13A-1 HOLDING VALVE
51
D02-2 SOLENOID
2H-13A MAIN LOWERING

52
VALVE SOLENOID
10A 10A 13A
FLASHER
22
D02-3
53
ALL FUNCTION
J
FLASHING LIGHT
D13A FL-29 FL-22
02
54
S3
TS1 28CR
KEY SWITCH
OFF�LIFT�DRIVE 10A TILT SWITCH 28 28
55 TILT SW. RELAY
�IN OFF POSITION�
04 30A 2H-30A
CRD1 CRD2 CRD3 FREE-WHEELING
56
D02-4 VALVE SOLENOID
08 10 2H-30A-1
BRAKE DUMP
57
NC D02-5 VALVE SOLENOID
HELD D30A 2H-30A-2
OPEN BRAKE FEED
58
10A 10A 28A
59
S13 D28A
GLOW PLUG SWITCH 10 31 RED�WHITE 31 31
60 GLOW PLUG RELAY
31CR
41 02
61
29
62 BEEPER
S15 BP-29
ENGINE START 32 GREEN�BLACK 32 32 41 02
63 START RELAY
S14 32CR
LOW�HIGH THROTTLE 34 GREEN�WHITE 34 34 42 02
64 THROTTLE RELAY
S9
LIFT
ENABLE
S5
UP�DOWN
13 ORANGE 13
34CR D14B-2
ALL MOTION 65 K
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
66 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
67 UP RELAY
CB4
FAN
10A UP 14 03 85A 85A 86D 00
F 68 OIL COOLER FAN
S16
15A BREAKER
10B 2A
69 OIL COOLER RELAY
10BCR3
70
17ACR
33 17A
71 SMALL PUMP RELAY
D18A D17A
10A 10A 17A 2H-17A
72 LARGE PUMP DUMP
D14B-1
10A 36A 36B 14A 14B 2H-14B
73 LIFT VALVE
S29 S41
OUTRIGGER LS4 D02-8 SOLENOID
HIGH�LOW HIGH�LOW 35CR
RANGE TOR�UE �UMPER 1 35
74 TILT OVERIDE
END OF STROKE RELAY
20CR
12A 20 BLACK�WHITE�RE
D 20 NORMALLY CLOSED
20B 20 75 SERIES�PARELLEL
RELAY
S7-7 �OYSTICK 10A 10A 44 20A D20A 3H-20A
76 SERIES�PARELLEL
�OYSTICK ENABLE S7-1
ENABLE RELAY 2ND
NO
DR 12 12A SPEED 19 ORANGE�BLACK 19 19 19A 17 17 77 2ND SPEED�LARGE
PUMP RELAY
L
D19 17CR
12 12B 02 02 WHITE 02
78
CAP1
12BCR
40 79
CAPACITOR
LS5 1TD 1000 MFD
04 04 40
80 TIME DELAY #1
TILT OVERRIDE�
04 15A 15B 4H-15B
HIGH DRIVE CUTOUT 81 REVERSE
LIMIT SWITCH VALVE SOLENOID
NORMALLY OPEN D02-10
HELD CLOSED D15A-1 D15A-2 D30
10A 01 01 1A 04 25 2H-25 82 �UICK BRAKE VALVE
OUTRIGGER 26� DRIVE D02-11
28CR
�UMPER 2 CUTOUT D16A-1 D16A-2
30 83
�UMPER BRAKE RELAY
D35 30CR
S7 04 16A 16B 4H-16B FORWARD
84
�OYSTICK VALVE SOLENOID
CONTROLLER D02-12
04 23A 4H-23A RIGHT STEERING
85
D23A
04 24A 4H-24A LEFT STEERING
86
D24A
21 18A 2H-18A
87 SMALL PUMP DUMP
10A 18A 88
S7-6
3RD
SPEED
S7-5
18B 18 RED�BLACK 18 18
18CR
89
3RD SPEED
RELAY M
FWD 16 WHITE�BLACK 16 16 90 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15 91 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK�WHITE 23 23 92 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE�BLACK 24 24
93 LEFT RELAY
24CR
M50289AD

Figure 3.5-1b. Electrical Schematic - ANSI/SIA And CSA (Shown With Nissan Dual Fuel Engine And No Options)
AD
A B C D E
NEGATIV
ECU1 -
BLACK
PIN 17 1
O�S1
200 200 00 O�YGEN
SJ-800 43304 to 43578

PIN 12
PIN 11
1100
A C 2 SENSOR

209 209
B D
2002
4 F
TPS2

106 106 ��
5
AIR INTAKE
TEMP. SENSOR
203 #203 - ENGINE FAULT

PIN 8 6 CODE RESET WIRE
102 102 00 OIL PRESSURE
Figure 3.5-1a Figure 3.5-1c PIN 7
1103 B
205
1100
7 SWITCH
PIN 4 C A OPS1 M.A.P. SENSOR

8
MS1
TPS1
105 �� COOLANT
PIN 1 9 TEMP. SENSOR
2002 2002
WHITE
PIN 23 10
2002
PIN 22 11
00 00
PIN 21 12
00
PIN 20 RST6 13
1 WATT
1K OHM IGC1
1006 2006 2002
33
PIN 17 15
PI1
PIN 15
1002 1002 1001
16
PROPANE
INJECTOR G
2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001 GAS
PIN 12 RST5 18 INJECTOR
1 WATT
3008 10K OHM
PIN 11 19
34A
PIN 9 20
2008
PIN 8 21
RA1
1008 1008 00 00 THROTTLE
PIN 5
22 ACTUATOR
56
PIN 4 23
2001
PIN 3 24
1001
PIN 2 25
S4 BASE
CONTROL BO�
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30
27
07
05 05 05 START MAIN ENGINE
ON
OFF
28 SWITCH
H
29
32A
30 SWITCH
05 43 34A 34A 34A 11

S33 00 FUEL PUMP
FP 31
GAS
33 33 56 GAS/PROPANE
32 SELECTOR SWITCH
PROP 2P-50
50 PROPANE VALVE
00
33 SOLENOID
4002 2002 2002

34
32ACR
05 32A 32A 32A 00 ENGINE STARTER
00
35 SOLENOID
10A 10A 10A 00 00

36 30A RELAY
HOURMETER
10ACR CEL1
10A 10A 2A CHECK ENGINE
1003 2002
TT 37 LIGHT
10BCR2 1 WATT
10B 10B 2A 2A 2A F6 1K OHM
7002 2005
FUSE 38
20A RST3
10A 37 37
M 39 ENGINE STARTER
EL. MOTOR
02 FLK1 S L
G 40 ALTERNATOR
FUSE
LINK
I
41
S1
MAIN POWER
DISCONNECT 42
100 B1
103 12V
00 43 12V BATTERY
03
44
S8 CB1
HORN 05 05 03
45
49CR 20A BREAKER
08 49 GREEN 49 49
46 HORN RELAY
H1
05 HORN
PL1 05 49A
47 HORN
POWER ON
CB3
LIGHT
00 BLUE/BLACK/WHITE 00 00 02
48 20 A BREAKER
D10 10BCR1
10 BLUE/WHITE 10 10B 10B
49 ENGINE ON RELAY

50
D02-1 SOLENOID
51
D02-2 SOLENOID

52
10A 10A 13A

FLASHER
22
D02-3
53
VALVE SOLENOID
ALL FUNCTION
J
FLASHING LIGHT
D13A FL-29 FL-22
02
54
S3
TS1 28CR
KEY SWITCH
OFF/LIFT/DRIVE 10A TILT SWITCH 28 28
55 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
56
08 10 2H-30A-1
BRAKE DUMP
57
HELD D30A 2H-30A-2
OPEN BRAKE FEED
58
10A 10A 28A
59
S13 D28A
GLOW PLUG/CHOKE 10 31 RED/WHITE 31 31
GLOW PLUG/
60
CHOKE RELAY
31CR
41 02
61
29
62 BEEPER
S15 BP-29
ENGINE START 32 GREEN/BLACK 32 32 41 02
63 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 42 02
64 THROTTLE RELAY
S9
LIFT
ENABLE
S5
UP/DOWN
13 ORANGE 13
34CR D14B-2
ALL MOTION 65
K
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
66 DOWN RELAY
NC S17
UP 14CR
14 BLACK 14 13CR
14
67 UP RELAY
CB4
FAN
10A UP 14 03 85A 85A 86D 00
F 68 OIL COOLER FAN
S16
15A BREAKER
10B 2A
69 OIL COOLER RELAY
10BCR3
70
17ACR
33 17A
71 SMALL PUMP RELAY
D18A D17A
10A 10A 17A 2H-17A
72 LARGE PUMP DUMP
D14B-1
10A 36A 36B 14A 14B 2H-14B
73 LIFT VALVE
S29 S41
HIGH/LOW HIGH/LOW 35CR
RANGE TORQUE JUMPER 1 35
74 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20B 20 75 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 10A 44 20A D20A 3H-20A
76 SERIES/PARELLEL
JOYSTICK ENABLE S7-1
2ND
NO
DR
ENABLE
12
RELAY
12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17 77 2ND SPEED/LARGE
PUMP RELAY
L
D19 17CR
12 12B 02 02 WHITE 02
78
CAP1
12BCR
40 79
CAPACITOR
LS5 1TD 1000 MFD
04 04 40
80 TIME DELAY #1
TILT OVERRIDE/
HIGH DRIVE CUTOUT 04 15A 15B 4H-15B
81 REVERSE
10A 01 01 1A 04 25 2H-25 82 QUICK BRAKE VALVE
OUTRIGGER 26' DRIVE D02-11
28CR
JUMPER 2 CUTOUT D16A-1 D16A-2
30 83
JUMPER BRAKE RELAY
D35 30CR
84
JOYSTICK VALVE SOLENOID
CONTROLLER D02-12
85
D23A
86
D24A
21 18A 2H-18A
87 SMALL PUMP DUMP
10A 18A 88
S7-6
3RD
SPEED
S7-5
18B 18 RED/BLACK 18 18 89
3RD SPEED
RELAY
M
18CR
FWD 16 WHITE/BLACK 16 16 90 FORWARD RELAY
S7-4 16CR
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23 92 RIGHT RIGHT
S7-3 23CR
LEFT 24 BLUE/BLACK 24 24
93 LEFT RELAY
24CR
M134135AH

Figure 3.5-1c. Electrical Schematic - ANSI/SIA And CSA (Shown With Nissan Dual Fuel Engine And No Options)
A B C D E
Serial Breakdown Reference Chart Refer to following page(s) to locate model,

Model Serial Number
SJ-800 43579 & Above Figure 3.5-1a Figure 3.5-1b
�10
F
P�T��BA�E �6
�E� ��IT C� E�E�GENC�
�4 BA�E �IN P�T� P��ITI�N� �T�P
C�NT�� B� � �� B� TA �IE�E� ENGINE
E�E�GENC� �2
�T�P �P��N �� B� TA ��PP�IE� �I�E
��I TC� ��I TC�
08 7A �E� 7A 7A 7C 07 07 07
NEGATIV
NC�B �31 -
�30 �AIN
13� G�� P� �G
10E 10� ENGINE ��
14E ��IT C� 1
N�E�
05 05 07 31A
2
GPT1
10� 7C �E��B�AC��G�EEN 7C 5A �32A 32A 02 G�� P� �G
3 TI�E �
�32 ENGINE 31AC�
05 31A 31A �TA�T �� 31A 02
4 G�� P� �G
�T� -34A �E�A�
05 43 34A 34A 34A
5 �IG� T�� TT�E
��EN�I�
90
10� ��ITE��E��G�EEN 10� 33 �02-32
GP�1 G�� P� �G
6
IN�ICAT� �
EGP1
10E 103 91A
7 ENGINE
G�� P� �G �
05 32A 32A 37 2�37
8 �IE�E� VA�VE
��EN�I�
�57
10A 57
�P�1 �I� 9
��ETE � P�E� �� E �02-33
�10E ��IT C� 32A 32AC�
TT 10 ENGINE �TA�TE�
10A C�NT ACT� �
10BC�2
10B 2A 2A 2A 2B 2B TP�1
11 TE�PE�A T��E
��IT C�
ENGINE
10A 37 37 TE�PE�A T��E
��IT C� 12
�3
�E� ��I TC�
02 02
��I�T��IVE
13
�IN �� P��ITI�N�
00
�104 ENGINE �TA�TE�
� 14
E�� T� �
�10
08 10 10 B��E��ITE 10
G 15 A�TE�NAT��
NC �E�� 13
�PEN
G�� P� �G ��IT C� 10 31 �E��IT E 31 31
16 G�� P� �G �E�A�
31C�
41
17
G
18
�15
ENGINE �TA�T 10 32 G�EEN�B�AC� 32 32 41
19 �TA�T �E�A�
�14 �34 32C�
�� IG� T��T T�E 10 34 G�EEN��ITE 34 34B 42
20 T�� TT�E �E�A�
�C�1 �1
�14E-2 34BC� �AIN P��E �
P��T��NIT
�I�C�NNEC T 21
��T� � �2
��E 100 B1
00 103B 103B 103B 103A 103 12V
� 22 12V BATTE��
�5 100 A� P
103C ��E 103B 03
23
10 A� P 20A B�EA�E � INVE�TE� �PTI�N
�26 05 05 03
99
�34 24 P��T�C�NT ACT��
�02-27 CB1 �4
ENAB�E �11
99C� 4�-26 103 ��E INV1
��T 26 ��NT �EC �
103C 25
�27 �02-28 200 A� P ��T ��EN�I�
IN 4�-27 34A
27 ��NT �EC �
�34A 26
�26A IN ��EN�I�
ENAB�E �11A �02-29
��T 26A 4�-26 A

�EA� �EC �
103C 27
�27A �02-30 ��T ��EN�I�
4�-27 A �34A
IN 27A �EA� �EC �
28
IN ��EN�I�
�02-31
P��E� �EC� �PTI�N 00 00
29
CB3
60 00 B��E�B�AC��ITE 00 00 02
30 20 A B�EA�E �
P�1 10BC�1
P��E� �N 10B
�IG�T 31 ENGINE �N �E�A �
09 P��E� �EC� �PTI�N

32 BA�E C�NT ACT��
9C�1 2�-13A-3
��ING VA�VE
33
�02-1 ��EN�I�
�02-26
2�-13A-2
��ING VA�VE
34
�02-2 ��EN�I�
10A 10A 13C 13B 13A 2�-13A
�AIN � ��E�IN G
35
�02-3 VA�VE ��EN�I�
H
28EC�2
10A 10A 05 28E A� ��N
36
ENAB�E �E�A�
28C�2
10C 05 28 �� N
37
C��1 C��2 C��3 28EC�1
05
28E
38 A� ��TI�T �E�A�
�8 28C�1
�� N 28
39 TI�T �E�A�
49C�
08 49 G�EEN 49 49
40 ��N �E�A �
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41 ��N
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42
P�E� �� E ANG�E
10C T�AN��CE� T�AN��CE� 02
43 ANG�E T�AN��CE�
44 P�E� ��E T�AN��CE�
45
46
35B = P2-10
910A = P4-9
10C = P2-12
28E = P3-6
28B = P4-3
60A = P4-2
902 = P4-8
13� = P2-4
14� = P2-3
900 = P4-7
10E = P2-2
910 = P4-6
02 = P2-11
28 = P3-4
29 = P3-2
60 = P3-3
02 = P3-5
16 = P2-7
15 = P2-8
22 = P3-1
47 C�NT�� E
C�1
48
22 �� TATING A�BE�
49
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50 ��A��ING �IG� T
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I
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56
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57
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09 �E�A�
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61
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63
17AC�
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71 2N� �PEE��A�GE
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72
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78
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30
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VA�VE ��EN�I�
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82
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83
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84
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94
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65
95 ��T�IGGE� �I� T
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96 ��T�IGGE� ��IVE
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9C�3 �� NN �02-17
09 ��T�IGGE�
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71
71 = P4-8 103 �E�T ��NT �P
�72
72
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73
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74
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75
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�76
76
76 = P4-3 108 �IG�T ��NT �� N
�77
77
77 = P4-2 109 �IG�T �EA� �� N
�78
78
78 = P4-1 110 �E�T �EA� �� N
35
35 = P2-10 111
TI�T �V E��I�E�
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N�� = P2-9 112 TI�T
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65 = P2-8 113 �I�T ENAB�E
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10A 10A 68A
68A = P2-1 114 �E�T �EA� �� N
�E�T �EA�
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10A 67A
67A = P2-2 115 �IG�T �EA� �� N
�IG�T �EA�
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10A 66A
66A = P2-3 116 �IG�T ��NT �� N
�IG�T ��NT
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G�EEN��ITE 10A 65A
65A = P2-4 117 �E�T ��NT �� N
�9A �E�T ��NT
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ENAB�E 10A = P2-12 118 P��E �
��T�IGGE�� N IN
35� 35C 35C ��ITE�B�AC� 35C 35C �ET�ACTE� P��ITI� N
35C = P4-9 119 ��T�IGGE� ENAB�E
�24
79 G�EEN 79
A� T� 79 = P2-6 120 A� T� �ET�AC T
��E A�� P
35�
70 G�EEN�B�AC� 70
�EVE� 70 = P2-5 121 A� T� �EVE�
02 70A �E��IT E 70A

70A = P2-7 122 ��T�IGGE� �IG�T
��1
��T�IGGE� 123
02 = P2-11 G��N�
�IG�T
02 ��ITE 02
124
�20
71 ��ANGE 71 71 4�-71
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�P 125
�E�T 35� ��T�IGGE� ��EN�I�
�02-18
75 ��ANGE�B�AC� 75 75 4�-75
�N �E�T ��NT �� N
126
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�02-19
�21
72 �E� 72 72 4�-72
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�IG�T 35� ��T�IGGE� ��EN�I�
�02-20
76 �E��B�AC� 76 76 4�-76
�N 128 �IG�T ��NT �� N
�02-21
�22
73 B��E 73 73 4�-73
�EA� �IG�T �EA� �P
M
�P 129
�IG�T 35� ��T�IGGE� ��EN�I�
�02-22
77 B��E�B�AC� 77 77 4�-77
�N �IG�T �EA� �� N
130
�02-23
�23
74 B�AC� 74 74 4�-74
�EA� �E�T �EA� �P
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�E�T 35� ��T�IGGE� ��EN�I�
�02-24
78 B�AC��ITE 78 78 4�-78
�N �E�T �EA� �� N
132
�02-25
NOTE: For CE machines equipped with load sensing system

refer to the load sensing supplemental manual. M50234AF

Figure 3.5-2a. Electrical Schematic - ANSI/SIA And CSA (Shown With Nissan Dual Fuel Engine And All Options)
A B C D E

Model Serial Number
SJ-800 43303 & Below Figure 3.5-2b Figure 3.5-2c
�4
E�E�GEN� �
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F
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�02-19
��N T
�IG� T 35�
�21
��
72
76
�E�
�E��A��
72
76 76
72 4�-7 2
�02-20
4�-7 6
118
�IG�T��NT��
��T�IGGE��EN�I � M
�N �IG�T��NT�� N
119
�02-21
�22
73 ��E 73 73 4�-7 3
�EA� �IG�T��EA��
�� 120
�IG� T 35� ��T�IGGE��EN�I �
�02-22
77 ��E��A�� 77 77 4�-7 7
�N �IG�T��EA�� N
121
�02-23
�23
74 ��A� � 74 74 4�-7 4
�EA� �E�T��EA��
�� 122
�02-24
78 ��A��IT E 78 78 4�-7 8
�N �E�T��EA��N
123
�02-25
M50304AC

Figure 3.5-2b. Electrical Schematic - ANSI/SIA And CSA (Shown With Nissan Dual Fuel Engine And All Options)
AD
A B C D E
Serial Breakdown Reference Chart NEGATIV
ECU1 -
BLACK
PIN 17 1
O�S1
200 200 00 O�YGEN
PIN 12 A C 2
SJ-800 43304 to 43578 PIN 11

1100
3
SENSOR
209 209 2002

PIN 10 B D 4
F
106 106
TPS2
��
5
AIR INTAKE
TEMP. SENSOR

203
6
#203 - ENGINE FAULT
CODE RESET WIRE

PIN 7 7 SWITCH
205
B
Figure 3.5-2a Figure 3.5-2c

1103 1100 OPS1
PIN 4 C A 8 M.A.P. SENSOR
MS1
TPS1
105 �� COOLANT
PIN 1 9 TEMP. SENSOR
2002 2002
WHITE
PIN 23 10
2002
PIN 22 11
00 00
PIN 21 12
00
PIN 20 RST6 13
1 WATT
1K OHM IGC1
1006 2006 2002
33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15
2A RST4
16 INJECTOR
G
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001 GAS
1 WATT
3008 10K OHM
PIN 11 19
34A
PIN 9 20
2008
PIN 8 21
RA1
1008 1008 00 00 THROTTLE
PIN 5
22 ACTUATOR
56
PIN 4 23
2001
PIN 3 24
1001
PIN 2 25
S4 BASE
CONTROL BO�
EMERGENCY 50
STOP PIN 1 26
SWITCH
08 07 RED 07 07 07 S30
27
07
05 05 05 START MAIN ENGINE
ON 28 SWITCH
OFF
29
H
32A
30 SWITCH
05 43 34A 34A 34A 11

S33 00 FUEL PUMP
FP 31
GAS
32 SELECTOR SWITCH
PROP 2P-50
50 PROPANE VALVE
00
33 SOLENOID
4002 2002 2002

34
32ACR
05 32A 32A 32A 00 ENGINE STARTER
00
35 SOLENOID
10A 10A 10A 00 00

36 30A RELAY
HOURMETER
10ACR CEL1
10A 10A 2A CHECK ENGINE
1003 2002
TT 37 LIGHT
10BCR2 1 WATT
10B 10B 2A 2A 2A F6 1K OHM
7002 2005
FUSE 38
20A RST3
10A 37 37
M 39 ENGINE STARTER
EL. MOTOR
02 FLK1 S L
G 40 ALTERNATOR
FUSE
LINK
41
I
S1
MAIN POWER
DISCONNECT 42
100 B1
103 12V
00 43 12V BATTERY
03
44
S8 CB1
HORN 05 05 03
45
49CR 20A BREAKER
08 49 GREEN 49 49
46 HORN RELAY
H1
05 HORN
PL1 05 49A
47 HORN
POWER ON
CB3
LIGHT
48 20 A BREAKER
D10 10BCR1
49 ENGINE ON RELAY

50
D02-1 SOLENOID
51
D02-2 SOLENOID

52
10A 10A 13A
FLASHER
22
53
ALL FUNCTION
FLASHING LIGHT
J
D13A FL-29 FL-22
02
54
S3
TS1 28CR
KEY SWITCH
55 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
56
08 10 2H-30A-1
BRAKE DUMP
57
HELD D30A 2H-30A-2
OPEN BRAKE FEED
58
10A 10A 28A
59
S13 D28A
GLOW PLUG/
60
CHOKE RELAY
31CR
41 02
61
29
62 BEEPER
S15 BP-29
63 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 42 02
64 THROTTLE RELAY
S9
LIFT
ENABLE
S5
UP/DOWN
13 ORANGE 13
34CR D14B-2
ALL MOTION 65 K
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
66 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
67 UP RELAY
CB4
FAN
10A UP 14 03 85A 85A 86D 00
F 68 OIL COOLER FAN
S16
15A BREAKER
10B 2A
69 OIL COOLER RELAY
10BCR3
70
17ACR
33 17A
71 SMALL PUMP RELAY
D18A D17A
10A 10A 17A 2H-17A
72 LARGE PUMP DUMP
D14B-1
10A 36A 36B 14A 14B 2H-14B
73 LIFT VALVE
S29 S41
74 TILT OVERIDE
END OF STROKE RELAY
20CR
20B 20 75 SERIES/PARELLEL
RELAY
76 SERIES/PARELLEL
JOYSTICK ENABLE S7-1
2ND
NO
DR
ENABLE
12
RELAY
12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17 77 2ND SPEED/LARGE
PUMP RELAY
L
D19 17CR
12 12B 02 02 WHITE 02
78
CAP1
12BCR
40 79
CAPACITOR
LS5 1TD 1000 MFD
04 04 40
80 TIME DELAY #1
TILT OVERRIDE/
04 15A 15B 4H-15B
HIGH DRIVE CUTOUT 81 REVERSE
10A 01 01 1A 04 25 2H-25 82 QUICK BRAKE VALVE
28CR
30 83
JUMPER BRAKE RELAY
D35 30CR
84
CONTROLLER D02-12
85
D23A
86
D24A
21 18A 2H-18A
87 SMALL PUMP DUMP
10A 18A 88
S7-6
3RD
SPEED
S7-5
18B 18 RED/BLACK 18 18 89
3RD SPEED
RELAY
M
18CR
FWD 16 WHITE/BLACK 16 16 90 FORWARD RELAY
S7-4 16CR
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23 92 RIGHT RIGHT
S7-3 23CR
93 LEFT RELAY
24CR
M134135AH

Figure 3.5-2c. Electrical Schematic - ANSI/SIA And CSA (Shown With Nissan Dual Fuel Engine And All Options)
A B C D E
Serial Breakdown Reference Chart ECU1

205
NEGATIV
-
BLACK
PIN 17 1
O�S1
Model Serial Number

200 200 00 O�YGEN
PIN 12 A C 2 SENSOR
1100
PIN 11 3
209 209 2002

PIN 10 B D 4
SJ-800 43579 & Above PIN 9
PIN 8
106
203
106
TPS2
��
5
AIR INTAKE
TEMP. SENSOR
#203 - ENGINE FAULT

6 CODE RESET WIRE

PIN 7 7
F
SWITCH
205
PIN 1
1103
105
C
B
MS1
A
1100
TPS1
��
OPS1
8 M.A.P. SENSOR
COOLANT
9

TEMP. SENSOR
2002 2002
WHITE
PIN 23 10
2002
PIN 22 11
00 00
PIN 21 12
Figure 3.5-2a Figure 3.5-2b

00
PIN 20 RST6 13
1 WATT
1K OHM IGC1
1006 2006 2002
33
PIN 17 15
PI1
1002 1002 1001 PROPANE
PIN 15 16 INJECTOR
2A RST4
PIN 14 1 WATT 17
1K OHM
GI1
1003 2001 GAS
1 WATT
3008 10K OHM
PIN 11 19
34A
PIN 9 20
2008
PIN 8 21
RA1
1008 1008 00 00
PIN 5 THROTTLE
22 ACTUATOR
56
PIN 4 23
2001
PIN 3 24
1001
PIN 2 25
S4 BASE
CONTROL BO�
EMERGENCY 50
STOP PIN 1 26
G
SWITCH
08 07 RED 07 07 07 S30
27
07
05 05 05 START
ON MAIN ENGINE
28
OFF SWITCH
29
32A
30
SWITCH
05 43 34A 34A 34A 11
S33 00
FP 31 FUEL PUMP
GAS
32
SELECTOR SWITCH
PROP 2P-50
50 00 PROPANE VALVE
33
SOLENOID
4002 2002 2002

34
32ACR
05 32A 32A 32A 00 00 ENGINE STARTER
35
SOLENOID
HOURMETER
2A 10A 10A 10A 10A 00 00
TT 36 30A RELAY
10ACR CEL1
1003 2002 CHECK ENGINE
37
1 WATT LIGHT
10BCR2
10B 10B 2A 2A 2A F6 1K OHM
7002 2005
FUSE 38
20A RST3
10A 37 37
ENGINE STARTER
M 39
EL. MOTOR
02 FLK1 S L
G 40 ALTERNATOR
FUSE
LINK
41
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 42
MOTOR
F2
FUSE B1 12V BATTERY
00 103B 103B 103B 103A 103 100 12V
M 00 43 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
44
10 AMP CB1
05 05 03
99
45 P.M.T. CONTACTOR
S34 D02-27 20A BREAKER INVERTER OPTION
ENABLE S11 D26
H
99CR 4H-26
OUT 46 FRONT DECK
103C 26 D02-28 F4 OUT SOLENOID
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 47
S34A 200 AMP IN SOLENOID
D02-29
ENABLE S11A D26A
4H-26A 34A
OUT 48 REAR DECK
103C 26A D02-30 OUT SOLENOID
D27A D34A
27A 4H-27A
IN REAR DECK
49
IN SOLENOID
D02-31
POWER DECK OPTION 00 00
50
09 POWER DECK OPTION

51 BASE CONTACTOR
9CR1
52
S8 D02-26
HORN
53
49CR
08 49 GREEN 49 49
54 HORN RELAY
H1
05 HORN
PL1 05 49A
55 HORN
POWER ON
CB3
LIGHT
56 20 A BREAKER
2H-13A-2 HOLDING VALVE

57
D02-1 SOLENOID

58
D02-2 SOLENOID

59
FLASHER
10A 10A 13A 22 ALL FUNCTION
60
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
61 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
62
08 10 05 2H-30A-1
BRAKE DUMP
63
HELD 10A D30A 2H-30A-2
OPEN 10A 05 BRAKE FEED
64
D10
10 BLUE/WHITE 10 10B
I
10B
65 ENGINE ON RELAY
10BCR1
10A 10A 28A 29
66 ROTATING AMBER
RL-29 BEACON OPTION
S13 D28A
67 GLOW PLUG/
CHOKE RELAY
31CR
41 02
68
29
69 BEEPER
S15 BP-29
70 START RELAY
S14 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34 34 42 02
71 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN 72
ALL MOTION
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A 73
DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
74 UP RELAY
FAN
10A UP 14 85A 86D 00
F 75 OIL COOLER FAN
S16
10B 2A
76 OIL COOLER RELAY
10BCR3
77
09 (BLACK) 09 09 09 85
78
CB4
03 85A 85A 86C 2H-86C
79 HYDR. GENERATOR
S12 15A BREAKER HYDRAULIC GENERATOR D02-7 SOLENOID
HYDRAULIC OPTION
GENERATOR 80
SWITCH
85 GREEN 85 85 86B 86B 2A
81 HYDR. GENERATOR
ON RELAY
09
86BCR
86 WHITE 86 86A
OFF 82 HYDR. GENERATOR
STOP RELAY
D86
86ACR D86C-2
83
D86C-1 D14B-3
J
84
17ACR
09 ORANGE/RED 09 33 17A
85 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
86 LARGE PUMP DUMP
D14B-1
36A 36B 14A 14B 2H-14B
D18A 87 LIFT VALVE
S29 S41
LS4 D02-9 SOLENOID
RANGE TORQUE 35
88 TILT OVERIDE
END OF STROKE RELAY
20CR
12 20B 20 BLACK/WHITE/RED 20 NORMALLY CLOSED
20
89 SERIES/PARELLEL
RELAY
S7-7 JOYSTICK 10A 44 20A D20A 3H-20A
SERIES/PARELLEL
JOYSTICK ENABLE S7-1 90
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17
91 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
92
CAP1
12BCR
28CR 40
93 CAPACITOR
1TD 1000 MFD
04 04 40
94 TIME DELAY #1
35 10A 04 15A 15B 4H-15B REVERSE

95 VALVE SOLENOID
D02-11
LS5 D15A-1 D15A-2 D30
1A 04 25 2H-25
96 QUICK BRAKE VALVE
26' DRIVE D02-12
TILT OVERRIDE/ CUTOUT D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 30
JUMPER 97 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 30CR
S7 HELD CLOSED 04 16A 16B 4H-16B FORWARD
JOYSTICK 98
VALVE SOLENOID
CONTROLLER D02-13
35 04 23A 4H-23A RIGHT STEERING
99 VALVE SOLENOID
D35 D02-14
D23A
100 VALVE SOLENOID
D02-15
D24A
21 18A 2H-18A SMALL PUMP DUMP
101
10A 18A
S7-6 102
3RD
SPEED 18B 18 RED/BLACK 18 18 3RD SPEED
103
K
RELAY
S7-5 18CR
FWD 16 WHITE/BLACK 16 16
104 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
105 REVERSE RELAY
S7-2 15CR
RIGHT 23 BLACK/WHITE 23 23
106 RIGHT RIGHT
S7-3
23CR
LEFT 24 BLUE/BLACK 24 24 LEFT RELAY
107
24CR
FF EE CC HH KK GG BB PP II,JJ
OUTRIGGER OPTION 108
WITH AUTO LEVELLING
109
01 1A
110
10A 10A 36A

111
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED
65
112 OUTRIGGER LIFT
ENABLE RELAY
LS64 LS63 LS62 LS61 65CR
01 64 63 62 61 61
113 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR
REAR REAR FRONT FRONT
26' LIFT D36 D17B-1 D17B-2 114
CUTOUT JUMPER
OUTRIGGERS SHOWN IN 2H-17B
61 36 17B OUTRIGGER
RETRACTED POSITION 115 HOLDING SOLENOID
9CR3 MM NN D02-17
09 OUTRIGGER
116 PROOF RELAY
9CR2
09 OUTRIGGER
117 ENABLE RELAY
S20A S21A S22A S23A
44 35B 35C 35C 35E FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT 17B OUTRIGGER
118 LIFT DISABLE RELAY
S9B UP UP UP UP 17BCR
OUTRIGGER
OUTRIGGER 119 CONTROL MODULE
ENABLE DN DN DN DN D71 OCM1
71
71 = P4-8 120 LEFT FRONT UP
D72
72
72 = P4-7 121 RIGHT FRONT UP
D73
73
73 = P4-6 122 RIGHT REAR UP
75
74
D75
D74
74 = P4-5 123 LEFT REAR UP L
75 = P4-4 124 LEFT FRONT DOWN
D76
76
76 = P4-3 125 RIGHT FRONT DOWN
D77
77
77 = P4-2 126 RIGHT REAR DOWN
D78
78
78 = P4-1 127 LEFT REAR DOWN
35
TILT OVERRIDE/
35 = P2-10 128
HIGH DRIVE CUTOUT
28
28 = P2-9 129 TILT
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
65 = P2-8 130 LIFT ENABLE
LS68
10A 10A 68A
68A = P2-1 131 LEFT REAR DOWN
LEFT REAR
LS67
10A 67A
67A = P2-2 132 RIGHT REAR DOWN
RIGHT REAR
LS66
10A 66A
66A = P2-3 133 RIGHT FRONT DOWN
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
65A = P2-4 134 LEFT FRONT DOWN
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE 10A = P2-12 135 POWER
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
35C = P4-9 136 OUTRIGGER ENABLE
S24
79 GREEN 79
AUTO 137
ALL UP 79 = P2-6 AUTO RETRACT
MODE 35D
70 GREEN/BLACK 70
LEVEL 70 = P2-5 138 AUTO LEVEL
02 70A RED/WHITE 70A

70A = P2-7 139 OUTRIGGER LIGHT
OL1
OUTRIGGER 140
02 = P2-11 GROUND
LIGHT
02 WHITE 02
141
FRONT
LEFT 35D
S20
UP
DN
71
75
ORANGE
ORANGE/BLACK
71
75 75
71
D02-18
4H-71
4H-75
142
LEFT FRONT UP
OUTRIGGER SOLENOID
LEFT FRONT DOWN

M
143
OUTRIGGER SOLENOID
D02-19
S21
72 RED 72 72 4H-72
FRONT RIGHT FRONT UP
UP 144
RIGHT 35D OUTRIGGER SOLENOID
D02-20
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
145
OUTRIGGER SOLENOID
D02-21
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 146
D02-22
77 BLUE/BLACK 77 77 4H-77
DN RIGHT REAR DOWN
147
OUTRIGGER SOLENOID
D02-23
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 148
LEFT 35D OUTRIGGER SOLENOID
D02-24
78 BLACK/WHITE 78 78 4H-78
DN LEFT REAR DOWN
149
OUTRIGGER SOLENOID
D02-25
M134104AH

Figure 3.5-3a. Electrical Schematic - CE (Shown With Kubota Diesel Engine And All Options)
A B C D E

Model Serial Number
SJ-800 43303 & Below Figure 3.5-3b
NOTE: For CE machines S4
EMERGENCY
STOP
SWITCH
CONTROL BOX BASE
KUBOTA DIESEL ENGINE
(*) KUBOTA SUPPLIED WIRE
F
equipped with load sensing 08 07 RED 07 07 07
S30 MAIN
ENGINE SW
S31
GLOW PLUG
SWITCH NEGATIVE
system refer to the load

-
05 05 07 31A
1
GPT1
5A D32A 32A 02
sensing supplemental manual. 2 GLOW PLUG

TIMER
S32 ENGINE 31ACR
05 31A 31A 31A START SW 31A 02
3 GLOW PLUG
RELAY
HTS-34A
05 43 34A 34A 34A
4 HIGH THROTTLE
SOLENOID
90
33 D02-38 GLOW PLUG
GPL1 5
INDICATOR
EGP1
103 91A ENGINE
6
GLOW PLUGS
05 32A 32A 32A 37 2D37

7 DIESEL VALVE
SOLENOID
HOURMETER D57
2A 10A 10A 57
TT OPS1 OIL 8
PRESSURE D02-39
SWITCH 32A 32ACR
9 ENGINE STARTER
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
SWITCH
ENGINE
10A 37 37 37 TEMPERATURE
SWITCH 11
02 02
12
00
*104 ENGINE STARTER
M 13
EL. MOTOR
G 14 ALTERNATOR
DCM1
P.M.T. UNIT
MOTOR F2
S1
MAIN POWER
DISCONNECT
15
16
G
FUSE 100 B1 12V BATTERY
00 103B 103B 103B 103A 103 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
D02-35
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-37
24

25 BASE CONTACTOR
9CR1 2H-98-1 AUXILIARY HOLDING

26 VALVE SOLENOID
D02-1
D02-32
2H-98-2
AUXILIARY HOLDING
AUXILIARY EMERGENCY 27
S51 D02-2 VALVE SOLENOID
LOWERING SYSTEM
AUX. EMERGENCY 2H-98-3
LOWERING AUXILIARY HOLDING
28
97 98 2H-98-4
AUXILIARY HOLDING
29
RST2 D02-4 VALVE SOLENOID
S8 D96
3 OHM B2
HORN 100 96 12V
30 AUXILIARY 12V BATTERY
49CR
08 49 GREEN 49 49
31 HORN RELAY
H1
05 HORN
PL1 05 49A
32 HORN
POWER ON
CB3
LIGHT
H
33 20 A BREAKER
2H-134 HOLDING VALVE

34
D02-5 SOLENOID

35
D02-6 SOLENOID

36
D02-7 SOLENOID

37
D02-8 SOLENOID

38
FLASHER
39
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
40 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
41
08 10 05 2H-30A-1
BRAKE DUMP
42
43
D10
44 ENGINE ON RELAY
10BCR1
10A 10A 28A 29 ROTATING AMBER
45
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG SWITCH 10 31 RED/WHITE 31 31
46 GLOW PLUG RELAY
31CR
41 02
47
29
48 BEEPER
S15 BP-29
49 START RELAY
S14 32CR
50 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
LFT 09 09
ENABLE
9A
UP/DOWN
DN 10A DOWN
S17
13 13
ALL MOTION
ALARM
51
52 DOWN RELAY
I
NC 14CR
UP
14 BLACK 14 13CR
14
53 UP RELAY
FAN
10A UP 14 85A 86D 00
F 54 OIL COOLER FAN
S16
10B 2A
55 OIL COOLER RELAY
10BCR3
56
09 (BLACK) 09 09 09 85
57
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
58
HYDRAULIC OPTION
GENERATOR 59
SWITCH
85 GREEN 85 85 86B 86B 2A HYDR. GENERATOR
ON 60
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
61
STOP RELAY
D86
86ACR D86C-2
62
D86C-1 D14B-3
63
17ACR
64 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
65 LARGE PUMP DUMP
D14B-1
36A 36B 14A 14B 2H-14B
D18A 66 LIFT VALVE
S29 S41
LS4 D02-15 SOLENOID
RANGE TORQUE 35
67 TILT OVERIDE
END OF STROKE RELAY
20CR
20
68 SERIES/PARELLEL
RELAY
NO
DR
S7-7
JOYSTICK
ENABLE
12
JOYSTICK
ENABLE
RELAY
12A
S7-1
2ND
SPEED 19 ORANGE/BLACK 19 19
10A
19A
44
17 17
20A D20A 3H-20A
D02-16
69
70
SERIES/PARELLEL
VALVE SOLENOID
2ND SPEED/LARGE
J
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
71
CAP1
12BCR
28CR 40
72 CAPACITOR (NOTE: REMOVED ON
MACHINES WITH WET BRAKES)
1TD 1000 MFD
04 04 40
73 TIME DELAY #1
35 10A 04 15A 15B 4H-15B

74 REVERSE
LS5 D15A-1 D15A-2 D30 25 2H-25 QUICK BRAKE VALVE (NOTE: FOR
75
D02-18 MACHINES WITH WET BRAKES ONLY)
TILT OVERRIDE/ D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 1A 04 30
76 BRAKE RELAY
LIMIT SWITCH
NORMALLY OPEN 26' DRIVE
CUTOUT 30CR
S7 HELD CLOSED 04 16A 16B 4H-16B
JUMPER FORWARD
JOYSTICK 77
VALVE SOLENOID
CONTROLLER D02-19
35 04 23A 4H-23A
78 RIGHT STEERING
D35 D23A
79
D24A
21 18A 2H-18A
SMALL PUMP DUMP
80
10A 18A
S7-6 81
3RD
82 RELAY
S7-5 18CR
83 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
84 REVERSE RELAY
S7-2 15CR
85 RIGHT RIGHT
S7-3 23CR
86
24CR
OUTRIGGER OPTION
WITH AUTO LEVELLING
87
K
88
01 1A
89
10A 10A 36A

90
65
91 OUTRIGGER LIFT
ENABLE RELAY
01 64 63 62 61 61
92 OUTRIGGER DRIVE
ENABLE RELAY
LEFT RIGHT RIGHT LEFT 61CR 26' LIFT
REAR REAR FRONT FRONT CUTOUT
D36 D17B-1 D17B-2 93

61 36 17B OUTRIGGER
MM NN D02-23
9CR3
09 OUTRIGGER
95 PROOF RELAY
9CR2
09 OUTRIGGER
96 ENABLE RELAY
S20A S21A S22A S23A
OUTRIGGER
ENABLE DN DN DN DN OCM1
D71
71
D72
72
D73
73
D74
74
74 = P4-5 102 LEFT REAR UP
D75
75
D76
76
77
D78
D77
77 = P4-2 105 RIGHT REAR DOWN L
78
35 TILT OVERRIDE/
35 = P2-10 107
HIGH DRIVE CUTOUT
28
28 = P2-9 108 TILT
LS68
10A 10A 68A
LEFT REAR
LS67
10A 67A
RIGHT REAR
LS66
10A 66A
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
S9A LEFT FRONT
OUTRIGGERS SHOWN IN
S24
79 GREEN 79
AUTO 79 = P2-6 116 AUTO RETRACT
MODE ALL UP
35D
70 GREEN/BLACK 70

OL1 70A = P2-7 118 OUTRIGGER LIGHT
OUTRIGGER
LIGHT
02 = P2-11 119 GROUND
02 WHITE 02
120
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 121
D02-24
75 ORANGE/BLACK 75 75 4H-75
LEFT FRONT DOWN
M
DN 122
OUTRIGGER SOLENOID
D02-25
S21
72 RED 72 72 4H-72
UP 123
D02-26
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
124
OUTRIGGER SOLENOID
D02-27
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 125
D02-28
DN RIGHT REAR DOWN
126
OUTRIGGER SOLENOID
D02-29
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 127
D02-30
DN LEFT REAR DOWN
128
OUTRIGGER SOLENOID
D02-31
M134583AE

Figure 3.5-3b. Electrical Schematic - CE (Shown With Kubota Diesel Engine And All Options)
A B C D E

Model Serial Number
SJ-800 43304 & Above Figure 3.5-3a
S4 BASE
CONTROL BOX KUBOTA DIESEL ENGINE
EMERGENCY
NOTE: For CE machines 08

STOP
SWITCH
07 RED 07 07 07
F
S30 MAIN S31
equipped with load 05 05

ENGINE SW
07
GLOW PLUG
SWITCH
31A
NEGATIVE
-
sensing system refer

1
GPT1
5A D32A 32A 02
2 GLOW PLUG
S32 ENGINE TIMER
31ACR
to the load sensing 05 31A 31A START SW 31A 02

31A GLOW PLUG
3
RELAY
HTS-34A
05 43 34A 34A 34A HIGH THROTTLE
4
supplemental manual.
SOLENOID
90
33 D02-32
GPL1 5 GLOW PLUG
INDICATOR
EGP1
103 91A ENGINE
6 GLOW PLUGS
05 32A 32A 32A 37 2D37

DIESEL VALVE
7
SOLENOID
HOURMETER D57
2A 10A 10A 57
TT OPS1 OIL 8
PRESSURE D02-33
SWITCH 32A 32ACR
ENGINE STARTER
9
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
SWITCH
ENGINE
SWITCH 11
02 02
12
00
*104
M ENGINE STARTER
13
EL. MOTOR
G 14 ALTERNATOR
DCM1
P.M.T. UNIT
MOTOR F2
S1
MAIN POWER
DISCONNECT
15
16
G
FUSE B1 12V BATTERY
00 103B 103B 103B 103A 103 100 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
D02-29
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-31
24

25 BASE CONTACTOR
9CR1
26
S8 D02-26
HORN
27
49CR
08 49 GREEN 49 49
28 HORN RELAY
H1
05 HORN
PL1 05 49A
29 HORN
POWER ON
CB3
LIGHT
30 20 A BREAKER

31
D02-1 SOLENOID

32
H
D02-2 SOLENOID

33
FLASHER
34
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
35 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
36
08 10 05 2H-30A-1
BRAKE DUMP
37
38
D10
39 ENGINE ON RELAY
10BCR1
40
RL-29 BEACON OPTION
S13 D28A
41 GLOW PLUG RELAY
31CR
41 02
42
29
43 BEEPER
S15 BP-29
44 START RELAY
S14 32CR
45 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN ALL MOTION 46
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
47 DOWN RELAY
NC S17
UP 14CR
14 BLACK 14 13CR
14
48 UP RELAY
FAN
10A UP 14 85A 86D 00
F 49 OIL COOLER FAN
S16
10B 2A
50 OIL COOLER RELAY
I
10BCR3
51
09 (BLACK) 09 09 09 85
52
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
53
HYDRAULIC OPTION
GENERATOR 54
SWITCH
ON 55
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
56
STOP RELAY
D86
86ACR D86C-2
57
D86C-1 D14B-3
58
17ACR
59 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
60
D14B-1
36A 36B 14A 14B 2H-14B
D18A LIFT VALVE
S29 S41 61
LS4 D02-9 SOLENOID
RANGE TORQUE 35
62 TILT OVERIDE
END OF STROKE RELAY
20CR
20
63 SERIES/PARELLEL
RELAY
SERIES/PARELLEL
ENABLE RELAY 2ND
65 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
66
12BCR
28CR 40
CAP1
67 CAPACITOR
J
1TD 1000 MFD
04 04 40
68 TIME DELAY #1
35 10A 04 15A 15B 4H-15B REVERSE

69
LS5 D15A-1 D15A-2 D30 25 2H-25
D02-12
71 BRAKE RELAY
LIMIT SWITCH
30CR
S7 HELD CLOSED CUTOUT 04 16A 4H-16B
16B 72 FORWARD
JOYSTICK JUMPER
VALVE SOLENOID
CONTROLLER D02-13
35 04 23A 4H-23A
73 RIGHT STEERING
D35 D23A
74
D24A
21 18A 2H-18A
SMALL PUMP DUMP
75
10A 18A
S7-6 76
3RD
77 RELAY
S7-5 18CR
78 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
79 REVERSE RELAY
S7-2 15CR
80 RIGHT RIGHT
S7-3 23CR
81
24CR
OUTRIGGER OPTION 82
WITH AUTO LEVELLING
K
83
01 1A
84
10A 10A 36A

85
65
86 OUTRIGGER LIFT
ENABLE RELAY
01 64 63 62 61 61
87 OUTRIGGER DRIVE
ENABLE RELAY
REAR REAR FRONT FRONT 88
26' LIFT D36 D17B-1 D17B-2
CUTOUT JUMPER
61 36 17B OUTRIGGER
9CR3 MM NN D02-17
09 OUTRIGGER
90 PROOF RELAY
9CR2
09 OUTRIGGER
91 ENABLE RELAY
S20A S21A S22A S23A
OUTRIGGER
71
D72
72
D73
73
D74
74
D75
75
D76
76
D77
77
L
D78
78
35 TILT OVERRIDE/
35 = P2-10 102
HIGH DRIVE CUTOUT
28
28 = P2-9 103 TILT
LS68
10A 10A 68A
LEFT REAR
LS67
10A 67A
RIGHT REAR
LS66
10A 66A
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
S9A LEFT FRONT
OUTRIGGERS SHOWN IN
S24
79 GREEN 79
MODE ALL UP
35D
70 GREEN/BLACK 70

OUTRIGGER
LIGHT
02 = P2-11 114 GROUND
02 WHITE 02
115
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 116
D02-18
LEFT FRONT DOWN
M
DN 117
OUTRIGGER SOLENOID
D02-19
S21
72 RED 72 72 4H-72
UP 118
D02-20
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
119
OUTRIGGER SOLENOID
D02-21
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 120
D02-22
DN RIGHT REAR DOWN
121
OUTRIGGER SOLENOID
D02-23
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 122
D02-24
DN LEFT REAR DOWN
123
OUTRIGGER SOLENOID
D02-25
M134628AE

Figure 3.5-4a. Electrical Schematic - ANSI/CSA (Shown With Kubota Diesel Engine And All Options)
A B C D E

Model Serial Number
SJ-800 43303 & Below
08
�4
E�E�GEN� �
�T� �
��IT ��
��NT��
07 �E�
�A�E
07
��
�� TA��IE�E��ENGINE
�� TA��IE��I�E
F
07 07
�30��AIN �31
ENGINE�� G��G
��IT �� NEGATIVE
-
Refer to following page(s) to 05 05 07
5A
31A
�32A 32A
G�T1
02
1
G��G
locate model, serial number

2
�32�ENGINE TI�E �
31A��
05 31A 31A �TA�T�� 31A 02
31A G��G
3
�E�A�
�T �-34A
and respective diagram

05 43 34A 34A 34A �IG��T��T T�E
4
��EN�I �
90
33 �02-32
G��1 5 G��G
IN�I�A T� �
EG�1
103 91A ENGINE
6 G��G�
Figure 3.5-4b Figure 3.5-4c

05 32A 32A 32A 37 2�37
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7
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TT ��1��I� 8
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69
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70 ��I��A�E�VA�VE
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71 ��A�E��E�A�
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35��4-9 110 ��T�IGGE��ENA��E
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79 G�EEN 79
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02��2-11 114 G��N�
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02 ��IT E 02
115
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71 ��ANGE 71 71 4�-7 1
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75 ��ANGE��A�� 75 75 4�-7 5
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117
�02-19
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�IG� T 35�
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��
72 �E� 72
76 76
72 4�-7 2
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118
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76 �E��A�� IG�T��NT�� N
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�22
73 ��E 73 73 4�-7 3
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77 ��E��A�� 77 77 4�-7 7
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121
�02-23
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74 ��A� � 74 74 4�-7 4
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�02-24
78 ��A��IT E 78 78 4�-7 8
�N �E�T��EA��N
123
�02-25

Figure 3.5-4b. Electrical Schematic - ANSI/CSA (Shown With Kubota Diesel Engine And All Options)
AD
A B C D E

Model Serial Number
SJ-800 43304 to 43578
F
serial number and respective diagram S4
EMERGENCY
STOP
CONTROL BOX BASE
KUBOTA DIESEL ENGINE
SWITCH
08 07 RED 07 07 07
S30 MAIN S31

ENGINE SW GLOW PLUG
SWITCH NEGATIVE
Figure 3.5-4a Figure 3.5-4c 05 05 07 31A

-
1
GPT1
5A D32A 32A 02
2 GLOW PLUG
S32 ENGINE TIMER
31ACR
05 31A 31A START SW 31A 02
31A GLOW PLUG
3
RELAY
HTS-34A
05 43 34A 34A 34A HIGH THROTTLE
4
SOLENOID
90
33 D02-32
GPL1 5 GLOW PLUG
INDICATOR
EGP1
103 91A ENGINE
6 GLOW PLUGS
05 32A 32A 32A 37 2D37

DIESEL VALVE
7
SOLENOID
HOURMETER D57
2A 10A 10A 57
TT OPS1 OIL 8
PRESSURE D02-33
SWITCH 32A 32ACR
ENGINE STARTER
9
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
SWITCH
ENGINE
SWITCH 11
02 02
*104
M
00
12
13
ENGINE STARTER
EL. MOTOR
G
G 14 ALTERNATOR
DCM1 15
P.M.T. UNIT S1
MAIN POWER
DISCONNECT 16
MOTOR F2
00 103B 103B 103B 103A 103 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
D02-29
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-31
24

25 BASE CONTACTOR
9CR1
26
S8 D02-26
HORN
27
49CR
08 49 GREEN 49 49
28 HORN RELAY
H1
05 HORN
PL1 05 49A
29 HORN
POWER ON
CB3
LIGHT
H
30 20 A BREAKER

31
D02-1 SOLENOID

32
D02-2 SOLENOID

33
FLASHER
34
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
35 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
36
08 10 05 2H-30A-1
BRAKE DUMP
37
38
D10
39 ENGINE ON RELAY
10BCR1
40
RL-29 BEACON OPTION
S13 D28A
41 GLOW PLUG RELAY
31CR
41 02
42
29
43 BEEPER
S15 BP-29
44 START RELAY
S14 32CR
45 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
47 DOWN RELAY
I
NC S17
UP 14CR
14 BLACK 14 13CR
14
48 UP RELAY
FAN
10A UP 14 85A 86D 00
F 49 OIL COOLER FAN
S16
10B 2A
50 OIL COOLER RELAY
10BCR3
51
09 (BLACK) 09 09 09 85
52
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
53
HYDRAULIC OPTION
GENERATOR 54
SWITCH
ON 55
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
56
STOP RELAY
D86
86ACR D86C-2
57
D86C-1 D14B-3
58
17ACR
59 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
60
D14B-1
36A 36B 14A 14B 2H-14B
D18A LIFT VALVE
S29 S41 61
LS4 D02-9 SOLENOID
RANGE TORQUE 35
62 TILT OVERIDE
END OF STROKE RELAY
20CR
20
63 SERIES/PARELLEL
RELAY
SERIES/PARELLEL
ENABLE RELAY 2ND
J
65 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
66
CAP1
12BCR
28CR 40
67 CAPACITOR
1TD 1000 MFD
04 04 40
68 TIME DELAY #1
35 10A 04 15A 15B 4H-15B REVERSE

69
LS5 D15A-1 D15A-2 D30 25 2H-25
D02-12
71 BRAKE RELAY
LIMIT SWITCH
30CR
16B 72 FORWARD
JOYSTICK JUMPER
VALVE SOLENOID
CONTROLLER D02-13
35 04 23A 4H-23A
73 RIGHT STEERING
D35 D23A
74
D24A
21 18A 2H-18A
SMALL PUMP DUMP
75
10A 18A
S7-6 76
3RD
77 RELAY
S7-5 18CR
78 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
79 REVERSE RELAY
S7-2 15CR
80 RIGHT RIGHT
S7-3 23CR
81
24CR
OUTRIGGER OPTION 82
WITH AUTO LEVELLING
83
K
01 1A
84
10A 10A 36A

85
65
86 OUTRIGGER LIFT
ENABLE RELAY
01 64 63 62 61 61
87 OUTRIGGER DRIVE
ENABLE RELAY
26' LIFT D36 D17B-1 D17B-2
CUTOUT JUMPER
61 36 17B OUTRIGGER
9CR3 MM NN D02-17
09 OUTRIGGER
90 PROOF RELAY
9CR2
09 OUTRIGGER
91 ENABLE RELAY
S20A S21A S22A S23A
OUTRIGGER
D71
71
D72
72
D73
73
D74
74
D75
75
D76
76
D77
77
78
D78
77 = P4-2 100
101
RIGHT REAR DOWN
L
78 = P4-1 LEFT REAR DOWN
35 TILT OVERRIDE/
35 = P2-10 102
HIGH DRIVE CUTOUT
28
28 = P2-9 103 TILT
LS68
10A 10A 68A
LEFT REAR
LS67
10A 67A
RIGHT REAR
LS66
10A 66A
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
S9A LEFT FRONT
OUTRIGGERS SHOWN IN
S24
79 GREEN 79
MODE ALL UP
35D
70 GREEN/BLACK 70

OUTRIGGER
LIGHT
02 = P2-11 114 GROUND
02 WHITE 02
115
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 116
D02-18
DN LEFT FRONT DOWN
117
FRONT
RIGHT 35D
S21
UP
72 RED 72 72
D02-19
4H-72
D02-20
118
OUTRIGGER SOLENOID
RIGHT FRONT UP
OUTRIGGER SOLENOID
M
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
119
OUTRIGGER SOLENOID
D02-21
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 120
D02-22
DN RIGHT REAR DOWN
121
OUTRIGGER SOLENOID
D02-23
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 122
D02-24
DN LEFT REAR DOWN
123
OUTRIGGER SOLENOID
D02-25

Figure 3.5-4c. Electrical Schematic - ANSI/CSA (Shown With Kubota Diesel Engine And All Options)
AD
A B C D E

Model Serial Number
SJ-800 43579 & Above
S4
EMERGENCY
CONTROL BOX BASE KUBOTA DIESEL ENGINE
F
Refer to following page(s) to locate model, 08
STOP
SWITCH
07 RED 07 07 07
S31

S30 MAIN
ENGINE SW GLOW PLUG
SWITCH NEGATIVE
-
05 05 07 31A
1
GPT1
5A D32A 32A 02
2 GLOW PLUG
S32 ENGINE TIMER
31ACR
Figure 3.5-4a Figure 3.5-4b 05
05
31A
43 34A 34A
31A 31A
34A
START SW 31A 02
HTS-34A
3
GLOW PLUG
RELAY
HIGH THROTTLE
4
SOLENOID
90
33 D02-32
GPL1 5 GLOW PLUG
INDICATOR
EGP1
103 91A ENGINE
6 GLOW PLUGS
05 32A 32A 32A 37 2D37

DIESEL VALVE
7
SOLENOID
HOURMETER D57
2A 10A 10A 57
TT OPS1 OIL 8
PRESSURE D02-33
SWITCH 32A 32ACR
ENGINE STARTER
9
CONTACTOR
10BCR2
10B 10B 2A 2A 2A 2B 2B TPS1
10 TEMPERATURE
SWITCH
ENGINE
SWITCH 11
02 02
12
00
*104
M ENGINE STARTER
13
EL. MOTOR
G
G 14 ALTERNATOR
DCM1 15
P.M.T. UNIT S1
MAIN POWER
DISCONNECT 16
MOTOR F2
00 103B 103B 103B 103A 103 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
D02-29
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-31
24

25 BASE CONTACTOR
9CR1
26
S8 D02-26
HORN
27
49CR
08 49 GREEN 49 49
28 HORN RELAY
H1
05 HORN
PL1 05 49A
29 HORN
POWER ON
CB3
LIGHT
30 20 A BREAKER

31
D02-1 SOLENOID
2H-13A-1
D02-2
2H-13A
32
HOLDING VALVE
SOLENOID
MAIN LOWERING
H
33
FLASHER
34
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
35 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
36
08 10 05 2H-30A-1
BRAKE DUMP
37
38
D10
39 ENGINE ON RELAY
10BCR1
40
RL-29 BEACON OPTION
S13 D28A
41 GLOW PLUG RELAY
31CR
41 02
42
29
43 BEEPER
S15 BP-29
44 START RELAY
S14 D34 32CR
45 THROTTLE RELAY
S9
S5 34CR D14B-2
LIFT 13 ORANGE 13
ENABLE UP/DOWN 46
ALL MOTION
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
47 DOWN RELAY
NC S17
UP 14CR
14 BLACK 14 13CR
14
48 UP RELAY
FAN
10A UP 14
I
85A 86D 00
F 49 OIL COOLER FAN
S16
10B 2A
50 OIL COOLER RELAY
10BCR3
51
09 (BLACK) 09 09 09 85
52
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
53
HYDRAULIC OPTION
GENERATOR 54
SWITCH
ON 55
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
56
STOP RELAY
D86
86ACR D86C-2
57
D86C-1 D14B-3
58
17ACR
59 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
60
D14B-1
36A 36B 14A 14B 2H-14B
D18A LIFT VALVE
S29 S41 61
LS4 D02-9 SOLENOID
RANGE TORQUE 35
62 TILT OVERIDE
END OF STROKE RELAY
20CR
20
63 SERIES/PARELLEL
RELAY
SERIES/PARELLEL
ENABLE RELAY 2ND
65 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
66
12BCR
28CR
1TD
40
CAP1
1000 MFD
67 CAPACITOR
J
04 04 40
68 TIME DELAY #1
35 10A 04 15A 15B 4H-15B REVERSE

69
LS5 D15A-1 D15A-2 D30 25 2H-25
D02-12
71 BRAKE RELAY
LIMIT SWITCH
30CR
16B 72 FORWARD
JOYSTICK JUMPER
VALVE SOLENOID
CONTROLLER D02-13
35 04 23A 4H-23A
73 RIGHT STEERING
D35 D23A
74
D24A
21 18A 2H-18A
SMALL PUMP DUMP
75
10A 18A
S7-6 76
3RD
77 RELAY
S7-5 18CR
78 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
79 REVERSE RELAY
S7-2 15CR
80 RIGHT RIGHT
S7-3 23CR
81
24CR
OUTRIGGER OPTION 82
WITH AUTO LEVELLING
83
01 1A
84 K
10A 10A 36A
85
65
86 OUTRIGGER LIFT
ENABLE RELAY
01 64 63 62 61 61
87 OUTRIGGER DRIVE
ENABLE RELAY
26' LIFT D36 D17B-1 D17B-2
CUTOUT JUMPER
61 36 17B OUTRIGGER
9CR3 MM NN D02-17
09 OUTRIGGER
90 PROOF RELAY
9CR2
09 OUTRIGGER
91 ENABLE RELAY
S20A S21A S22A S23A
OUTRIGGER
71
D72
72
D73
73
D74
74
D75
75
D76
76
D77
77
D78
L
78
35 TILT OVERRIDE/
35 = P2-10 102
HIGH DRIVE CUTOUT
28
28 = P2-9 103 TILT
LS68
10A 10A 68A
LEFT REAR
LS67
10A 67A
RIGHT REAR
LS66
10A 66A
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
S9A LEFT FRONT
OUTRIGGERS SHOWN IN
S24
79 GREEN 79
MODE ALL UP
35D
70 GREEN/BLACK 70

OUTRIGGER
LIGHT
02 = P2-11 114 GROUND
02 WHITE 02
115
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 116
D02-18
DN LEFT FRONT DOWN
117
OUTRIGGER SOLENOID
D02-19
S21
72 RED 72 72 4H-72
M
UP 118
D02-20
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
119
OUTRIGGER SOLENOID
D02-21
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 120
D02-22
DN RIGHT REAR DOWN
121
OUTRIGGER SOLENOID
D02-23
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 122
D02-24
DN LEFT REAR DOWN
123
OUTRIGGER SOLENOID
D02-25

Figure 3.5-5. Electrical Schematic - GM Dual Fuel Engine (ANSI/CSA - No Options)
AD
A B C D E
S4 BASE
CONTROL BOX
EMERGENCY
STOP NEGATIV
SWITCH -
08 07 RED 07 07
1
05
2
05 31A 31A
4
05 43 34A 34A
Refer to 5
Figure 3.5-7
33
6
GM EFI DUAL FUEL ENGINE

7
8
G
05 32A 32A
9
10A
10
HOURMETER
10A 10A 2A
TT 11
10BCR2
10B 10B 2A 2A
12
10A 37 37
13
TO ENGINE TO ENGINE
02 STARTER BLOCK
14
15
S1
MAIN POWER
DISCONNECT 16
B1
103 100 12V
00 17 12V BATTERY
03
18
S8 CB1
HORN 05 05 03
19
08 49 GREEN 49 49
49CR 20A BREAKER
20 HORN RELAY
H
H1
05 HORN
PL1 05 49A
21 HORN
POWER ON
CB3
LIGHT
22 20 A BREAKER
D10 10BCR1
23 ENGINE ON RELAY

24
D02-1 SOLENOID
25
D02-2 SOLENOID

26
FLASHER
27
FLASHING LIGHT
D13A FL-29 FL-22
02
28
S3
TS1 28CR
KEY SWITCH
29 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
30
08 10 2H-30A-1
BRAKE DUMP
NC
HELD
OPEN
D30A
D02-5
2H-30A-2
31
VALVE SOLENOID
BRAKE FEED
I
32
10A 10A 28A
33
S13 D28A
GLOW PLUG/
34
CHOKE RELAY
31CR
41 02
35
29
36 BEEPER
S15 BP-29
37 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 42 02
38 THROTTLE RELAY
S9
S5 34BCR D14B-2
LIFT 13 ORANGE 13
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
40 DOWN RELAY
NC S17
UP 14CR
14 BLACK 14 13CR
14
41 UP RELAY
CB4
FAN
10A UP 14 03 85A 85A 86D 00
F 42 OIL COOLER FAN
S16
15A BREAKER
10B
10BCR3
2A
43 OIL COOLER RELAY
J
44
17ACR
33 17A
45 SMALL PUMP RELAY
D18A D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
46
D14B-1
10A 36A 36B 14A 14B 2H-14B
LIFT VALVE
S29 S41 47
48 TILT OVERIDE
END OF STROKE RELAY
20CR
20B 20
49 SERIES/PARELLEL
RELAY
SERIES/PARELLEL
ENABLE RELAY 2ND
DR 12 12A SPEED 19 ORANGE/BLACK 19 19 19A 17 17 2ND SPEED/LARGE
NO 51
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
52
CAP1
12BCR
40
53 CAPACITOR
LS5 1TD 1000 MFD
04 04 40
54 TIME DELAY #1
TILT OVERRIDE/
HIGH DRIVE CUTOUT
LIMIT SWITCH
04 15A 15B
D02-10
4H-15B
55
REVERSE
VALVE SOLENOID
K
NORMALLY OPEN
10A 01 01 1A 04 25 2H-25
28CR
30
D35 30CR
JOYSTICK 58 VALVE SOLENOID
CONTROLLER D02-12
59 VALVE SOLENOID
D02-13
D23A
60 VALVE SOLENOID
D02-14
D24A
21 18A 2H-18A
SMALL PUMP DUMP
61 VALVE SOLENOID
D02-15
10A 18A
S7-6 62
3RD
63 RELAY
S7-5 18CR
64 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
65 REVERSE RELAY
S7-2 15CR
66 RIGHT RIGHT
S7-3
23CR
67 LEFT RELAY
L
24CR

Figure 3.5-6. Electrical Schematic - GM Dual Fuel Engine (ANSI/CSA - All Options)
AD
A B C D E
S4 BASE
CONTROL BOX
EMERGENCY
STOP NEGATIV
SWITCH -
08 07 RED 07 07
1
05
2
05 31A 31A
4
05 43 34A 34A
33
Refer to 5
F
6
Figure 3.5-7

7
05 32A 32A
9
HOURMETER
2A 10A 10A
TT 10
11
10BCR2
10B 10B 2A 2A
12
10A 37 37
13
TO ENGINE TO ENGINE
02 STARTER BLOCK
14
15
DCM1 S1
MAIN POWER
P.M.T. UNIT
DISCONNECT 16
MOTOR
F2
00 103B 103B 103B 103A 103 12V
M 00 17 P.M.T. UNIT
F5 100 AMP MOTOR
103C FUSE 103B 03
18
10 AMP CB1
05 05 03
99
19 P.M.T. CONTACTOR
ENABLE S11 D26
99CR 4H-26
OUT 20 FRONT DECK
D27 FUSE
4H-27 100B INV1
27 FRONT DECK
IN 21
IN SOLENOID
G
S34A D02-29 200 AMP
ENABLE S11A D26A
4H-26A 34A
OUT 22 REAR DECK
D27A D34A
27A 4H-27A
IN REAR DECK
23
IN SOLENOID
D02-31
24

25 BASE CONTACTOR
9CR1
26
S8 D02-26
HORN
27
49CR
08 49 GREEN 49 49
28 HORN RELAY
H1
05 HORN
PL1 05 49A
29 HORN
POWER ON
CB3
LIGHT
30 20 A BREAKER

31
D02-1 SOLENOID

32
D02-2 SOLENOID

33
FLASHER
34
S3 FLASHING LIGHT
28CR D13A FL-29 FL-22
KEY SWITCH 28
OFF/LIFT/DRIVE 28
35 TILT SW. RELAY
(IN OFF POSITION)
04 30A 2H-30A
36
08 10 05 2H-30A-1
BRAKE DUMP
37
H
38
D10
39 ENGINE ON RELAY
10BCR1
40
RL-29 BEACON OPTION
S13 D28A
GLOW PLUG/
41
CHOKE RELAY
31CR
41 02
42
29
43 BEEPER
S15 BP-29
44 START RELAY
S14 D34 32CR
LOW/HIGH THROTTLE 34 GREEN/WHITE 34 34B 34B 42 02
45 THROTTLE RELAY
S9
S5 34BCR D14B-2
LIFT 13 ORANGE 13
ALARM
DN 10A DOWN 13 13
LFT 09 09 9A
47 DOWN RELAY
NC S17 14CR
UP
14 BLACK 14 13CR
14
48 UP RELAY
FAN
10A UP 14 85A 86D 00
F 49 OIL COOLER FAN
S16
10B 2A
50 OIL COOLER RELAY
10BCR3
51
09 (BLACK) 09 09 09 85
52
CB4
03 85A 85A 86C 2H-86C
HYDR. GENERATOR
53
HYDRAULIC
GENERATOR
SWITCH
85 GREEN 85 85 86B
OPTION
54 I
86B 2A HYDR. GENERATOR
ON 55
09 RELAY
86BCR
86 WHITE 86 86A
OFF HYDR. GENERATOR
56
STOP RELAY
D86
86ACR D86C-2
57
D86C-1 D14B-3
58
17ACR
59 SMALL PUMP RELAY
D17A
10A 10A 17A 2H-17A
LARGE PUMP DUMP
60
D14B-1
36A 36B 14A 14B 2H-14B
D18A LIFT VALVE
S29 S41 61
LS4 D02-9 SOLENOID
RANGE TORQUE 35
62 TILT OVERIDE
END OF STROKE RELAY
20CR
20
63 SERIES/PARELLEL
RELAY
SERIES/PARELLEL
ENABLE RELAY 2ND
65 2ND SPEED/LARGE
NO
PUMP RELAY
D19 17CR
12 12B 02 02 WHITE 02
66
CAP1
12BCR
28CR 40
67 CAPACITOR
1TD 1000 MFD
04 04 40
68 TIME DELAY #1
35 10A 04 15A 15B 4H-15B REVERSE

69
J
LS5 D15A-1 D15A-2 D30
1A 04 25 2H-25
26' DRIVE D02-12
TILT OVERRIDE/ CUTOUT D16A-1 D16A-2
HIGH DRIVE CUTOUT 10A 01 30
LIMIT SWITCH
NORMALLY OPEN 30CR
S7 HELD CLOSED 04 16A 16B 4H-16B
72 FORWARD
CONTROLLER D02-13
35 04 23A 4H-23A
73 RIGHT STEERING
D35 D23A
74
D24A
21 18A 2H-18A
SMALL PUMP DUMP
75
10A 18A
S7-6 76
3RD
77 RELAY
S7-5 18CR
78 FORWARD RELAY
S7-4 16CR
REV 15 BLUE 15 15
79 REVERSE RELAY
S7-2 15CR
80 RIGHT RIGHT
S7-3 23CR
81
24CR
OUTRIGGER OPTION 82
WITH AUTO LEVELLING
83
01 1A
84
10A 10A 36A

85
LS64
LS63 LS62 LS61

65
65CR
86 OUTRIGGER LIFT
ENABLE RELAY
K
01 64 63 62 61 61
87 OUTRIGGER DRIVE
ENABLE RELAY
26' LIFT D36 D17B-1 D17B-2
CUTOUT JUMPER
61 36 17B OUTRIGGER
9CR3 MM NN D02-17
09 OUTRIGGER
90 PROOF RELAY
9CR2
09 OUTRIGGER
91 ENABLE RELAY
S20A S21A S22A S23A
OUTRIGGER
D71
71
D72
72
D73
73
D74
74
D75
75
D76
76
D77
77
D78
78
35
35 = P2-10 102
TILT OVERRIDE/
HIGH DRIVE CUTOUT L
28
28 = P2-9 103 TILT
LS68
10A 10A 68A
LEFT REAR
LS67
10A 67A
RIGHT REAR
LS66
10A 66A
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A
S9A LEFT FRONT
OUTRIGGERS SHOWN IN
S24
79 GREEN 79
MODE ALL UP
35D
70 GREEN/BLACK 70

70A = P2-7 113 OUTRIGGER LIGHT
OL1
OUTRIGGER
02 = P2-11 114 GROUND
LIGHT
02 WHITE 02
115
S20
71 ORANGE 71 71 4H-71
FRONT LEFT FRONT UP
UP 116
D02-18
DN LEFT FRONT DOWN
117
OUTRIGGER SOLENOID
D02-19
FRONT
RIGHT 35D
S21
UP
72 RED 72 72 4H-72
D02-20
118
RIGHT FRONT UP
OUTRIGGER SOLENOID M
76 RED/BLACK 76 76 4H-76
DN RIGHT FRONT DOWN
119
OUTRIGGER SOLENOID
D02-21
S22
73 BLUE 73 73 4H-73
REAR RIGHT REAR UP
UP 120
D02-22
DN RIGHT REAR DOWN
121
OUTRIGGER SOLENOID
D02-23
S23
74 BLACK 74 74 4H-74
REAR LEFT REAR UP
UP 122
D02-24
DN LEFT REAR DOWN
123
OUTRIGGER SOLENOID
D02-25

Figure 3.5-7. Interface & Engine Harnesses - GM Dual Fuel Engine AD
A B C D E
NEGATIV
ECU1 -
R (TAN/DK GREEN)
CONNECTOR 2
(TWIST WIRES 10 TURNS (360 DEG)/FOOT FULL LENGTH)
8 (TAN/DK GREEN) AUX ANA PD 1 1 ECU
F
P (RED/BLACK)
25 (RED/WHITE) SPEED + 2
N (RED/WHITE)
26 (RED/BLACK) SPEED - 3
M (TAN/BLACK)
44 (TAN/BLACK) AUX DIG 3 4
L (TAN/RED)
43 (TAN/RED) AUX DIG 2 5
H (DK BLUE/YELLOW)
46 (DK BLUE/YELLOW) AUX ANA PU 1 6
G (YELLOW/DK BLUE)
47 (YELLOW/DK BLUE) AUX ANA PU 2 7
F (TAN)
87 (TAN) AUX PWM 2 8
D (GRAY)
58 (GRAY) TACH 9
B (WHITE/BROWN)
78 (WHITE/BROWN) PWM 5 RECIRC 10
34A J (GRAY/ORANGE)
52 (GRAY/ORANGE) GOV 2 11 G
33 K (GRAY/DK BLUE)
51 (GRAY/DK BLUE) GOV 1 12
2A C (BROWN/WHITE)
77 (BROWN/WHITE) PWM 5 13
E (BLACK)
69 (BLACK) GND TEMP 14
S (PINK/DK GREEN)
81 (BLACK) GND TEMP 15
CPS1
A (UNUSED) CRANKSHAFT
1 22 (WHITE/PURPLE) CRANK - 16
POSITION SENSOR
2 21 (PURPLE/WHITE) CRANK + 17
3 18
GI1-1
61 (BROWN/LT BLUE) INJ 1 LS 19 GAS INJECTOR
CYLINDER #1
GI1-4
20 GAS INJECTOR
CYLINDER #4
GI1-2
21 GAS INJECTOR H
CYLINDER #2
GI1-3
62 (BROWN/LT GREEN) INJ 2 LS 22 GAS INJECTOR
CYLINDER #3
IGC1
A 33 (YELLOW/RED) SPK COIL 2A 23
B 31 (YELLOW) SPK COIL 1A 24 IGNITION COIL
D C 25
OXS1
C D 72 (BLACK/WHITE) EGOH 1 26 OXYGEN SENSOR
PRE-CAT
B A 1 (DK GREEN/ORANGE) EGO 1 27

(RED) (PINK/DK GREEN) OXS2
A B 2 (DK GREEN/WHITE) EGO 2 28 OXYGEN SENSOR
POST-CAT
F10
C D 73 (BLACK/YELLOW) EGOH 2 29
FUSE 15A
IGNITION
71 (WHITE/LT BLUE) RELAY 30 POWER RELAY
F8
2002CR I
79 (RED/TAN) VBAT 31
FUSE 20A
ECM
60 (RED/TAN) VBAT 32
TPS1
B A 40 (TAN/WHITE) ECT 33 ENGINE COOLANT
TEMPERATURE SENSOR
TPS2
B A 41 (WHITE/RED) EGT 34 LPG TEMPERATURE
SENSOR
MS1
1 2 39 (YELLOW/GRAY) IAT 35 M.A.P. SENSOR
3 4 7 (LT GREEN) MAP 36
RA1
2 1 83 (TAN/ORANGE) DBW - 37 THROTTLE
ACTUATOR
3 4 82 (PINK/WHITE) DBW + 38
1 (BLACK/LT GREEN)
DIAGNOSTIC
5 6 (LT BLUE/DK BLUE) TPS 2 39
2 (LT GREEN/RED)
6 5 (PURPLE/LT BLUE) TPS 1 40
J
3 (DK GREEN)
55 (DK GREEN) PC TX 41
(RED/LT BLUE)
4 (ORANGE)
56 (ORANGE) PC RX 42
PRV1 F9 GPS1
8 (BLUE/WHITE) GASOLINE
1 7 A B 48 (LT GREEN/WHITE) (FRT) AUX ANA PU 3 43
FUSE 10A PRESSURE SENSOR
7 (BLUE/PINK) EPR
3 C D 54 (WHITE/LT GREEN) (FRP) AUX AND PUD 1 44 PROPANE
REGULATOR/VAPORIZER
2 6 13 (WHITE/ORANGE) CAN TERM + 45
(WHITE)
P (BLUE/WHITE)
CONNECTOR 1
14 (BLUE/PINK) CAN 1 + 46
N (BLUE/PINK)
15 (BLUE/WHITE) CAN 1 - 47
L (BLACK/LT GREEN)
20 (BLACK/LT GREEN) 5V RTN 48
M (LT GREEN/RED)
19 (LT GREEN/RED) 5V EXT 1 49
S (LT GREEN/PURPLE)
49 (LT GREEN/PURPLE) 5V EXT 2 50 K
R (LT GREEN/BLACK)
50 (LT GREEN/BLACK) 5V RTN 51
K (DK BLUE/ORANGE)
9 (DK BLUE/ORANGE) FPP1 52
START J (PURPLE/YELLOW)
ON 10 (PURPLE/YELLOW) FPP2/IVS 53
OFF
07 S30 E (DK BLUE)
88 (DK BLUE) AUX PWM 1 54 MAIN ENGINE
SWITCH
07
05 05 3002 C (BLACK/RED)
FP 86 (BLACK/RED) AUX PWM 3 55 FUEL PUMP
32A (PINK/YELLOW) (RED)

10A OPS1
85 (PINK/YELLOW) AUX PWM 3 RECIR 56 ENGINE START
SWITCH
11 F11
D (PINK/YELLOW) OIL PRESSURE
53 (LT BLUE) OIL PRES 57
FUSE 15A SWITCH
34A FUEL PUMP

84 (TAN/BLACK) FPUMP 58 FUEL PUMP
RELAY
56CR 2P-56
33 S33
75 (WHITE/BLACK) EGOH 4 59 PROPANE LOCKOFF
10A PROP 50 H (TAN/BROWN)

SOLENOID
L
42 (TAN/BROWN) AUX DIG 1 60 GAS/PROPANE
SELECTOR SWITCH
CEL1
10A 1003 1003 G (GREEN/YELLOW) CHECK ENGINE
80 (GREEN/YELLOW) MIL 61
LIGHT
32ACR
32A 32A F (LT BLUE/PINK)
89 (PINK/BLACK) (STARTER) AUX PWM4 62 STARTER RELAY
(WHITE)
F7
10A 10A A (PINK)
45 (PINK/TAN) VSW 63
FUSE 5A
F12 32BCR
VSW
64 ENGINE STARTER
FUSE 15A SOLENOID
2A STARTER
M 65 ENGINE STARTER
EL. MOTOR
(RED/TAN)
37 37 B (PURPLE)
66
(RED)
67
F13 S IG
G 68 ALTERNATOR
FUSE 60A
ALTERNATOR
TO MAIN TO BATTERY
M
DISCONNECT GROUND

Figure 3.5-8. Engine Harnesses - GM Dual Fuel Engine AD
A B C D E
F13
G
F7
F11
F8
56CR
F12
H
TPS1
32ACR
F10
F9
OXS1
2002CR
PRV1
I
MS1
OXS2
CPS1
J
OPS1
2P-56
IGC1
RA1
GI1-1
TPS2
K
GI1-2
GPS1
GI1-3
L
GI1-4

AD
Section 4
Troubleshooting Information
Table Of Contents
Introduction ........................................................................................................................................................ 3
Electrical System
4.1-1. All Controls Inoperative......................................................................................................................... 4
4.1-2. No Power to Platform ............................................................................................................................ 4
4.1-3. All Functions Inoperative from Platform ............................................................................................... 4
4.1-4. Engine Will Not Crank from Platform.................................................................................................... 5
4.1-5. Engine Will Not Crank from Base Controls (GM Dual Fuel) ................................................................ 5
4.1-6. Engine Will Not Crank from Platform or Base Control (Additional for GM Dual Fuel))........................ 5
4.1-7. Engine Will Not Crank from Engine Controls ....................................................................................... 6
4.1-8. Engine Cranks But Will Not Start (Kubota Diesel)................................................................................ 6
4.1-9. Engine Cranks But Will Not Start (GM Dual Fuel) ................................................................................ 7
4.1-10. Engine Cranks But Will Not Start (Check Engine Light Does Not Come Out) (Nissan Dual Fuel) ... 8
4.1-11. Glow Plugs Inoperative from Engine Controls (Diesel Models).......................................................... 9
4.1-12. Glow Plugs Inoperative from Platform (Diesel Models) ...................................................................... 9
4.1-13. Mid Throttle Inoperative (On Demand).............................................................................................. 10
4.1-14. Mid Throttle Inoperative (On Demand) (GM Engine) .........................................................................10
4.1-15. High Throttle Inoperative ................................................................................................................... 10
4.1-16. High Throttle Inoperative (Additional for GM Dual Fuel) ....................................................................11
4.1-17. Drive and Steer Inoperative (Machines without Outriggers Option) ................................................. 11
4.1-18. Drive and Steer Inoperative (Machines with Outriggers Option) ...................................................... 11
4.1-19. Brake Will Not Release ...................................................................................................................... 12
4.1-20. Steer Right Inoperative ...................................................................................................................... 13
4.1-21. Steer Left Inoperative ......................................................................................................................... 13
4.1-22. Drive Reverse Inoperative .................................................................................................................. 14
4.1-23. Drive Forward Inoperative.................................................................................................................. 14
4.1-24. First Drive Speed and Steering Inoperative ...................................................................................... 15
4
4.1-25. Second Drive Speed Inoperative....................................................................................................... 15
4.1-26. Third Drive Speed Inoperative ........................................................................................................... 16
4.1-27. HIGH/LOW Range Speed Inoperative ............................................................................................... 16
4.1-28. Up Circuit Inoperative from Platform or Base (Machines without Outriggers) ................................. 17
4.1-29. Up Circuit Inoperative from Base ...................................................................................................... 18
4.1-30. Up Circuit Inoperative from Base (Base Control Box Option) .......................................................... 18
4.1-31. Platform Will Not Lift from Platform or Base Controls with Outriggers Retracted
(Lift Operates Correctly with Outriggers Extended) .......................................................................... 18
4.1-32. Platform Will Not Lift from Platform or Base Controls with Outriggers Extended ............................. 19
4.1-33. Down Circuit Inoperative from Platform or Base ............................................................................... 20
4.1-34. Down Circuit Inoperative from Base .................................................................................................. 20
4.1-34. Down Circuit Inoperative from Base (Base Control Box Option) ...................................................... 21
4.1-35. Powered Extension Deck Inoperative................................................................................................ 21
4.1-36. Powered Extension Deck Will Not Extend ......................................................................................... 21
4.1-37. Powered Extension Deck Will Not Retract ........................................................................................ 22
4.1-38. Hydraulic Generator Inoperative ....................................................................................................... 22
4.1-40. Generator Will Not Shut Off from Generator Switch.......................................................................... 23

AD
Table of Contents
4.1-41. All Outriggers Inoperative (Auto Level and Manual) ......................................................................... 23

4.1-42. All Outriggers Inoperative (Auto Level and Manual from Platform Controls) .................................... 24
4.1-43. All Outriggers Inoperative (Base Controls Only) ............................................................................... 24
4.1-44. All Outriggers Inoperative (Auto Level Only)
A: Led Power Indicator Light at Outrigger Control Module (OMC1) Not On (Constant)...................24
4.1-45. All Outriggers Inoperative (Auto Level Only)
B: Led Power Indicator Light at Outrigger Control Module (OMC1) Flashing.................................. 25
4.1-46. Left Front Outrigger Inoperative Manually ........................................................................................ 26
4.1-47. Right Front Outrigger Inoperative Manually ...................................................................................... 26
4.1-48. Right Rear Outrigger Inoperative Manually ....................................................................................... 26
4.1-49. Left Rear Outrigger Inoperative Manually .......................................................................................... 26
4.1-50. Individual Outrigger Functions Inoperative (Auto Level) ................................................................... 27
4.1-51. Auto Level Inoperative ....................................................................................................................... 27
4.1-52. Auto All Up Inoperative (Retract) ....................................................................................................... 27
4.1-53. EMS Troubleshooting and Flash Codes ............................................................................................ 28
Hydraulic System
4.2-1. All Functions Inoperative.................................................................................................................... 31
4.2-2. Steering Inoperative ........................................................................................................................... 31
4.2-3. Steering and First Drive Speed Inoperative....................................................................................... 31
4.2-4. Lift and Second Drive Speed Inoperative .......................................................................................... 31
4.2-5. Drive Inoperative ................................................................................................................................ 31
4.2-6. Reverse Drive Inoperative .................................................................................................................. 32
4.2-7. Forward Drive Inoperative .................................................................................................................. 32
4.2-8. Brake Will Not Release ...................................................................................................................... 32
4.2-9. Up Circuit Inoperative ........................................................................................................................ 32
4.2-10. Down Circuit Inoperative.................................................................................................................... 32
4.2-11. All Outriggers Inoperative .................................................................................................................. 33
4.2-12. Left Front Outrigger Inoperative......................................................................................................... 33
4.2-13. Right Front Outrigger Inoperative ...................................................................................................... 33
4.2-14. Right Rear Outrigger Inoperative ....................................................................................................... 33
4.2-15. Left Rear Outrigger Inoperative ......................................................................................................... 33
4.2-16. Outriggers Drift In ............................................................................................................................... 33
4.2-17. Powered Platform Inoperative ........................................................................................................... 34
4.2-18. Hydraulic Generator Inoperative........................................................................................................ 34

Troubleshooting Information - Introduction AB
Introduction
The following pages contain a table of troubleshooting information for locating and correcting most service
trouble which can develop. Careful inspection and accurate analysis of the systems listed in the Table of
Troubleshooting Information will localize the trouble more quickly than any other method. This manual cannot
cover all possible troubles and deficiencies that may occur. If a specific trouble is not listed, isolate the major
component in which the trouble occurs, isolate whether the problem is electrical or hydraulic, and then isolate
and correct the specific problem.
The content of this section is separated into “probable cause” and “remedy”. The information preceded by a
number represents the “probable cause”. The following line, noted by a dash and a greater indentation repre-
sents the “remedy” to the “probable cause” directly above it. See example below for clarification.
1. Probable Cause
-Remedy

Troubleshooting Information - Electrical System AB
4. - . All Controls Inoperative
1. Battery disconnected or discharged.

-Reconnect battery. Recharge if discharged.
2. Loose or dirty battery cables.
-Clean and tighten battery cables.
3. Open or defective main power disconnect switch (S1).
-Close switch. Replace if defective.
4. Loose or broken wire #03 from main power disconnect switch (S1) to circuit breaker (CB1).
-Check continuity. Replace if defective.
5. Tripped or defective circuit breaker (CB1).
-Reset circuit breaker. Check for defective wiring. Replace circuit breaker if defective.
6. Loose or broken wire #05 from circuit breaker (CB1) to engine on relay (10BCR-1).
7. Loose or broken wire #05 from engine on relay (10BCR-1) to start relay (32CR).
8. Loose or broken wire #05 from start relay (32CR) to horn relay (49CR).
9. Loose or broken wire #05 from horn relay (49CR) to engine choke/glow plug relay (31CR).
10. Loose or broken wire #05 from engine choke/glow plug relay (31CR) to main engine switch (S30).
11. Open or defective main engine switch (S30).
-Check continuity through switch. Replace if defective.
12. Loose or broken wire #00 from battery (B1) to base terminal block (TB1).
13. Loose or broken wire #00 from base terminal block (TB1) to circuit breaker (CB3).
14. Tripped or defective circuit breaker (CB3).
-Reset circuit breaker. Check for defective wiring. Replace circuit breaker if defective.
15. Loose or broken wire #02 from circuit breaker (CB3) to base terminal block (TB1).
4. -2. No Power to Platform
1. Open or defective main engine switch (S30).

2. Loose or broken wire #07 from main engine switch (S30) to base terminal block (TB-1).
3. Loose or broken wire #07 from base terminal block (TB-1) to emergency stop switch (S4).
4. - . All Functions Inoperative from Platform
1. Open or defective emergency stop switch (S4).

2. Loose or broken wire #08 from emergency stop switch (S4) to key select switch (S3).
3. Open or defective key select switch (S3).

Troubleshooting Information - Electrical System AD
4. -4. Engine Will Not Crank from Platform
1. Open or defective key select switch (S3).

-Check switch block. Replace if defective.
2. Loose or broken wire #10 from key select switch (S3) to start switch (S15).
3. Defective start switch (S15).
-Check switch. Replace if defective.
4. Loose or broken wire #32 from start switch (S15) to relay (32CR).
5. Defective relay (32CR).
-Check relay. Replace if defective.
6. Loose or broken wire #41 from relay (32CR) to relay (10BCR-2).
7. Defective relay (10BCR-2).
8. Loose or broken wire #02 from relay (10BCR-2) to base terminal strip (TB1).
9. Loose or broken wire #05 from relay (10BCR-1) to relay (32CR).
10. Loose or broken wire #32A from relay (32CR) to engine start solenoid (32ACR).
4. - . Engine Will Not Crank from Base Controls (GM Dual Fuel)
1. Loose or broken wire #10A from base terminal block (TB1) to engine harness plug.
2. Loose or broken wire #10A from engine harness plug to base start switch (S30).
3. Defective base start switch (S30).
4. Loose or broken wire #32A from base start switch (S30) to GM engine connector 1.
4. -6. Engine Will Not Crank from Platform or Base Control (Additional for GM Dual Fuel)
2. Loose or broken wire #10A from engine harness plug to GM engine connector 1.
3. Loose or broken PINK wire from GM engine connector 1 to fuse (F7).
4. Defective fuse (F7).
-Check fuse. Replace if defective
5. Loose or broken PINK/TAN wire from fuse (F7) to ECU connector pin #45.
-Check continuity. Replace if defective
6. Loose or broken RED wire from battery positive to ECU fuse (F8).
-Check fuse. Replace if defective.
8. Loose or broken RED/TAN wire from fuse (F8) to ECU connector pin #60 and pin #79.

9. Loose or broken BLACK wire from engine ground to ECU connector pin #69 and #81.
10. Loose or broken LT BLUE/PINK wire from GM engine connector 1 to relay (32ACR).
11. Loose or broken PINK/BLACK wire from ECU connector pin #89 to relay (32ACR).
12. Defective relay (32ACR).
13. Loose or broken RED wire from battery positive to starter fuse (F12).
15. Loose or broken RED/TAN wire from fuse (F12) to relay (32ACR).
16. Loose or broken WHITE wire from relay (32ACR) to start solenoid (32BCR).
17. Defective starter solenoid (32BCR).
-Check solenoid. Replace if defective.
18. Loose or broken battery cable from starter solenoid (32BCR) to starter motor.
19. Defective starter motor.
-Check motor. Repair or replace if defective.
4. -7. Engine Will Not Crank from Engine Controls
1. Defective main engine switch (S30).

2. Loose or broken wire #32A from main engine switch (S30) to start engine solenoid (32ACR).
4. -8. Engine Cranks But Will Not Start (Kubota Diesel)
1. Open diode (D32A) from engine start switch (S32) to glow plug switch (S31).
-Check diode. Replace if defective.
2. Loose or broken wire #37 from base terminal block to diesel valve solenoid (2D37).
3. Loose or broken wire #57 from starter contactor (32ACR) to diesel valve solenoid (2D37).
4. Defective fuel valve solenoid (2D37).
5. Defective glow plugs.
-Check glow plugs. Repair if necessary.
6. Defective glow plug timer (GPT1).
-Check timer. Replace if defective.
7. Defective glow plug relay (31ACR).

4. -9. Engine Cranks But Will Not Start (GM Dual Fuel)
NOTE
For additional engine troubleshooting refer to diagnostic trouble codes for use
with the check engine light.
1. Loose or broken RED wire from battery positive to relay (2002CR).

2. Loose or broken RED/TAN wire from ECU fuse (F8) to relay (2002CR).
3. Loose or broken WHITE/LT BLUE wire from ECU connector pin #71 to relay (2002CR).
5. Loose or broken PINK/DR GREEN wire from relay (2002CR) to ignition fuse (F10).
-Check fuse. Replace if defective
7. Loose or broken PINK/DR GREEN wire from fuse (F10) to ignition coil (IGC1) pin #D.
8. Loose or broken BLACK wire from ignition coil (IGC1) pin #C to engine ground.
9. Defective ignition coil (IGC1).
-Refer to section 5 of this manual for Ohm specifications. Replace if defective.
10. Loose or broken PINK/DR GREEN wire from fuse (F10) to gas injectors (GI-1, GI-2, GI-3 and GI-4).
11. Loose or broken PINK/WHITE wire from ECU connector pin #82 to throttle actuator (RA1).
12. Loose or broken TAN/ORANGE wire from ECU connector pin #83 to throttle actuator (RA1).
13. Loose or broken LT GREEN/RED wire from ECU connector pin #19 to throttle actuator (RA1).
14. Loose or broken BLACK/LT GREEN wire from ECU connector pin #20 to throttle actuator (RA1).
15. Loose or broken LT BLUE/DR BLUE wire from ECU connector pin #6 to throttle actuator (RA1).
FUEL RELATED PROBLEMS
(GASOLINE ONLY)
16. Loose or broken PINK/TAN wire from fuse (F7) to fuel pump relay (56CR).
17. Loose or broken RED wire from battery positive to fuel pump relay (56CR).
18. Loose or broken TAN/BLACK wire from ECU connector pin #42 to fuel pump relay (56CR).
19. Defective fuel pump relay (56CR).
20. Loose or broken PINK/YELLOW wire from fuel pump relay (56CR) to fuse (F11).

22. Loose or broken PINK/YELLOW wire from fuse (F11) to fuel pump (FP).
23. Loose or broken PINK/YELLOW wire from fuse (F11) to ECU connector pin #85.
24. Defective fuel pump (FP).
-Check fuel pump by putting 12 volts and a ground to it. Replace if defective.
25. Loose or broken wire #3002 from fuel pump (FP) to GM engine connector 1.
26. Loose or broken BLACK/RED wire from GM engine connector to ECU connector pin #86.
(PROPANE ONLY)
NOTE
The fuel select switch is defaulted to gasoline. The engine will run
on gasoline if propane is selected from the switch and either the switch is bad
or a wire is loose or broken from the switch. This is providing there is nothing wrong
on the gasoline side of the system. Disconnect fuel pump to test propane side.
27. Loose or broken wire #10A from engine harness plug to fuel select switch (S33).
28. Defective fuel select switch (S33).
29. Loose or broken wire #50 from fuel select switch (S33) to GM engine connector 1.
30. Loose or broken TAN/BROWN wire from GM engine connector 1 to ECU connector pin #42.
31. Loose or broken PINK/TAN wire from fuse (F7) to propane lock off (2P-56).
32. Loose or broken WHITE/BLACK wire from ECU connector pin #75 to propane lock off (2P-56).
33. Defective propane lock off (2P-56).
-Check lock off. Replace if defective.
34. Loose or broken PINK/DR GREEN wire from fuse (F10) to fuse (F9).
36. Loose or broken RED/LT BLUE wire from fuse (F9) to propane regulator (PRV1).
37. Loose or broken BLACK wire from engine ground to propane regulator (PRV1).
4. - 0. Engine Cranks But Will Not Start (Check Engine Light Does Not Come On) (Nissan Dual Fuel)
2. Loose or broken wire #10A from engine harness plug to main power relay (10ACR).
3. Loose or broken wire #00 from chassis ground to main power relay (10ACR).
4. Defective main power relay (10ACR).
5. Loose or broken wire #103 from engine start solenoid (32ACR) to fuse (F6).

7. Loose or broken wire #4002 from fuse (F6) to main power relay (10ACR).
8. Loose or broken wire #2002 from main power relay (10ACR) to check engine light (CEL1).
9. Loose or broken wire #2002 from main power relay (10ACR) to white ECU connector at pins #22 and #23.
10. Loose or broken wire #00 from chassis ground to the white ECU connector at pins #20 and #21.
11. Check bulb.
-Replace if defective.
NOTE
For further information on Nissan Dual Fuel Troubleshooting,
refer to Section 4, EMS Troubleshooting.
4. - . Glow Plugs Inoperative from Engine Controls (Diesel Models)
1. Loose or broken wire #31A from glow plug switch (S31) to glow plug relay (31ACR).
2. Loose or broken wire #02 from glow plug relay (31ACR) to base terminal block (TB1).
3. Loose or broken wire #103 from starter solenoid to relay (31ACR).
4. Loose or broken wire #91A from relay (31ACR) to engine glow plugs (EGP1).
-Check glow plugs. Replace if defective.
4. - 2. Glow Plugs Inoperative from Platform (Diesel Models)
1. Loose or broken wire #10 from key selector switch (S3) to glow plug switch (S13).
2. Defective glow plug switch (S13).
3. Loose or broken wire #31 from glow plug switch (S13) to glow plug relay (31CR).
4. Loose or broken wire #02 from relay (31CR) to base terminal block (TB1).
5. Loose or broken wire #05 from base terminal block (TB1) to relay (31CR).
6. Loose or broken wire #31A from relay (31CR) to base terminal block (TB1).
7. Loose or broken wire #31A from base terminal block (TB1) to glow plug relay (31ACR).
9. Loose or broken wire #02 from relay (31ACR) to base terminal block (TB1).

10. Loose or broken wire #103 from starter solenoid to relay (31ACR).
11. Loose or broken wire #91A from relay (31ACR) to engine glow plugs (EGP1).
-Check glow plugs. Replace if defective.
4. - . Mid Throttle Inoperative (On Demand)
1. Defective diode (D17A) or (D18A).

2. Loose or broken wire #33 from base terminal strip (TB1) to engine plug.
3. Loose or broken wire #33 from engine harness plug to white ECU connector at pin #17.
4. - 4. Mid Throttle Inoperative (On Demand) (GM Engine)
1. Open diode (D17A) or (D18A).

-Check diode. Replace if defective
2. Loose or broken wire #33 from base terminal block (TB1) to engine harness plug.
3. Loose or broken wire #33 from engine harness plug to GM engine connector 2.
4. Loose or broken GRAY/DR BLUE wire from GM engine connector to ECU connector pin #51.
5. Loose or broken PURPLE/LT BLUE wire from ECU connector pin #5 to throttle actuator (RA1).
4. - . High Throttle Inoperative
1. Loose or broken wire #10 from key select switch (S3) to LOW/HIGH throttle switch (S14).
2. Defective LOW/HIGH throttle switch (S14).
3. Loose or broken wire #34 from LOW/HIGH throttle switch (S14) to relay (34CR).
5. Loose or broken wire #42 from relay (34CR) to relay (10BCR2).
6. Defective relay (10BCR2).
7. Loose or broken wire #02 from relay (10BCR2) to base terminal block (TB-1).
8. Loose or broken wire #05 from relay (10BCR1) to relay (32CR).
10. Loose or broken wire #43 from relay (32CR) to relay (34CR).

11. Loose or broken wire #34A from relay (34CR) to white ECU plug at pin #9.
12. Defective throttle actuator.
-Refer to Section 5 for throttle actuator troubleshooting.
4. - 6. High Throttle Inoperative (Additional for GM Dual Fuel)
1. Loose or broken wire #34A from engine harness plug to GM engine connector 2.
2. Loose or broken GRAY/ORANGE wire from GM engine connector 2 to ECU connector pin #52.
3. Loose or broken LT BLUE/DR BLUE wire from ECU connector pin #6 to throttle actuator (RA1).
4. Defective throttle actuator (RA1).
-Check actuator. Replace if defective.
NOTE
For more troubleshooting information, refer to Manufacture Engine Manual.
4. - 7. Drive and Steer Inoperative (Machines without Outriggers Option)
1. Key select switch (S3) in lift position.

-Turn switch to drive position.
2. Defective drive switch in key select switch (S3).
3. Loose or broken wire #12 from key select switch (S3) to joystick controller enable switch (S7-7).
4. Defective joystick enable switch (S7-7).
5. Loose or broken wire #12A from joystick enable relay (12BCR) to speed, steer and direction switches (S7-1
to S7-6).
6. Loose or broken wire #12B from joystick enable switch (S7-7) to joystick enable relay (12BCR).
7. Defective joystick enable relay (12BCR).
8. Loose or broken wire #02 from joystick enable relay (12BCR) to joystick harness.
9. Loose or broken wire #10A from base terminal block to relay (28CR).
11. Loose or broken jumper wire from #1 on relay (28CR) to #4 on relay (30CR).
4. - 8. Drive and Steer Inoperative (Machines with Outriggers Option)
1. Outriggers not fully retracted

-Fully retract outrigger cylinders
2. Key select switch (S3) in lift position.
-Turn switch to drive position.
3. Defective drive switch in key select switch (S3).

4. Loose or broken wire #12 from key select switch (S3) to joystick controller enable switch (S7-7).
5. Defective joystick enable switch (S7-7).
6. Loose or broken wire #12B from joystick enable switch (S7-7) to joystick enable relay (12BCR).
7. Defective joystick enable relay (12BCR).
8. Loose or broken wire #02 from joystick enable relay (12BCR) to joystick harness.
9. Loose or broken wire #12A from joystick enable relay (12BCR) to speed, steer and direction switches (S7-1
to S7-6).
10. Loose or broken wire #10A from base terminal block to relay (28CR).
12. Loose or broken wire #1 from relay (28CR) to pin #7 on connector (CN14) at the outrigger board.
13. Left rear outrigger limit switch (LS64) is out of adjustment or defective.
-Check continuity through switch. Adjust switch if out of adjustment. Replace if defective.
14. Right rear outrigger limit switch (LS63) is out of adjustment or defective.
15. Right front outrigger limit switch (LS62) is out of adjustment or defective.
16. Left front outrigger limit switch (LS61) is out of adjustment or defective.
17. Defective drive enable relay (61CR).
18. Loose or broken jumper wire #1A from pin #1 on connector (CN14) at the outrigger board to wire #4 on relay
(30CR) (Machines without 26’ drive cutout option only).
19. 26” Drive cutout limit switch out of adjustment or is defective.
-Adjust switch. Check continuity through switch. Replace if defective.
4. - 9. Brake Will Not Release
1. Loose or broken wire #30 from Diodes (D15A-2) and (D16A-2) to relay (30CR).
3. Loose or broken wire #02 from relay (30CR) to base terminal block (TB-1).
5. Loose or broken wire #30A from relay (30CR) to brake dump valve (2H-30A-1) or brake feed valve (2H-30A-
2).
6. Defective valve coil (2H-30A-1) brake dump or (2H-30A-2) brake feed.
-Check continuity through coil. Replace if defective.
7. Loose or broken wire #02 from (2H-30A-1) brake dump or (2H-30A-2) brake feed coil to base terminal block
(TB-1).

8. Open diode (D30).
9. Loose or broken wire #25 from base terminal block (TB-1) to quick brake valve coil (2H-25).
10. Defective quick brake valve coil (2H-25).
11. Loose or broken wire #02 from quick brake valve (2H-25) to base terminal block (TB-1).
4. -20. Steer Right Inoperative
1. Defective steer right switch (S7-2) in joystick controller (S7).

2. Loose or broken wire #23 from steer right switch (S7-2) to platform terminal block (TB-5).
3. Loose or broken wire #23 from platform terminal block (TB-5) to relay (23CR).
5. Loose or broken wire #23A from relay (23CR) to base terminal block (TB-1).
6. Loose or broken wire #23A from base terminal block (TB-1) to steer right valve coil (4H-23A).
7. Defective steer right valve coil (4H-23A).
8. Loose or broken wire #02 from steer right valve coil (4H-23A).
10. Open diode (D23A).
4. -2 . Steer Left Inoperative
1. Defective steer left switch (S7-3) in joystick controller (S7).

2. Loose or broken wire #24 from steer left switch (S7-3) to platform terminal block (TB-5).
6. Loose or broken wire #24A from base terminal block (TB-1) to Steer Left valve coil (4H-24A).
7. Defective Steer Left valve coil (4H-24A).
8. Loose or broken wire #02 from Steer Left valve coil (4H-24A).
10. Open diode (D24A).

4. -22. Drive Reverse Inoperative
1. Defective drive/reverse switch (S7-4) in joystick controller (S7).

2. Defective joystick controller (S7).
-Check Joystick. Replace if defective.
3. Loose or broken wire #15 from Joystick (S7) to platform terminal block (TB-5).
8. Loose or broken wire #15A from relay (15CR) to relay (1TD).
9. Defective relay (1TD).
11. Loose or broken wire #15B from relay (1TD) to reverse valve coil (4H-15B).
12. Defective reverse valve coil (4H-15B).
13. Loose or broken wire #02 from reverse valve coil (4H-15B) to base terminal block (TB-1).
14. Open diode (D15A-1 or D15A-2).
4. -2 . Drive Forward Inoperative
1. Defective Drive Forward switch (S7-5) in joystick controller (S7).

-Check Joystick. Replace if defective.
3. Loose or broken wire #16 from joystick controller (S7) to platform terminal block (TB-5).
8. Loose or broken wire #16A from relay (16CR) to relay (1TD).
9. Defective relay (1TD).
11. Loose or broken wire #16B from relay (1TD) to forward valve coil (4H-16B).

12. Defective forward valve coil (4H-16B).
13. Loose or broken wire #02 from forward valve coil (4H-16B) to base terminal block (TB-1).
14. Open diode (D16A-1 or D16A-2).
4. -24. First Drive Speed and Steering Inoperative
1. Loose or broken wire #21 from base terminal block (TB-1) to relay (17ACR).
3 Loose or broken wire #18A from relay (17ACR) to base terminal block (TB-1).
4. Loose or broken wire #18A from base terminal block (TB-1) to small pump dump valve coil (2H-18A).
5. Defective small pump dump valve coil (2H-18A).
6. Loose or broken wire #02 from small pump dump valve coil (2H-18A) to base terminal block (TB-1).
4. -2 . Second Drive Speed Inoperative
1. Defective second speed switch (S7-1) in joystick controller (S7).

-Check joystick. Replace if defective.
3. Loose or broken wire #19 from joystick controller (S7) to platform terminal block (TB-5).
4. Loose or broken wire #19 from platform terminal block (TB-5) to diode (D19) at relay (35CR).
7. Loose or broken wire #10A from base terminal block (TB-1) to high drive/tilt override limit switch (LS5).
8. Misadjusted or defective high drive/tilt override limit switch (LS5).
-Adjust switch. Replace if defective.
9. Loose or broken wire #35 from high drive/tilt override limit switch (LS5) to base terminal block (TB-1).
10. Loose or broken wire #35 from base terminal block (TB-1) to relay (35CR).
15. Loose or broken wire #10A from base terminal block (TB-1) to relay (17CR).
16. Loose or broken wire #17A from relay (17ACR) to base terminal block (TB-1).
17. Loose or broken wire #17A from relay (17CR) to relay (17ACR).

19. Loose or broken wire #02 from relay (17ACR) to base terminal block (TB-1).
4. -26. Third Drive Speed Inoperative
1. LOW/HIGH torque switch (S41) in high position or defective.

-Turn LOW/HIGH torque switch to “HIGH” Position.
2. Defective third speed switch (S7-6) in joystick controller (S7).
-Check joystick. Replace if defective.
4. Loose or broken wire #18B from joystick controller (S7) to LOW/HIGH torque switch (S41).
5. Loose or broken wire #18 from LOW/HIGH torque switch to platform terminal block (TB-5).
9. Loose or broken wire #10A from base terminal block (TB-1) to relay (18CR).
10. Loose or broken wire #18A from relay (18CR) to relay (17ACR).
4. -27. HIGH/LOW Range Speed Inoperative
1. Loose or broken wire #12 from key select switch (S3) to LOW/HIGH range switch (S29).
2. Defective LOW/HIGH range switch (S29).
3. Loose or broken wire #20B from LOW/HIGH range switch (S29) to LOW/HIGH torque switch (S41).
4. Defective LOW/HIGH torque switch (S41).
5. Loose or broken wire #20 from LOW/HIGH torque switch (S41) to platform terminal block switch (TB-5).
9. Loose or broken wire #10A from relay (17CR) to relay (35CR).

13. Loose or broken wire #20A from base terminal block (TB-1) to series/parallel valve (3H-20A).
14. Defective series/parallel valve coil (3H-20A).
15. Loose or broken wire #02 from series/parallel valve (3H-20A) to base terminal block (TB-1).
4. -28. Up Circuit Inoperative from Platform or Base (Machines without Outriggers)
1. LIFT/OFF/DRIVE switch (S3) in drive position or defective.

-Select lift position. Check switch. Replace if defective.
2. Loose or broken wire #09 from OFF/LIFT/DRIVE switch (S3) to lift enable switch (S9).
3. Defective lift enable switch (S9).
4. Loose or broken wire #9A from lift enable switch (S9) to UP/OFF/DOWN switch (S5).
5. Defective UP/OFF/DOWN switch (S5).
6. Loose or broken wire #14 from UP/OFF/DOWN switch (S5) to diode (D14). (CE Only)
7. Diode (D14) open. (CE Only)
8. Loose or broken wire #14 from diode (D14) to base terminal block. (CE Only)
9. Loose or broken wire #14 from UP/OFF/DOWN switch (S5) to relay (14CR).
10. Loose or broken wire #02 from relay (14CR) to base terminal block.
12. Loose or broken jumper wire from #10A to #36A on terminal block (TB1).
13. Loose or broken wire #36A from terminal block (TB1) to end of stroke limit switch (LS4).
14. Defective end of stroke limit switch (LS4).
15. Loose or broken wire #36B from end of stroke limit switch (LS4) to relay (14CR).
16. Loose or broken wire #36B from terminal block (TB2) to relay (14CR).
18. Loose or broken wire #14B from relay (28CR) to base terminal block.
19. Loose or broken wire #14B from base terminal block to lift valve solenoid (2H14B).
20. Loose or broken wire #02 from lift valve solenoid (2H14B) to base terminal block.
21. Defective lift valve solenoid (2H14B).

4. -29. Up Circuit Inoperative from Base
1. Loose or broken wire #10A from base terminal block to base up switch (S16)
2. Loose or broken wire #14 from base up switch (S16) to base terminal block.
3. Defective base up switch (S16).
4. - 0. Up Circuit Inoperative from Base (Base Control Box Option)
1. Loose or broken wire #10E from base terminal block to UP/OFF/DOWN switch (S2)
2. Loose or broken wire #14E from UP/OFF/DOWN switch (S2) to base terminal block.
3. Defective UP/OFF/DOWN switch (S2).
4. Open diode (D14E-1 or D10E).
4. - . Platform Will Not Lift from Platform or Base Controls with Outriggers Retracted (Lift Operates
Correctly with Outriggers Extended)
1. Outriggers not fully retracted.

-Fully retract outrigger cylinders.
2. Loose or broken wire #1 from relay (28CR) to pin #7 on connector (CN14) at the outrigger board.
3. Loose or broken wire #1 from outrigger board to outrigger limit switch (LS64).
4. Defective outrigger limit switch (LS64).
5. Loose or broken wire #64 from outrigger limit switch (LS64) to outrigger board.
10. Defective limit switch (LS62).
14. Loose or broken wire #61 from outrigger limit switch (LS61) to outrigger board .
15. Open diode (D36) on outrigger board.

4. - 2. Platform Will Not Lift from Platform or Base Controls with Outriggers Extended
1. Outriggers not extended enough.

-Extend outriggers to take weight off tires (Refer to operator section).
2. Loose or broken wire #10A from terminal block (TB1) to pin #4 on connector (CN14) at the outrigger
board.
3. Loose or broken wire #10A from outrigger board to outrigger limit switch (LS68).
5. Loose or broken wire #68A from outrigger limit switch (LS68) to outrigger control module at pin P2-1.
15. Check for power on wire #65 at outrigger control module at pin P2-8.
-If no voltage present, proceed to outrigger control module troubleshooting.
16. Loose or broken wire #65 from outrigger control module at pin P2-8 to outrigger board (CN22).
17. Defective lift enable relay (65CR)
18. Defective lift disable relay (17BCR)
19. Loose or broken wire #36A from pin #10 on connector (CN14) at the outrigger board to terminal block
(TB1).
20. Loose or broken wire #36A from terminal block (TB1) to end of stroke limit switch (LS4).
21. Defective end of stroke limit switch (LS4).
22. Loose or broken wire #36B from end of stroke limit switch (LS4) to relay (14CR).

25. Loose or broken wire #14B from relay (28CR) to base terminal block.
26. Loose or broken wire #14B from base terminal block to lift valve solenoid (2H14B).
27. Loose or broken wire #02 from lift valve solenoid (2H14B) to base terminal block.
28. Defective lift valve solenoid (2H14B).
4. - . Down Circuit Inoperative from Platform or Base
1. LIFT/OFF/DRIVE switch (S3) in drive position or defective.

-Select lift position. Check switch. Replace if defective.
2. Loose or broken wire #09 from OFF/LIFT/DRIVE switch (S3) to lift enable switch (S9).
3. Defective lift enable switch (S9).
4. Loose or broken wire #13 from up/down switch (S5) to diode (D13). (CE only)
5. Diode (D13) Open. (CE only)
6. Loose or broken wire #13 from diode (D13) to base terminal block. (CE only)
7. Loose or broken wire #13 from up/down switch (S5) to control box terminal block.
8. Loose or broken wire #13 from control box terminal block to relay (13CR).
9. Loose or broken wire #02 from relay (13CR) to base terminal block.
11. Loose or broken wire #10A from relay (10BCR-2) to relay (13CR).
12. Loose or broken wire #13A from relay (13CR) to base terminal block.
13. Loose or broken wire #13A from base terminal block to holding valve solenoid (2H13B-1) or (2H13B-2).
14. Loose or broken wire #02 from holding valve solenoid (2H13A-1) or (2H13A-2) to base terminal block.
15. Defective holding valve solenoid (2H13A-1) or (2H13A-2).
16. Loose or broken wire #13A from base terminal block to lowering valve solenoid (2H13A).
17. Loose or broken wire #02 from lowering valve solenoid (2H13A) to base terminal block.
18. Defective lowering valve solenoid (2H13A).
19. See overload for additional information (CE only).
4. - 4. Down Circuit Inoperative from Base
1. Loose or broken wire #10A from relay (13CR) to base down switch (S17).

2. Loose or broken wire #13 from base down switch (S17) to relay (13CR).
3. Defective base down switch (S17).
4. - . Down Circuit Inoperative from Base (Base Control Box Option)
1. Loose or broken wire #10E from base key switch (S10) to UP/OFF/DOWN switch (S2).
2. Loose or broken wire #13D from UP/OFF/DOWN switch (S2) to base terminal block.
3. Defective base UP/OFF/DOWN switch (S2).
4. - 6. Powered Extension Deck Inoperative
1. Loose or broken battery cable from main power disconnect switch (S1) to 100 Amp. fuse (F2).
2. Open 100 Amp. fuse (F2).

-Check fuse. Replace if open.
3. Loose or broken battery cable #103A from fuse (F2) to contactor (9CR1).
4. Defective contactor (9CR1).
-Check contactor. Replace if defective.
5. Loose or broken battery cable #103B from contactor (9CR1) to motor contactor (99CR).
6. Defective motor contactor (99CR).
-Check contactor. Replace if defective.
7. Loose or broken wire #103B from battery cable #103B to fuse (F5).
9. Loose or broken wire #103C from fuse (F5) to powered platform enable switch (S34).
10. Loose or broken wire #103D from enable switch (S34) to platform extend retract switch (S11).
11. Defective platform extend/retract switch (S11).
12. Defective platform enable switch (S34) or (S34A).
13. Loose or broken battery cable #00 from platform power unit (DCM1) to battery (B1).
14. Defective platform power unit (DCM1).
-Check power unit. Repair or replace if defective.
4. - 7. Powered Extension Deck Will Not Extend
1. Defective platform EXTEND/RETRACT switch (S11) or (S11A).

2. Loose or broken wire #26 or #26A from platform EXTEND/RETRACT switch (S11) or (S11A) to platform extend
valve coil (4H26) or (4H26A).

3. Diode (D26) or (D26A) open.
4. Defective platform extend valve coil (4H26) or (4H26A).
-Check coil. Replace if defective.
5. Loose or broken wire #00 from platform extend valve coil (4H26) to battery cable #00.
4. - 8. Powered Extension Deck Will Not Retract
1. Defective platform EXTEND/RETRACT switch (S11) or (S11A).

2. Loose or broken wire #27 or #27A from platform EXTEND/RETRACT switch (S11) or (S11A) to platform retract
valve coil (4H27) or (4H27A).
3. Diode (D27) or (D27A) open.
4. Defective platform retract valve coil (4H27) or (4H27A).
5. Loose or broken wire #00 from platform retract valve coil (4H27) or (4H27A) to battery cable #00.
4. - 9. Hydraulic Generator Inoperative
1. Key select switch (S3) in drive position.

-Turn switch to lift position.
2. Loose or broken wire #9 from base terminal block (TB1) to generator relay (86BCR).
3. Loose or broken wire #9 from generator relay (86BCR) to generator switch (S12)
4. Defective generator switch (S12).
5. Loose or broken wire #85 from generator switch (S12) to generator relay (86ACR).
6. Loose or broken wire #85 from generator relay (86ACR) to generator relay (86BCR).
7. Loose or broken wire #86B from generator relay (86ACR) to generator relay (86BCR).
9. Defective relay (86BCR).
10. Open diode (D86B-1).
11. Open diode (D2C).
12. Loose or broken wire #17 from Diodes (D86B-1) to relay (17CR)
13. Loose or broken wire #2A from Diodes (D2C) to relay (10BCR-2)
14. Loose or broken wire #85A from circuit breaker (CB4) to relay (86BCR)

15. Tripped or defective circuit breaker (CB4)
-Reset circuit breaker. Replace if defective.
16. Loose or broken wire #3 from circuit breaker (CB4) to circuit breaker (CB1)
17. Loose or broken wire #86C from relay (86BCR) to generator valve coil (2H-86C)
18. Loose or broken wire #02 from base terminal block to generator valve coil (2H-86C)
19. Defective generator valve coil (2H86C).
4. -40. Generator Will Not Shut Off from Generator Switch
1. Defective generator switch (S12).

2. Loose or broken wire #86 from generator switch (S12) to diode (D86)
5. Loose or broken wire #02 from base terminal block to relay (86ACR)
4. -4 . All Outriggers Inoperative (Auto level and Manual)
WARNING
Scissors lift must be below high speed limit switch for outriggers to function.
NOTE
For the outriggers to function the upper control box must be in the lift position
and the scissor stack stowed or fully retracted.
1. No power on wire #44 at relay (35CR).

-If no power is present ensure there is power on wire #35 and relay (35CR) operates correctly.
2. Loose or broken wire #44 from relay (35CR) to pin #6 on connector (CN14) on outrigger board.
-If no power is present check for continuity on wire #9 back to the main terminal block (TB1). Replace if
defective.
3. No power at wire #9 at pin #5 on connector (CN14) on outrigger board.
-Check for continuity. Replace if defective.
4. Defective relay (9CR2) or (9CR3) on outrigger board.
-Check relays. Replace if defective.
5. Open diode (D17B) on outrigger board.
6. Loose or broken wire #17 from pin #2 on connector (CN14) on outrigger board to relay (35CR).
8. Loose or broken wire #17B or wire #02 from pin #1 (17B) or pin #2 (02) on connector (CN21) on outrigger
board to outrigger holding valve coil (2H17B).
9. Defective outrigger holding valve coil (2H17B).

4. -42. All Outriggers Inoperative (Auto Level and Manual from Platform Controls)
1. Loose or broken wire #35C from pin #1 on connector (CN20) on outrigger board through outrigger cables
and plugs to the outrigger enable switch (S9A) in the control box.
2. Loose or broken wire #35D from outrigger enable switch (S9A) to pin #5 on the outrigger control box plug.
3. Defective outrigger enable switch (S9A).
4. -4 . All Outriggers Inoperative (Base Controls Only)
1. Defective outrigger enable switch (S9B).

4. -44. All Outriggers Inoperative (Auto Level Only)

A: Led Power Indicator Light at Outrigger Control Module (OMC ) Not On (Constant)
1. Loose or broken wire #10A from pin #1 of the tilt switch connector to pin P2-12 on the outrigger control module
(OCM1).
2. Loose or broken wire #10A from pin #1 of the tilt switch connector to main terminal block (TB1).
3. Loose or broken wire #02 from pin #3 of the tilt switch connector to pin P2-11 on the outrigger control module
(OCM1).
4. Loose or broken wire #02 from pin #3 of the tilt switch connector to main terminal block (TB1).
5. Defective outrigger control module (OMC1).
-Replace.

4. -4 . All Outriggers Inoperative (Auto Level Only)
B: Led Power Indicator Light at Outrigger Control Module (OMC ) Flashing
Flash Code Probable Cause Remedy

1. Outriggers are all up and machine is 1. Level the machine.
1/1 tilted.
1. Machine is elevated. 1. Lower the scissor stack below high speed limit switch.
1/2 2. Loose or broken wire # 35. 2. Check for input voltage on wire #35 at pin P2-10 of the outrigger
control module (OMC1). Replace if defective.
1. At least one outrigger is not fully 1. Fully retract all outriggers.
retracted.
2. Defective outrigger rod limit switch 2. Replace defective or damaged switch(es) or wiring.
2/2
(LS61, LS62, LS63, LS64) or wiring.
3. Defective diode (D36) on outrigger 3. Check for continuity. Replace if defective.
board.
1. Outriggers are all down and the machine 1. Move machine to less sloped terrain if it will not lift.
2/1
is not fully level.
1. Power on wire #70 or #79 at power on. 1. Check for power on wire #70 or #79 at pin P2-5 or P2-6 of the
outrigger control module. Replace defective component.
5/5
2. Power on wire #70 or #79 when 2. Check for power on wire #70 or #79 while manually operating an
manually operating outriggers. outrigger.
1. Low or no voltage on wire #35c. 1. Check battery and charging system to ensure minimum 9 volts.
5/2 2. Loose or broken wire on #35c. 2. Check for input voltage on wire #35c at pin P4-9 of outrigger
control module (OCM1).
1. Excessive vibration. 1. Outrigger control module cannot read tilt sensor.
7/1
2. Defective outrigger control module. 2. Replace.
1. Outriggers are being manually 1. Indicates function activated. No repair necessary.
6/6 controlled.
1. Error occured while self diagnosing the 1. Turn off power to reset the outrigger control module. Turn power
7/8 hardware fail safe. back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Low input voltage to outrigger control 1. Check for minimum 9 volts between wire #02 at pin P2-11 and wire
5/1
module. #10A at pin P2-12 at outrigger control module.
1. Startup error occurred while self 1. Turn off power to reset the outrigger control module. Turn power
7/7 diagnosing. back on and see if the code has cleared. If problem persists,
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
7/5 back on and see if the code has cleared. If problem persists,
60416AA

4. -46. Left Front Outrigger Inoperative Manually
1. Defective left front outrigger switch (S20 at platform or S20A at base).

2. Loose or broken wire #71(up) or #75 (down) from outrigger control box to pin #6 (up) or pin #7 (down) on
connector (CN20) at outrigger board.
3. Open diode (D71) up or (D75) down on outrigger board.
4. Loose or broken wire #71(up) or #75 (down) from pin #7 (up) or pin #8 (down) on connector (CN21) at
outrigger board to valve coil (4H-71) up or (4H-75) down.
5. Loose or broken wire #02 from valve coil (4H-71) up or (4H-75) down to pin #2 on connector (CN21) at the
outrigger board.
4. -47. Right Front Outrigger Inoperative Manually
1. Defective right front outrigger switch (S21 at platform or S21A at base).

outrigger board.
4. -48. Right Rear Outrigger Inoperative Manually
1. Defective right rear outrigger switch (S22 at platform or S22A at base).

outrigger board.
4. -49. Left Rear Outrigger Inoperative Manually
1. Defective left rear outrigger switch (S23 at platform) (S23A at base).


outrigger board.
4. - 0. Individual Outrigger Functions Inoperative (Auto Level)
1. Loose or broken wire #71-#75 (depending on function not working) at outrigger control module plug (P4)
pins 1-8.
-Check connections of outrigger functions not working (refer to Section 5 for pin reference chart). Replace
if defective.
2. No output from outrigger control module (OCM1) at plug (P4) pins 1-8.
-Turn off power to reset the outrigger control module. Turn power back on and retest. If problem persists,
4. - . Auto Level Inoperative
1. Loose or broken wire #35D from outrigger enable switch (S9A) to auto mode outrigger switch (S24).
2. Defective auto mode outrigger switch (S24).
3. Loose or broken wire #10A at PIN#P2-12 on outrigger control module (OCM1).
-Check for power at P2-12. If no voltage present, check continuity of wire. Replace if defective.
4. Loose or broken wire #35 at PIN#P2-10 on outrigger control module (OCM1).
-Check for ground at P2-11. If no ground present, check continuity of wire. Replace if defective.
6. Loose or broken wire #70 from auto mode outrigger switch (S24) to PIN#P2-5 on outriger control module
(OCM1).
7. For additional information, refer to sections 4 & 5 “Outrigger Control Module - Troubleshooting.”
4. - 2. Auto All Up Inoperative (Retract)
1. Loose or broken wire #35D from outrigger enable switch (S9A) to auto mode outrigger switch (S24).
2. Defective auto mode outrigger switch (S24).
3. Loose or broken wire #10A at PIN#P2-12 on outrigger control module (OCM1).
-Check for ground at P2-11. If no ground present, check continuity of wire. Replace if defective.

6. Loose or broken wire #79 from auto mode outrigger switch (S24) to PIN#P2-6 on outriger control module
(OCM1).
7. For additional information, refer to section 5 “Outrigger Control Module.”
4. - . EMS Troubleshooting and Flash Codes
Trouble Probable Cause Remedy

1. Loose or broken wire # 2002 from 1. Check for continuity. Replace if
Engine cranks but will not relay (10BCR) to ignition coil. defective.
start. No spark. 2. Check ignition system 2. Replace as required.
components.
1. Fuel level low. 1. Check fuel level.
2. Loose or broken wire #56 from 2. Check for continuity. Replace if
white ECU connector at pin #4 to defective.
fuel selector switch (S33).
3. Loose or broken wire #11 from fuel 3. Check for continuity. Replace if
selector switch (S33) to fuel pump defective.
(gas only) or wire #50 from fuel
selector switch (S33) to propane
lock valve (SP-50) (propane only).
chassis ground to fuel pump (gas defective.
only) or wire # 00 from chassis
ground to propane lock valve.
5. Defective fuel pump (gas only) or 5. Check fuel pump (gas only) or
propane lock valve (SP-50) propane lock valve (propane only).
(propane only). Replace if defective.
6. Loose or broken wire # 1006 from 6. Check for continuity. Replace if
ignition coil to the white ECU defective.
connector at pin #19.
No fuel at injector. white ECU connector at pin #15 to defective.
the gas injector at pin A (gas only)
or to the propane injector at pin A
(propane only).
the gas injector at pin B (gas only)
or wire # 1001 from the white ECU
connector at pin #2 to the propane
injector at pin B (propane only).
the throttle actuator at pin A.
10. Loose or broken wire #00 from
chassis ground to the throttle 10. Check for continuity. Replace if
actuator . defective.
11. Defective throttle actuator or fuel 11. Refer to Section 5 of this manual.
selector.
12. Defective ECU. 12. Once all above tests have been
performed, suspect defective ECU.
60417AA

Diagnostic Flash Codes
The check engine light is located near the base start switch at the front of the machine. Below you will find the
operation of the light.
Note: It is normal for a 12 flash code at power up, but not started.
Trouble Code Operation

When the engine check light is on continuous there will be trouble codes stored to retrieve.
To retrieve codes:
1. With the engine off, turn the key to the on position.
2. The engine check light will flash once pause and flash twice to indicate a code 12. Code 12 indicates
that the fault system is functioning. Code 12 will be flashed 3 times with a double pause between each.
3. The next trouble code will be displayed in the order of occurrence. It will also be flashed three times
with a double pause between each.
4. After all trouble codes have been flashed three times, the codes will repeat starting with code 12.
To clear the codes:

1. After all of the codes have been retrieved and conditions repaired, start the engine. With the engine
running, momentarily ground the self learn wire #203. You will hear the engine hesitate as the ground
is made and the engine check light will go out.
2. To verify the problem has been corrected, shut off the engine. Turn power on and observe flash
code.
Flash Code Trouble Probable Cause Remedy

Engine shuts down after 5 1. Engine oil level low. 1. Check oil level. Fill if necessary.
seconds. Oil pressure 2. Defective oil pressure 2. Disconnect wire at oil pressure
None switch indicates low oil switch OPS1. switch. If engine runs normally,
replace oil pressure switch.
pressure for one complete
second.
Engine RPM limited to 950 1. Low coolant level. 1. Check and fill if necessary.
2. Blocked radiator. 2. Check for debris or blocked
RPM for 60 seconds then
cooling fins. Clean and free
None engine shuts down
debris.
(detects coolant 3. Defective thermostat. 3. Ensure thermostat is working
temperature above 239°F). correctly. Replace if defective.
1. Coolant temperature 1. Check resistance of sensor.
Engine RPM limited to 950 sensor short circuit. Refer to Section 5 of this manual.
RPM for 60 seconds then
None engine shuts down 2. Wire #105 shorted to 2. Check the condition of the wire
(detects coolant ground. from pin #1 of the black ECU
temperature above 266°F). connector to the coolant
temperature sensor.
1. Coolant temperature 1. Check resistance of sensor.
sensor open circuit. Refer to Section 5 of this manual.
2. Loose or broken wire 2. Check for continuity. Replace if
#1100 from pin #11 of the defective.
black ECU plug to the
coolant temperature
None sensor TPS1.
3. Loose or broken wire #105 3. Check for continuity. Replace if
from pin #1 of the black defective.
ECU connector to the
coolant temperature
sensor TPS1.
60420AA

Flash Code Trouble Probable Cause Remedy

1. Air intake temperature sensor open 1. Check resistance of sensor. Refer
circuit. to Section 5 of this manual.
Note: Always be sure that 2. Loose or broken wire #1100 from 2. Check for continuity. Replace if
proper air filter maintenance pin #11 of the black ECU defective.
23 has been performed and that connector to the air intake
the air filter and air intake are temperature sensor TPS2.
free of debris. 3. Loose or broken wire #106 from 3. Check for continuity. Replace if
pin #9 of the black ECU connector defective.
to the air intake temperature sensor
TPS2.
1. Air intake temperature sensor short 1. Check resistance of sensor. Refer
Note: Always be sure that circuit. to Section 5 of this manual.
proper air filter maintenance
24 has been performed and that 2. Wire #106 shorted to ground. 2. Check the condition of the wire
the air filter and air intake are from pin #9 of the black ECU
free of debris. connector to the air temperature
sensor.
1. Map sensor indicates high voltage a. Check all wire connections at
on wire #105 at the map sensor map sensor.
(voltage above 4.98 volts). b. Check voltage signals for map
33 sensor. Refer to Section 5 of this
manual.
c. If voltages and connections are
OK, replace map sensor.
1. Map sensor detects short to a. Check all wire connections at
ground. map sensor.
b. Check voltage signals for map
34 sensor. Refer to Section 5 of this
manual.
c. If voltages and connections are
OK, replace map sensor.
1. Oxygen sensor detects lean 1. Check for correct fuel pressure at
condition. the throttle body (gas–14psi,
propane-15psi). Incorrect
pressure may require replacing of
the following components:
a. Fuel filter
b. Fuel pump
44 c. Fuel pressure regulator
d. Fuel lines
e. Oxygen sensor. Refer to
Section 5 of this manual.
2. Clean injector. If cleaning does
not clear fault, replace injector.
3. Oxygen sensor out of range.
Refer to Section 5 of this manual.
1. Oxygen sensor detects rich 1. Check for correct fuel pressure at
condition. the throttle body (gas–14psi,
propane-15psi).
45 2. Check injector o-rings to ensure
proper position.
3. Clean injector. If cleaning does
not clear fault, replace injector.
60418AA

Troubleshooting Information - Hydraulic System AB
4.2- . All Functions Inoperative
1. Hydraulic oil level to low.

-Refill hydraulic tank to upper mark in sight glass.
2. Defective pump (P1).
-Check pump. Replace if defective.
3. Broken engine to pump coupler.
-Check coupler. Replace if defective.
4. Open relief valve (R1).
-Check valve. Replace if defective.
4.2-2. Steering Inoperative
1. Stuck brake feed valve (2H-30A-2).

2. Stuck steer right valve (4H-23A) or steer left valve (4H-26A).
-Clean valve. Replace if defective.
3. Bypassing steer cylinder (C7).
-Repack Cylinder. Replace if defective.
4.2- . Steer and First Drive Speed Inoperative
1. Stuck small pump dump valve (2H-18A).

2. Worn or defective small section of pump (P1).
3. Stuck check valve (CV1) or (CV2).
4.2-4. Lift and Second Drive Speed Inoperative
1. Stuck large pump dump valve (2H-17A).

2. Worn or defective large section of pump (P1).
3. Stuck check valve (CV2) or (CV1).
4.2- . Drive Inoperative
1. Stuck or defective drive reverse valve (4H-15B) or drive forward valve (4H-16B).
2. Defective motion control valve (MC1).
3. One or more check balls missing or defective in series/parallel valve manifold (3H-20A).
-Replace missing check balls(3/16”) steel. Refer to Section 5, for proper inspection.
4. Stuck main series/parallel valve spool (V3) in drive motor.
5. Defective drive motor (M1).
-Check motor. Replace if defective.
6. Stuck free wheeling valve (2H-30A).

7. Bypassing cushion cylinder (C8).
-Check cylinder. Replace if defective.
4.2-6. Reverse Drive Inoperative
1. Stuck or defective drive valve (4H-15A).

-Clean drive valve. Replace if defective.
2. Stuck or defective check valve in motion control assembly (MC1).
-Clean check valves. Replace motion control assembly (MC1) if defective.
4.2-7. Forward Drive Inoperative
1. Stuck or defective drive valve (4H-16A).

-Clean drive valve. Replace if defective.
2. Stuck or defective check valve in motion control assembly (MC1).
-Clean check valves. Replace motion control assembly (MC1) if defective.
4.2-8. Brake Will Not Release
1. Stuck or defective brake feed valve (2H-30A-2).

2. Stuck or defective brake dump valve (2H-30A-1).
3. Stuck or defective quick brake valve (2H-25).
4. Stuck or defective auto reset valve (V6).
5. Defective hand pump (HP2).
-Check hand pump. Replace if defective.
4.2-9. Up Circuit Inoperative
1. Stuck or defective lift valve (2H-14B).

2. Stuck check valve (CV3).
3. Misadjusted or defective lift relief valve (R2).
-Adjust valve. Replace if defective.
4. Stuck or defective lowering valve (2H-13B).
5. Stuck or defective manual lowering valve (V1).
6. Open or defective brake feed valve (2H-30A-2).
7. Open manual override on holding valve (2H-13A-1) or (2H-13A-2).
-Depress and turn manual override clockwise to close. Replace if defective.
8. Stuck holding valve (2H-13A-1) or (2H-13A-2).
4.2- 0. Down Circuit Inoperative
1. Stuck lowering valve (2H-13A).


2. Stuck holding valve (2H-13A-1) or (2H-13A-2).
3. Plugged lift line orifice (07).
-Clean orifice.
4.2- . All Outriggers Inoperative
1. Stuck or defective outrigger holding valve (2H-17B).

4.2- 2. Left Front Outrigger Inoperative
1. Stuck or defective retract valve (4H-71) or extend valve (4H-75).

2. Stuck or defective check valve (CV5).
3. Bypassing outrigger cylinder (C9).
-Repack cylinder. Replace if defective.
4.2- . Right Front Outrigger Inoperative

4.2- 4. Right Rear Outrigger Inoperative

4.2- . Left Rear Outrigger Inoperative

4.2- 6. Outriggers Drift In
1. Defective check valve left front (CV4), right front (CV5), right rear (CV6) or left rear (CV7).
2. Outrigger cylinder bypassing left front (C9), right front (C10), right rear (C11), or left rear (C12).

4.2- 7. Powered Platform Inoperative
1. Hydraulic oil level too low.

-Refill tank to proper level.
2. Defective pump (P3).
3. Misadjusted or defective relief valve (R8).
-Adjust relief valve. Replace if defective.
4. Stuck or defective extend valve (4H-26) or (4H-26A) or retract valve (4H-27) or (4H-27A).
5. Bypassing powered platform cylinder (C13) or (C14).
4.2- 8. Hydraulic Generator Inoperative
1. Stuck or defective generator valve (2H-86C).

2. Misadjusted or defective flow control (FC1).
-Adjust flow control to set generator output. Replace if defective.
3. Defective generator motor (GM1).
-Check generator motor. Replace if defective.

AD
Section 5
Maintenance and Service
Table of Contents
Maintenance and Inspection

Maintenance and Inspection Schedule ................................................................................................................ 3
Owner’s Inspection... ............................................................................................................................................ 3
General Maintenance Hints .................................................................................................................................. 3
5.1 Hydraulic System and Components Maintenance and Repair............................................................... 4

5.2 Brake Adjustment Procedures................................................................................................................. 9
5.3 Brake Assembly and Disassembly (Machines with Cushman Brake) .................................................. 10
5.4 Winching and Towing Procedures & Parking Brake System ................................................................ 12
5.5 System Lift and Pressure Adjustments.................................................................................................. 13
5.6 Wheel Bolt/Nut Inspection and Torquing Procedure............................................................................. 15
5.7 Wheel Reinstallation and Torquing Procedure ...................................................................................... 15
5.8 Outrigger Control Module Instructions .................................................................................................. 21
5.9 Air Intake Temperature Sensor and Coolant Temperature Sensor Testing (Nissan) ............................ 28
5.10 Kubota Dual Fuel (DF972) Resistance Checks ..................................................................................... 37
List of Tables
Table 5-1 General Specifications ......................................................................................................................... 5
Table 5-2 Torque Specifications ........................................................................................................................... 6
Table 5-3 Rough Terrain Scissor Fluids ............................................................................................................... 7
Table 5-4 Auto-Leveling Outrigger Settings and Error Codes ........................................................................... 18
Table 5-5 Auto-Leveling Outrigger Error Code Breakdown .............................................................................. 19

Engine Powered
AD
Table of Contents
List of Figures
Figure 5.1-1 Brake Adjustment ........................................................................................................................ 9
Figure 5.1-2 Plug Removal and Replacement................................................................................................. 9
Figure 5.1-3 Multiple Disc Brake Assembly ................................................................................................... 11
Figure 5.1-4 Disc Parking Brake .................................................................................................................... 12
Figure 5.1-5 Parking Brake Release Hand Pump and Brake Valve Plunger................................................. 12
Figure 5.1-6 Drive Motor ................................................................................................................................ 14
Figure 5.1-7 Wheel Fastener Tightening Sequence ...................................................................................... 15
Figure 5.1-8 Auto-Leveling Outrigger PC Board Layout ............................................................................... 16
Figure 5.1-9 Outrigger Mechanical Limit Switch Wiring ................................................................................ 17
Figure 5.1-10 Hand Held Calibration/Diagnostic Tool Key Functions ............................................................. 20
Figure 5.1-11 Auto-Leveling Outrigger Control Module Pin Reference Chart ................................................ 24
Figure 5.1-12. ECU Pin Reference Chart .......................................................................................................... 25
Figure 5.1-13a Fuel Injector and Throttle Actuator Testing (Voltage Tests) ...................................................... 26
Figure 5.1-13b Fuel Injector and Throttle Actuator Testing (Ohm Tests) .......................................................... 27
Figure 5.1-14 MAP Sensor Testing .................................................................................................................. 29
Figure 5.1-15 Oxygen Sensor Testing ............................................................................................................. 30
Figure 5.1-16 ECU Pin Reference Chart (GM)................................................................................................. 31
Figure 5.1-17 Throttle Actuator (GM) ............................................................................................................... 32
Figure 5.1-18 GM Map and IAT Sensor (GM) .................................................................................................. 33
Figure 5.1-19 Engine Coolant Temperature Sensor (GM) .............................................................................. 34
Figure 5.1-20 LPG Temperature Sensor (GM) ................................................................................................ 35
Figure 5.1-21 Fuse Block Layout (GM) ........................................................................................................... 36
Section 5, Page Mid Size & Full Size RT’s

Engine Powered
Maintenance and Inspection Maintenance and Inspection Schedule
Death or injury can result if the work platform is not kept • The inspection points covered in Table 2.7 indicate
in good working order. Inspection and maintenance the areas of the aerial platform to be maintained or
should be performed by competent personnel who are inspected and at what intervals the maintenance
familiar with mechanical procedures. and inspections are to be performed.
The operator should be assured that the work platform • The actual operating environment of the aerial
has been properly maintained before using it. Included in platform may affect the maintenance schedule.
this section is information on lubrication and inspection
points that require maintenance. WARNiNG
Use original or manufacturer-approved
Even if the operator is not responsible for the maintenance
parts and components for the aerial
of this work platform, the operator should perform the
platform.
daily inspections found in Table 2.7 - Maintenance and
Inspection Schedule.
Owner’s Inspections
It is the responsibility of the owner to arrange daily,
iMPORTANT NOTE
quarterly (or 150 hours) and annual inspections of the
Replace all worn or damaged parts or labels
aerial platform. Refer to Table 2.8 for recommended
discovered during this inspection. Any
maintenance and inspection areas and intervals. A
problems or malfunctions that may affect the
record of annual inspection is kept on a label located
safe operation of this work platform must be
on the scissor assembly. Refer to Table 2.2 - Owner’s
repaired immediately.
Annual Inspection Record in section 2 is to be used for
recording the date of inspection, owner’s name and
the person responsible for the inspection of this work
WARNiNG platform.
Maintenance must be performed by
trained and competent personnel who are General Maintenance Hints
familiar with mechanical procedures. • Before attempting any repair work, disconnect
battery ground negative (-) lead.
Death or serious injury could result from
the use of an aerial platform that is not • Properly position maintenance bar if the scissors
properly maintained or kept in good assembly is raised.
working condition.
• Preventive maintenance is the easiest and least
expensive type of maintenance.
WARNiNG
Do not reach through the scissor assembly
when the platform is raised without the
maintenance support properly positioned.
Failure to avoid this hazard could result
in death or serious injury.

Engine Powered
5.1 Hydraulic System and Component 7. All containers and funnels used in handling
Maintenance and Repair hydraulic oil must be absolutely clean. Use a
The following points should be kept in mind when funnel when necessary for filling the hydraulic
working on the hydraulic system or any component: oil reservoir, and fill the reservoir only through
the filler opening. The use of cloth to strain the
1. Any structure has limits of strength and oil should be avoided to prevent lint from getting
durability. To prevent failure of structural parts of into the system.
hydraulic components, relief valves which limit
pressure to safe operating values are included 8. When removing any hydraulic component,
in the hydraulic circuits. be sure to cap and tag all hydraulic lines
involved. Also, plug the ports of the removed
2. Tolerance of working parts in the hydraulic components.
system are very close. Even small amounts of
dirt or foreign material in the system can cause 9. All hydraulic components must be disassembled
wear or damage to components, as well as in spotlessly clean surroundings. During
general faulty operation of the hydraulic system. disassembly, pay particular attention to
Every precaution must be taken to assure the identification of parts to assure proper
absolute cleanliness of the hydraulic oil. reassembly. Clean all metal parts in a clean
mineral oil solvent. Be sure to thoroughly clean
3. Samples of hydraulic oil should be drawn from all internal passages. After the parts have been
the reservoir every six months. These samples dried thoroughly, lay them on a clean, lint-free
should be about two quarts and should be surface for inspection.
taken while the oil is warmed through normal
operation of the system. If possible, the sample 10. Replace all o-rings and seals when overhauling
should be analyzed by a qualified lubrication any component. Lubricate all parts with clean
specialist to determine whether it is suitable for hydraulic oil before reassembly. Use small
further use. The intervals between oil changes amounts of petroleum jelly to hold o-rings in
depend on operating conditions and on the place during assembly.
care used in keeping the oil clean.
11. Be sure to replace any lost hydraulic oil when
4. Whenever there is a hydraulic system failure completing the installation of the repaired
which gives reason to believe that there are component, and bleed any air from the system
metal particles or foreign materials in the when required.
system, drain and flush the entire system
and replace the filter cartridges. A complete 12. All hydraulic connections must be kept tight. A
change of oil must be made under these loose connection in a pressure line will permit
circumstances. the oil to leak out or air to be drawn into the
system. Air in the system can cause damage
5. Whenever the hydraulic system is drained, to the components and noisy or erratic system
check the magnets in the hydraulic reservoir for operation.
metal particles. If metal particles are present,
flush the entire system and add a new change Maintenance: Three simple maintenance procedures
of oil. The presence of metal particles also may have the greatest effect on hydraulic system performance,
indicate the possibility of imminent component efficiency and life. Yet, the very simplicity of them may
failure. A very small amount of fine particles is be reasons they are so often overlooked. What are
normal. they? Simply these:
6. DO NOT use synthetic or fire resistant oils in this 1. Change filters regularly.
work platform. Use ATF Dexron III (ESSO) or
equivalent hydraulic oil. For conditions causing 2. Maintain a sufficient quantity of clean hydraulic
oil temperatures below -31°F (-35°C) and above oil of the proper type and viscosity in the
122°F (50°C) consult Skyjack, Inc. hydraulic reservoir.
3. Keep all connections tight.

Engine Powered
Table 5-1 General Specifications
Model
7127 7135 8243 8850 8831 8841 9250
System Relief
Refer to Serial Number Plate
Pressure Setting
Lift Relief
Refer to Serial Number Plate
Pressure Setting
Kubota DF972:
0.671 ci/rev Nissan, GM, Kubota 1105:
Hydraulic Pump
(8 cm3/rev) / 0.366 0.488 ci/rev (8 cm3/rev) / 0.854 ci/rev (14 cm3/rev)
ci/rev (14 cm3/rev)
Hydraulic Tank Capacity 16 gal. (60.5L) 20.5 gal. (77.6L) 18.5 gal. (70L)
Hydraulic System Capacity 18 gal. (68.14L) 22 gal. (83.3L) 20 gal. (75.7L)
Inside 8 ft. (2.4m) 10.3 ft. (3.1m) 17.5 ft. (5.3m)
Turning Radius
2WD
Outside 15 ft. (4.6m) 18.7 ft. (5.7m) 25.9 ft. (7.9m)
12.25ft 12.2 ft
Inside 10 ft. (3m) 10.8 ft. (3.3m) 18.6 ft. (5.7m)
(3.7m) (3.7m)
4WD
20.1 ft 20.4 ft
Outside 17 ft. (5.2m) 19.7 ft. (6m) 29.3 ft. (9m)
(6.1m) (6.2m)
Tires Please refer to Table 2-5a or Table 2-5b for tire specification and usage.
Ground Clearance 8in (0.20m) 8.13in (0.21m) 7in (0.178m) 8in (0.20m)
High Speed Drive
10 ft. (3.05m)
Cut-Out Height
Nissan
Dual Fuel N/A 900 (Idle) / 1400 (Low) / 2800 (High)
GM
RPM 1400 (Low) /
Kubota Diesel N/A 1400 (Low) / 2800 (High)
2800 (High)
Kubota 2050 (Low) /
N/A
Dual Fuel 3500 (High)
Nissan
43 hp (as used) water cooled
Dual Fuel
GM 65 hp water cooled
Power
Kubota Diesel 25.5 hp water cooled
Kubota
31 hp N/A
Dual Fuel
Nissan
Dual Fuel Non-Blended Unleaded Gasoline / HD5 Grade Liquid Propane
Engine *
GM
Fuel
Kubota Diesel No. 2 Diesel N/A No. 2 Diesel
Kubota
Non-Blended Unleaded Gasoline / HD5 Grade Liquid Propane
Dual Fuel
Nissan
Dual Fuel N/A 230°F (110°C)
Engine GM
Temp.
Cutout Kubota Diesel N/A 230°F (110°C)
230°F (110°C)
Kubota Dual
N/A
Fuel
17.5 gal.
Fuel Tank Capacity 20 gal. (75.71 L) 13.5 gal. (51.1 L)
(66.2 L)
Battery (Main) 12 Volt, 60 Ampere Hour (Type 27F700)
12 Volt (Type
Battery (Emergency
N/A 12N14-3A)
Lowering System)
(If Equipped)
*For additional engine specifications and service information, consult the engine manufacturer’s documentation. 60400AD
Mid Size & Full Size RT’s SKYJACK, Page 5

Engine Powered
Table 5-2 Torque Specifications
Cartridge
Size
Torque
8 38 58 10 12 16
Lbf.ft
20 25 35 50
(max)
Lbf.in
240 300 420 600
(max)
Nm (max) 27.12 33.9 47.46 67.8
Coils
Size
Torque
All coils
Lbf.ft
4 to 5
(max)
Lbf.in
48 to 60
(max)
Nm (max) 5.42 to 6.78
SAE Plugs
Size
Torque
2 4 5 6 8 10 12 16
Lbf.ft
3 10 15 25 30 35
(max)
Lbf.in
36 120 180 300 360 420
(max)
Nm (max) 4.07 13.56 20.34 33.9 40.68 47.46
Type of Bolt Torque (ft-lb) Torque (Nm)
Directional valve
2.33 (28-32 in-lb) 3.16 - 3.61
mounting bolts

Engine Powered
Table 5-3 Rough Terrain Scissor Fluids
AXLE OIL
*Qty. *Qty. Skyjack
Cushman Front
2.4 0.634 Gear Oil, 80W-90 GL5 134612 -
Dana Front / Rear

CENTER DRIVE OIL

*Qty. *Qty. Skyjack

HYDRAULIC OIL
*Qty. *Qty. Skyjack
Model Oil Type
SJRT-68xx 86.88 22.95
SJRT-7127
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850
SJRT-8831
SJRT-8841
75.71 20
SJRT-8831E
SJRT-8841E
SJRT-9250 67.38 17.8


Engine Powered
Table 5-3 Rough Terrain Scissor Fluids
ENGINE OIL
Kubota D902 3.9 1.03
105287
Nissan A15
3.5 0.98

ENGINE COOLANT
*Qty. *Qty. Skyjack
Kubota D902
Kubota D1105 3.1 0.82
AntI-freeze / Water 125985
Kubota DF972
Nissan A15
11.4 3.01
GM 1.6 Extended life antI-freeze / Water 142208

ENGINE FUEL
Model *Qty. *Qty.
(Liters) (Gallons)
SJRT-68xx 86.88 22.95 � N/A
SJRT-7127 � N/A
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850 N/A �
SJRT-8831 N/A �
49.21 13
SJRT-8841
SJRT-9250 64.35 17


Engine Powered
5.2 Hydraulic System and Brake
HOLD ACTUATOR ARM
Adjustment Procedures TO FULL COUNTER-CLOCKWISE
(If Equipped)
1. Place machine on level surface and block wheels

1/2”
to prevent rolling in either direction.
2. Turn battery disconnect off.
3. Locate brake manifold in hydraulic/electric side

cabinet.
4. Depress and turn the red knurled knob on the brake BRAKE ADJUSTER
valve counter-clockwise to a fully closed position
or depress black knob (current manifold).
Figure 5-1-2. Plug Removal and Replacement
5. Grasp the red plunger and rapidly depress until
plunger can no longer be depressed and the brake
is fully released. 11. Using a 1/4” Allen wrench, turn brake adjuster
counter-clockwise until it bottoms out. Turn
6. Inspect caliper and brake pads for binding. Pads Allen wrench clockwise 1/2 turn clockwise to set
should move freely on the pins. adjustment.
7. Remove pin from brake cylinder clevis and brake 12. Replace plastic plug back into the end of the
actuating lever. Rotate actuating lever counter- caliper shaft.
clockwise to the end of its stroke.
13. Depress red knurled knob on brake valve and turn
HOLD ACTUATOR ARM
clockwise to a fully open position.
TO FULL COUNTER-CLOCKWISE
14. Remove Wheel blocks. Turn emergency power
disconnect switch on. Operate drive several times
1/2”
to seat pads to brake disc.
BRAKE ADJUSTER
Figure 5-1-1. Brake Adjustment
9. Reinstall clevis pin back into the clevis actuating

lever.
10. Remove plastic plug located on the end of the
caliper shaft. See Figure 5.1-2.

Engine Powered
5.3 Brake Assembly and Disassembly
(If Equipped) 4. Position new return plate on springs.
NOTE NOTE: Be careful to avoid contaminating friction
This literature services various models in this brake surfaces with oil.
series. The components shown in Figure 5.1-3 may
appear different than what is found in your brake. 5. Install new rotor discs and new stator discs
in the same sequence as recorded during
Disassembly disassembly.
(Refer to Figure 5.1-3)
1. Remove pressure plate from cover by removing 6. Install new back-up rings and new 0-rings on
cap screws. piston. Note order of o-rings and back-up rings.
Insert piston into pressure plate.
CAUTiON
7. Install new case seal on cover.
Pressure plate is under spring tension
of approximately kgf ( 00 lb). The
8. Position pressure plate on cover aligning dowel
two cap screws must be loosened evenly
pins with holes in pressure plate.
to relieve this force. If a hydraulic press
is available, 0 kgf ( 500 lb) minimum,
9. Install cap screws and tighten evenly to draw
the pressure plate can be held in position
pressure plate to cover. Torque cap scerws
while removing the cap screws.
74.6 N-m (55 lb-ft). NOTE: A hydraulic press will
simplify installation of pressure plate on cover.
2. Remove case seal from cover.
Clamp pressure plate in position while tightening
cap screws.
3. Remove piston from pressure plate.
CAUTiON
4. Remove o-rings and back-up rings from piston).
If hydrostatic testing is performed on
5. Before removing stator discs and rotor discs, brake assembly, release pressure must
record the stacking arrangement for reassembly not exceed . bar ( 000 psi) unless six
purposes. Remove stator discs, rotor discs, return additional bolts are used for supplemental
plate and shaft from cover. clamping.
6. Before removing springs, record the pattern and Holding Torque Testing Procedure
color for reassembly purposes. Remove dowel 1. Make sure the machine is parked on level
pins, springs and spring retainer from cover. ground.
7. Press oil seal from cover. 2. Locate the brake feed valve (2H30A-2) on the main
manifold. Disconnect the electrical connectors
Spring Chart From this valve. This will prevent the hydraulic
Model Yellow Red Blue system from releasing the brake.
Springs (14) Springs (14) Springs (14)
21-100-114 16 0 0 3. With the engine running, machine in drive mode,
engine on high idle, high torque selected and low
speed range selected, hold the enable switch on
Assembly the joystick and push the joystick forward as if you
(Refer to Figures 5.1-3) were to drive forward. This provides torque from
1. Use an alkaline wash to clean parts before the drive motor to the unreleased brake.
assembly.
4. If the brake slips and the machine starts to move
2. Press new oil seal into cover until it is flush with in this condition, either the brake plates are worn
bearing shoulder. Note direction of seal. or the springs have broken. Both the springs and
3. Install shaft, dowel pins, spring retainer and the brake plates must be replaced to return the
new spring in cover. Be sure to install springs brake to its original holding torque.
according to pattern and color recorded during
disassembly.
Section 5, Page 0 Mid Size & Full Size RT’s

Engine Powered
AD
Figure 5.1-3 Multiple Disc Brake Assembly
Oil Seal
Cover
Dowel Pins
Spring Retainer
Springs
Return Plate
Rotor Discs
Shaft Stator Discs
Back-Up Rings
O-Rings
Piston
Back-Up Rings
O-Rings
Case Seal
Pressure Plate
Cap Screws
M11512AA

Engine Powered
5.4 Winching and Towing Procedures and 2. Locate the brake feed valve (2H30A-2) on the main
Parking Brake System manifold. Disconnect the electrical connectors
From this valve. This will prevent the hydraulic
WARNiNG system from releasing the brake.
When towing, do not drive onto a
3. With the engine running, machine in drive mode,
downward slope or brake the towing
engine on high idle, high torque selected and low
vehicle rapidly.
speed range selected, hold the enable switch on
the joystick and push the joystick forward as if you
Parking Brake System
were to drive forward. This provides torque from
the drive motor to the unreleased brake.
4. If the brake slips and the machine starts to move

in this condition, either the brake plates are worn
2 or the springs have broken. Both the springs and
3
the brake plates must be replaced to return the
1 brake to its original holding torque.
Figure 5.1-4. Disc Parking Brake
- . Parking Brake Disc -This device disengages the

brake disc ( ) when driving forward or in reverse. A
hydraulic brake cylinder ( ), linked to a disc caliper
( ), engages and disengages a brake disc on the rear
axle drive shaft yoke. The brake must be manually
disengaged for pushing, towing or winching. Do not
push or tow the work platform onto a downward slope
or pull the platform down an incline towards the winch.
The special procedure for manually disengaging the
parking brake is as follows:
WARNiNG
Do not manually disengage parking
brakes if work platform is on a slope.
4
5
Figure 5.1-5. Parking Brake Release Hand Pump

and Brake Valve Plunger
1. Make sure the machine is parked on level

ground.

Engine Powered
5.5 System Lift and Pressure Adjustment Lift Pressure Adjustment
All adjustments must be made with a Calibrated WARNiNG

Hydraulic Gauge. Refer to the Serial Number
Nameplate located on the rear of the machine for Fully lower the platform.
System and Lift Pressure values.
1. Locate the Lift line coming out of the Main
System Relief Pressure Adjustment Manifold. (Refer to Hydraulic Manifold
1. Locate the Right Steer Hydraulic line at the Component and Port Identification found in
Main Manifold. (Refer to Hydraulic Manifold SECTION 3 for location.)
Component and Port Identification found in 2. Open the Manual Lowering Valve with the
SECTION 3 for location.) platform fully lowered. Remove the Lift line from
the Main Manifold.
2. Tee in a Calibrated 3000 PSI Gauge into the 3. Install a 3000 PSI Gauge into the Lift line port
Right Steer line. fitting on the Main Manifold. Plug the Lift line
going to the Lift Cylinders.
3. Remove the Operator’s Control Box from the 4. Loosen the locknut on the Lift Relief Valve
guardrail and disconnect it from the Scissors (R2). (Refer to Hydraulic Manifold Component
Control Cable. and Port Identification found in SECTION 3 for
location.)
4. Locate the Electrical Panel Cable Plug in the 5. Close the Manual Lowering Valve. Using the
Hydraulic/Electric Cabinet. Base Controls in the Hydraulic/Electric Cabinet,
depress and hold the Up Push-Button Switch.
5. Disconnect the Scissors Control Cable and 6. Observe the reading on the gauge. Adjust the
connect the Operator’s Control Box Cable. Lift Relief Valve (R2) to the pressure listed on
the Serial Number Nameplate.
6. At the Main Manifold, loosen the locknut on the
System Relief Valve (R1). (Refer to Hydraulic NOTE
Manifold Component and Port Identification Turning the stem on the Relief Valve
found in SECTION 3 for location.) clockwise increases pressure. Turning
the stem counter-clockwise decreases
7. Select “DRIVE” position with the Lift/Drive Select pressure.
Switch on the Platform Control Box.
7. Release the Up Push-Button and retighten the
8. Engage Steer Right Switch on the top of the locknut on the Lift Relief Valve (R2).
Controller Handle and hold.
8. Remove the gauge from the Lift line port fitting
9. Check the reading on Pressure Gauge. Adjust and reinstall the Lift line.
the System Relief Valve (R1) to the pressure
listed on the Serial Number Nameplate.
WARNiNG
NOTE Ensure machine does not lift more than
Turning the stem on the Relief Valve rated load.
clockwise increases pressure. Turning
the stem counter-clockwise decreases
pressure.
10. Release the Steer Switch and retighten the

locknut on the System Relief Valve (R1).
11. Remove the gauge from the Steer line.

Engine Powered
Figure 5.1-6 Drive Motor
TOP OF BLOCK
Index Skyjack
Qty. Description
No. Part No.
A 109311 1 MOTOR, Drive - 2 Speed

1 103623 1 • VALVE, Series/parallel
2 115340 4 • VALVE, Check Ball
3 103613 1 • COIL, Series/parallel valve
4 355113 1 • MANIFOLD, Motor
115338 1 • KIT, Seal
Part Usage:
The 3 smaller holes have O-rings and no Check Balls
The 2 bigger holes get Check Balls
In the Motor piece there are 2 holes that get 1 check ball each (4 Check Balls total)

Engine Powered
5.6 Wheel Bolt/Nut Inspection and 5.7 Wheel Reinstallation and
Torquing Procedure Torquing Procedure
It is necessary to check the torque on all wheel nuts and When a Wheel/Tire Assembly has been removed or
wheel bolts at pre-delivery, after 8 hours of operation and replaced, it will be necessary to follow the procedure
at weekly intervals using the following procedure: below to ensure proper installation:
1. Confirm that each wheel fastener is torqued to 1. Inspect wheel fastener threads for damage of
140 ft. lbs. (± 5 ft. lbs.) using a suitable torque defects. Replace if defective.
wrench of known accuracy. If any fastener
falls outside of the specified tolerance, ALL 2. Clean the mounting surfaces of the hub and
fasteners MUST be torqued using the tightening wheel rim of debris, rust, excess paint, etc.
sequence shown in Figure 5.1-6.
3. Mount wheel on the hub, centering mounting
holes on the wheel studs or bolt holes. Use
1 appropriate lifting device as required.
3 8
4. Install the wheel nuts or wheel bolts and hand
5 tighten to center the rim.
6
5. Tighten the nuts or bolts to approximately 50 ft.
7 4 lbs. torque using the tightening sequence in Figure
5.1-6. above.
2
6. Tighten to 100 ft. lbs. using the same
Figure 5.1-7. Wheel Fastener Tightening Sequence sequence.
2. Again, confirm that each wheel fastener is 7. Tighten to 140 ft. lbs. using the same
torqued to the specified tolerance. Re-torque sequence.
as necessary until ALL fasteners are properly
torqued. 8. Repeat the tightening sequence to confirm that
none have changed from 140 ft. lbs. If any
are found below 140 ft. lbs., repeat complete
sequence until there is no change in torque
values. If possible, drive the machine prior to
checking torques.
9. Check torque values after 8 hours of operation

and then at weekly intervals.

Engine Powered
Figure 5.1-8 Auto-Leveling Outrigger PC Board Layout
M50318AA

Engine Powered
Figure 5.1-9 Outrigger Mechanical Limit Switch Wiring
O.R. UP SWITCH (NO) - BLUE & BROWN O.R. UP SWITCH (NO) - BLUE & BROWN
BACK VIEW - MALE BACK VIEW - MALE
PIN 1 - BLACK PIN 1 - BLACK

3 2 PIN 2 - BLACK / WHITE 3 2
PIN 2 - BLACK / WHITE
PIN 3 - BLUE PIN 3 - BLUE
4 1 PIN 4 - BROWN 4 1
PIN 4 - BROWN
RIGHT FRONT OUTRIGGER

PIN 1 - BLACK (10A)
BACK VIEW - FEMALE PIN 2 - WHITE (66A) BACK VIEW - FEMALE
LEFT FRONT OUTRIGGER PIN 3 - GREEN (63)
2 3 PIN 1 - BLACK (10A) PIN 4 - RED (62) 2 3
PIN 2 - BLACK / WHITE (65A)
PIN 3 - BLUE (62)
1 4 PIN 4 - BROWN (61) 1 4
O.R. DOWN SWITCH (NC) - BLACK & BLACK / WHITE O.R. DOWN SWITCH (NC) - BLACK & BLACK / WHITE
LEFT FRONT OUTRIGGER SECTION VIEW RIGHT FRONT OUTRIGGER SECTION VIEW
(SHOWN IN THE RETRACTED STATE) (SHOWN IN THE RETRACTED STATE)
SIXTEEN PIN CONNECTOR PLUG LEFT FRONT

OUTRIGGER PCB ON ELECTRICAL PANEL
PIN 1 - 61 RED PIN 9 - 10A BLACK (2) RIGHT FRONT
PIN 2 - 62 GREEN PIN 10 - 10A BLACK (2)
PIN 3 - 62 RED PIN 11 - 10A BLACK (2)
PIN 4 - 63 GREEN PIN 12 - 10A BLACK (2)
PIN 5 - 63 RED PIN 13 - (N/U)
PIN 6 - 64 GREEN PIN 14 - (N/U) RIGHT REAR
PIN 7 - 64 RED PIN 15 - (N/U)
PIN 8 - 01 GREEN PIN 16 - 65 GREEN / BLACK
LEFT REAR
TO CONTROL MODULE
PIN 1 - 65 GREEN / BLACK
PIN 2 - 65A WHITE
PIN 3 - 66A WHITE
PIN 4 - 67A WHITE
PIN 5 - 68A WHITE
PIN 6 - (N/U) O.R. UP SWITCH (NO) - BLUE & BROWN
O.R. UP SWITCH (NO) - BLUE & BROWN
BACK VIEW - MALE
BACK VIEW - MALE PIN 1 - BLACK
PIN 2 - BLACK / WHITE 3 2
3 2 PIN 1 - BLACK
PIN 3 - BLUE
PIN 2 - BLACK / WHITE 4 1
PIN 4 - BROWN
4 1 PIN 3 - BLUE
PIN 4 - BROWN RIGHT REAR OUTRIGGER
PIN 1 - BLACK (10A)
BACK VIEW - FEMALE
PIN 2 - WHITE (67A) BACK VIEW - FEMALE
LEFT REAR OUTRIGGER PIN 3 - GREEN (64)
2 3 PIN 1 - BLACK (10A) PIN 4 - RED (63) 2 3
PIN 2 - WHITE (68A)
PIN 3 - GREEN (01)
1 4 PIN 4 - RED (64) 1 4
O.R. DOWN SWITCH (NC) - BLACK & BLACK / WHITE O.R. DOWN SWITCH (NC) - BLACK & BLACK / WHITE
LEFT REAR OUTRIGGER SECTION VIEW RIGHT REAR OUTRIGGER SECTION VIEW
(SHOWN IN THE RETRACTED STATE) (SHOWN IN THE RETRACTED STATE)
M11449AC

Engine Powered
Table 5-4 Auto-Leveling Outrigger Setting and Error Codes
Reading the Codes:

In order to read the fault codes, a sequence of pauses and flashes can be seen on the LED mounted on the outrigger
control module. The codes are continuously displayed by the LED until the fault is cleared, the outrigger control
module is reset and no longer detects the fault, or idle timeout becomes active.
The sequence is as follows:
1. Half second flashes followed by half second pauses indicate the first digit.
2. A 2.5 second pause.
3. Half second flashes followed by half second pauses indicate the second digit
4. A 5 second pause.
Repeat steps 1-4
Since the outrigger control module only reports one error, only one code can be read from the LED per instance.
If the error is cleared and another error is present, it will then be presented.
LED ERROR CODES

EVERYTHING OK ON
VEHICLE TILTED 1/1
OUTRIGGERS CANNOT BE MOVED! 1/2
OUTRIGGERS NOT HOME 2/2
NOT FULLY LEVEL 2/1
RELEASE OUTRIGGER DEMAND! 5/5
CHECK OUTRIGGER SUPPLY (P4-9) 5/2
CANNOT LEVEL : BAD TILT SENSOR 7/1
OUTRIGGERS MANUALLY CONTROLLED! 6/6
TESTING HWFS 7/8
B+ SUPPLY TOO LOW 5/1
STARTUP! 7/7
FAULT: BAD SLAVE MICRO 7/5
FAULT: BAD TILT SENSOR 7/1
FAULT: BAD HWFS 7/2
FAULT: P2-5 FAULTY 8/1
FAULT: P2-8 STUCK ON 8/3
FAULT: P2-8 ALWAYS ON 8/4
FAULT: P2-8 ALWAYS OFF 8/5
FAULT: HWFS STALLED! 7/6
60402AB

Engine Powered
Table 5-5 Auto-Leveling Outrigger Error Code Breakdown
RELEASE OUTRIGGER DEMAND! 5/5

Check inputs on P2 pins 5 & 6 - the “auto-level” or “auto-retract” input is active at power-on or
when it is not allowed to carry out the function.
OUTRIGGERS CANNOT BE MOVED! 1/2

Check input on P2 pin 10 – “auto-level” or “auto-retract” has been requested but the platform is
elevated.
NOT FULLY LEVEL 2/1

The outrigger legs are all down (touching the ground) but the platform is not fully level.
OUTRIGGERS NOT HOME 2/2

The outrigger legs are not all down (touching the ground) and also are not all home (fully retract-
ed).
B+ SUPPLY TOO LOW 5/1

CHECK OUTRIGGER SUPPLY (P4-9) 5/2
Check that the battery voltage is not too low.
VEHICLE TILTED 1/1
These is not a true fault – move the vehicle to level ground!
TESTING HWFS 7/8

STARTUP! 7/7
These are not true faults unless they do not clear – the start-up tests should only occur for a short
time.
OUTRIGGERS MANUALLY CONTROLLED! 6/6

This is not a true fault – the outriggers are being manually operated (one or more outrigger legs
on P4 pins 1-8 is high, when the outrigger control module is not active.
CANNOT LEVEL (BAD TILT SENSOR) 7/1

FAULT: BAD TILT SENSOR 7/1
FAULT: BAD HWFS 7/2
FAULT: BAD SLAVE MICRO 7/5
FAULT: HWFS STALLED! 7/6
FAULT: P2-8 STUCK ON 8/3
FAULT: P2-8 ALWAYS ON 8/4
FAULT: P2-8 ALWAYS OFF 8/5
60412AB
These are internal faults. If the fault persists after the power has been reset, the outrigger control module
may need to be replaced.

Engine Powered
Figure 5.1-10 Hand Held Calibration/Diagnostic Tool Key Functions
WARNiNG
Only trained and authorized personnel shall be permitted
to service an aerial platform.
WARNiNG
Read all instructions closely before attempting each phase
of this procedure.
SYMBOL KEY FUNCTIONS
ESC/ENTER BUTTONS
To move back and forth between menu and sub-menu
LEFT/RIGHT BUTTONS
Select menus and setting to be adjusted
UP/DOWN BUTTONS
Adjust setting values
Rev. .0 Outrigger Settings

SJIIIB SJIIIB
Model 0 5 E E 50 50
E E
O.R. Settings 5 5 5 5 5 5
60421AA

Engine Powered
5.8 Outrigger Control Module Instructions
When EZcal hand-held device is connected to the OCM1 control module, a two line displays shows various menus
and settings. At any time the top line of the display describes the currently selected menu and the bottom line shows
the currently selected item in that menu.
Six buttons on EZcal allow easy navigation through the menus:

 and  change the selected item (the bottom line display)
ENTER enters the selected new menu when available (top line display changes)
 and  adjusts the selected item when available
ESC exits the current menu back to the previous menu
TOP LEVEL MENU OPTIONS
HELP Select this menu to see a description of current OCM1 status

DIAGNOSTICS Select this menu to see switch input status & logged data
ACCESS LEVEL Select this menu & enter correct code to enable adjustments and calibrations
ADJUSTMENTS Select this menu to see and adjust OCM1 settings
NOTE: this menu provides for adjustments which might be needed for different work
activities
SETUPS Select this menu to carry out initial set-up of the OCM1
NOTE: this menu provides for set-ups which are needed to configure the OCM1 for a
particular vehicle
HELP MENU OPTIONS

(help message) A message displays current OCM1 status, indicating if everything is OK or if there is an
error code (see LED Error Codes - Table 5.3)
DIAGNOSTIC MENU OPTIONS

SYSTEM Select this menu to see general OCM1 system information
SWITCHES Select this menu to see switch input status
OUTPUTS Select this menu to see OCM1 output status
LOG Select this menu to see logged information
DIAGNOSTIC / SYSTEM MENU OPTIONS

OUTRIGGERS Displays various status during the auto-level function
TILT Displays vehicle tilt in “X” and “Y” orientations measured by integral sensor
TILTED Displays whether vehicle is tilted (YES or NO)
BATTERY Displays battery supply voltage (on P2-12)
DIAGNOSTIC / SWITCHES MENU OPTIONS

LR/P2-1 High when the left rear outrigger is in contact with the ground
RR/P2-2 High when the right rear outrigger is in contact with the ground
RF/P2-3 High when the right front outrigger is in contact with the ground
LF/P2-4 High when the left front outrigger is in contact with the ground
EXTEND/P2-5 High to activate the auto-level function
RETRACT/P2-6 High to activate the auto-retract function
ELEV/P2-10 High when the scissor stack is stowed (“elevated” input indicates that the vehicle is s
towed).

Engine Powered
DIAGNOSTIC / OUTPUTS MENU OPTIONS
LAMP/P2-7 Displays state of outrigger control box light
STABLE/P2-8 Displays state of stable (all legs touching the ground) output
TILT/P2-9 Displays state of tilt
LRe/P4-1 Displays state of left rear outrigger extend valve
RRe/P4-2 Displays state of right rear outrigger extend valve
RFe/P4-3 Displays state of right front outrigger extend valve
LFe/P4-4 Displays state of left front outrigger extend valve
LRr/P4-5 Displays state of left rear outrigger retract valve
RRr/P4-6 Displays state of right rear outrigger retract valve
RFr/P4-7 Displays state of right front outrigger retract valve
LFr/P4-8 Displays state of left front outrigger retract valve
P4-9 MON Displays the voltage to the outrigger valve (can only be seen when operating in auto-
level or retract)
DIAGNOSTIC / LOG MENU OPTIONS

MAX.BATTERY Displays maximum recorded battery supply voltage
OCM1 version Displays part number and software version of GP106
EZcal version Displays software version of EZcal
ACCESS LEVEL MENU OPTIONS

CODE xxxx “ACCESS LEVEL” 3 (allows viewing only)
“ACCESS LEVEL” 2 (allows setup on OCM1)
ADJUSTMENTS MENU OPTIONS (factory set - not adjustable)

Xtilt TRIP Displays the tilt trip point in the “X” orientation
Ytilt TRIP Displays the tilt trip point in the “Y” orientation
TILT ENTRY Displays the tilt delay time
TILT EXIT Displays the tilt delay time
Xlevel TRIP Displays the tilt trip point in the “X” orientation during the auto-level function
Ylevel TRIP Displays the tilt trip point in the “Y” orientation which applies during the auto-level function
MACHINE SETUP MENU OPTIONS (factory set - not adjustable)

DEFAULTS Allows all adjustments & machine settings to be set to defaults
WARNING: all GP106 settings will be changed; use with caution!
CALIBRATE LEVEL Allows levelling of the integral tilt sensor of the GP106, when the vehicle is
positioned on level ground (see Appendix Four)
TILT MODE Allows configuration of the GP106 tilt output (P2-9):
1 – output turns on to light lamp when tilted
2 – output turns off to cutout functions when tilted
3 – output turns off to cutout functions when tilted AND elevated
TILT FILTER Displays the filter applied to the tilt measurements during the auto-level function
(used to minimize the effect of vehicle vibrations on the tilt measurement)
Xlevel TARGET Displays the tilt in the “X” orientation at which the auto-level function will complete.
Ylevel TARGET Displays the tilt in the “Y” orientation at which the auto-level function will complete.
tilt SLACK Displays the amount of vehicle tilt exceeding the Xtilt TARGET and/or Ytilt TARGET in
which the auto-level function will not attempt to level
EXAMPLE:
Xtilt TARGET=0.3°, Ytilt TARGET=0.7°, tilt SLACK=0.5°
If machine is tilted to 1.0° in the X and Y orientations, the auto-level function will attempt
to level the X orientation (0.3+0.5<1.0) but will not attempt to level the Y orientation
(0.7+0.5>1.0)
RANGE: 0.0° to 1.0°, default 0.3°

Engine Powered
iMPORTANT
Each phase must be completed before the next phase can be carried out.
All phases must be completed before the aerial platform can be operated.
Always follow the instructions of the Calibration instrument.
1. Ensure the aerial platform is parked on a firm, level surface.
2. Elevate the scissors high enough to lay a level accross the base tubes. Ensure there is no debris on the base
and the level sits flat. Do not elevate the machine higher than the high speed/tilt override limit switch.
3. Manually operate the outriggers and level the machine in 4 places: left side, right side, front and rear. All 4
outriggers must be firmly placed and all 4 tires are off the ground.
4. Double check that the machine is level at all 4 points.
5. Connect the EZcal tool to the P1 connector on the CONTROL MODULE.
6. The display will show “Help: Press Enter”.

By using Left/Right buttons, select the “Access Level (3 )” from the menu and press the ENTER button.
7. The display will show “Access Level: Code (0000)”.

By using the Up/Down buttons, enter the Access Level Code (1 1  2  2) followed by pressing the
ENTER button.
8. The display will show “Access Level 2”.

By using Left/Right buttons, select the “Setups” from the menu and press the ENTER button.
9. The display will show “Setups: Change Defaults”.

Select the “Change Defaults” from the menu and press the ENTER button.
10. The display will show “Defaults, 0 = Custom”.

By using Up/Down buttons, select the “Defaults: Code Setting for your Model (For Default Code Refer to
Table 5-3)” from the menu and press the ENTER button and followed by ESCAPE button.
11. The display will show “Setups Change Defaults”.

By using Left/Right buttons, select the “Calibrate Level” from the menu and press the ENTER.
12. The display will show “Calibrate Level: Yes: Enter, No: ESC”.
Select the “Yes” from the menu by press the ENTER button.
13. The display will show “Calibrate Level: Tilt 0.0’ , 0.0’”.
Select the “ESCAPE” from the menu once.
14. The display will show “Setups Calibrate Level”.

Select the “ESCAPE” from the menu once again.
15. The Calibration procedure is complete, unplug and remove the EZ-Cal.
16. Close the hydraulic/electric cabinet.

Engine Powered
Figure 5.1-11 Auto-Leveling Outrigger Control Module Pin Reference Chart
LED
GP106 Control Module
WIRE #
PIN
PLUG AND CO- WIRE FUNCTION
#
LOUR
P1 The Calibration Connection
P2 1 68A White Input indicating that the LEFT REAR outrigger is in contact with the ground
P2 2 67A Red/White Input indicating that the RIGHT REAR outrigger is in contact with the ground
P2 3 66A Blue/White Input indicating that the RIGHT FRONT outrigger is in contact with the ground
P2 4 65A Green/White Input indicating that the LEFT FRONT outrigger is in contact with the ground
P2 5 70 Green/Black Input for AUTO-LEVEL function to extend the outriggers to level the machine
P2 6 79 Green Input for AUTO-RETRACT function to retract the outriggers until the switch is released
P2 7 70A Red/White Outrigger Light on Outrigger Control Box
P2 8 65 Green/Black STABLE output to indicate that all outriggers are in contact with the ground
P2 9 28 Green TILT output to indicate that the machine is level (ANSI/CSA only)
P2 10 35 Green Tilt override / High Drive Cutout
P2 11 02 White Negative Input
P2 12 10A Black Main Power Input
P4 1 78 Black/White Output used to extend the LEFT REAR outrigger
P4 2 77 Blue/Black Output used to extend the RIGHT REAR outrigger
P4 3 76 Red/Black Output used to extend the RIGHT FRONT outrigger
P4 4 75 Orange/Black Output used to extend the LEFT FRONT outrigger
P4 5 74 Black Output used to retract the LEFT REAR outrigger
P4 6 73 Blue Output used to retract the RIGHT REAR outrigger
P4 7 72 Red Output used to retract the RIGHT FRONT outrigger
P4 8 71 Orange Output used to retract the LEFT FRONT outrigger
P4 9 35C White/Black Power input for outriggers
60401AB

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AD
Figure 5.1-12 ECU Pin Reference Chart (Nissan)
Diagnostics
White Connector Black Connector
Pin # Wire# Wire Color Description Pin # Wire# Wire Color Description
50 Orange V to LP lock off 05 Green Coolant Sensor
00 Brown/White LP Injector (Ground) N/U Empty
00 Brown Gas Injector (Ground) N/U Empty
Orange/
5 V to Gas/Propane switch 0 Orange 5V to (MAP)
Green
5 00 Gray Signal to Throttle/Actuator 5 N/U Empty
N/U Empty N/U Empty
N/U Empty 0 Pink Oil pressure switch
V thru 0K resistor to pin Orange/
00 Gray 0 Fault lamp reset
Black
A Green/White V+high speed input 0 Blue Air Temp sensor (5volts)
Oxygen sensor sense
0 N/U Empty 0 0 White/Black
input( V+)
00 Gray 5V from resistor pin 00 Black Ground to all sensors
Signal ground for oxygen
00 Orange Ground to diagnostic light 00 Black/White
sensor
N/U Empty N/U Empty
A Black/Red Ground for relay 0BCR N/U Empty
5 00 Red/Black V for both Injectors 5 N/U Empty
N/U Empty N/U Empty
Green V+Mid speed input 05 Green MAP Sensor signal
N/U Empty N/U Empty
00 Blue Distributor input (Tach signal) N/U Empty
0 00 White Ground 0 N/U Empty
00 White Ground N/U Empty
00 Red Power N/U Empty
00 Red Power N/U Empty
60419AA
ECU Black & White Connector Plug
P/N ...........................................................
• NISSAN A 15 Diagnostic Engine Kit

• • Software
• • Interface box
• • RS232 Cable
• • Instructions
(Components of kit not sold separately)

Engine Powered
AD
Figure 5.1-13a Fuel Injector and Throttle Actuator Testing (Voltage Tests) (Nissan)
NOTE: Control box must be powered up and either lift or drive selected. All tests are to be
completed with the actuator and injector connectors disconencted.
12 Volts
GASOLINE INJECTOR
PIN A - 1002 Red/Black - Positive signal from ECU
PIN B - 2001 Brown - Pulsed negative signal from ECU
-2001 Brown
RED BLACK
+1002 Red/Black
To negative post
on battery
PROPANE INJECTOR
PIN A - 1002 Red/Black - Positive signal from ECU
PIN B - 1001 Brown/White - Pulsed negative signal from ECU
-1001 Brown/White
Fluctuating voltage
+1002 Red/Black
BLACK
RED
THROTTLE ACTUATOR To positive post

PIN A - 1008 Grey - Pulsed positive signal from ECU on battery
PIN B - 00 White - Negative supply from ECU
-00 White
+1008 Grey 2.3 - 6.2 volts
(fluctuating)
Figure 5-1-12a. Voltage Tests
- Test for 12 volts on the suspect injector as shown above on the gasoline injector connector. Red lead
to wires 1002 and the black lead to the negative post on the battery. Base engine switch to the ON
position.
- Test for a fluctuating voltage on the suspect injector as shown above on the propane injector connector.
Black lead to wires 1001 (propane) or 2001 (gasoline) and the red lead to the positive post on the
battery. Turn the base engine switch to the START position while observing the multimeter.
- Test for voltage at the throttle actuator connector with a multimeter as shown above. Voltage should
fluctuate between 2.3 and 6.2 volts with the base engine switch ON.

Engine Powered
AD
Figure 5.1-13b Fuel Injector and Throttle Actuator Testing (Ohm Tests) (Nissan)
NOTE
All tests are to be completed with the actuator and injector connectors disconencted.
Gasoline Injector
1.2 - 1.6 Ohms
Air Intake
Temp. Switch
Gasoline Inlet
14 PSI
Propane Inlet
15 PSI
White ECU
Propane Injector Plug
1.2 - 1.6 Ohms
Black ECU
Plug
Throttle Actuator
3.0 - 4.5 Ohms M.A.P.
Sensor
Figure 5-1-12b. Ohm Tests
- Gasoline and propane injectors should read 1.2 - 1.6 ohms between the 2 pins.
- Throttle actuator should read 3.0 - 4.5 ohms between the 2 pins.

Engine Powered
AD
5.9 Air Intake Temperature Sensor and Coolant Temperature Sensor Testing (Nissan)
• Remove wiring harness from sensor/s

• Measure the resistance values in Ohms and compare to chart below
Nominal Minimum Maximum

Temp F Temp C
Res is tance Res is tance Res is tance
0 80 88
0 0 139 151
00 182 199
0 334 369
0 0 657 734
0 0 1398 1579
0 3254 3719
0 0 8442 9767
- - 0 050 24910 2910
- 0 - 0 0 85570 101400

Engine Powered
AD
Figure 5.1-14 MAP Sensor Testing (Nissan)
Test with the MAP Sensor Connected “in circuit”
MAP SENSOR
PIN A - 100 BLACK Negative supply from ECU

PIN B - 205 GREEN Positive signal from MAP Sensor to ECU
PIN C - 1103 ORANGE Positive supply from ECU

Engine Powered
AD
Figure 5.1-15 Oxygen Sensor Testing (Nissan)
Test with the Oxygen Sensor connected “in circuit”
CAUTiON
This is a Heated Oxygen Sensor
HEATED OXYGEN SENSOR
PIN A - 200 BLACK/WHITE Negative supply to ECU

PIN B - 209 WHITE/BLACK Positive signal from ECU
PIN C - 00 WHITE System ground for heater
PIN D - 2002 RED System positive for heater

Engine Powered
AD
Figure 5.1-16 ECU Pin Reference Chart (GM)
61 75 76 90
31 45 46 60 LOCK TAB
1 15 16 30
Diagnostics
Pin # Wire Color Description Pin # Wire Color Description
1 DK GRN/ORN EGO1 Signal 46 DK BLU/YEL Not used
2 DK GRN/WHT EGO2 Signal 47 YEL/DK BLU Not used
3 EMPTY 48 LT GRN/WHT Output to gasoline temp sensor
4 EMPTY 49 LT GRN/PPL Not used
5 PPL/LT BLUE Throttle position 1 signal 50 LT GRN/BLK Not used
6 LT BLU/DK BLU Throttle position 2 signal 51 GRY/DK BLU Mid throttle input
7 LT GRN MAP Signal 52 GRY/ORN High throttle input
8 TAN/DK GRN Not Used 53 LT BLU Input from oil pressure switch
9 DK BLU/ORN Not Used 54 WHT/LT GRN Signal from gasoline pressure sensor
10 PPL/YEL Not Used 55 DK GRN To diagnostic connector (PC)
11 EMPTY 56 ORN To diagnostic connector (PC)
12 EMPTY 57 EMPTY
13 WHT/ORN Connected to pin #14 below 58 GRY Not used
14 BLU/PNK CAN + to propane regulator 59 EMPTY
15 BLU/WHT CAN – from propane regulator 60 RED/TAN Battery positive
16 EMPTY 61 BRN/LT BLU To injector #1 and #4
17 EMPTY 62 BRN/LT GRN To injector #2 and #3
18 EMPTY 63 EMPTY
19 LT GRN/RED 5 volt + from ECU to sensors 64 EMPTY
20 BLK/LT GREEN 5 volt – to ECU from sensors 65 EMPTY
21 PPL/WHT +V from crank position sensor 66 EMPTY
22 WHT/PPL -V from crank position sensor 67 EMPTY
23 EMPTY 68 EMPTY
24 EMPTY 69 BLK Ground from engine block
25 RED/WHT Not used 70 EMPTY
26 RED/BLK Not used 71 WHT/LT BLU Negative supply to power relay 2002CR
27 EMPTY 72 BLK/WHT EGO 1 Heater ground
28 EMPTY 73 BLK/YEL EGO 2 Heater ground
29 EMPTY 74 EMPTY
30 EMPTY 75 WHT/BLK Negative supply to propane lock off
31 YEL Output to spark coil 1 76 EMPTY
32 EMPTY 77 BRN/WHT Negative supply to relay 10BCR2
33 YEL/RED Output to spark coil 2 78 WHT/BRN Not used
34 EMPTY 79 RED/TAN Battery positive
35 EMPTY 80 GRN/YEL To check engine light (MIL)
36 EMPTY 81 BLK Ground from engine block
37 EMPTY 82 PNK/WHT Positive to throttle actuator motor
38 EMPTY 83 TAN/ORN Negative from throttle actuator motor
39 YEL/GRY Output to IAT (part of MAP) 84 TAN/BLK Negative supply to fuel pump relay 56CR
40 TAN/WHT Output to ECT 85 PNK/YEL Fuel pump excite wire
41 WHT/RED Output to EGT 86 BLK/RED Negative supply to fuel pump
42 TAN/BRN Propane selected 87 TAN Not used
43 TAN/RED Not used 88 DK BLU Not used
44 TAN/BLK Not used 89 PNK/BLK Negative supply to starter relay 32ACR
45 PNK/TAN 12 volt input 90 EMPTY
60594AA

Engine Powered
AD
Figure 5.1-17 Throttle Actuator (GM)
DBW+ PNK/WHT
4
MOTOR
DBW- TAN/ORG
1
TPS1 SIGNAL PPL/LT BLU

6
SENSOR GROUND BLK/LT GRN

2
TPS1 SIGNAL LT BLU/DK GRN

5
5 VOLTS
3 LT GRN/RED

Engine Powered
AD
Figure 5.1-18 GM Map and IAT Sensor (GM)
BLK/LT GRN
1 SENSOR GROUND
YEL/GRY 5 VOLTS
2 INTAKE AIR TEMPERATURE SIGNAL (IAT)
LT GRN/RED
3 5 VOLTS
LT GRN
4
MANIFOLD ABSOLUTE PRESSURE SIGNAL
(MAP)
IAT Sensor Resistance

TEMPERATURE TOLERANCE ±10%
°F OHMS
248 110
239 125
221 162
203 214
185 284
167 383
149 522
131 721
104 1,200
77 2,063
50 3,791
23 7,419
-4 15,614
-22 26,854
-31 35,763
-40 48,153
60597AA

Engine Powered
AD
Figure 5.1-19 Engine Coolant Temperature Sensor (GM)
A TAN/WHITE
5 VOLTS
BLK/LT GREEN
B
SENSOR GROUND
TEMPERATURE SENSOR RESISTANCE

F OHMS
242.4 101
231.9 121
211.6 175
201.4 209
181.9 302
163.1 434
144.9 625
127.4 901
102.4 1,556
78.9 2,689
49.9 5,576
23.5 11,562
-5.7 28,770
-21.7 49,715
-30.8 71,589
-40 99,301
60595AA

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AD
Figure 5.1-20 LPG Temperature Sensor (GM)
A WHITE/RED
5 VOLTS
BLK/LT GREEN
B
SENSOR GROUND
Temperature Sensor Resistance

DEGREES F OHMS
220 153.7
200 214.6
190 255.4
180 305.5
170 367.3
160 444.1
140 660.6
120 1008
100 1582
80 2554
70 3284
60 4259
40 7357
20 13214
0 24705
-20 48300
-40 99318
60596AA

Engine Powered
AD
Figure 5.1-21 Fuse Block Layout (GM)
2002CR 56CR 32ACR

POWER FUEL STARTER
RELAY PUMP RELAY
RELAY
EMPTY F7 F8
5 AMP 20 AMP
VSW ECU
F11 F10
EMPTY 15 AMP 15 AMP
FUEL PUMP IGNITION
F9 F12
10 AMP 15 AMP
F13 60A ALT EPR STARTER

Engine Powered
AB
5.10 Kubota Dual Fuel (DF972) Resistance Checks
Resistance of Pick-Up Sensor

A B
1. Disconnect the connector.
2. Measure the resistance with the ohmmeter.
3. If the resistance is not within the factory
specifications, replace it.
Resistance Factory Spec. A - B 1.85 to 2.45kΩ at 20°C
Resistance of Ignition Coil
1. Disconnect the connector. B C

2. Measure the resistance with an ohmmeter.
A
3. If the resistance is not within the factory
A - B 1.87 to 2.53Ω at 20°C

Resistance Factory Spec.
A - C 10.4 to 15.6Ω at 20°C
A: Terminal (+) C: High Tension Cord

B: Terminal (-)
Resistance of Ignitor
1. Disconnect the connector. A B

2. Measure the resistance with an ohmmeter. C D
3. If the resistance is not within the factory E F
G H
( )
Important:
To replace the ignitor with a service part, make sure
the ignitor has the same part cord No / ID mark as
the old one. (See the information label (1).)
Ignitor Check Chart
Negative
A B C D E F G H
Positive
A 10 to 40 kΩ 10 to 40 kΩ 11 to 47 kΩ infinity infinity infinity infinity
0.33 to 1.3 1.8 to 7.3
B 10 to 40 kΩ infinity infinity infinity infinity
kΩ kΩ
0.33 to 1.3 1.5 to 6.0
C 10 to 40 kΩ infinity infinity infinity infinity
kΩ kΩ
1.8 to 7.3 1.5 to 6.0
D 11 to 47 kΩ infinity infinity infinity infinity
kΩ kΩ
E infinity infinity infinity infinity infinity infinity infinity
2 megohm 2 megohm 2 megohm 2 megohm
F infinity infinity infinity
(minimum) (minimum) (minimum) (minimum)
G infinity infinity infinity
H infinity infinity infinity
60434AA

Engine Powered
Section 6
Parts Lists
General Quantities (Units Per Assy.)
The information contained in this section is designed The quantities of each part that are required to complete
to aid the user in locating and identifying replacement the assembly. If quantity is (AR), it is understood that
parts. Component parts of various assemblies and the quantity may vary when machine is equipped with
sub-assemblies comprising the work platform are certain options. Order quantity as needed.
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location of
Hardware
component parts in disassembly order. If a part cannot
Standard screws, washers, nuts, etc. are not identified
be found in this section, order by work platform model
by a reference number. These parts are known as
number and serial number, giving a complete description
COMMON HARDWARE items and appear indented
of the part.
under the major items with which they are used. They
should be ordered separately as listed, since they are
Parts Ordering Information not component parts of the pieces they attach to.
When ordering replacement parts, the complete part
number and description should be used to ensure
How To Order Repair Parts
proper identification and delivery of the desired item.
1. Address all orders to your local SKYJACK dealer.
This complete identification should also be used when
2. Specify model and serial number of the work
requesting equipment information.
platform (found on the serial number plate).
3. List the quantity needed.
Method Of Listing 4. List the length needed (if bulk item).
Parts are listed in order according to the reference 5. List the part number and description as shown in
number shown in the illustration, followed by a full this manual for each item.
description based upon the “NOUN FIRST” method. 6. Show billing and shipping address and name of
That is, the noun name of the part is listed first, then individual if possible.
the modifying description information which serves to 7. Suggest best routing.
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly or
group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown
at the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly.
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________

6
Use Only Skyjack Authorized Replacement Parts!
AD
Table of Contents
Platform and Related Parts
Figure 6.1-1. Main Platform And Railings ...................................................................................................................6
Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly ........................................................................................10
Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly ......................................................................................12
Figure 6.1-4. Powered Extension Platform Control Box Assembly ..........................................................................16
Figure 6.1-5. Powered Extension Platform Cylinder Assembly................................................................................17
Figure 6.1-6. Powered Extension Platform Electrical Panel .....................................................................................18
Figure 6.1-7. Hydraulic Hose Connections - Single Powered Extension Platform ..................................................21
Figure 6.1-8. Hydraulic Hose Connections - Dual Powered Extension Platforms (Model 8831) ...........................22
Figure 6.1-9. Hydraulic Hose Connections - Dual Powered Extension Platforms (Model 8841) ............................23
Figure 6.1-10. Platform AC Outlet .............................................................................................................................24
Figure 6.1-11. Safety D-ring Assembly .....................................................................................................................25
Control Box Assemblies

Figure 6.2-1. Control Box Assembly - Hardware ......................................................................................................26
Figure 6.2-2. Control Box Assembly - Switches .......................................................................................................28
Figure 6.2-3. Drive/Steer Controller Assembly .........................................................................................................32
Scissor and Related Parts

Figure 6.3-1. Scissor Arm Assembly - Model 8831 ..................................................................................................34
Figure 6.3-2. Scissor Arm Assembly - Model 8841 ..................................................................................................38
Figure 6.3-3. Scissor Stack Assembly Mounting .....................................................................................................42
Figure 6.3-4. Scissor Arm Assembly Connecting Hardware....................................................................................44
Figure 6.3-5. Horn, Light & Beeper Assemblies .......................................................................................................46
Figure 6.3-6. Lift Cylinder Assembly .........................................................................................................................48
Figure 6.3-7. Hydraulic Hose Connections- Scissors ..............................................................................................50
Figure 6.3-8. Lift Cylinder Holding Valve Manifold Assembly ..................................................................................52
Base and Related Parts

Figure 6.4-1. Base, Axles And Wheels ....................................................................................................................54
Figure 6.4-2. Hydraulic Hose Connections - Base(Cushman/ Dana Axles) ...........................................................60
Figure 6.4-3. Fuel/Tank Hydraulic Oil Tank Cabinet Assembly ...............................................................................62
Figure 6.4-4. Hydraulic Oil Tank Assembly...............................................................................................................64
Figure 6.4-5. Fuel Tank Assembly.............................................................................................................................66
Figure 6.4-6. Hydraulic/Electric Cabinet Assembly ..................................................................................................68
Figure 6.4-7. Hydraulic Hose Connections - Cabinet Assembly .............................................................................72
Figure 6.4-8. Auto Reset Brake Manifold Assembly .................................................................................................74
Figure 6.4-9. Motion Control Valve System ..............................................................................................................75
Figure 6.4-10. Main Manifold Assembly ...................................................................................................................76
Figure 6.4-11. Base Control/Electrical Panel Assembly ...........................................................................................78
Figure 6.4-12. Base Control Box Option ..................................................................................................................82

AE
Drivetrain components
Figure 6.5-1. Front Idle Axle Assembly (For 2-wheel Drive Machines) ....................................................................84
Figure 6.5-2 Front Axle Hardware Assembly - All Wheel Drive Option (Cushman Axles) .....................................86
Figure 6.5-3. Front Axle Assembly - All Wheel Drive Option (Cushman Axles) ......................................................88
Figure 6.5-4. Front Axle Assembly (Axle End) - All Wheel Drive Option (Cushman Axles) ....................................90
Figure 6.5-5. Front Axle (Differential Assembly) - All Wheel Drive Option (Cushman Axles) ...............................92
Figure 6.5-6. Front & Rear Axle (Wheel Hub Assembly) - All Wheel Drive Option (Cushman Axles) ....................94
Figure 6.5-7. Front Axle (Axle Shaft Assembly) - All Wheel Drive Option (Cushman Axles) .................................95
Figure 6.5-8. Steer Cylinder Assembly (4WD / Cushman Front Axle - 4WD) (Cushman Axles) ............................96
Figure 6.5-9. Front Axle Assembly (For 4-wheel Drive Machines) (Dana Axles) ....................................................98
Figure 6.5-10. Front Drive Axle Assembly (4-wheel Drive Machines) (Dana Axles) ..............................................100
Figure 6.5-11. Steer Cylinder Assembly (Dana Axles) ...........................................................................................104
Figure 6.5-12. Drive Shaft Assembly ......................................................................................................................105
Figure 6.5-13. Drive Motor Assembly .....................................................................................................................107
Figure 6.5-14. Center Drive Assembly ....................................................................................................................108
Figure 6.5-15. Rear Axle Assembly - (Cushman Axles) .........................................................................................110
Figure 6.5-16. Rear Axle (Differential Assembly) - (Cushman Axles) ....................................................................112
Figure 6.5-17. Rear Axle (Brake Assembly) - (Cushman Axles).............................................................................114
Figure 6.5-18. Rear Drive Axle Assembly (Dana Axles) .........................................................................................116
Figure 6.5-19. Disc Brake Assembly (Dana Axles) ................................................................................................118
Figure 6.5-20. Disc Brake Cylinder Assembly (Dana Axles) ..................................................................................120
Engine and Related Parts

Figure 6.6-1. Engine Roll Out Tray & Cover Assembly (Nissan & Kubota Engines) .............................................122
Figure 6.6-2. Engine Control Panel ........................................................................................................................126
Figure 6.6-3. Dual Fuel Engine Assembly (Nissan Engine A15) ............................................................................128
Figure 6.6-4. Bell Housing Assembly (Nissan Dual Fuel Engine A15)...................................................................134
Figure 6.6-5. Dual Fuel System (Nissan Dual Fuel Engine A15)............................................................................136
Figure 6.6-6. EFI System Components (Nissan Dual Fuel Engine A15) ...............................................................138
Figure 6.6-7. Air Intake Filter Assembly (Nissan Dual Fuel Engine A15) ...............................................................139
Figure 6.6-8. Regulator/Vaporizer Assembly (Nissan Dual Fuel Engine A15) .......................................................141
Figure 6.6-9. Diesel Engine Assembly (Kubota Diesel Engine D1105) .................................................................142
Figure 6.6-10. Diesel Fuel System (Kubota Diesel Engine D1105) ........................................................................148
Figure 6.6-11. Air Intake Assembly (Kubota Diesel Engine D1105).......................................................................150
Figure 6.6-12. Hydraulic Pump Assembly ..............................................................................................................152
Figure 6.6-13. Exhaust Manifold Assembly (Kubota Diesel Engine D1105) ..........................................................153
Figure 6.6-14. Engine Roll Out Tray & Cover Assembly (GM Dual Fuel Engine) ..................................................154
Figure 6.6-15. Dual Fuel Engine Assembly (GM Dual Fuel Engine) .....................................................................158
Figure 6.6-16. Bell Housing Assembly (GM Dual Fuel Engine) .............................................................................162
Figure 6.6-17. Engine Interface Harness (GM Dual Fuel Engine) ..........................................................................164
Figure 6.6-18. Dual Fuel System (GM Dual Fuel Engine) ......................................................................................166

AE
Optional Equipment
Figure 6.7-1. Hydraulic Outrigger Option - Hydraulic Hose Connections .............................................................168
Figure 6.7-2. Hydraulic Outrigger Option - Leg Assembly .....................................................................................170
Figure 6.7-3. Hydraulic Outrigger Option - Cylinder Assembly .............................................................................172
Figure 6.7-4. Hydraulic Outrigger Option - Manifold Assembly .............................................................................173
Figure 6.7-5. Hydraulic Outrigger Option - Electrical Panel Assembly ..................................................................174
Figure 6.7-6. Hydraulic Outrigger Option (Auto level) - Electrical Panel Connections .........................................175
Figure 6.7-7. Outrigger/Hydraulic Generator Control Box Assembly ....................................................................176
Figure 6.7-8. Hydraulic Generator Option - Hydraulic Hose Connections ............................................................178
Figure 6.7-9. Hydraulic Generator and Oil Cooler Options ....................................................................................181
Figure 6.7-10. 1500W Inverter Option ....................................................................................................................182
Figure 6.7-11. Air Hose To Platform Option ............................................................................................................185
Figure 6.7-12. Scissor Guard Option ......................................................................................................................186
Figure 6.7-13. Work Light Option ...........................................................................................................................190
Labels
Figure 6.8-1. Label Kit .............................................................................................................................................191
Figure 6.8-2. Labels And Nameplates - Misc .........................................................................................................192
Figure 6.8-3. Labels And Nameplates - Main Control Box .....................................................................................194
Figure 6-8-4. Labels And Nameplates ...................................................................................................................196
Figure 6.8-5. Labels - Outrigger..............................................................................................................................198
Tables
Table 1.1. SJRT Scissor Fluids ...............................................................................................................................200

AD

Figure 6.1-1. Main Platform And Railings AD
37
36
34
4
20
21
35 16
14
17
18
15
22 13
23
25 11
7
8 10
12 6
24
28
26 27
29
9
30 5
3
2
4
32 33
31
30
M1003AD

Figure 6.1-1. Main Platform And Railings
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - Machines with front extension platform.

B (Ref.) - Machines with rear extension platform.
C (Ref.) - Machines with hinged end rails.
D (Ref.) - Machines with end access.
1 121014 1 WELDMENT, Main platform D

107623 1 WELDMENT, Main platform
104625 16 • SCREW, Set (3/8-16 x 5/8” lg.)
103978 16 • NUT, Hex (3/8-16)
2 117289 2 WELDMENT, Hinged bottom gate
3 117290 2 WELDMENT, Hinged top gate (Half)
117291 2 WELDMENT, Hinged top gate (Full)
103873 4 • BOLT, Hex head (3/8-16 x 2-1/2” lg.)
104606 4 • NUT, Lock (3/8-16)
4 117277 4 HINGE, Spring return (Stanley 3-1/2” #2060R)
103856 12 • BOLT, Hex head (1/4-20 x 3/4” lg.)
104000 12 • WASHER, Lock (1/4”)
103983 12 • NUT, Jam (1/4-20)
103632 12 • SCREW, Self-tapping (1/4-14 x 3/4” lg.)
5 103107 2 SPRING, Compression
6 105310 2 PIN, Roll (1/8” x 1-1/4” lg.)
7 105312 2 GUIDE, Spring
8 105307 2 PLATE, Latch release
9 109377 2 PIN, Latch (5/8” x 4-3/16” lg.)
10 100702 AR CAP, Tube end
11 110693 2 STOP, Latch
103632 4 • SCREW, Self-tapping (1/4-14 x 3/4” lg.)
12 107615 2 RAILING, Lower front RH/lower rear LH
13 115531 AR LABEL, Warning falling hazard
14 107621 1 RAILING, Upper rear LH B
111808 1 RAILING, Upper rear LH A & C
15 106915 2 RAILING, Gate top (Machines with half gate)
103865 4 • BOLT, Hex head (5/16-18 x 2” lg.)
103984 4 • NUT, Lock (5/16-18)
16 101778 AR CLAMP, Entry railing

Figure 6.1-1. Main Platform And Railings (Continued) AD
37
36
34
4
20
21
35 16
14
17
18
15
22 13
23
25 11
7
8 10
12 6
24
28
26 27
29
9
30 5
3
2
4
32 33
31
30
M1003AD

Figure 6.1-1. Main Platform And Railings (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
17 107617 2 RAILING, Lower front LH/lower rear RH

18 104183 2 PAD, Entry insulation (27” lg.) (Machines with half gate)
19 103550 AR WASHER, Nylon plug (Not shown)
20 107621 1 RAILING, Upper rear RH B
111840 1 RAILING, Upper rear RH A & C
21 111845 AR RAILING, Hinged upper end C
22 111842 AR RAILING, Hinged lower end C
23 107621 1 RAILING, Upper front RH A & B
111808 1 RAILING, Upper front RH C
24 132814 1 ASSEMBLY, Control box mount
132816 1 • WELDMENT, Control box mount
103865 2 • BOLT, Hex head (5/16-18 x 2” lg.)
103984 2 • NUT, Lock (5/16-18)
103996 2 • WASHER, Flat (5/16”)
124547 1 • PIN, Quick release assy. small loop
134355 1 • SCREW, Machine flat head (1/4”-20 x 3/4”)
115649 1 • NUT, Hex nylon lock (1/4”-20 Grade 5)
25 108791 1 CLIP, Cable (stick-on)
26 107621 1 RAILING, Upper front LH A & B
111840 1 RAILING, Upper front LH C
27 100509 AR PIN, Locking (3/8”)
124548 AR PIN ASSEMBLY, Quick release D
28 105807 AR CABLE, Lanyard (6” lg.)
29 107614 8 PLATE, Railing retainer
30 (Ref.) - RING KIT, Safety
(For Components, refer to Figure 6.1-11)
31 120143 1 Extension, Gate (CE)
32 119943 1 PLATE, Gate clamp (CE)
33 119945 4 RIVET, Pop Wide Head (CE)
34 121017 AR RAILING, Bottom Left, D
35 121016 AR RAILING, Bottom Right, D
36 121015 AR RAILING, Top, D
37 117279 AR GATE, Full (Left swinging) D
125010 AR GATE, Full (Right swinging) D

Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly
L 24 5 10
3
21
19 20
22
14
17
11
18
12
14
23
2 1
16 17 15 14 13
M10033AA

Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly AD
Index Skyjack
Qty. Description
No. Part No.
NOTE: Quantities shown are for a single extension platform.
1 107639 1 WELDMENT, Extension platform

105829 2 • PIN, Roller (3/4” x 2-3/8” lg.)
100141 2 • ROLLER, Rear
2 106432 2 U-BOLT (1/4-20 x 3/4”ID)
3 117200 1 RAILING, Pivoting front
4 115531 AR LABEL, Falling hazard
5 117199 1 RAILING, Side RH
6 115015 1 TUBE, Push bar lower RH
7 112467 2 PLUNGER, Quick release pull ring
8 115543 2 LABEL, No step
9 115014 1 WELDMENT, Push bar upper
10 115016 1 TUBE, Push bar lower LH
11 117198 1 RAILING, Side LH
12 (Ref.) - WELDMENT, Main platform
(For components, refer to Figure 6.1-1)
13 102237 2 PIN, Roller (3/4” x 3-11/32” lg.)
14 110425 8 PAD, Deck slider (1” Dia. x 11/32” thk.)
15 111136 2 ROLLER, Extension platform
16 114998 2 PAD, Extension stop
17 105673 AR PAD, Slider (1-1/2” Dia. x 1/2”thk.)
101954 AR PAD, Slider (1-1/2” Dia. x 3/8” thk.)
18 107057 4 PAD, Platform slide (3/8 x 1-3/4 x 4” lg.)
19 112736 1 STOP, Extension platform (Welded to platform deck)
20 112389 1 PIN, Quick release
21 100509 AR PIN, Locking (3/8”)
22 105807 AR CABLE, Lanyard (6”)
24 130229 1 PLATE, Safety label
103632 4 • BOLT, Self tapping (1/4-14 x 3/4” lg.)
L (Ref.) - LABEL, Extension platform

Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly AD
2 L 9
7
3 8 13
11
30
10
14
29 13
12
1 17
18
15
25
27 19
21
20
23
31
24
26
27
28
22
M10034AA

Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly AD
Index Skyjack
Qty. Description
No. Part No.
NOTE: Quantities shown are for a single extension platform.
1 107639 1 WELDMENT, Extension platform

105829 2 • PIN, Roller (3/4” x 2-3/8” lg.)
100141 2 • ROLLER, Rear
2 113164 1 CLAMP, Cable
3 117200 1 RAILING, Pivoting front
4 117188 1 PLATE, Control box mounting
103856 4 • BOLT, Hex head (1/4-20 x 3/4” lg.)
104000 4 • WASHER, Lock (1/4”)
5 (Ref.) - BOX ASSEMBLY, Powered ext. platform control
103860 2 • • BOLT, Hex head (1/4-20 x .75”lg.)
103995 2 • • WASHER, Flat (1/4”)
103980 2 • • NUT, Hex head (1/4-20 x 1.75” lg.)
6 117199 1 RAILING, Extension platform side RH
7 100509 AR PIN, Locking (3/8”)
8 105807 AR CABLE, Lanyard (6” lg.)
9 130229 1 PLATE, Info/label mount
103632 4 • BOLT, Self tapping (1/4-14 x 3/4” lg.)
10 107057 4 PAD, Platform slide (3/8 x 1-3/4 x 4” lg.)
11 117198 1 RAILING, Extension platform side LH
12 111136 2 ROLLER, Extension platform
13 110425 8 PAD, Deck slider (1” Dia. x 11/32” thk.)
14 (Ref.) - WELDMENT, Main platform
15 108366 1 WELDMENT, Cylinder front support
16 102237 2 PIN, Roller (3/4” x 3-11/32” lg.)
17 111289 1 POWER UNIT ASSEMBLY (12 Volt)
300243 1 • CAP, Filler/breather
300248 1 • MOTOR (12 VDC)
113172 AR • • BRUSH SET, Motor
300242 1 • SOLENOID (12VDC)
113173 1 • PUMP, Hydraulic (1.2gpm)
111290 1 • BLOCK, Manifold
128318 1 VALVE, Directional spool
128321 2 • COIL, 12 Volt spool valve
103920 4 • BOLT, Socket head (#10-24 x 2” Grade 5)
104345 1 CONNECTOR, Gray
104409 1 CONNECTOR, Black

Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly (Continued) AD
2 L 9
7
3 8 13
11
30
10
14
29 13
12
1 17
18
15
25
27 19
21
20
23
31
24
26
27
28
22
M10034AA

Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
18 111586 1 SPACER, Power unit mounting

19 110583 1 BRACKET, Power unit mounting
20 (Ref.) - PANEL ASSEMBLY, Powered platform electrical
103864 2 • BOLT, Hex head (5/16-18 x 1)
103404 2 • WASHER, Lock (5/16)
100397 2 • NUT, Hex (5/16-18)
21 (Ref.) - CYLINDER ASSEMBLY, Powered extension platform
22 113360 1 BOLT, Hex head (3/4 x 16 x 1-1/2” lg.)
104002 1 WASHER, Lock (3/4”)
23 106446 1 RING, Retaining
24 115544 1 SPACER (3/4 x 1 x 3/4” lg.)
25 113331 1 ADAPTER, Cylinder rod
26 113334 1 WELDMENT, Cylinder rod mount
27 113305 2 ISOLATOR, Cylinder rod
28 113304 2 WASHER, Isolator (3/4” x 2”)
30 105673 AR PAD, Slider (1-1/2” Dia. x 1/2” thk.)
101954 AR PAD, Slider (1-1/2” Dia. x 3/8” thk.)
31 106450 1 NUT, Jam 3/4”-16
L (Ref.) - LABEL, Extension platform

Figure 6.1-4. Powered Extension Platform Control Box Assembly
5 6
1
7
3
4
M115592AH
Index Skyjack
Qty. Description
No. Part No.
A 115592 - CONTROL BOX ASSEMBLY, Powered ext. platform
1 115539 1 • BOX, Control

2 103041 1 • STRAIN RELIEF, Straight (1/2”)
3 106401 AR • CORD, Coiled (18/3)
4 107712 1 • CONNECTOR ASSEMBLY, Male (5 Pole)
103567 1 • • HOUSING
103569 1 • • INSERT, Male
5 102853 2 • SWITCH, Toggle
6 111181 2 • GUARD, Toggle switch
7 114377 1 • PLUG, Plastic (1/2”)
L (Ref.) - LABEL, Powered extension control box

Figure 6.1-5. Powered Extension Platform Cylinder Assembly
8
2
7
6
11
12
5
4
10
3
M120275AB
Index Skyjack
Qty. Description
No. Part No.
A 120275 - CYLINDER ASSEMBLY, Extension platform
1 120271 1 • WELDMENT, Cylinder barrel

2 120254 1 • GLAND, Cylinder end
*3 110976 1 • O-RING, Piston
*4 103825 1 • SEAL, Piston
*5 106452 1 • RING, Piston wear
*6 106449 1 • WIPER, Rod
*7 108798 1 • SEAL, Rod
*8 120436 1 • O-RING, Gland
9 118089 1 • ROD, Piston
10 117942 1 • PISTON
11 103830 1 • NUT, Lock (5/8-11 Grade C)
12 116069 1 • SPACER, Stop tube
* 107396 AR Kit, Seal repair
* Part of Seal repair kit

Figure 6.1-6. Powered Extension Platform Electrical Panel
TO ELECTRICAL PANEL
MAIN DISCONNECT SWITCH
12
2
11
3 10
TO ENGINE
MAIN BATTERY
4 5 6 9
TO POWER DECK DIRECTIONAL VALVE
EM RETRACT
120844AB
02 97A
UNDERNEATH CTRL BOX

TO POWER DECK CONTROL BOX - REAR
TO POWER DECK CONTROL BOX - FRONT
PLATFORM
27
26 09 12A 12D 09 26A 27A
MANIFOLD
10
27 26 02 02 02 02 26A 27A
BASE FEED
PMP PWR 02 12D 12A
8
TO POWER DECK MOTOR CONTACTOR
7
M11425AA

Figure 6.1-6. Powered Extension Platform Electrical Panel
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - SINGLE POWERED EXTENSION PLATFORM

B (Ref.) - DOUBLE POWERED EXTENSION PLATFORM (Shown)
1 119602 4.5” CABLE, Welding (#4)

2 102921 1 DIODE
3 119600 720” CABLE, Welding (#4) (Model 8841)
119611 574” CABLE, Welding (#4) (Model 8831)
4 122169 1 BRACKET, Power deck PC board
103864 2 • BOLT, Hex head (5/16”-18 x 1” Grade 5)
103996 2 • WASHER, Flat (5/16”)
100397 2 • NUT, Hex head (5/16”-18 Grade B)
103404 2 • WASHER, Lock (5/16”)
5 120844 1 BOARD, Power deck PC
104698 4 • BOLT, Machine (#10-32 x 3/4”)
104694 4 • WASHER, Flat (#10)
104185 4 • WASHER, Lock (#10)
6 120658 1 FUSE (10A)
7 122154 1 HARNESS, Power deck pump contactor
119897 1 • PLUG, PC board connector (5 Pin)
103257 24” • CABLE, Cabtire (18/3)
8 122178 1 HARNESS, Power deck control box A
122179 1 HARNESS, Power deck control box B
119900 1 • PLUG, PC board connector (8 Pin)
103257 AR • CABLE, Cabtire (18/3, 180” lg.)
107711 AR • CONNECTOR, Cabtire (5 Pin female)
103568 1 • • HOUSING
103570 1 • • INSERT, Female
9 122155 1 HARNESS, Power deck directional valves A
122171 1 HARNESS, Power deck directional valves B
119896 AR • PLUG, PC board connector (4 Pin)
119825 AR • CONNECTOR, Solenoid
111354 20” • PROTECTOR, Wire (3/8”) A
120748 20” • PROTECTOR, Wire (1/2”) B
10 119598 720” CABLE, Welding (#4) (Model 8841)
119610 574” CABLE, Welding (#4) (Model 8831)
11 119601 8” CABLE, Welding (#4)
12 103256 20” CABTIRE (18/2)

Notes

Figure 6.1-7. Hydraulic Hose Connections - Single Powered Extension Platform
3
4
4
ML3F-1009AA
Index Skyjack
Qty. Description
No. Part No.

2 (Ref.) - POWER UNIT ASSEMBLY (12VDC)
3 103069 1 FITTING, Connector (#6orb - #6)
4 103073 3 FITTING, Elbow (90° #6orb - #6)
5 102540 1 HOSE ASSEMBLY, Front cylinder extend (13” lg.) (41’ Models)
104487 1 HOSE ASSEMBLY, Front cylinder extend (32” lg.) (31’ Models)
6 102473 1 HOSE ASSEMBLY, Front cylinder retract (47” lg.) (41’ Models)
104134 1 HOSE ASSEMBLY, Front cylinder retract (93” lg.) (31’ Models)

Figure 6.1-8. Hydraulic Hose Connections - Dual Powered Extension Platforms (Model 8831)
1 3 5 8
FRONT REAR
4 6 9
2 7
ML3F-1011AB
Index Skyjack
Qty. Description
No. Part No.

2 (Ref.) - POWER UNIT, Powered extension platform
3 103069 2 FITTING, Connector (#6orb - #6)
4 103073 6 FITTING, Elbow (90° #6orb - #6)
5 104487 1 HOSE ASSEMBLY, Front cylinder extend (32” lg.)
6 104134 1 HOSE ASSEMBLY, Front cylinder retract (93” lg.)
7 111291 1 BLOCK, Rear extension platform valve manifold
8 102540 1 HOSE ASSEMBLY, Rear cylinder extend (13” lg.)
9 102473 1 HOSE ASSEMBLY, Rear cylinder retract (47” lg.)

Figure 6.1-9. Hydraulic Hose Connections - Dual Powered Extension Platforms (Model 8841)
7 4
6 9
FRONT REAR
1 3 5 8
ML3F-1012AB
Index Skyjack
Qty. Description
No. Part No.

2 (Ref.) - POWER UNIT, Powered extension platform
3 103069 2 FITTING, Connector (#6orb-#6)
4 103073 6 FITTING, Elbow (90° #6orb-#6)
5 102540 1 HOSE ASSEMBLY, Front cylinder extend (13” lg.)
6 102473 1 HOSE ASSEMBLY, Front cylinder retract (47” lg.)
7 111291 1 BLOCK, Rear extension platform valve manifold
8 104487 1 HOSE ASSEMBLY, Rear cylinder extend (32” lg.)
9 104134 1 HOSE ASSEMBLY, Rear cylinder retract (93” lg.)

Figure 6.1-10. Platform AC Outlet AE
L
5
1
8
3 2
6
3 2 7
L
4
6 4
M11090AF M11090AG
Index Skyjack
Qty. Description
No. Part No.
A 113257 - 110V AC OUTLET ON PLATFORM - Model 8831 (ANSI/SIA and CSA)

B 113256 - 110V AC OUTLET ON PLATFORM - Model 8841 (ANSI/SIA and CSA)
C 117548 - 220V AC OUTLET ON PLATFORM - Model 8831 (CE)
D 117549 - 220V AC OUTLET ON PLATFORM - Model 8841 (CE)
E 134199 - HYDRAULIC GENERATOR OPTION - Model 8831
F 134200 - HYDRAULIC GENERATOR OPTION - Model 8841
1 131999 1 BOX, G.F.C.I. Receptacle A & B

132042 2 • RIVET, Pop (1/4” Dia.)
2 109698 1 RECEPTACLE, 125V G.F.I. A & B
3 109699 1 PLATE, Weatherproof cover, A & B
4 104208 1 PLUG, 3-Prong male (15A/125V) A & B
5 103035 1 ELBOW, Strain relief (90°)
6 105269 1 CABTIRE (14/3 x 672” lg.) A
105269 1 CABTIRE (14/3 x 792” lg.) B
105269 1 CABTIRE (14/3 x 660” lg.) E
105269 1 CABTIRE (14/3 x 780” lg.) F
117542 1 CABTIRE (14/3 x 744” lg.) C
117542 1 CABTIRE (14/3 x 864” lg.) D
7 103024 1 CLIP, Cord
8 136328 1 BOX, Outlet with fitting
134140 2 • RIVET, Open end dome (1/4” Dia.)
L (Ref.) - LABEL, AC outlet

Figure 6.1-11. Safety D-ring Assembly
Extension Deck Platform Extension Deck

Machines Without Machines Without
Optional Location For Optional Location For Optional Location For
Extension Platform Extension Platform
Safety D-Rings Safety D-Rings Safety D-Rings
M10983AA
Index Skyjack
Qty. Description
No. Part No.
A 125584 - SAFETY D-RING KIT
1 103473 2 • BOLT, Hex head (3/8”-16 x 1” Grade 5)

2 113122 1 • BRACKET, Safety ring
3 114989 1 • D-RING, Safety
4 103472 2 • WASHER, Flat (3/8”)
5 104606 2 • NUT, Hex nylon lock (3/8”-16 Grade 5)

Figure 6.2-1. Control Box Assembly - Hardware
18
17
11 1
14
15 16
13 9
12
20 21
20 19
21
5 1
1
8
4 10
Note: For CE machines equipped with Load Sensing System,

refer to Load Sensing System Supplement Manual. M10365AE

Figure 6.2-1. Control Box Assembly - Hardware
Index Skyjack
Qty. Description
No. Part No.
A 114492 - ASSEMBLY, Complete control box (ANSI/CSA)

B 130766 - ASSEMBLY, Complete control box (CE)
1 (Ref.) - SWITCHES, Control

2 128887 1 WELDMENT, Control box
3 128891 1 COVER, Control box bottom
4 112327 10 SCREW, Self-tapping (#8-18 x 1/2” lg.)
5 102956 AR PLUG, Hole (7/8”) (If Equipped)
6 115283 1 CABLE ASSEMBLY, Control box (32 pole)
115274 88” • CABLE (18/30)
114475 1 • CONNECTOR ASSEMBLY (32 Pole)
114466 1 • • HOUSING w/ relief connector
132788 1 • • • HOUSING
132109 1 • • • CONNECTOR, Strain relief
114469 1 • • INSERT, Male (Pins 1-16)
114470 1 • • INSERT, Male (Pins 17-32)
7 300788 1 STRAIN RELIEF, Straight (1/2”)
8 (Ref.) - CONTROLLER ASSEMBLY, Drive/Steer
9 115401 AR FERRULE, 18 Gauge
10 115278 1 CABLE ASSEMBLY, Scissor control (32 Pole) (Model 8831)
115279 1 CABLE ASSEMBLY, Scissor control (32 Pole) (Model 8841)
114476 1 • ASSEMBLY, Female connector (32 Pole)
114465 1 • • HOUSING W/ RELIEF CONNECTOR
132787 1 • • • HOUSING
114467 1 • • INSERT, Female (Pins 1-16)
114475 1 • ASSEMBLY, Male connector (32 Pole)
114466 1 • • HOUSING w/ relief connector
132788 1 • • • HOUSING
114469 1 • • INSERT, Male (Pins 1-16)
114470 1 • • INSERT, Male (Pins 17-32)
115274 564” • CABLE, Control (18/30) (Model 8831)
115274 732” • CABLE, Control (18/30) (Model 8841)
115401 60 • FERRULE, 18 Gauge
11 124153 1 GUARD, Joystick
12 103962 4 SCREW, Machine (#10 - 32 x 1/2”)
13 104694 2 WASHER, Flat (#10 S.A.E.)
14 104185 4 WASHER, Lock (#10 NOM)
15 104003 2 NUT, Machine (#10 - 32 Grade B)
16 124275 1 BRACKET, Terminal block mount
17 103955 4 SCREW, Machine (#6-32 x .75)
18 114678 2 SCREW, Machine (#6-32 x .5”)
19 103012 1.5 STRIP, Terminal block
20 103985 6 NUT, Machine (#6-32)
21 106099 6 WASHER, Lock (#6)

Figure 6.2-2. Control Box Assembly - Switches
2
1
4
12
13
11
7
8
9
10

refer to Load Sensing System Supplement Manual. M11334AB

Figure 6.2-2. Control Box Assembly - Switches
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - SWITCH ASSEMBLY, Low/High range select

102836 1 • HEAD, Select switch (2 position)
103100 1 • BASE, Contact block
103141 1 • SWITCH, N.O. contact
100149 1 • WASHER, Flat
2 (Ref.) - SWITCH ASSEMBLY, Low/High throttle select
102836 1 • HEAD, Select switch (2 position)
3 (Ref.) - SWITCH ASSEMBLY, Up/Down selector
102837 1 • HEAD, Selector switch (Momentary)
4 (Ref.) - LIGHT ASSEMBLY, Power indicator, A /Overload indicator, B
103202 1 • LENS, Red
102671 1 • BASE, Indicator light
103221 1 • BULB, 12 Volt
5 114373 1 SWITCH, Torque toggle
6 111181 1 GUARD, Toggle switch
7 (Ref.) - SWITCH ASSEMBLY, Horn
102851 1 • HEAD, Push-button switch (black)
8 (Ref.) - SWITCH ASSEMBLY, Glow plug/choke
102851 1 • HEAD, Push-button switch (Black)

Figure 6.2-2. Control Box Assembly - Switches (Continued)
2
1
4
12
13
11
7
8
9
10

refer to Load Sensing System Supplement Manual. M11334AB

Figure 6.2-2. Control Box Assembly - Switches (Continued)
Index Skyjack
Qty. Description
No. Part No.
9 (Ref.) - SWITCH ASSEMBLY, Start

102851 1 • HEAD, Push-button switch (Black)
10 (Ref.) - SWITCH ASSEMBLY, Lift enable
108854 1 • HEAD, Push-button switch (Green)
11 (Ref.) - SWITCH ASSEMBLY, Emergency stop
102769 1 • HEAD, Stop switch
103225 AR • SWITCH, N.C. contact
12 (Ref.) - SWITCH ASSEMBLY, Key select
102753 1 • HEAD, 3-Position key select
103225 AR • SWITCH, N.C. contact
13 104466 AR KEY (#455)

Figure 6.2-3. Drive/Steer Controller Assembly AD
4 2
5
6
7
5
9 3
8 15
1
13
14
11 12
10
16
16
17 35
17
18
19
32 33
20
31 30 34
29
28
23 24
27 25 26 22 21
M11318AA M132537AC_2 M132537AC_1

Figure 6.2-3. Drive/Steer Controller Assembly AD
Index Skyjack
Qty. Description
No. Part No.
- 132537 1 CONTROLLER ASSEMBLY, Enable Joystick
1 122849 1 • HANDLE ASSEMBLY

2 122873 1 • • LEVER, Trigger
3 122872 1 • • SWITCH, Push button
4 122874 1 • • CAP, Rubber
5 134112 1 • • KIT, Handle
6 122876 1 • • ROCKER ASSEMBLY
7 122877 2 • • SWITCH ASSEMBLY, Micro
8 122879 4 • • SCREW, Joystick handle
9 122959 1 • • SCREW, Joystick lever
10 122960 2 • • SCREW, set
11 122961 1 • • COUPLING, 8mm
12 122962 1 • • COUPLING, 10mm
13 122963 1 • • NUT, Push button
14 122964 1 • • NUT, Joystick lever
15 122965 1 • • FITTING, O-Ring
16 122846 2 • SCREW
17 122847 2 • WASHER
18 122859 1 • GASKET (If Equipped)
19 122848 1 • BOOT (If Equipped)
20 122861 1 • BASE
21 122850 2 • SPACER
22 122862 1 • CAM
23 122840 1 • CONNECTOR ASSEMBLY, Male 9 pole
116993 1 • • HOUSING, Connector Male 9 pole
116990 9 • • PIN, Female wire
24 122841 1 • CONNECTOR ASSEMBLY, Female 9 pin
122839 1 • • HOUSING, Connector Female 9 pin
116989 9 • • PIN, Male wire
25 122870 2 • WASHER
26 122863 2 • SCREW
27 122866 2 • SCREW
28 122864 1 • CAM
29 122865 2 • SPACER
30 122869 4 • MICROSWITCH
31 139543 4 • BRACKET
32 124822 1 • SHAFT, Modified Joystick
33 127235 1 • SPRING, Torsion
34 127035 1 • RELAY, 12 V - 40 amp
35 127179 1 • BOOT & GASKET (If Equipped)

Figure 6.3-1. Scissor Arm Assembly - Model 8831
8
6
7 9
10
5
11
13
12
3 14
16 17
15
18
1
24 2 23 22 17 20 21 19 M10049AA

Index Skyjack
Qty. Description
No. Part No.
1 110363 1 ARM ASSEMBLY, 1st Inner

2 (Ref.) - BAR, Centering mounting assembly
3 (Ref.) - ASSEMBLY, End pin
4 110377 1 ARM ASSEMBLY, 2nd Inner
5 (Ref.) - PIN, Lift cylinder pivot assembly
6 (Ref.) - ASSEMBLY, Top slider
7 111954 1 LATCH ASSEMBLY, Safety bar
102780 1 • LATCH, Safety bar
111534 1 • KNOB, Latch (Model 8831)
103855 1 • BOLT, Hex head (1/4-20)
104000 1 • WASHER, Lock (1/4”)
8 110395 1 ARM ASSEMBLY, 3rd Inner
9 124753 1 CLAMP ASSEMBLY (Ontario Hydro)
103078 4 • CLAMP, Double (G10)
124445 8 • CLAMP, Double
103962 8 • SCREW, Machine (#10-32 x .5)
104694 8 • WASHER, Flat (#10 S.A.E)
104185 8 • WASHER, Lock (#10 NOM)
104003 8 • NUT, Machine (#10 -32 Grade B)
124763 1 • LABEL, Ontario Hydro
10 110361 1 ARM ASSEMBLY, 3rd Outer
11 110347 1 ARM ASSEMBLY, 2nd Outer
12 (Ref.) - CYLINDER ASSEMBLY, Lift
13 111172 1 CORD ASSEMBLY, Holding valve (Not shown)
103256 1 • CABLE (18/2 x 306” lg.)
119825 2 • CONNECTOR, Solenoid

Figure 6.3-1. Scissor Arm Assembly - Model 8831 (Continued)
8
6
7 9
10
5
11
13
12
3 14
16 17
15
18
1
24 2 23 22 17 20 21 19 M10049AA

Index Skyjack
Qty. Description
No. Part No.

14 (Ref.) - ASSEMBLY, Limit switch pin
15 110328 1 ARM ASSEMBLY, 1st Outer
16 103937 AR BOLT, Socket (3/8-16 Grade 5 x 3/4” lg.)
17 111135 4 BUMPER, Scissor arm (2-1/2” x 1-1/16” thk.) (Arm)
105395 4 BUMPER, Scissor arm (2-1/2” x 1-1/2” thk.) (Base)
18 (Ref.) - ASSEMBLY, Bottom slider
19 (Ref.) - ASSEMBLY, Center pin
20 131952 AR SPACER, Bumper
21 103938 AR BOLT, Socket (3/8-16 Grade 5 x 1-1/2” lg)
22 112440 1 WELDMENT, Centering bar pivot/lowering valve
103865 1 • BOLT, Adjusting (5/16-18 x 2” lg.)
103984 1 • NUT, Lock (5/16-18)
23 (Ref.) - VALVE AND VALVE BLOCK ASSEMBLY
24 (Ref.) - BEEPER/LIGHT AND HORN ASSEMBLIES

9 2
10
8 7 6
11
13
12
14
3
5
17 18 15
19
3
20 21
22
2
27
1 28 2 26 25 20 23 24 16
M10050AA

Index Skyjack
Qty. Description
No. Part No.
1 110363 1 ARM ASSEMBLY, 1st Inner

2 (Ref.) - BAR, Centering mounting assembly
3 (Ref.) - ASSEMBLY, End pin
4 110377 1 ARM ASSEMBLY, 2nd Inner
5 (Ref.) - PIN, Lift cylinder pivot assembly
6 103887 AR BOLT, Hex head (5/16-18 x 3/4” lg.)
7 103404 AR WASHER, Lock (5/16” lg.)
8 110389 1 ARM ASSEMBLY, 4th Inner
9 (Ref.) - ASSEMBLY, Top slider
10 110361 1 ARM ASSEMBLY, 4th Outer
11 110381 1 ARM ASSEMBLY, 3rd Inner
12 124754 1 CLAMP ASSEMBLY (Ontario Hydro)
103078 4 • CLAMP, Double (G10)
124445 10 • CLAMP, Double
103962 10 • SCREW, Machine (#10 - 32 x .5)
104694 10 • WASHER, Flat (#10 S.A.E)
104185 10 • WASHER, Lock (#10 NOM)
104003 10 • NUT, Machine (#10 -32 Grade B)
124763 1 • LABEL, Ontario Hydro
13 111954 1 LATCH ASSEMBLY, Safety bar
102780 1 • LATCH, Safety bar
111534 1 • KNOB, Latch
103855 1 • BOLT, Hex head (1/4-20 x .50” lg.)
104000 1 • WASHER, Lock (1/4)
14 110359 1 ARM ASSEMBLY, 3rd Outer
15 110347 1 ARM ASSEMBLY, 2nd Outer
16 (Ref.) - ASSEMBLY, Bottom slider
17 111172 1 CORD ASSEMBLY, Holding valve
103256 1 • CABLE (18/2 x 306” lg.)
119825 2 • CONNECTOR, Solenoid
Parts list continued on the following page

9 2
10
8 7 6
11
13
12
14
3
5
17 18 15
19
3
20 21
22
2
27
1 28 2 26 25 20 23 24 16
M10050AA

Index Skyjack
Qty. Description
No. Part No.

19 (Ref.) - ASSEMBLY, Limit switch pin
20 111135 12 BUMPER, Scissor arm (2-1/2” x 1-1/16” thk.) (Arm)
105395 4 BUMPER, Scissor arm (2-1/2” x 1-1/2” thk.) (Base)
21 103937 AR BOLT, Socket (3/8-16 Grade 5 x 3/4” lg.)
22 110328 1 ARM ASSEMBLY, 1st Outer
23 131952 AR SPACER (1/4”)
24 103938 AR BOLT, Socket (3/8-16 Grade 5 x 1 1/2” lg.)
25 112440 1 WELDMENT, Centering bar pivot/lowering valve
103865 1 • BOLT, Adjusting (5/16-18 x 2” lg.)
103984 1 • NUT, Lock (5/16-18)
26 (Ref.) - VALVE AND VALVE BLOCK ASSEMBLY
27 (Ref.) - ASSEMBLY, Center pin
28 (Ref.) - BEEPER/LIGHT AND HORN ASSEMBLIES

Figure 6.3-3. Scissor Stack Assembly Mounting
Top Slider Assembly Pivot Centering Bar Mounting Assembly
11
10
9 1
2
12
4
13
1 5
11
2
3 6
14
7
8
Bottom Slider Assembly
2 1
4
5
6 3
7
8
M11367AA M11368AA M11369AA

Figure 6.3-3. Scissor Stack Assembly Mounting AE
Index Skyjack
Qty. Description
No. Part No.

2 103404 AR WASHER, Lock (5/16”)
3 110413 4 PIN. Slider
4 111225 8 SLIDER ASSEMBLY
117148 8 • KIT, Slider bushing replacement
118768 1 • • BUSHING (1” x 1-3/16” x 3/4” lg.)
118767 2 • • BUSHING (1” x 1-3/16” x 1” lg.)
117553 1 • • BUSHING (1” x 1-1/8” x 3/8” lg.)
101581 2 • • BUSHING (1” x 1-1/8” x 1-1/4” lg.)
5 105549 8 • WELDMENT, Slider
6 101950 8 • PAD, Teflon (3/8” x 3-1/2” x 5-1/2” lg.)
7 103701 16 • PAD, Teflon (3/8” x 1-1/4” x 5-1/2” lg.)
8 101949 4 • PIN (3/8” Dia. 1-1/4” lg.)
9 114043 4 BAR, Centering
10 101689 3 WELDMENT, Centering bar pivot
103907 AR BOLT, Hex-hd 1/2”-13 x 11/2” lg.
103468 AR WASHER, Flat 1/2”
103470 AR WASHER, Lock 1/2”
11 101523 2 BUSHING, Fiberglide (1-1/4” x 3/4”)
12 110418 4 PIN, Centering bar pivot
13 103997 4 WASHER, Flat (1-1/4”)
14 115532 4 PIN, Cotter (1/4” x 2-1/2” lg)

Figure 6.3-4. Scissor Arm Assembly Connecting Hardware AC
End Pin Assembly Lift Cylinder Pivot Pin Assembly
1
2
3
4 6
Limit Switch Pin Assembly Center Pin Assembly
11
8
10 9
12
2 1
1
2
7 13 14 15
M11366AA M11370AA M11364AC M11365AA

Figure 6.3-4. Scissor Arm Assembly Connecting Hardware AD
Index Skyjack
Qty. Description
No. Part No.

2 103404 AR WASHER, Lock (.312)
3 110410 10 PIN, End (1-1/4”)
4 125230 22 BUSHING, Fiberglide (1-1/4” x 2”)
5 110409 4 PIN, Lift cylinder pivot
6 111137 4 NUT, Jam (2 1/8”)
7 110416 1 PIN, End (1 - 1/4”) (limit switch cam)
100071 AR • BUSHING, End pin (1-1/4 x 2” lg.) (Model 8831)
8 100967 1 CAM, Limit switch
9 111356 1 SWITCH, Limit (26 ft. lift cut-out) (Option)
10 119296 1 SWITCH, Limit (high speed cut-out)
105621 2 • BOLT, Machine (#10-32 x 1” lg.)
104964 2 • WASHER, Flat (#10 S.A.E.)
104185 2 • WASHER, Lock (#10 NOM)
11 111356 1 SWITCH, Limit (26’ drive cut-out) (CE) (North America option)
12 133130 1 COVER, Limit switch
104000 2 • WASHER, Lock (1/4”)
103995 4 • WASHER, Flat (1/4”)
103980 2 • NUT, Hex head (1/4”-20 Grade 5)
112449 2 • SCREW, Hex head machine (1/4”-20 x 1”)
13 101564 24 BUSHING, Center pin (1-3/4” x 9-1/2” lg.)
14 110408 8 PIN, Center (1-3/4” x 9-1/2” lg.)
117840 8 • BEARING, Thrust
15 102236 16 PLATE, Center pin retainer
101632 32 • BOLT, Hex head (3/8-16 x 3/4” lg.)
103999 32 • WASHER, Lock (3/8”)

Figure 6.3-5. Horn, Light & Beeper Assemblies
13
12
1
11
2
10
16
5
9 6
7 14 15 17
13
14
15
Note: Additional components for CE machines equipped with

Load Sensing System, refer to Load Sensing Supplement Manual. M11414AA M11415AA

Figure 6.3-5. Horn, Light & Beeper Assemblies
Index Skyjack
Qty. Description
No. Part No.
A 133846 1 ASSEMBLY, Horn/Light/Beeper (Standard)

B 133828 1 ASSEMBLY, Horn/Rotating beacon/beeper (Optional)
1 132295 1 PLATE, Horn/Light mount

2 (Ref) - GROUND WIRE HARDWARE A
104698 1 • SCREW, Round head machine (10-32 x 3/4”)
104694 1 • WASHER, Flat (#10)
104185 1 • WASHER, Lock (#10)
104003 1 • NUT, Hex head (10-32)
3 129196 1 BOLT, Flat head (#4 x 40 x 1/2)
4 103056 1 BEEPER (7.5 - 16 VDC)
5 103856 2 BOLT, Hex head (1/4 - 20 x 3/4” Grade 5)
6 104000 2 WASHER, Lock (1/4”)
7 103980 2 NUT, Hex head (1/4” - 20 Grade 5)
8 103995 2 WASHER, Flat
9 102850 1 HORN, 12 Volt
10 103978 2 NUT, Hex head (3/8 -16 Grade 5)
11 103999 2 WASHER, Lock (3/8”)
12 103472 2 WASHER, Flat (3/8”)
13 126677 1 LIGHT, Beacon (12 V) A
107098 1 BEACON, Rotating amber (12 V) B
14 119752 1 TERMINAL, Red ring (22 - 16GA #10)
15 114594 1 TERMINAL, Male (18GA Pink) A
105360 1 TERMINAL, Male (14 - 1/4 16GA 1/4 full Insl.) B
16 114595 4 TERMINAL, Female (18GA red)
17 126501 1 ASSEMBLY, Cabtire beeper (18/4)
103255 138” • CABTIRE (18/4)

Figure 6.3-6. Lift Cylinder Assembly AD
2 7
11
8
9
10 12 11
6
5
4 13
3
ML2F-1002AA

Figure 6.3-6. Lift Cylinder Assembly AD
Index Skyjack
Qty. Description
No. Part No.
A 120349 - CYLINDER ASSEMBLY, Lift

2 109232 1 • WELDMENT, Cylinder rod
*3 109246 1 • WIPER, Rod
*4 109244 1 • SEAL, Rod
*5 109247 1 • RING, Rod wear
6 120317 1 • GLAND, Front end
8 120446 1 • O-RING, Front gland
9 102856 1 • PLUG, Socket head (3/8-24)
10 102027 2 • FITTING, Grease (1/8”)
11 109249 AR • RING, Retaining
12 109250 2 • BEARING, Spherical
13 (Ref.) - BLOCK, Upper Lift cylinder manifold
* 112165 AR KIT, Seal repair

* Part of Seal repair kit

Figure 6.3-7. Hydraulic Hose Connections- Scissors
6
5
2 2
3
15
10 9
11 8
12 13
14 11
ML2F-1003AA

Figure 6.3-7. Hydraulic Hose Connections - Scissors
Index Skyjack
Qty. Description
No. Part No.

3 125430 1 BLOCK, Lift manifold
103746 8 • BOLT, Socket (5/16-18)
104637 8 • WASHER, Lock (5/16)
4 104437 2 PLUG, Socket head (#6)
5 103090 2 CONDUIT, Convoluted (1-1/4” x 28” lg.)
6 110592 2 HOSE ASSEMBLY, Lift cylinder (30” lg.)
8 114227 1 HOSE ASSEMBLY, Lift manifold to lowering valve manifold (149” lg.)
9 113556 1 VALVE ASSEMBLY, Lowering
119085 AR • KIT, Seal repair
10 113494 1 BLOCK, Lowering valve manifold
103943 1 BOLT, SHCS (1/4”-20 x 2”)
103980 1 NUT, Hex head (1/4”-20)
104000 1 WASHER, Lock (1/4”)
103995 1 WASHER, Flat (1/4”)
12 113496 1 SPACER, Orifice
13 125012 1 ORIFICE (.110” Dia.)
14 110473 1 HOSE ASSEMBLY, Lowering valve manifold to main manifold (60” lg.)
15 125244 1 ORIFICE (.120” Dia.) (Model 8841 only)

Figure 6.3-8. Lift Cylinder Holding Valve Manifold Assembly
7 3
4
10
Note: Additional components for CE machines equipped with

Load Sensing System, refer to Load Sensing Supplement Manual. M11218AA

Figure 6.3-8. Lift Cylinder Holding Valve Manifold Assembly AD
Index Skyjack
Qty. Description
No. Part No.
A 127385 1 ASSEMBLY, Lift cylinder manifold
1 106688 1 • BLOCK, Manifold with plugs

111316 1 • • BLOCK, Manifold
108052 1 • • PLUG, Expander
2 106557 1 • VALVE, Relief
3 107269 1 • VALVE, Holding valve (N.C.)
4 114578 1 • FITTING, Hydraulic elbow
5 103403 1 SEAL, O-ring
6 125011 1 ORIFICE, One way (0.159” Dia.)
7 104410 1 COIL, 12V
8 103931 4 BOLT, Socket (5/16”-18 x 2” Grade 5)
9 104637 4 WASHER, Lock (5/16” high collar 0.09)
10 103996 4 WASHER, Flat (5/16”)

Figure 6.4-1. Base, Axles And Wheels
DO NOT Intermix tires of different

types on one machine. Use same 14
23
type of tires supplied originally.
16 22
21
15 20
27
24
13
6 17
29
5
18
12
11
26
8 11
2 25 3
10
11
26 19
11
* Note: Non-marking tires are lighter in color.
M10072AB

Figure 6.4-1. Base, Axles And Wheels AE
Index Skyjack
Qty. Description
No. Part No.
1 133635 1 WELDMENT, Base (Standard)

133684 1 WELDMENT, Base (w/ End Access)
133686 1 WELDMENT, Base (w/ Outrigger option)
133682 1 WELDMENT, Base (w/ Scissor Guard option)
133685 1 WELDMENT, Base (w/ Scissor Guard & Outrigger option)
2 (Ref.) - ENGINE ROLL OUT TRAY ASSEMBLY
3 (Ref.) - DISC BRAKE ASSEMBLY
Cushman Axles (For components, refer to Figure 6.5-17)
Dana Axles (For components, refer to Figure 6.5-19)
4 (Ref.) - HYDRAULIC/ELECTRIC CABINET ASSEMBLY
5 (Ref.) - FUEL TANK/HYDRAULIC OIL TANK CABINET ASSEMBLY
103473 4 • BOLT, Hex head (3/8-16 x 1” lg.)
103472 8 • WASHER, Flat (3/8”)
103999 4 • WASHER, Lock (3/8”)
112601 4 • NUT, Lock Flange (3/8-16)
6 110045 2 LADDER, 2 Step (31’ Models)
110046 2 LADDER, 3 Step (41’ Models)
103473 8 • BOLT, Hex head (3/8-16 x 1” lg.)
103472 16 • WASHER, Flat (3/8)
103999 8 • WASHER, Lock (3/8)
103978 8 • NUT, Hex (3/8-16)
7 (Ref.) - AXLE ASSEMBLY, Front idle (2WD)
(Ref.) - AXLE ASSEMBLY, Front drive (4WD)
123855 8 • BOLT, Hex head (1/2-13 x 2-3/4” Grade 8)
126286 8 • WASHER, Lock (1/2” Heavy duty)
123856 8 • NUT, Hex head (1/2-13 Grade 8)
8 (Ref.) - AXLE ASSEMBLY, Rear drive
123855 8 • BOLT, Hex head (1/2-13 x 2-3/4” Grade 8)
126286 8 • WASHER, Lock (1/2” Heavy duty)
123856 8 • NUT, Hex head (1/2-13 Grade 8)
9 (Ref.) - CENTER DRIVE AND DRIVE SHAFT ASSEMBLY
(For components, refer to Figure 6.5-14 and 6.5-12)
111420 4 • BOLT, Hex head (1/2-13 x 4-1/2” lg.)
103470 4 • WASHER, Lock (1/2”)
103468 4 • WASHER, Flat (1/2”)
10 116801 16 NUT, Wheel (5/8-18) (Rear drive axle)

Figure 6.4-1. Base, Axles And Wheels (Continued)

23
16 22
21
15 20
27
24
13
6 17
29
5
18
12
11
26
8 11
2 25 3
10
11
26 19
11
M10072AB

Figure 6.4-1. Base Axles And Wheels (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
11 129399 1 WHEEL ASSEMBLY, #6 “Carlisle” 10 ply air filled

129397 2 RIM/TIRE ASSEMBLY, LH #6 Air 4.75” backspace 75 psi
129398 2 RIM/TIRE ASSEMBLY, RH #6 Air 4.75” backspace 75 psi
129387 1 • TIRE, #6 Air 10 ply 75 psi
112654 1 • RIM, #6 4.75 (16.5x8.25x8)
130035 1 WHEEL ASSEMBLY, #6 “Carlisle” 10 ply foam filled
130031 2 RIM/TIRE ASSEMBLY, LH #6 Foam 4.75” backspace
130030 2 RIM/TIRE ASSEMBLY, RH #6 Foam 4.75” backspace
134402 1 WHEEL ASSEMBLY, #7 “Goodyear” 8 ply air filled
134397 2 RIM/TIRE ASSEMBLY, LH #7 4.375 backspace
134398 2 RIM/TIRE ASSEMBLY, RH #7 4.375 backspace
130054 1 • TIRE, #7 8 ply 45 psi
134394 1 • RIM, (15x13x8) 4.375” backspace
134401 1 WHEEL ASSEMBLY, #7 “Goodyear” 8 ply foam filled
134399 2 RIM/TIRE ASSEMBLY, LH #7 Foam 4.375 backspace
134400 2 RIM/TIRE ASSEMBLY, RH #7 Foam 4.375 backspace
134618 1 WHEEL ASSEMBLY, #6 “OTR” Outrigger 10 ply air non-marking
134571 2 RIM/TIRE ASSEMBLY, LH #6 “OTR” Air Non-marking 4.75” backspace
134570 2 RIM/TIRE ASSEMBLY, RH #6 “OTR” Air Non-marking 4.75” backspace
134507 1 • TIRE, #6 Air “OTR” Non-marking
124673 1 • RIM, #6 “OTR”
134699 1 WHEEL ASSEMBLY, #6 “OTR” Outrigger 10 ply foam filled non-marking
134568 2 RIM/TIRE ASSEMBLY, LH #6 “OTR” Foam non-marking 4.75” backspace
134569 2 RIM/TIRE ASSEMBLY, RH #6 “OTR” Foam non-marking 4.75” backspace
12 115658 1 SWITCH, End-of-stroke limit
110428 1 • PLATE, Limit switch mounting
110429 1 • PLATE, Limit locking (top)
104698 2 • • BOLT, Machine (10-32 x 3/4” lg.)
110853 2 • • BOLT, Flat head (1/4-20 5/8” lg.)
13 (Ref.) - Outrigger (Machines with outrigger option)
14 137814 AR STRAP, Bracket (Dual fuel option)
15 103020 AR STRAP, Propane tank (set of 2) (Dual fuel option)
16 110760 1 WELDMENT, Propane tank mount RH (Dual fuel option)
17 110759 1 WELDMENT, Propane tank storage LH (Dual fuel option)
18 (Ref.) - DUAL FUEL / DIESEL ENGINE ASSEMBLY
Nissan Dual Fuel (For components, refer to Figure 6.6-3)
Kubota Diesel Fuel (For components, refer to Figure 6.6-9)
GM Dual Fuel (For components, refer to Figure 6.6-15)

Figure 6.4-1. Base, Axles And Wheels (Continued)

23
16 22
21
15 20
27
24
13
6 17
29
5
18
12
11
26
8 11
2 25 3
10
11
26 19
11
M10072AB

Figure 6.4-1. Base Axles And Wheels (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
19 103198 16 BOLT, Wheel (5/8-18) (Front idle axle)

116801 16 NUT, Wheel (5/8-18) (Front drive axle)
20 121038 AR LADDER ASSEMBLY, End access (8831)
121026 1 • LADDER, End access (8831)
121032 1 • BUMPER, End access (See item 25)
121035 1 • BRACKET, End access (See item 23)
121036 1 • BRACKET, End access (See item 24)
103978 4 • NUT, Hex head (3/8-16 Grade B)
103999 10 • WASHER, Lock (3/8 NOM.)
103473 10 • BOLT, Hex head (3/8-16 Grade 5)
21 121037 AR LADDER ASSEMBLY, End access (8841)
121025 1 • LADDER, End access (8841)
121032 1 • BUMPER, End access (See Item 25)
121035 1 • BRACKET, End access (See Item 23)
121036 1 • BRACKET, End access (See Item 24)
103978 4 • NUT, Hex head (3/8-16 Grade B)
103999 10 • WASHER, Lock (3/8 NOM.)
22 121035 1 • BRACKET, End access
23 121036 1 • BRACKET, End access
24 121032 1 • BUMPER, End access
25 123788 2 ASSEMBLY, Additional weight (8841 Air tire without outriggers)
123802 1 • WELDMENT, Additional weight
120562 2 • PLATE, Cover
101632 4 • BOLT, Hex head (3/8-16 x .75”)
103999 4 • WASHER, Lock (3/8”)
26 123760 1 STRAP, Static assembly (LPS Option)
123752 2 • STRAP, Static
101632 1 • BOLT (3/8-16 x .75)
103999 1 • WASHER, Lock (3/8”)
27 124342 1 KIT, Emergency Lowering access bar
132477 1 • BAR ASSEMBLY, Emergency lowering access (ANSI/CSA)
108767 1 • BAR ASSEMBLY, Emergency lowering access (CE)
119920 2 • CLIP, Spring
103964 2 • BOLT, Machine (#10-32 x 1/4”)
124160 2 • PIN, Locking
28 (Ref.) - CLAMP ASSEMBLY (Ontario Hydro) (Not shown)
104528 2 CLAMP, Gear (#28 1 3/4 )
124176 12” PROTECTOR, Wire (1 1/4” Dia.)
103995 1 WASHER, Flat (1/4 S.A.E.)
103078 1 CLIP, Double (G10)
103632 1 BOLT, Self tapping (1/4” - 14 x 0.75”)
29 145976 1 TANK, Propane
(Order Part # 103028 for Machines with Serial #’s 37000552 (8831),
40000172 (8841) and Below)

Figure 6.4-2. Hydraulic Hose Connections - Base (Cushman/Dana Axles) AD
26 26
25 25
1
For models equipped with Cushman Axles For models equipped with Dana Axles
MANIFOLD
MANIFOLD
TO MAIN
TO MAIN
BRAKE
5
21 22 2 3 23 20
TO MOTION
SMALL PUMP
LARGE PUMP
CTRL.
4
RETURN
11
3 8
7
STEERING
6 15
SAE-10
SAE-10
10
16
11 14 24
3
18
9
12 13
19 17
M11564AB

Figure 6.4-2. Hydraulic Hose Connections - Base (Cushman/Dana Axles) AD
Index Skyjack
Qty. Description
No. Part No.
1 114233 1 HOSE, Hydraulic line (1/4” DIA x 100”) (Cushman Axles)

114388 1 HOSE, Hydraulic line (1/2” DIA x 32”) (Dana Axles)
2 110475 1 HOSE, Hydraulic line (1/2” DIA x 122”)
3 112381 2 KIT, U-bolt
4 120059 1 HOSE, Suction (1” Inner DIA)
5 103320 4 CLAMP, Gear (#16)
8 (Ref.) - ASSEMBLY, Center drive hydraulic motor
9 114339 1 TUBE, Suction
10 119857 1 HOSE, Tank truck (1-1/4” x 56”)
11 114326 8 CLAMP, Hose (1.58”)
12 123676 1 TUBE, Pump suction
13 133654 2 HOSE, Tank truck (1-1/4”)
14 (Ref.) - ASSEMBLY, Hydraulic pump
15 119858 1 HOSE, Tank trunk (1-1/4”)
16 110468 2 HOSE (1/2” DIA x 209”)
17 114578 2 FITTING, Elbow
19 (Ref.) - ASSEMBLY, Steer cylinder
20 (Ref.) - HOSE ASSEMBLY, Hydraulic cabinet
21 (Ref.) - ASSEMBLY, Hydraulic oil tank
22 112260 1 PIPE, Return (1” Outer DIA x 14”)
23 120058 1 HOSE, Suction (1” Inner DIA)
24 137570 1 HOSE, Hydraulic line (1/4” DIA x 170”) (Cushman Axles)
133653 2 HOSE, Hydraulic line (1/4” DIA x 152”) (Dana Axles)
25 141514 1 FITTING, Straight (Cushman Axles)
114583 1 FITTING, Elbow (Dana Axles)
26 (Ref.) - ASSEMBLY, Disc brake

Figure 6.4-3. Fuel/Tank Hydraulic Oil Tank Cabinet Assembly
7 1
M11345AA

Figure 6.4-3. Fuel/Tank Hydraulic Oil Tank Cabinet Assembly
Index Skyjack
Qty. Description
No. Part No.
1 109779 1 WELDMENT, Fuel/hydraulic oil tank cabinet (Without scissor guard option)
116616 1 WELDMENT, Fuel/hydraulic oil tank cabinet (With scissor guard option)
2 108464 1 DOOR, Hydraulic oil tank access
103628 AR • SEAL, Door (102” total)
101541 1 • HANDLE W/LOCK, Recessed
111944 AR • • KEY, Door (#CH501)
3 108463 1 DOOR, Fuel tank access
103628 AR • SEAL, Door (88” total)
101541 1 • HANDLE W/LOCK, Recessed
111944 AR • • KEY, Door (#CH501)
4 116052 AR CABLE, Door stop (18”)
124296 1 CABLE, Door stop (13.25”)
5 (Ref.) - TANK ASSEMBLY, Fuel
101632 2 • BOLT, Hex head (3/8-16 x 3/4” lg.)
103472 2 • WASHER, Flat (3/8”)
103999 2 • WASHER, Lock (3/8”)
103978 2 • NUT, Hex (3/8-16)
6 (Ref.) - TANK ASSEMBLY, Hydraulic oil
101632 2 • BOLT, Hex head (3/8-16 x 3/4” lg.)
103472 2 • WASHER, Flat (3/8”)
103999 2 • WASHER, Lock (3/8”)
103978 2 • NUT, Hex (3/8-16)
7 117398 1 CONDUIT, Convoluted (24” lg.) (Edge protection)

Figure 6.4-4. Hydraulic Oil Tank Assembly
7
9 11
10
8
6 4 5
1
2
M11060AA

Figure 6.4-4. Hydraulic Oil Tank Assembly AE
Index Skyjack
Qty. Description
No. Part No.
A 130002 1 TANK ASSEMBLY, Hydraulic oil
1 132183 1 • WELDMENT, Hydraulic oil tank

2 117701 1 • PLUG (3/4”)
3 109568 1 • FILTER ASSEMBLY, Return
104254 1 • • ELEMENT, Filter
103857 2 • • BOLT, Hex head (1/4-20 x 1” lg.)
104000 2 • • WASHER, Lock (1/4”)
103980 2 • • NUT, Hex (1/4-20)
123022 1 • • SEAL, Filter assembly
123021 1 • • COVER, Filter assembly
123020 1 • • SPRING, Filter assembly
122973 1 • • CASTING, Aluminum
121571 1 • • SCREW, Set
122969 3 • • BOLT, Washer combined
122968 1 • • CASING, Filter
4 103236 1 • ASSEMBLY, Oil level gauge
5 124311 2 • INSERT, Threaded (Not needed if ordering gauge assembly)
6 113454 1 • FITTING, Tee
7 112187 1 • FITTING, Hose barb (3/4”)
8 102918 1 • HOSE, Tank (1 1/8” x 20” lg.)
9 103320 1 • CLAMP, Gear (#16)
10 139429 1 • CAP, Filler assembly w/ vent
43287 (8841) and Below)
11 132128 1 • SCREEN, Filler neck (Inside)
L (Ref.) - LABEL, Hydraulic oil tank

Figure 6.4-5. Fuel Tank Assembly AD
Nissan Engine
6
Kubota Engine 3
6 6
GM Engine 3
7
6 2
7
5
1
M11061AA_1

Figure 6.4-5. Fuel Tank Assembly AE
Index Skyjack
Qty. Description
No. Part No.
A 130001 1 ASSEMBLY, Fuel tank
1 137519 1 WELDMENT, Fuel tank

43287 (8841) and Below)
2 132127 1 ASSEMBLY, Filler cap w/ vent (Nissan, Kubota)
146084 1 • CAP, Fuel Filter (GM)
(Order Part # 132127 for Machines with Serial #’s 37743 (8831), 43730 (8841)
& Below)
3 102907 1 FITTING, Elbow (90°) (Nissian dual & gasoline engines)
103164 1 FITTING, Elbow (90°) (Kubota diesel engines)
4 137521 1 ASSEMBLY, Fuel level gauge
43287 (8841) and Below)
5 103339 1 PLUG, Drain (3/4”)
6 (Ref.) - TUBING, Fuel line
Nissan Dual Fuel (For components, refer to Figure 6.6-5)
Kubota Diesel Fuel (For components, refer to Figure 6.6-10)
GM Dual Fuel (For components, refer to Figure 6.6-18)
7 103155 AR FITTING, Fuel line
L (Ref.) - LABEL, Fuel tank


Figure 6.4-6. Hydraulic/Electric Cabinet Assembly
27
1 18
7 L
25
26
13
L 4
15 14
6
12
17
5
24
23 21 29 2
28
22 3
16 10
11
19

refer to Load Sensing System Supplement Manual. M11342AA

Figure 6.4-6. Hydraulic/Electric Cabinet Assembly AE
Index Skyjack
Qty. Description
No. Part No.
1 133639 1 WELDMENT, Hydraulic/electric cabinet

2 108461 1 ASSEMBLY, Hydraulic components door (Standard models)
124420 1 ASSEMBLY, Hydraulic components door (EE-rated models)
103628 AR • SEAL, Foam (102” total)
3 108462 1 ASSEMBLY, Hydraulic components door (Standard models)
124418 1 ASSEMBLY, Electrical components door (EE-rated models)
103628 AR • SEAL, Foam (88” total)
4 116052 1 CABLE, Door stop (18”)
124296 1 CABLE, Door stop (13.25”)
5 (Ref.) - MANIFOLD ASSEMBLY, Main
116107 4 • STUD (5/16-18 x 1-1/2” lg.)
103404 4 • WASHER, Lock (5/16”)
103996 4 • WASHER, Flat (5/16”)
100397 4 • NUT, Hex (5/16-18)
6 (Ref.) - MANIFOLD ASSEMBLY, Brake
103887 2 • BOLT, Hex head (5/16-18 x 3/4” lg.)
103404 2 • WASHER, Lock (5/16”)
103996 2 • WASHER, Flat (5/16”)
7 (Ref.) - ASSEMBLY, Emergency lowering valve manifold
103860 2 • BOLT, Hex head (1/4-20 x 1-3/4” lg.)
104000 2 • WASHER, Lock (1/4”)
103995 2 • WASHER, Flat (1/4”)
8 134300 1 CABLE, Main disconnect switch to engine (#2 Ga)
104533 232” • CABLE, Welding (#2)
9 (Ref.) - PANEL ASSEMBLY, Base control/electrical
10 103295 1 BATTERY, 12 Volt
11 108794 1 PLATE, Battery mounting
103887 2 • BOLT, Hex head (5/16-18 x 3/4” lg.)
103404 2 • WASHER, Lock (5/16”)
103628 12” • SEAL, Rubber (5-3/4” lg.)
12 103105 1 BLOCK, 16 Pole terminal
103962 2 • SCREW, Machine (#10-32 x 1/2” lg.)
13 108170 AR BAR, Double terminal spade
14 119726 1 SWITCH, Power off/on
126438 1 • JUMPER, Wire
107748 1 • WASHER, Internal tooth lock (3/4”)
106450 2 • NUT, Jam (3/4”)
15 105600 1 BOOT, Switch terminal
16 122435 1 CABLE, Main disconnect switch to battery (2 Ga)

Figure 6.4-6. Hydraulic/Electric Cabinet Assembly (Continued)
27
1 18
7 L
25
20 26
13
L 4
15 14
6
12
17
5
24
23 21 29 2
28
22 3
16 10
11
19

refer to Load Sensing System Supplement Manual. M11342AA

Figure 6.4-6. Hydraulic/Electric Cabinet Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.
17 (Ref.) - SWITCH, Tilt

103855 2 • BOLT, Hex head (1/4-20 x 1/2” lg.)
104000 2 • WASHER, Lock (1/4”)
103980 2 • NUT, Hex (1/4-20)
18 117398 1 TRIM, Protective
19 112125 1 PLYWOOD (6-1/2” x 12” x 3/8” thk.)
20 108675 AR PROTECTION, Cable (6’ total)
21 107898 1 ADAPTER KIT, Marine battery terminal
128619 1 • ADAPTER, Positive post to 3/8” stud
128620 1 • ADAPTER, Negative post to 5/16” stud
22 111282 1 FUSE (100 Amp.)
103855 4 • BOLT, Hex head (1/4-20 x .5)
104000 4 • WASHER, Lock
23 103068 2 INSULATOR, Fuse
103995 2 • WASHER, Flat (1/4”)
103855 2 • BOLT, Hex head
24 111787 1 CONTACTOR (12 Volt)
103962 2 • SCREW, Round head machine (10-32 x 1/2”)
104185 2 • WASHER, Lock (#10)
104003 2 • NUT, Machine (#10-32)
104694 2 • WASHER, Flat (#10)
25 117363 1 PLATE, Manual box mounting
26 117293 1 BOX, Manual
27 132792 1 CLAMP, Cable bundle (7/8”)
132794 1 CLAMP, Cable bundle (1-3/8”)
28 134301 1 CABLE, Battery negative to ground (#2 Ga)
104533 153” • CABLE, Welding
29 119557 1 CABLE, Main ground to engine (#2 Ga)
L (Ref.) - LABELS, Manual Box

Figure 6.4-7. Hydraulic Hose Connections - Cabinet Assembly AE
26 6 5 1
4
3
CENTER DRIVE RETURN

SAE-6
SAE-8
SAE-6
SAE-8 SAE-8
7
15 14
HY DR A HY
D
FO
R
XX X X
AF
RCE
XX
O RCE
XX
XX
IN
X
X C. IN
C.
SAE-8
HY
D
R
XX X X
AF
O RC E
XX
IN
C.
X
XX
HY
XX
D RA F
O
. R
CE
I NC
SAE-8
HY
D
ORCE
8
AF
R
XXXX
R
AF
D
IN
HY
OR CE
C.
17 18 16
XX
XX
XX XX IN
C.
SAE-8
SAE-6 SAE-12
SAE-8
LARGE PUMP
SMALL PUMP
STEER RIGHT
STEER LEFT
TANK
MAIN
19 MAIN LIFT SAE-8

9
BRAKE MAIN
SAE-8
BRAKE
SAE-8
TANK
10
20
CENTER DRIVE
CENTER DRIVE
BRAKE CYLINDER
CENTER DRIVE
CENTER DRIVE
27
21
25 12 28
22 11
23 12
8
V1 10
V2
24 21 13
M11339AB

Figure 6.4-7. Hydraulic Hose Connections - Cabinet Assembly AE
Index Skyjack
Qty. Description
No. Part No.
1 103137 1 MANIFOLD, Emergency lowering

2 107271 1 VALVE, Emergency lowering
3 116713 1 FITTING, Modified emergency lowering
4 116725 1 SCREW, Brass set (3/8”-16)
6 102507 1 HOSE, Hydraulic line (3/8” Dia. x 17”)
8 110498 1 FITTING, Reducer
10 (Ref) - ASSEMBLY, Auto/Manual brake manifold
13 (Ref) - ASSEMBLY, Motion control valve
14 112218 1 VALVE, Cushion cylinder
15 103613 1 COIL, 12V - 2 Prong
17 103615 1 MANIFOLD, 2 Port valve - Cushion cylinder
18 103245 1 FITTING, Tee
20 102522 1 HOSE, Hydraulic line (1/4”Dia. x 24.50”)
21 119451 2 HOSE, Hydraulic line (1/4” Dia. x 22.50”)
22 107752 1 CYLINDER, Cushion
23 134327 2 FASTENERS, Cushion cylinder
102971 2 • BRACKET, Conduit
103995 2 • WASHER, Flat (1/4”)
104000 2 • WASHER, Lock (1/4”)
103980 2 • NUT, Hex head (1/4”-20 Grade 5)
24 114579 1 FITTING, Tee
26 (Ref) - ASSEMBLY, Main manifold
27 - - HAREWARE, Auto/Manual brake manifold assembly
112532 2 • BOLT, Hex head (0.312-18 x 1 1/4 Grade 5)
103404 2 • WASHER, Lock (0.312)
28 120039 1 PLATE, Spacer manifold

Figure 6.4-8. Auto Reset Brake Manifold Assembly
8
3
7
4
MLP-1018AA
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) 1 MANIFOLD ASSEMBLY, Auto reset brake
1 111943 1 • BLOCK, Auto reset brake manifold

2 110554 1 • FITTING, Run tee (#8orb-#8-#8)
3 102659 1 • FITTING, Connector (#8orb-#8)
4 102626 1 • VALVE, N.O. (Brake)
5 103613 1 • COIL, 12 Volt - 2 prong
6 110652 1 • PUMP, Cavity hand
7 113752 1 • VALVE, Auto reset

Figure 6.4-9. Motion Control Valve System
2
1
4
8
3
7
M11116AC
Index Skyjack
Qty. Description
No. Part No.
A 133659 1 ASSEMBLY, Motion control valve w/ hardware
1 132244 1 • ASSEMBLY, Motion control valve manifold

132261 1 • • MANIFOLD, Control valve
2 132249 2 • • VALVE, Counterbalance
3 132248 4 • • VALVE, Check
4 132255 2 • FITTING, Tee
5 110498 2 • FITTING, Reducer
6 103071 3 • FITTING, Straight connector
7 103470 2 • WASHER, Lock (1/2” Grade 5)
8 103911 2 • BOLT, Hex head (1/2”-13 x 1” Grade 5)

Figure 6.4-10. Main Manifold Assembly
16
15
18
13
10
5 2 23
15
11
15
19 1
20
20
10
21 7
20 23 3 17
9
4
20
12 22
10 6 11
8
10 14
15
15
16
M50150AC

Figure 6.4-10. Main Manifold Assembly AD
Index Skyjack
Qty. Description
No. Part No.
A 114367 - MANIFOLD ASSY., Main
1 114178 1 • BLOCK, Main manifold

2 128797 1 • VALVE ASS’Y, “Hytos” steer
128318 1 • • VALVE, Directional spool
128321 2 • • • COIL, 12 Volt Spool valve
103920 AR • • BOLT, Socket head (#10-24 x 2” Grade 5)
3 139257 1 • VALVE ASS’Y, “Hytos” drive
(Machines with Serial No. 37596 (8831), 43470 (8841) & Above)
103942 AR • • BOLT, Socket head (1/4-20 x 1.75” Grade 5)
128796 1 • VALVE ASS’Y, “Hytos” drive
(Machines with Serial No. 37595 (8831), 43469 (8841) & Below)
103942 AR • • BOLT, Socket head (1/4-20 x 1.75” Grade 5)
4 103656 1 • VALVE, #8 N.O. (brake dump)
5 103655 1 • VALVE, #8 N.C. (lift)
6 103655 1 • VALVE, #8 N.C. (lowering)
7 103655 1 • VALVE, #8 N.C. (brake feed)
8 103656 1 • VALVE, #8 N.O. (small pump dump)
9 114365 1 • VALVE, #10 N.O. (large pump dump)
10 103613 5 • COIL, 12 Volt
11 104534 2 • VALVE, Relief
12 104624 3 • VALVE, Pilot check
14 112187 1 • FITTING, Hose barb (#12orb-3/4B)
15 102659 4 • FITTING, Connector (#8orb-#8 )
17 106272 1 • COIL, 12 Volt
18 122419 1 • ASSEMBLY, Quick disconnect (System pressure)
122365 1 • • FITTING, Elbow (90° #6-#6)
122385 1 • • COUPLER, Quick
114521 1 • • CAP, Dust
19 122418 1 • ASSEMBLY, Optional quick disconnect (Lift pressure)
122366 1 • • FITTING, Tee (#8-#8-#6)
122385 1 • • COUPLER, Quick
114521 1 • • CAP, Dust
20 104437 AR • PLUG, Manifold (#6orb)
21 103069 1 FITTING, Straight (w/ Outrigger option)
22 103073 1 FITTING, Elbow (90°) (w/ Outrigger option)
23 (Ref.) - CONNECTORS, Valve electrical
104345 AR • • CONNECTOR, Gray
104409 AR • • CONNECTOR, Black
119825 AR • • CONNECTOR, Clear with diode

Figure 6.4-11. Base Control/Electrical Panel Assembly
31 30
32
33
14
18
17
16 L
13
1
28
L
15
29
5
23 7
11
9
19 20
10 6 23 21 8 23 M10981AB
27
24
25
3 4 22 12
26
M10982AA

Figure 6.4-11. Base Control/Electrical Panel Assembly AD
Index Skyjack
Qty. Description
No. Part No.
1 133832 1 PANEL, Base control/electrical

2 133962 1 HARNESS, Main manifold base control box (ANSI/CSA)
130737 1 HARNESS, Main manifold base control box (CE)
3 129383 1 HARNESS, Engine pull-out
115664 238” • CABLE, Control (14/12)
117587 1 • CONNECTOR, Female (12 Pole)
117593 9 • SOCKET, Connector
117594 3 • PLUG, Connector sealing
117589 1 • WEDGE, Connector plug (12-Pin)
4 114484 1 CABLE ASSEMBLY, Electrical panel (16 Pole female) (No options)
115274 70” • CABLE, Control (18/30)
115401 AR • FERULE, White (18Ga)
114477 1 • CONNECTOR ASSEMBLY, Female (16 Pole)
114465 1 • • HOUSING, Female
115284 1 CABLE ASSEMBLY, Electrical panel (32 Pole female) (w/ Options)
115274 92” • CABLE, Control (18/30)
115401 AR • FERULE, White (18Ga)
114465 1 • • HOUSING, Female
5 105657 1 DIODE ASSEMBLY W/ 2 DIODES
102921 2 • DIODE (6 amp.)
6 102479 AR SOCKET, Single relay
7 103271 AR SOCKET, Double relay
8 103011 1 BLOCK, Terminal strip (12P large)
103011 1 BLOCK, Terminal strip (10P large)
103011 1 BLOCK, Terminal strip (9P large) (CE)
103956 4 • SCREW, Round head machine (#6-32 x 1”)
103985 4 • NUT, Hex (#6-32)
9 104313 1 DIODE ASSEMBLY W/ 4 DIODES
102921 4 • DIODE (6 amp.)
10 103316 AR RELAY, Single (12V SPDT)
121459 AR • CLIP, Single relay mounting
11 103207 AR RELAY, Double (12V DPDT)
121460 AR • CLIP, Double relay mounting
12 117880 1 SWITCH ASSEMBLY, Tilt (2.5 deg x 4.5 deg) (No outrigger option)
117145 1 • CABLE ASSEMBLY, Adapter
13 102921 AR DIODE (6 amp.)
14 103336 1 HOURMETER
15 133148 2 TRACK, Relay (11” lg.)
102986 AR • CLIP, Relay mounting
126933 2 TRACK, Relay (12” lg) (CE)
103964 4 • SCREW, Round head machine (#10-32 x 1/4”)
16 117326 2 BREAKER, Circuit (20 amp.)

Figure 6.4-11. Base Control/Electrical Panel Assembly (Continued)
31 30
32
33
14
18
17
16 L
13
1
28
L
15
29
5
23 7
11
9
19 20
10 6 23 21 8 23 M10981AB
27
24
25
3 4 22 12
26
M10982AA

Figure 6.4-11. Base Control/Electrical Panel Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.
17 (Ref.) - SWITCH ASSEMBLY, Up push-button

102851 1 • HEAD, Push-button switch
103100 1 • BASE, Contact
103141 1 • BLOCK, N.O. contact
18 (Ref.) - SWITCH ASSEMBLY, Down push-button
102851 1 • HEAD, Push-button switch
103100 1 • BASE, Contact
103141 1 • BLOCK, N.O. contact
19 132793 1 CLAMP, Plastic (Flasher)
20 103743 1 FLASHER, 12 Volt
21 103319 1 CAPACITOR (50 Volt, 1000UF)
22 134346 1 HARNESS, Tilt switch
103255 47” • CABTIRE (18/4)
117581 1 • WEDGE, Connector (4 Pole)
117591 3 • SOCKET, Connector contact
(Ref.) - CORD ASSEMBLY, Tilt switch
103257 40” • CORD (18/3)
113203 1 • CONNECTOR, 3 Pole
103049 3 • SOCKET, Female
23 121050 AR FERRULE, 16GA Red
115401 AR FERRULE, 18GA Red
24 129250 1 HARNESS, 2-Speed motor (If equipped)
103256 116” • CABTIRE (18/2)
102921 1 • DIODE
25 129212 1 HARNESS, Cushion cylinder (If equipped)
103256 65” • CABTIRE (18/2)
102921 1 • DIODE
26 (Ref.) - HARNESS, High speed limit switch
27 (Ref.) - CONTROL BOX, Base
28 103011 2.5 BLOCK, Terminal strip (12P large)
103956 6 • SCREW, Round head machine (#6-32 x 1”)
103985 6 • NUT, Hex (#6-32)
29 102971 1 BRACKET, Conduit
103856 1 BOLT, Hex head (0.25-20 x 0.75 Grade 5)
103980 1 NUT, Hex head (0.25-20 Grade 5)
103995 1 WASHER, Flat (0.25)
104000 1 WASHER, Lock (0.25)
30 103864 4 BOLT, Hex head (0.312-18 x 1.00 Grade 5)
31 103996 4 WASHER, Flat (0.312)
32 103404 4 WASHER, Lock (0.312)
33 100397 8 NUT, Heax head (0.312-18 Grade 5)
L (Ref.) - LABEL, Electrical panel

Figure 6.4-12. Base Control Box Option AD
L
7
4
8
3
1 L 5
ML1F-1013AB

Figure 6.4-12. Base Control Box Option AD
Index Skyjack
Qty. Description
No. Part No.
- 130741 - BASE CONTROL BOX ASSEMBLY (Machines with Load Sensing) A

115606 - BASE CONTROL BOX ASSEMBLY (Machines without Load Sensing) B
1 115538 1 • BOX, Base control

2 103319 1 • CAPACITOR (35 V) (Not shown) B
3 102853 1 • SWITCH, Toggle
4 111181 1 • GUARD, Toggle switch
5 - 1 • SWITCH ASSEMBLY, Emergency stop
102769 1 • • HEAD, Stop switch
103281 1 • • CONTACT SWITCH, Single N.O. A
103100 1 • • • BASE, Contact
103225 1 • • • BLOCK, N.C. contact
125767 1 • • CONTACT SWITCH, Single N.O. B
125929 1 • • • BASE, Contact
6 - 1 • SWITCH ASSEMBLY, Platform/Base select
102754 1 • • HEAD, Key selector switch
104466 AR • • KEY (#455)
120294 1 • • BASE ASSEMBLY, Contact A
120292 1 • • • BLOCK, N.O. contact
103100 1 • • • BASE, Contact
125945 1 • • BASE ASSEMBLY, Contact B
125936 1 • • • BLOCK, N.O. contact
125929 1 • • • BASE, Contact
7 103260 1 • CABLE (18/5 x 144”) B
(Ref.) - • HARNESS, Main manifold base control box (CE) A
8 103036 1 • CONNECTOR, Strain relief (1/2”) A
103041 1 • CONNECTOR, Strain relief (1/2”) B
L (Ref.) - • LABEL, Base control box

Figure 6.5-1. Front Idle Axle Assembly (For 2-wheel Drive Machines)
26
24
27 29
25
23
29 1
22
28
21
5 4
18
20
19
16
7
15 17
8 14
6
12
11 13
10
9
ML1F-1004AB

Figure 6.5-1. Front Idle Axle Assembly (For 2-wheel Drive Machines) AD
Index Skyjack
Qty. Description
No. Part No.
A 120345 - AXLE ASSEMBLY, Front idle

B 124136 - AXLE ASSEMBLY, Front
(8841 Machines with 70 psi 10-ply tires) (Weight added)
1 108487 1 • WELDMENT, Front idle axle

2 100249 8 • BUSHING (1”ID x 3/4” lg.)
3 101801 2 • BEARING, Thrust
4 102230 2 • PIN, Spindle
103887 2 • • BOLT, Hex head (5/16-18 x 3/4” lg.)
103996 2 • • WASHER, Flat (5/16”)
5 102027 2 • NIPPLE, Grease
6 111755 1 • WELDMENT, Spindle arm LH
7 107908 2 • HUB ASSEMBLY, Front wheel
8 103220 2 • • CAP, Dust
9 103085 2 • • PIN, Cotter (3/16” x 1-1/2” lg.)
10 104351 2 • • NUT, Castle (1”-14)
11 102646 2 • • WASHER, Flat
12 102978 2 • • BEARING, Outer cup
13 103009 2 • • BEARING, Outer cone
14 103198 16 • • BOLT, Wheel
15 102905 2 • • HUB, Front wheel
16 102979 2 • • BEARING, Inner cup
17 103004 2 • • BEARING, Inner cone
18 120414 2 • • SEAL, Grease
19 100309 2 • BUSHING
20 103264 2 • WASHER, Bronze (1” x 2” x 1/8” thk.)
21 102229 2 • PIN, Tie bar
103845 2 • • BOLT, Hex head (5/16-18 Grade 5 x 0.50)
103996 2 • • WASHER, Flat (5/16”)
22 101995 1 • WELDMENT, Tie bar
23 111756 1 • WELDMENT, Spindle arm RH
24 113432 2 SLEEVE, Cylinder mounting bolt
25 102028 2 SPACER, Steer cylinder
26 113489 2 BOLT, Hex head (3/4-10 x 3-1/4” lg. Grade 8)
103990 2 WASHER, Flat (3/4”)
104002 2 WASHER, Lock (3/4”)
100252 2 NUT, Jam (3/4-10)
27 (Ref.) - CYLINDER ASSEMBLY, Steer
28 124129 1 ASSEMBLY, Additional weight, B
124127 1 • WELDMENT, Additional weight
121509 2 • BOLT, Hex head (5/8-11 x 5”)
103998 2 • WASHER, Lock (5/8”)
103830 2 • NUT, Hex head (5/8-11)
29 101741 AR SHIM, Plate (If Equipped)

Figure 6.5-2 Front Axle Hardware Assembly - All Wheel Drive Option (Cushman Axles) AD
11 10 9 8 7
14
12
14
5
14
14
13 4
M128847AD

Figure 6.5-2 Front Axle Hardware Assembly - All Wheel Drive Option (Cushman Axles) AD
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - AXLE ASSEMBLY, Front (Cushman Axles)

2 (Ref.) - ASSEMBLY, Cylinder steering
3 (Ref.) - ASSEMBLY Wheel hub
4 (Ref.) - WHEEL, Tire
5 103315 16 NUT, Wheel (5/8”-18 0.656, 90°)
6 (Ref.) - ASSEMBLY, Drive shaft
7 900542 1 BOOT, Rubber
8 (Ref.) - ASSEMBLY, Bearing strap
9 123856 8 NUT, Hex (1/2”-13 Grade C)
10 126286 8 WASHER, Lock (1/2” Heavy duty)
11 128828 8 BOLT, Hex head (1/2”-13 Grade 8 x 5.0)
12 (Ref.) - TIE ROD
13 (Ref.) - OIL, Gear
(Refer to Table 1.1.)
14 (Ref.) - ASSEMBLY, Pin

Figure 6.5-3. Front Axle Assembly - All Wheel Drive Option (Cushman Axles)
1 2 3
M371C
6 12 13 14 15 5 4
7
8
8
9
9
10 10
11 11
M371-3

Figure 6.5-3. Front Axle Assembly - All Wheel Drive Option (Cushman Axles)
Index Skyjack
Qty. Description
No. Part No.
A 128818 1 ASSEMBLY, Front axle (Cushman Axles)
1 (Ref) - ASSEMBLY, Cylinder steering

2 133430 2 PLUG, Oil,straight thread
133431 2 • GASKET, Oil plug
3 133443 1 TIE ROD
4 (Ref) - AXLE END
5 (Ref) - ASSEMBLY, Axle shaft
6 (Ref) - ASSEMBLY, Differential
7 106450 1 NUT, Hex jam (3/4-16UNF)
8 133475 4 PIN, Clevis
9 133481 2 BOLT, Hex head cap (5/16-18 x 0.625 Grade 5)
10 133485 4 BUSHING, DU type
11 133486 4 WASHER, Thrust DU type
12 133422 12 BOLT, Hex head cap (3/8-16 x 1.25,Grade 8)
13 133383 AR SEALANT, RTV
14 133469 2 SEAL, Oil C/W guide
15 133438 1 WELDMENT, Axle Cushman front

Figure 6.5-4. Front Axle Assembly (Axle End) - All Wheel Drive Option (Cushman Axles)
26
25
24
23
22
21
20
19
18
17
16
1
15
2
14
3 13
4 12
5 11
K4 10
6 9
7 8
M371-2

Figure 6.5-4. Front Axle Assembly (Axle End) - All Wheel Drive Option (Cushman Axles)
Index Skyjack
Qty. Description
No. Part No.
1 (Ref) - ASSEMBLY, Axle shaft (Cushman Axles)

2 133465 4 CUP, Tapered roller bearing
3 133471 4 SEAL, Oil
4 103910 16 BOLT, Hex head (1/2”-13 x 1-1/4” Grade 8)
5 133466 4 CONE, Tapered roller bearing C/W rollers
6 133484 4 FITTING, Grease (5/16 Drive)
133435 AR • GREASE, Wheel bearing
7 133483 4 CAP, Axle knuckle bearing
8 133442 4 KINGPIN
9 133450 2 KNUCKLE, Axle
10 133478 12 STUD, T-head (1/2-20)
11 133479 12 NUT, Lock, Nylon insert (1/2-13 Grade 8)
12 133472 2 SEAL, Exclusion
13 133470 2 SEAL, Oil
14 133467 2 BEARING, Caged needle
16 133444 2 SPINDLE, Wheel
18 133433 2 GASKET, Wheel hub
19 133445 2 ADAPTER, Flanged
20 133482 2 RING,Retaining
21 133454 2 END CAP, Axle
22 133418 4 NUT, Wheel bearing
23 133419 2 WASHER, Tanged
24 133423 16 NUT, Lock, Nylon insert (7/16-20 Grade 8)
25 133428 16 BUSHING, Tapered
26 (Ref) - ASSEMBLY, Wheel hub
K4 134614 AR SHIM KIT, Kingpin

Figure 6.5-5. Front Axle (Differential Assembly) - All Wheel Drive Option (Cushman Axles)
1 2 K1 3 15
4 14
5
K2
K3
10
11 12 13
M371-001

Figure 6.5-5. Front Axle (Differential Assembly) - All Wheel Drive Option (Cushman Axles)
Index Skyjack
Qty. Description
No. Part No.
A 136248 - ASSEMBLY, Differential (Cushman Axles)
1 133412 2 • CUP, Tapered roller bearing

2 133414 2 • CONE, Tapered roller bearing C/W rollers
3 133473 1 • DIFFERENTIAL ASSY. (For front Cushman axle limited slip)
4 136245 1 • DIFFERENTIAL, Housing front axle
7 133387 1 • PINION/SHAFT-HYPIOD
10 133470 1 • SEAL, Oil
133383 AR • • SEALANT, RTV
11 133399 1 • WASHER, Flat
12 133427 1 • NUT, Lock, Nylon insert (7/8-14 Grade 8)
13 136452 1 • END YOKE
14 133385 1 • GEAR, Hypoid
15 133424 12 • BOLT, Hex head cap (1/2-20 x 1 lg. Grade 8)
K1 133432 2 • SHIM KIT, Diffrential cone

133435 AR • • GREASE, Wheel bearing
K2 133405 1 • SHIM KIT, Pinion cup
K3 134614 1 • SHIM KIT, Input cone

Figure 6.5-6. Front & Rear Axle (Wheel Hub Assembly) - All Wheel Drive Option (Cushman Axles)
6
1
7
2
5
M371-002
Index Skyjack
Qty. Description
No. Part No.
A 136244 2 ASSEMBLY, Wheel hub (Cushman Axles)
1 133413 1 • CUP. Tapered roller bearing

2 133417 1 • SEAL, Oil
3 133383 AR • SEALANT, RTV
4 133389 1 • HUB
5 133400 8 • STUD, Wheel
6 133418 1 • NUT, Wheel bearing
7 133457 8 • STUD, Axle

Figure 6.5-7. Front Axle (Axle Shaft Assembly) - All Wheel Drive Option (Cushman Axles)
1 2 3 4
M371-002SH
Index Skyjack
Qty. Description
No. Part No.
A 133440 1 ASSEMBLY, Axle Shaft (Cushman Axles)
1 133458 1 • SHAFT, Axle Cushman

2 133468 1 • BEARING CROSS KIT
3 133452 1 • SHAFT, Axle
4 133436 2 • DEFLECTOR

Figure 6.5-8. Steer Cylinder Assembly (4WD / Cushman Front Axle - 4WD) (Cushman Axles)
10
11
12
13
14
15
7
16
17
6
M11453AA

Figure 6.5-8. Steer Cylinder Assembly (4WD / Cushman Front Axle - 4WD) (Cushman Axles)
Index Skyjack
Qty. Description
No. Part No.
A 133474 1 CYLINDER ASSEMBLY, Steering (Cushman Axles)

2 134655 1 • NUT, Lock (3/4 - 16UNF)
3 134654 1 • PISTON
*5 134633 1 • SEAL, Piston
*6 134638 1 • O-RING, Piston
7 134653 1 • ROD
8 134657 1 • SPACER
*9 134640 1 • O-RING, Gland
*10 134641 1 • BACKUP RING, Gland
*11 134639 1 • O-RING, Gland
*12 134635 1 • RING, Rod wear
*13 134634 1 • SEAL, Rod
14 134651 1 • GLAND
*15 134637 1 • WIPER, Rod
16 106450 1 • NUT, Hex jam (3/4-16UNF)
17 134650 1 • CLEVIS, Rod end
* 134647 AR Kit, Seal repair

* Part of seal repair kit.

Figure 6.5-9. Front Axle Assembly (For 4-wheel Drive Machines) (Dana Axles) AD
11 12 13 14
16 15
10
2
9
21
18
GEAR OIL
19
3
6 17 20 1
5 4
M116098AF

Figure 6.5-9. Front Axle Assembly (For 4-wheel Drive Machines) (Dana Axles) AD
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - WELDMENT, Axle front (4WD SJ800/1000) (Dana Axles)

2 (Ref.) - DRIVE SHAFT, Front (SJ-800)
4 (Ref.) - NUT, Wheel (5/8-18 0.862, 90°)
5 (Ref.) - ASSEMBLY, Wheel
6 102045 1 BOLT, Hex head (1/2-20 GR8 1 3/4 LG)
7 102030 1 STEERING, Arm
8 122071 1 PIN, Cotter (1/8” x 2”)
9 120191 1 NUT, Castle tie rod
10 120845 1 STEERING, Arm support
11 123855 1 BOLT, Hex head (1/2-20 GR8 2 3/4 LG)
12 126286 1 WASHER, Lock (1/2 Heavy duty)
13 123856 1 NUT, Hex (1/2-13 Grade C)
14 (Ref.) - ASSEMBLY, Bearing strap
15 (Ref.) - BOOT, 4WD
16 100252 1 NUT, Hex head 3/4 - 10 GR 8
17 102028 1 SPACER (3/4” x 1” x 7/16” thk.)
18 102646 1 WASHER, Flat
19 103893 1 BOLT, Hex head 3/4 - 10 x 3-1/2” GR 8
20 (Ref.) - CYLINDER ASSEMBLY, Steer
21 (Ref.) - CAP, Lower king pin

Figure 6.5-10. Front Drive Axle Assembly - Four Wheel Drive Machines (Dana Axles) AG
37
35
36
35
34
33
32
28
38 29
39 30
40 31
47 46 41
21
42
1 11
22
23
20
45 43 24
44
19 25
26
27
18 17
15
16 14
13
12
5 11
6
10
9
4 8
7
MTIF-1028AD_1

Figure 6.5-10. Front Drive Axle Assembly - Four Wheel Drive Machines (Dana Axles) AF
Index Skyjack
Qty. Description
No. Part No.
- 115602 - AXLE ASSEMBLY, Final front drive
- 115728 1 • AXLE ASSEMBLY, Front drive

1 108394 1 • • COVER, Carrier
2 113888 1 • • PLUG, Carrier cover
3 113891 12 • • BOLT, Drive gear
4 113908 1 • • DIFFERENTIAL ASSEMBLY
5 115371 1 • • • GEAR SET, Internal differential
6 113909 AR • • • KIT, Disc and plate
7 113910 8 • • • BOLT, Differential case
8 117130 1 • • DRIVE GEAR AND PINION SET
9 113879 1 • • SLINGER, Inner pinion
10 113880 1 • • BEARING ASSEMBLY, Inner pinion
11 113881 AR • • KIT, Pinion adjusting shim
12 113882 1 • • SLINGER, Inner pinion bearing
13 113901 AR • • KIT, Spindle bearing and seal
14 708440 2 • • SLINGER
15 129974 1 • • AXLE SHAFT ASSEMBLY, Left Hand - 37” long (30 teeth spline)
- (Includes item #14)
16 129975 1 • • AXLE SHAFT ASSEMBLY, Right Hand - 47” long (30 teeth spline)
- (Includes item #14)
17 113900 2 • • JOINT, Universal drive
18 113897 2 • • CAP, Lower king pin
19 115373 1 • • TIE ROD ASSEMBLY
113792 1 • • • END, Tie rod RH
113793 1 • • • END, Tie rod LH
20 108392 AR • • KIT, King pin seal and bearing
21 113899 2 • • CAP, Upper king pin
22 113898 2 • • GASKET, Upper king pin
23 113896 2 • • SPRING, Upper king pin
24 113895 2 • • RETAINER, Spring
25 108388 2 • • BUSHING, Upper king pin
26 105817 2 • • PIN, Upper king

Figure 6.5-10. Front Drive Axle Assembly - Four Wheel Drive Machines (Dana Axles) (Continued) AG
37
35
36
35
34
33
32
28
38 29
39 30
40 31
47 46 41
21
42
1 11
22
23
20
45 43 24
44
19 25
26
27
18 17
15
16 14
13
12
5 11
6
10
9
4 8
7
MTIF-1028AD_1

Figure 6.5-10. Front Drive Axle Assembly - Four Wheel Drive Machines (Dana Axles) (Continued) AG
Index Skyjack
Qty. Description
No. Part No.
27 113732 1 • • KNUCKLE, Steering LH (Shown)

113733 1 • • KNUCKLE, Steering RH (Opposite)
28 113902 2 • • SPINDLE ASSEMBLY
29 108393 2 • • SEAL, Wheel hub
30 108390 2 • • BEARING ASSEMBLY, Inner hub
31 113903 2 • • HUB, Wheel
111719 16 • • • STUD, Wheel (5/8”-18 RH)
32 113907 2 • • CAP, Hub
33 119179 1 • • GEAR, Drive (30 teeth)
113906 1 • • GEAR, Drive (35 teeth)
34 119180 2 • • SPACER, Drive gear
35 113904 4 • • NUT, Bearing retaining
36 113905 2 • • WASHER, Retaining nut lock
37 108391 2 • • BEARING ASSEMBLY, Outer hub
38 113886 1 • • NUT, Pinion
39 113885 1 • • WASHER, Pinion nut
40 113887 1 • • YOKE ASSEMBLY, End
133827 1 • • • KIT, Strap (If Equipped)
41 113884 1 • • SEAL, Pinion
42 113883 1 • • BEARING ASSEMBLY, Outer pinion
43 113893 1 • • SEAL AND GUIDE ASSEMBLY
44 113890 AR • • KIT, Differential bearing shim
45 113889 2 • • BEARING ASSEMBLY, Differential
46 $ 1 • • DIFFERENTIAL CASING W/BEARING CAPS, Front drive axle
47 113892 1 • • PLUG, Vent

Figure 6.5-11. Steer Cylinder Assembly (Dana Axles) AB
2 3
4
5
1
13 13
6 15
12
14 15
13
12
13
11
10
8 7 ML1F-1005AA
Index Skyjack
Qty. Description
No. Part No.
A 120405 - CYLINDER ASSEMBLY, Steer (2WD/4WD) (Dana)
1 113347 1 ROD, Steering

*2 113350 1 SEAL, Steering rod
*3 120438 1 O-RING, Gland
4 120401 1 GLAND, Front end
*5 113349 1 WIPER, Rod
6 103513 2 FITTING, Grease
*7 110976 1 O-RING, Piston
*8 107935 1 SEAL, Piston
9 120633 1 PISTON, Cylinder
10 103830 1 NUT, Lock (5/8-11 Grade C)
11 120404 1 WELDMENT, Cylinder barrel
12 102025 2 BEARING, Spherical
13 104114 AR RING, Retaining
14 104350 1 FITTING, Grease (1/4”-28 90°)
15 132565 2 CAP, Grease fitting
* 121108 1 KIT, Seal

* Part of seal repair kit.

Figure 6.5-12. Drive Shaft Assembly AC
8
7
4
6
B 4
12 5 9
3
2
10
11
4
1
M11515AA
M10788AB
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - AXLE ASSEMBLY, Front wheel drive (If Equipped)

Cushman axles (For components, refer to Figure 6.5-3)
Dana axles (For components, refer to Figure 6.5-10)
A 122394 1 ASSEMBLY, Front driveshaft
B 122391 1 ASSEMBLY, Rear driveshaft
2 103084 1 • U-BOLT KIT A, (Dana axles)
3 116179 1 • SHAFT, Front drive A
4 105863 AR • KIT, Universal joint
5 103099 AR • YOKE
6 118258 1 • SHAFT, Rear drive B
7 111159 1 • FLANGE, Yoke B
8 (Ref.) - REAR AXLE
9 900542 AR BOOT, Output shaft
10 (Ref.) - CENTER DRIVE ASSEMBLY
11 (Ref.) - MOTOR ASSEMBLY, 2 Speed drive
12 136265 1 ASSEMBLY, Bearing strap (If Equipped)

Notes

Figure 6.5-13. Drive Motor Assembly AB
3 5
8
6
8 7
2
M10377AA
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - CENTER DRIVE ASSEMBLY

2 121602 1 FITTING (#6-#4-#6)
3 121601 1 HOSE, Hydraulic line (6”)
4 113348 1 FITTING, Elbow (#6-#4)
5 109311 1 MOTOR, 2 Speed drive
134416 1 • HARNESS, 2-speed motor wiring
103256 122” • • CABTIRE (18/2)
103623 1 • VALVE, Series/Parallel
355113 1 • MANIFOLD, Motor
103613 1 • COIL, Series/Parallel valve
115340 4 • CHECK BALL
115338 1 • SEAL KIT
6 103470 2 WASHER, Lock (1/2”)
7 103910 2 BOLT (1/2”-13 x 1.25” Grade 8) (Use Loctite 242 or equivalent)
8 102659 2 FITTING, Straight

Figure 6.5-14. Center Drive Assembly AB
8 10
11
7
12
6
13
5 4
4 14
15
3
2 1
17 16 18 16
19
20
M10500AB

Figure 6.5-14. Center Drive Assembly AD
Index Skyjack
Qty. Description
No. Part No.
A 128283 - CENTER DRIVE Assembly
1 128275 1 • HOUSING, Transfer case (Rear)

2 128274 1 • HOUSING, Transfer case (Front)
3 128277 1 • GEAR, Spur (66T)
*4 900328 3 • SEAL, Lip
5 900396 1 • DRIVE, Shaft output center
6 900321 4 • BEARING (6210)
7 900746 1 • PLUG, Frost
8 128279 1 • GEAR, Pinion & input shaft
9 128286 2 • PIN, Dowel (3/8” Dia. x 1 1/4”)
10 103886 14 • BOLT, Hex head (5/16”-18 x 1.5” Grade 5)
11 103984 14 • NUT-LOCK, Hex head (5/16”-18 Grade 8)
*12 103165 1 • PLUG, 1/8” NPT
900553 1 • • FITTING, 90 (If Equipped)
13 900370 1 • BREATHER (If Equipped)
*14 128285 2 • GASKET, Drain plug
15 128284 2 • PLUG, Oil drain
16 (Ref.) - HARDWARE, Center drive cover(s) mounting
101632 AR • BOLT, Hex head (3/8”-16 x .75” Grade 5)
103472 AR • WASHER, Flat (3/8”)
103999 AR • WASHER, Lock (3/8”)
17 112228 1 PLATE, Outrigger manifold cover
18 114148 1 PLATE, Center drive motor cover
19 121629 1 CAP, Output shaft (with 2WD machines)
* 900655 KIT, Service

Figure 6.5-15. Rear Axle Assembly - (Cushman Axles) AD
15
5 4
10
11
12
14 13
M11295AB

Figure 6.5-15. Rear Axle Assembly - (Cushman Axles) AD
Index Skyjack
Qty. Description
No. Part No.
A 128819 1 ASSEMBLY, Rear axle (Cushman Axles)
1 133430 4 PLUG, Oil (Straight thread)

133431 4 • GASKET, Oil plug
2 133382 1 WELDMENT, Rear axle (Cushman Axles)
4 133383 AR SEALANT, RTV
5 (Ref) - ASSEMBLY, Rear differential
6 (Ref) - ASSEMBLY, Wheel hub
7 133428 16 BUSHING, Tapered
8 133423 16 NUT, Lock nylon insert (7/16-20 Grade 8)
9 133419 2 WASHER, Tanged
10 133418 8 NUT, Wheel bearing
11 133386 2 SHAFT, Axle (Cushman Axles)
12 133433 2 GASKET, Wheel hub
133435 AR • GEASE Wheel bearing
133435 AR • GEASE Wheel bearing

Figure 6.5-16. Rear Axle (Differential Assembly) - (Cushman Axles)
1
16
15
K1
14
13
3
4 12
5 K2 6 7 K3 8 9 10 11
M370

Figure 6.5-16. Rear Axle (Differential Assembly) - (Cushman Axles)
Index Skyjack
Qty. Description
No. Part No.
A 136250 1 ASSEMBLY, Rear axle (Cushman Axles)

3 133388 1 • DIFFERENTIAL ASSY, Rear Cushman (Detroit locker)
5 136246 1 • DIFFERENTIAL HOUSING, Rear axle
8 133427 1 • NUT, Lock nylon insert (7/8-14 Grade 8)
9 133399 1 • WASHER, Flat
10 133387 1 • PINION/SHAFT-HYPIOD
11 (Ref) - • ASSEMBLY, Brake
12 133426 6 • BOLT, Hex head cap (1/2-13 x 4.25,Grade 8)
14 133383 AR • SEALANT, RTV
15 133385 1 • GEAR HYPIOD
16 133424 12 • BOLT, Hex head cap (1/2-20 x 1 lg. Grade 8)
K1 133432 2 • SHIM KIT, Differential cone

133435 AR • • GREASE, Wheel bearing
K2 133405 1 • SHIM KIT, Pinion cup
K3 134614 1 • SHIM KIT, Input cone

Figure 6.5-17. Rear Axle (Brake Assembly) - (Cushman Axles)
11
10
9
8
7
2
1
M11512AA

Figure 6.5-17. Rear Axle (Brake Assembly) - (Cushman Axles) AD
Index Skyjack
Qty. Description
No. Part No.
1 133441 1 ASSEMBLY, Brake (22,000in-Ib) (Cushman Axles)

* 133403 - • REPAIR KIT (Brake)
2 - 1 • • SEAL, Case
3 - 1 • • O-RINGS
4 - 1 • • RINGS, Back up
5 - 1 • • O-RINGS
6 - 1 • • RINGS, Back up
7 - 4 • • DISC, Stator
8 - 4 • • DISC, Rotor
9 - 1 • • PLATE, Return
10 - 1 • • RETAINER, Spring
11 - 1 • • SEAL, Oil
* - Provided in the repair kit

Figure 6.5-18. Rear Drive Axle Assembly (Dana Axles) AC
8
17 9
18 16 10
14 11
15 12
14 13
19
20 6
27
21
22
23
24
28
25 7
26 6
5
1 2
MTID-1029AA

Figure 6.5-18. Rear Drive Axle Assembly (Dana Axles) AD
Index Skyjack
Qty. Description
No. Part No.
A 115821 - MODIFIED AXLE ASSEMBLY, Rear drive (5:13 ratio)

115729 - • AXLE ASSEMBLY, Rear drive (DANA #070AF512-51A)
1 113888 1 • • PLUG, Cover carrier

2 108394 1 • • COVER, Carrier
3 113926 1 • • DIFFERENTIAL ASSEMBLY (Detroit locker)
(Service parts not available at time of printing)
4 117130 1 • • DRIVE GEAR AND PINION ASSEMBLY
5 113880 1 • • BEARING ASSEMBLY, Inner pinion (Includes item 4)
6 113881 AR • • KIT, Pinion adjusting shim
7 113882 1 • • SLINGER, Inner pinion
8 113886 1 • • NUT, Pinion
9 113885 1 • • WASHER, Pinion nut
10 113914 1 • • YOKE ASSEMBLY, End
133827 1 • • • KIT, Strap (If Equipped)
11 113884 1 • • SEAL, Pinion
12 113913 1 • • SLINGER, Inner pinion bearing
13 113883 1 • • BEARING ASSEMBLY, Outer pinion
14 113920 4 • • NUT, Spindle
15 113921 2 • • WASHER, Spindle
16 109137 1 • • SHAFT, Flanged axle LH (Shown)
17 109137 1 • • SHAFT, Flanged axle RH (Opposite)
18 113925 16 • • NUT, Stud
19 113924 16 • • ADAPTER, Stud nut
20 113919 16 • • STUD, Axle hub
21 113916 2 • • BEARING ASSEMBLY, Outer wheel
22 113918 2 • • HUB, Wheel
23 113915 2 • • BEARING ASSEMBLY, Inner wheel
24 113917 2 • • SEAL, Hub
25 113889 2 • • BEARING ASSEMBLY, Differential
26 113912 AR • • KIT, Differential shim
27 101741 AR SHIM, Plate (If Equipped)

Figure 6.5-19. Disc Brake Assembly (Dana Axles)
10
12
11
4
5
6
3
13
2
1
2
ML1F-1002AA

Figure 6.5-19. Disc Brake Assembly (Dana Axles)
Index Skyjack
Qty. Description
No. Part No.
A 120572 - BRAKE ASSEMBLY, Disk
1 (Ref.) - CYLINDER ASSEMBLY, Disc brake

2 109579 2 SPACER, Cylinder mounting
3 109599 1 CLEVIS, Rod end (1/2-20)
4 109598 1 NUT, Jam (1/2-20)
5 109600 1 PIN, Clevis
6 109601 1 PIN, Cotter
7 109580 1 BRACKET, Brake cylinder
103907 2 • BOLT, Hex head (1/2-13 x 1-1/2” lg.)
103470 2 • WASHER, Lock (1/2”)
103468 2 • WASHER, Flat (1/2”)
8 109602 1 CALIPER ASSEMBLY, Disc brake
120996 AR • KIT, Disc pad thin
120997 1 • • PAD, Brake, actuated
120998 1 • • PAD, Brake, non-actuated
103909 3 • BOLT, Hex head (1/2-13 x 1-1/4” lg.)
103470 3 • WASHER, Lock (1/2”)
115347 1 • LEVER, Brake actuator
9 110529 1 DISC, Brake (11” Dia.)
103872 4 • BOLT, Hex head (3/8-16 x 2-1/4” lg.)
104636 4 • WASHER, Lock (7/16”)
103977 4 • NUT, Hex (7/16-14)
10 115912 1 SUPPORT, Disc brake tube
100845 2 • BOLT, Hex head (5/8-11 x 3-1/2” lg. Grade 8)
100352 4 • WASHER, Flat (5/8”)
111577 2 • NUT, Lock (5/8-11) (Special)
103907 2 • BOLT, Hex head (1/2-13 x 1-1/2” lg.)
107949 2 • NUT, Jam (1/2-13)
11 111117 1 WELDMENT, Brake skid
103872 4 • BOLT, Hex head (3/8-16 x 2-1/4” lg.)
104636 4 • WASHER, Lock (7/16”)
103977 8 • NUT, Hex (7/16-14)
12 111961 2 PAD, Brake support
13 111159 1 FLANGE, Drive shaft yoke

Figure 6.5-20. Disc Brake Cylinder Assembly (Dana Axles)
7
8
9
10
11 12
2
3
ML1F-1003AA
Index Skyjack
Qty. Description
No. Part No.
A 120412 - CYLINDER ASSEMBLY, Disc brake
1 120631 1 • ROD, Brake cylinder

*2 109597 1 • WIPER, Brake rod
3 120409 1 • GLAND, Front end
4 109573 1 • SPACER, Stroke limit
5 109604 1 • SPRING, Outer
6 109603 1 • SPRING, Inner
*7 116364 1 • SEAL, Piston
8 120630 1 • PISTON
*9 120632 1 • O-RING, Piston
10 111803 1 • NUT, Hex (7/16-20)
12 109579 2 SPACER, Mounting

* Part of seal repair kit

Notes

Figure 6.6-1. Engine Roll Out Tray & Cover Assembly (Nissan & Kubota Engines) AE
2 9 10 3 4
37
38 21 20 18 19 20 21 38
1
35 23 19 20 22
24
18 38 22
36 16
26 13 33
9 12 13
27 11
10
23
9 5
6
17 7
28
27
15
8
9
10
11
34
27
29
31
30 32
14
M11338AH_1

Figure 6.6-1. Engine Roll Out Tray & Cover Assembly (Nissan & Kubota Engines) AE
Index Skyjack
Qty. Description
No. Part No.
1 133587 1 WELDMENT, Engine guard

2 132870 2 WELDMENT, Engine cover
101632 4 • BOLT, Hex head (3/8”-16 x 3/4” Grade 5)
3 122998 1 BRACKET, Carrier assembly mounting (male)
122999 1 BRACKET, Carrier assembly mounting (female)
4 134345 1 ASSEMBLY, Energy chain (17 links)
5 133717 1 ASSEMBLY, Exhaust pipe support
133325 1 • SUPPORT, Exhaust pipe (Dual fuel engines only)
133294 2 • ASSEMBLY, Exhaust hanger
6 111351 4 ROLLER (2 3/4” OD x 7/8”ID x 1 3/16”)
7 116621 4 SHIM, Slide out pin
8 132714 1 PIN, Engine Roll-out roller
9 103996 4 WASHER, Flat (5/16”)
10 103404 4 WASHER, Lock (5/16”)
12 103914 1 BOLT, Hex head (0.375”-16 x 3-3/4” Grade 5)
13 104606 2 NUT, Hex nylon lock (3/8” Grade 5)
14 (Ref.) - PANEL, Engine control post
15 132864 1 WELDMENT, Engine tray (Nissan engine)
141693 1 WELDMENT, Engine tray (Kubota diesel engine)
16 136030 1 CLAMP, Exhaust (1-7/8”)
17 100397 2 NUT, Hex head (5/16”-18 Grade 5)
18 103904 2 BOLT, Hex head (1/2”-13 x 2” Grade 5) (Dual fuel engines only)
19 103470 5 WASHER, Lock (1/2” Grade 5) (Dual fuel engines only)
20 128352 4 WASHER, Flat (1/2” style BB) (Dual fuel engines only)
21 103907 1 BOLT, Hex head (1/2”-13 x 1-1/2” Grade 5) (Dual fuel engines only)
22 103909 3 BOLT, Hex head (1/2”-13 x 1-1/4” Grade 5) (Dual fuel engines only)
23 132821 4 MOUNT, Isolation
24 133357 1 SHIM, Flat (1/2” x 3” Bar)
26 702507 2 NUT, Lock (1/2”-13)
27 116494 AR BUMPER, Rubber
28 - - ASSEMBLY, Right-hand latch
112308 1 • LATCH, Right-hand rotary
116132 1 • HANDLE, Right-hand tray lock
116136 1 • SCREW, Shoulder (1/4”Dia. x 3/8”)
112378 3 • WASHER, Brass (17/64” ID x 15/32”OD)
29 133586 1 GUARD, Engine front lower (Dual fuel engines only)
30 133883 1 GUARD, Engine front lower (Kubota diesel engine)
103995 4 • WASHER, Flat (1/4”)
104000 6 • WASHER, Lock (1/4”)
103892 4 • BOLT, Hex head (1/4”-20 x 5/8”, Grade 5)

Figure 6.6-1. Engine Roll Out Tray & Cover Assembly (Nissan & Kubota Engines) (Continued) AE
2 9 10 3 4
37
38 21 20 18 19 20 21 38
1
35 23 19 20 22
24
18 38 22
36 16
26 13 33
9 12 13
27 11
10
23
9 5
6
17 7
28
27
15
8
9
10
11
34
27
29
31
30 32
14
M11338AH_1

Figure 6.6-1. Engine Roll Out Tray & Cover Assembly (Nissan & Kubota Engines) (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
31 103856 4 BOLT, Hex head (1/4”-20 x 3/4” Grade 5)

32 - - ASSEMBLY, Left-hand latch
116133 1 • HANDLE, Left-hand tray lock
34 111954 1 ASSEMBLY, Engine guard door latch
102780 1 • LATCH, Right hand rotary
103404 3 • WASHER, Lock (5/16”)
104000 6 • WASHER, Lock (1/4”)
111534 1 • KNOB, Rotary latch
35 116129 4 BUSHING, Engine mount (Dual fuel engines only)
36 133355 1 BRACKET, E-chain
103858 2 • BOLT, Hex head
104000 2 • WASHER, Lock (1/4”)
103995 2 • WASHER, Flat (1/4”)
103078 1 • CLIP, Double (G10)
37 134221 1 ASSEMBLY, Sound proofing (Kubota diesel engine only)
134218 1 • SOUNDPROOFING, Insulation (Rear)
134219 1 • COVER, Plate engine side (Right)
134220 1 • COVER, Plate engine side (Left)
38 128352 4 WASHER, Flat (1/2” Style BB)

Figure 6.6-2. Engine Control Panel AD
8 5
12
7 4
6
3
L 2 1
9 10 9 10
1 L 11
M11235AB

Figure 6.6-2. Engine Control Panel AD
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - ENGINE ELECTRICAL ASSEMBLY, Dual fuel (Nissan)

B (Ref.) - ENGINE ELECTRICAL ASSEMBLY, Diesel fuel (Kubota)
C (Ref.) - ENGINE ELECTRICAL ASSEMBLY, Dual fuel (GM)
1 133136 1 PANEL, Engine control front A

120618 1 PANEL, Engine control front B
141840 1 PANEL, Engine control front C
2 132883 1 TIMER, Glow plug (Not shown) B
3 102692 2 SWITCH, Push-button B
4 132884 1 INDICATOR, Glow plug B
5 102572 1 SWITCH, Engine off/on B
6 133133 1 LIGHT, Check engine indicator A, C
7 115747 1 SWITCH, Gas/Propane toggle A
115574 1 SWITCH, Toggle C
8 124446 1 SWITCH, Off/On/Start toggle, A, C
9 120617 1 COVER, Engine control panel rear A, B
141838 1 COVER, Engine control panel rear C
117398 4 TRIM, Protective A, B, C
10 (Ref.) - PANEL ASSEMBLY HARDWARE
103962 AR • SCREW, Machine (#10-32 x 0.5”) A, B, C
104185 AR • WASHER, Lock (#10) A, B, C
104694 AR • WASHER, Flat (#10) A, B, C
104003 1 • NUT, Machine (#10-32 Grade B) B
112495 2 • BOLT, Hex head (1/4”-20 x 3/8”) B
104000 2 • WASHER, Lock (1/4”) B
11 127035 1 RELAY (12 Volt, 40A) A, B
12 (Ref.) - HARNESS, Engine wiring
(For components, refer to Figure 6.6-3) (Nissan)
(For components, refer to Figure 6.6-9) (Kubota)
(For components, refer to Figure 6.6-15) (GM)
L (Ref.) - LABEL, Engine control panel

Figure 6.6-3. Dual Fuel Engine Assembly (Nissan Engine A15) AD
25
6
26
23 24
20 3 16
1 19
36
30 13
15
5 8 10
9
14
2
12
32
11
21
4
35 34
38 7
37
22
39 40
31
29
17
18
28
32 27
36
33
M11347AB

Figure 6.6-3. Dual Fuel Engine Assembly (Nissan Engine A15) AG
Index Skyjack
Qty. Description
No. Part No.
1 132186 1 ASSEMBLY, Engine

132335 1 ENGINE, Nissan A15 (Crate)
132336 1 STARTER
132337 1 FLYWHEEL
132339 1 ALTERNATOR (12V 32 amp.)
133872 1 NUT, Hex (M5-0.80)
133339 1 WASHER, External tooth (M5)
132340 1 IGNITION COIL
132341 1 DISTRIBUTOR (Complete)
103887 2 BOLT, Hex head (5/16”-18 x 3/4” Grade 5)
103996 2 WASHER, Flat (5/16” S.A.E.)
103404 2 WASHER, Lock (5/16” )
132348 1 DISTRIBUTOR ROTOR BUTTON
132349 1 DISTRIBUTOR CAP
132342 1 THERMOSTAT, Water
195626 1 GASKET, Thermostat
132346 1 ENGINE WATER PUMP
132347 1 OIL FILTER
133132 1 SWITCH, Oil pressure
134607 1 TIP, Rubber
132350 1 IGNITION WIRE SET
132351 4 PLUG, Spark
132352 1 BELT, Alternator drive
134797 1 FITTING, Hex (1/4” x 1.45” lg.)
2 132338 1 PLATE, Flywheel back
3 132343 1 MANIFOLD, Intake
4 132344 1 MANIFOLD, Exhaust
5 132345 1 FAN, Engine cooling
6 132499 1 HARNESS, Engine electrical wiring
119134 1 KIT, 12 Pole receptacle assembly
119293 1 HOLDER, Fuse (with cover)
121504 1 FUSE (20A)
133032 1 CONNECTOR, Alternator with pins
133049 1 RESISTOR (1K Ohms 1 Watt)
133050 1 RESISTOR (10K Ohms 1 Watt)
123849 1 CONNECTOR, ECU plug (23 Position - white)
124373 17 TERMINAL, Wire ampseal gold plated
123847 1 CONNECTOR, ECU plug (23 Position - black)
124372 9 TERMINAL, Wire ampseal tin plated
124069 1 CONNECTOR, MAP sensor
124365 3 TERMINAL, Wire (150 Female)
124366 3 SEAL, Wire 150
124367 1 ASSURANCE, Terminal position
124034 1 CONNECTOR, Fuel injector - Liquid propane
124370 2 TERMINAL, Wire terminal female
124369 2 SEAL, Wire W-P
124040 1 CONNECTOR, Fuel injector - Gasoline fuel
124376 2 TERMINAL, Wire (Female)
124377 1 WEDGE

Figure 6.6-3. Dual Fuel Engine Assembly (Nissan Engine A15) (Continued) AD
25
6
26
23 24
20 3 16
1 19
36
30 13
15
5 8 10
9
14
2
12
32
11
21
4
35 34
38 7
37
22
39 40
31
29
17
18
28
32 27
36
33
M11347AB

Figure 6.6-3. Dual Fuel Engine Assembly (Nissan Engine A15) (Continued) AC
Index Skyjack
Qty. Description
No. Part No.
124036 1 • • CONNECTOR, Electric governor sensor

124368 2 • • TERMINAL, Wire (Female)
124369 2 • • SEAL, Wire (W-P)
123850 1 • • CONNECTOR, Air/Coolant temperature sensor
124363 2 • • TERMINAL, Wire (Female)
124364 1 • • COVER, Sealant
133030 1 • • CONNECTOR, Oxygen sensor (4-Pin)
133031 1 • • ASSURANCE, Terminal position
124365 4 • • TERMINAL, Wire (150 Female)
124366 4 • • SEAL, Wire 150
7 133291 1 ASSEMBLY, Exhaust
8 132614 1 • GASKET, Down pipe to manifold
9 134363 1 • ASSEMBLY, Down pipe with flex pipe
134364 1 • • PIPE, Exhaust
(Ref.) - • HARDWARE, Upper stream flange
103876 2 • • Bolt Hex head (7/16”-20 x 1.5” Grade 5)
104636 2 • • WASHER, Lock (7/16”)
103976 2 • • NUT, Hex head (7/16”)
(Ref) - • HARDWARE, Lower stream flange
103870 2 • • BOLT, Hex head (3/8”-16 x 1.5” Grade 5)
103978 2 • • NUT, Hex head (3/8”-16 Grade 5)
103472 2 • • WASHER, Flat (3/8”)
103999 2 • • WASHER, Lock (3/8”)
10 132619 1 • GASKET, Down pipe to catalyst
11 132620 1 • CATALYST, In-line
12 136030 1 • CLAMP, Exhaust (1-7/8” Dia.)
13 132621 1 • PIPE, Straight
14 102286 1 • MUFFLER
15 133341 1 • TAILPIPE
16 (Ref.) - ASSEMBLY, Bell housing
17 132511 1 RADIATOR, Engine
18 132519 1 RESERVOIR, Coolant
19 132848 1 HOSE (3/8” x 14” lg.)
102519 2 • CLAMP, Gear (#6)
20 103160 1 FITTING, 3/8” Bar- 3/8” NPT
21 132517 1 HOSE, Upper radiator
133696 2 • CLAMP, Gear
22 132518 1 HOSE, Lower radiator
133696 2 • CLAMP, Gear
23 (Ref.) - ASSEMBLY, Regulator/Vaporizer
24 (Ref.) - ASSEMBLY, EFI system components
25 (Ref.) - ASSEMBLY, Air intake filter
133223 1 • BOLT, Hex head cap screw (M6 -1 x 20mm Grade 5)
133219 2 • WASHER, Flat (M6)

25
6
26
23 24
20 3 16
1 19
36
30 13
15
5 8 10
9
14
2
12
32
11
21
4
35 34
38 7
37
22
39 40
31
29
17
18
28
32 27
36
33
M11347AB

Index Skyjack
Qty. Description
No. Part No.
121758 2 • WASHER, Lock (M6)

133220 1 • BOLT, Hex socket cap screw (M6-1 x 16mm Grade 5)
27 132587 1 MOUNT, Radiator
(Ref.) - • HARDWARE, Radiator mount to engine mounts
127940 4 • • WASHER, Flat (M8)
116218 4 • • WASHER, Lock (M8)
123012 4 • • NUT (5/16”-18)
28 132585 1 MOUNT, Left engine
(Ref.) - • HARDWARE, Engine mount to engine block
121059 2 • • NUT, Hex (M8-1.25)
116218 2 • • WASHER, Lock (M8)
127940 2 • • WASHER, Flat (M8)
29 132586 1 MOUNT, Right engine
(Ref.) - • HARDWARE, Engine mount to engine block
121059 2 • • NUT, Hex (M8-1.25)
116218 2 • • WASHER, Lock (M8)
127940 2 • • WASHER, Flat (M8)
30 132819 1 SENSOR, Heated exhaust oxygen
31 (Ref.) - PUMP/FILTER, Gasoline and liquid propane
32 132945 3 MOUNT, Radiator rubber isolation
300437 3 • BOLT, Hex head cap (3/8”-16 x 7/8” Grade 5)
103999 4 • WASHER, Lock (3/8”)
103472 4 • WASHER, Flat (3/8”)
33 133140 1 BRACKET, Coolant reservoir
112327 2 • SCREW, Self-tapping (#8-18 x 1/2”)
34 132940 1 BRACKET, Top radiator
300437 2 • BOLT, Hex head (3/8”-16 x 7/8” Grade 5)
103999 2 • WASHER, Lock (3/8”)
103472 2 • WASHER, Flat (3/8”)
103978 1 • NUT, Hex (3/8” Grade 5)
35 133131 1 BRACKET, Engine lift
133869 2 • BOLT, Hex head (M8-1.25 x 25mm Grade 5)
133174 1 • BOLT (M8-1.25 x 20mm)
116218 1 • WASHER, Lock (M8)
127940 1 • WASHER, Flat (M8)
36 (Ref.) - MOUNT, Engine/Bell housing rubber isolation
37 132510 1 GUARD, Radiator fan
38 132509 1 CAP, Radiator
39 (Ref.) - COOLANT, Engine
40 (Ref.) - OIL, Engine
L (Ref.) - • LABEL, Emission control information

Figure 6.6-4. Bell Housing Assembly (Nissan Dual Fuel Engine A15) AD
M11467AA_1

Figure 6.6-4. Bell Housing Assembly (Nissan Dual Fuel Engine A15) AD
Index Skyjack
Qty. Description
No. Part No.
A 132194 AR ASSEMBLY, Bell Housing Kit - Standard

*B 134770 AR ASSEMBLY, Bell Housing Kit - With thinner flywheel
*(External Splined Adapter thickness of 1.476”) (Refer to table below.)
- 132523 1 • KIT, Bolts - Housing to engine A & B

1 132508 1 • HOUSING, Bell A & B
103904 2 • • BOLT, Hex head (1/2”-13 x 2” Grade 5)
103468 2 • • WASHER, Flat (1/2”)
103470 2 • • WASHER, Lock (1/2”)
2 132522 1 • ASSEMBLY, Coupling A
134771 1 • ASSEMBLY, Coupling B
134769 1 • • Internal Coupling Assembly A & B
134752 1 • • External Splined Adapter Assembly A
129524 1 • • External Splined Adapter Assembly B (Shown)
3 143572 1 • RING GEAR, Flywheel, A, B
*Note: Part No. 134770 is used only for machines in the table below.
SERIAL BREAKDOWN TABLE

Model Serial Numbers
SJ-8831 37448 to 37451
43080
SJ-8841
43095 to 43099
60415AA - 800

Figure 6.6-5. Dual Fuel System (Nissan Dual Fuel Engine A15) AD
9 18
10
29
4 5 6 8
25 24 23 22 21 3
7 11 12 28 14 19
17 1 2
15 13 14
21 26 14
20
27 16
M11349AA

Figure 6.6-5. Dual Fuel System (Nissan Dual Fuel Engine A15) AD
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - SYSTEM, Gasoline fuel

B (Ref.) - SYSTEM, Liquid propane fuel
1 103006 1 COUPLING, Quick attach LPG B

2 103159 1 FITTING, Brass (45°) B
3 103098 42” HOSE, Tank to filter B
4 103156 1 FITTING, Straight brass B
5 300799 1 VALVE, Propane relief B
111622 1 • CAP, Plastic rain
6 132364 1 FILTER, Liquid propane B
124433 1 • CLIP, Single (G28)
7 132919 1 TEE, Female pipe B
8 133648 1 HOSE, Filter to vaporizer/regulator assembly B
9 133141 1 HOSE, Vaporizer/regulator assembly to EFI system assembly B
10 (Ref.) - ASSEMBLY, Vaporizer/Regulator
11 113467 2 FITTING, Elbow (90°) A
12 132365 1 PUMP, Gasoline fuel A
133241 1 • CLIP, Single (G26)
103983 2 • NUT, Hex (1/4”-20)
103995 2 • WASHER, Flat (1/4”)
104000 2 • WASHER, Lock (1/4”)
13 132366 1 FILTER, Gasoline fuel A
133248 1 • CLIP, Single (G34)
103983 2 • NUT, Hex (1/4”-20)
14 102984 441” HOSE, Gasoline fuel A
15 103321 AR CLAMP, Gear (#4) A
16 (Ref.) - ASSEMBLY, Gasoline fuel tank A
17 (Ref.) - ASSEMBLY, Propane tank B
18 (Ref.) - ASSEMBLY, EFI system
19 133319 1 CLIP, Single (G12)
20 111403 1 TUBE, Hydraulic line (5/16” OD) A
21 103078 2 CLIP, S344G10
22 103473 1 BOLT, Hex head (3/8”-16 x 1” Grade 5)
23 103472 2 WASHER, Flat (3/8” SAE)
24 103999 1 WASHER, Lock (3/8” NOM.)
25 103978 1 NUT, Hex head (3/8” Grade B)
104000 2 • WASHER, Lock (1/4”)
103995 2 • WASHER, Flat (1/4”)
27 (Ref.) 1 FITTING, Hose (90° 5/16”, 1/4” NPT male)
28 103154 1 FITTING, Brass (#125-5A)
29 125271 1 HARNESS, Fuel pump EFI

Figure 6.6-6. EFI System Components (Nissan Dual Fuel Engine A15)
3 4
10 5
6
7
9 M11242AA
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - ASSEMBLY, EFI system components
1 132353 1 • THROTTLE BODY

2 132359 1 • REGULATOR, Gasoline fuel pressure
3 132358 1 • INJECTOR, Gasoline fuel with o-ring
4 132357 1 • SENSOR, Air temperature
5 132354 1 • UNIT, Engine control (ECU)
6 132356 1 • SENSOR, Manifold absolute pressure (MAP)
7 132363 1 • SHIELD, Heat
*8 133290 1 • KIT, Throttle body gasket
9 132360 1 • SENSOR, Engine coolant sensor (ECT)
10 132355 1 • INJECTOR, Liquid propane w/ o-ring
* 132361 1 • KIT, Manifold adaptor (with hardware and gasket included)

Figure 6.6-7. Air Intake Filter Assembly (Nissan Dual Fuel Engine A15) AB
4
5
2 3
5
7
8
M11243AB
Index Skyjack
Qty. Description
No. Part No.
A 133218 1 ASSEMBLY, Air intake filter
1 128601 1 • ASSEMBLY, Air intake filter & housing

133289 1 • • HOUSING, Air filter
132913 1 • • ELEMENT, Filter
600184 1 • • WASHER, Flat (M8)
116218 1 • • WASHER, Lock (M8)
2 128602 1 • BRACKET, Air intake holding
103980 2 • • NUT, Hex head (1/4”-20 Grade B)
103995 4 • • WASHER, Flat (1/4”)
104000 2 • • WASHER, Lock (1/4”)
3 133183 1 • BRACKET, Air intake mounting
134802 1 • • BOLT, Hex head (M8-1.25 Grade 8. 8 x 16mm)
133219 1 • • WASHER, Flat (M6)
121758 1 • • WASHER, Lock (M6 Plated)
103220 1 • • BOLT, SHCS (M6-1 Grade 8 x 16mm)
4 115525 1 • HOSE, Rubber (Cut as required)
5 133222 4 • CLAMP, Gear (#32 (2”))
6 133214 1 • TUBE, Air intake
7 133225 1 • HOSE, Rubber
8 133224 1 • ELBOW, Rubber

Notes

Figure 6.6-8. Regulator/Vaporizer Assembly (Nissan Dual Fuel Engine A15)
9 7 17 19 18
8 6
10
11
17
19 12
6 16
4
15
5 13 14
3
M11241AD
Index Skyjack
Qty. Description
No. Part No.
A 132367 1 ASSEMBLY, Regulator/Vaporizer
1 132323 1 • REGULATOR/VAPORIZER, Primary

2 115810 2 • FITTING, Reducer (3/8” to 1/4”)
3 103169 1 • FITTING, Elbow (3/8”-18 NPT x 1/2”hose)
4 132390 1 • PIPE, Straight (1/4”-18 NPT x 1.5”lg.)
134979 1 • FITTING, Hex (1/4” NPT)
5 132324 1 • REGULATOR, Secondary
6 103324 2 • FITTING, Elbow (1/4” NPT)
7 132188 1 • BRACKET, Mounting
8 121758 2 • WASHER, Lock (M6)
9 800353 2 • BOLT, Hex head (M6 x 1 x 12mm)
10 132393 1 • VALVE, LPG lock-off
11 103847 1 • BOLT, Hex head (M10 x 1.5 x 20mm Grade 9.8)
132497 1 • WASHER, Lock (M10)
600572 1 • WASHER, Flat (M10)
12 132391 1 • FITTING, Elbow (90° 1/4”-18NPT to 3/8” hose)
13 132847 1 HOSE (1/2” x 9.5” lg.)
14 116342 2 CLAMP. Gear (#8)
15 132849 1 HOSE (3/8” x 18” lg.)
16 102519 2 CLAMP, Gear (#6)
17 103960 8 SCREW, Round head machine (10-24 x 0.500)
18 104694 4 WASHER, Flat (#10)
19 104185 8 WASHER, Lock (#10)

Figure 6.6-9. Diesel Engine Assembly (Kubota Engine D1105) AE
1 2 3 8 9
32
5 6 7
10
13 12 11
19
18
16
15 17
Starter 14
25 23
21
29 11 20
22
23
30 31
24
27
26
28
M11378AB M139452AD_1

Figure 6.6-9. Diesel Engine Assembly (Kubota Engine D1105) AE
Index Skyjack
Qty. Description
No. Part No.
1 106370 1 KIT, Throttle solenoid

127150 1 • SOLENOID, Throttle
2 112769 1 PLATE, Mount solenoid
3 130912 1 HARNESS, Engine wiring
102921 2 • DIODE (6 amp.)
117586 1 • RECEPTACLE, Connector (12-Pin)
117588 1 • WEDGE, Connector receptacle
117592 8 • PIN, Connector contact (Male)
4 112696 1 ENGINE, Kubota diesel (D1105-E)
119930 1 • V-BELT
130910 1 • • HARNESS, Shutdown solenoid
130906 1 • • • KIT, Connector assembly
132907 1 • COVER, Fan
(Tier 1 Engine components shown below)
130905 1 • SOLENOID, Shutdown (On Engine)
115457 1 • STARTER, Assembly
115839 1 • ALTERNATOR, Assembly
132887 1 • • ASSEMBLY, Alternator coupler
132888 1 • • ASSEMBLY, Alternator terminal
119932 1 • FILTER, Oil
(Tier 2 Engine components shown below)
137142 1 • SOLENOID, Shutdown (On Engine)
137137 1 • STARTER, Assembly
137138 1 • ALTERNATOR, Assembly
137139 1 • • BRACKET, Alternator
139140 1 • • GUARD, Alternator
137136 1 • FILTER, Oil
137141 1 • PLUG, Glow
137143 1 • PUMP, Water
137144 1 • THERMOSTAT, Coolant
137145 1 • FAN, Cooling
137147 1 • PUMP, Fuel
137148 1 • GAUGE, Oil
113400 1 • SWITCH, Engine Temperature
137146 1 • BELT, Fan
5 112746 1 BELL HOUSING KIT
6 142250 1 • FLANGE (106/150)
7 142251 1 • HUB, M-42 (0.75” bore)
142249 1 • HOUSING, Kubota diesel engine bell
142252 1 • HARDWARE KIT
8 133787 1 ASSEMBLY, Carrier support bracket
133788 1 • SUPPORT, Carrier
103473 2 • BOLT. Hex head (3/8”-16 Grade 5 x 1.00)
103999 4 • WASHER, Lock (3/8”)
103472 4 • WASHER, Flat (3/8”)
103870 2 • BOLT, Hex head (3/8-16 Grade 5 x 1.50)
9 (Ref.) - ASSEMBLY, Hydraulic pump and fittings
10 116183 1 PIPE, Exhaust

Figure 6.6-9. Diesel Engine Assembly (Kubota Engine D1105) (Continued) AE
1 2 3 8 9
32
5 6 7
10
13 12 11
19
18
16
15 17
Starter 14
25 23
21
29 11 20
22
23
30 31
24
27
26
28
M11378AB M139452AD_1

Index Skyjack
Qty. Description
No. Part No.
11 113650 1 CLAMP, Exhaust

12 133934 1 ASSEMBLY, Fuel line and filter
132889 1 • ASSEMBLY, Fuel filter
128646 1 • BRACKET, Fuel filter
133948 1 • SPACER, Fuel filter bracket
103996 2 • WASHER, Flat (5/16” S.A.E.)
103864 2 • BOLT, Hex head (5/16”-18 Grade 5)
103984 2 • NUT, Lock hex (5/16” Grade B)
133174 1 • BOLT, Hex head (M8 x 1.25 x 20mm Grade 5)
116218 1 • WASHER, Lock (M8)
104000 2 • WASHER, Lock (1/4”)
103995 2 • WASHER, Flat (1/4”)
103856 2 • BOLT, Hex head (1/4”-20 Grade 5)
132890 1 • ELEMENT, Fuel filter
13 (Ref.) - ASSEMBLY, Air intake
14 123500 1 MUFFLER, Kubota diesel purifier
15 114682 AR CLAMP (#8)
16 133882 - ASSEMBLY, Engine mount
133797 4 • BRACKET, Engine mount
147634 4 • MOUNT, Engine vibration control
108818 4 • BOLT, Hex head (1/2”-13 x 2-3/4” Grade 5)
128352 4 • WASHER, Flat (1/2” style BB)
103470 4 • WASHER, Lock (1/2” Grade 5)
17 103078 5 CLAMP (G10)
18 102838 1 SWITCH, Oil pressure
19 113653 1 CLAMP, Exhaust (1-1/8”)
20 124033 1 PIPE, Diesel purifier exhaust
21 134372 1 NUT, Coupling (M8 x 1.25 x 24mm)
22 127940 1 WASHER, Flat zinc plated (M8)
23 116218 2 WASHER, Lock (M8)
24 133174 1 BOLT, Hex head cap screw (M8-1.25 x 20mm)
25 - - RADIATOR ASSEMBLY
(Machines with Serial #’s 37685 (8831), 43545 (8841) & Below)
132893 1 • PIPE, Lower water
132894 1 • PIPE, Upper water
132898 2 • CUSHION, Radiator
132901 1 • SUPPORT, Radiator
132903 2 • STAY, Radiator
27 (Ref.) - Oil, Engine

1 2 3 8 9
32
5 6 7
10
13 12 11
19
18
16
15 17
Starter 14
25 23
21
29 11 20
22
23
30 31
24
27
26
28
M11378AB M139452AD_1

Index Skyjack
Qty. Description
No. Part No.
28 - - RADIATOR ASSEMBLY
(Machines with Serial #’s 37686 (8831), 43546 (8841) and Above)
139380 1 • ASSEMBLY, Radiator
139467 1 • PIPE, Lower water
139381 1 • PIPE, Upper water
29 102984 73” FUEL LINE, (5/16)
30 147142 1 RESERVOIR, Coolant
(Order Part # 132519 for Machines with S/N 37686 to 34001164 (8831),
43546 to 40000377 (8841))
31 - - HARDWARE, Coolant reservoir (Machines with 34001165 (8831),
40000378 (8841) and Above)
103887 2 BOLT, Hex head (5/16-18 x 0.75, Grade 5)
103996 2 WASHER, Flat (5/16)
100397 2 NUT, Hex head (5/16-18 Grade 5)
103404 2 WASHER, Lock (5/16)
- - HARDWARE, Coolant reservoir (Machines with Serial #’s 37686 to
34001164 (8831), 43546 to 40000377 (8841))
103995 2 • WASHER, Flat (1/4)
104000 2 • WASHER, Lock (0.25)
103892 2 • BOLT, Hex head (1/4-20 x 0.625 Grade 5)
103980 2 • NUT, (1/4-20)
32 (Ref.) - EXHAUST MANIFOLD ASSEMBLY

Figure 6.6-10. Diesel Fuel System (Kubota Diesel Engine D1105)
5 9
6
4
3
10
2
M11064AB

Figure 6.6-10. Diesel Fuel System (Kubota Diesel Engine D1105)
Index Skyjack
Qty. Description
No. Part No.
1 111403 1 TUBE, Hydraulic line (5/16” x 26”)

2 103321 6 CLAMP, Gear (#4)
3 102984 3” HOSE, Fuel tank to fuel filter
4 102764 1 FILTER, In-line fuel
5 102984 192” HOSE, In-line filter to engine fuel filter
6 103164 1 FITTING, Elbow (90°)
7 103176 1 CONNECTOR, Hose reduce
8 102660 165” HOSE, Fuel return line
9 102984 13.5” HOSE, Engine filter to fuel pump
10 (Ref.) - FUEL TANK ASSEMBLY

Figure 6.6-11. Air Intake Assembly (Kubota Diesel Engine D1105) AD
1 1
10
2 1
4
6
7
3
4 3
4
6 4
5 7 5
8
8
M11381AB M133945AD
Index Skyjack
Qty. Description
No. Part No.
A 133945 - ASSEMBLY, Air intake
1 133222 AR • CLAMP, Gear (#32 (2”))

2 115525 1 • HOSE, Air cleaner
(Machines with Serial #’s 37687 (8831), 43534 (8841) and Below)
3 112532 2 • BOLT, Hex head (5/16”-18 x 1.25 Grade 5)
4 103996 4 • WASHER, Flat (5/16”)
5 128601 1 • CLEANER, Air
132913 1 • • ELEMENT, Air filter
6 103004 2 • WASHER, Lock (5/16”)
7 100397 2 • NUT, Hex head (5/16”-18 Grade 8)
8 128602 1 • BRACKET, Air cleaner
9 116147 2 • HOSE, Rubber
10 141506 1 • TUBE

Figure 6.6-12. Hydraulic Pump Assembly
2 3 4 5
M10341AA
Index Skyjack
Qty. Description
No. Part No.
1 110460 1 PUMP, Dual hydraulic (.488/.854)

2 114325 2 FITTING, Suction pump
3 103472 2 WASHER, Flat (3/8”)
4 103999 2 WASHER, Lock (3/8”)
5 103870 2 BOLT, Hex head (3/8-16 Grade 5 x 1.5”)
6 120054 2 FITTING, O-ring (37 45 10-8 SAE)

Figure 6.6-13. Exhaust Manifold Assembly (Kubota Diesel Engine D1105) AE
4 1 2 3
6 7 5
M11420AA
Index Skyjack
Qty. Description
No. Part No.
- 146682 1 EXHAUST MANIFOLD ASSEMBLY
1 146677 1 • MUFFLER, Kubota Diesel

2 132885 1 • COVER, Muffler
3 146687 3 • BOLT, Head flanged (M6-1.00 x 12mm long)
4 146678 1 • GASKET, Exhaust manifold
5 146688 6 • NUT, Flanged (M7-1.00)
6 146679 3 • STUD (M7-1.00 x 112mm long)
7 146680 3 • STUD (M7-1.00 x 1.00 x 90mm long)

Notes

Figure 6.6-14. Engine Roll Out Tray & Cover Assembly (GM Dual Fuel Engine) AE
2 36 37 38
34 35
1 26
16 23
32
3 17
18 21 24
4
11
22
5 12
23
6 13
25
14 27
7
15 19
23
17
20
29
30 32 7
23
31
8 9
10 9
6 7
28
33
M141849AC

Figure 6.6-14. Engine Roll Out Tray & Cover Assembly (GM Dual Fuel Engine) AE
Index Skyjack
Qty. Description
No. Part No.
1 142409 1 ASSEMBLY, Engine guard

141861 1 • WELDMENT, Engine guard
142402 1 • TRIM, Rubber
2 132870 AR WELDMENT, Engine cover
4 702507 2 NUT, Lock (1/2”-13)
5 141693 1 WELDMENT, Engine tray
6 142360 2 ROLLER, Engine plate w/bearing
7 116621 4 SHIM, Slide out pin
8 - - ASSEMBLY, Right-hand latch
116132 1 • HANDLE, Right-hand tray lock
116136 1 • SCREW, Shoulder (Ø1/4”x 3/8”)
9 116494 3 BUMPER, Rubber
10 - - ASSEMBLY, Left-hand latch
116133 1 • HANDLE, Left-hand tray lock
11 108818 4 BOLT, Hex head (0.5-13 x 2.75 grade 5)
12 103470 4 WASHER, Lock (0.5 grade 5)
13 103468 4 WASHER, Flat (0.5)
14 147634 4 MOUNT, Engine vibration control
15 101520 2 WASHER, Flat nylon (1.28 ID x 2 OD x 0.12)
17 103995 AR WASHER, Flat (0.25)
18 133355 1 BRACKET, E-chain
19 104000 2 WASHER, Lock (0.25)
20 103980 2 NUT, Hex head (0.25-20 grade 5)
21 143617 1 WELDMENT, Exhaust hanger
22 142243 1 BRACKET
23 103472 6 WASHER, Flat (0.375)
24 112601 2 NUT, Hex flange lock (0.375-16)
27 104606 2 NUT, Hex nylon lock (0.375-16 grade 5)
28 (Ref.) - PANEL, Engine control post
30 103999 1 WASHER, Lock (0.375)
31 103978 1 NUT, Hex head (0.375-16 grade 5)
32 111351 2 ROLLER, Engine plate

Figure 6.6-14. Engine Roll Out Tray & Cover Assembly (GM Dual Fuel Engine) (Continued) AE
2 36 37 38
34 35
1 26
16 23
32
3 17
18 21 24
4
11
22
5 12
23
6 13
25
14 27
7
15 19
23
17
20
29
30 32 7
23
31
8 9
10 9
6 7
28
33
M141849AC

Figure 6.6-14. Engine Roll Out Tray & Cover Assembly (GM Dual Fuel Engine) (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
33 111954 1 ASSEMBLY, Engine guard door latch

102780 1 • LATCH, Right hand rotary
103404 3 • WASHER, Lock (5/16”)
104000 6 • WASHER, Lock (1/4”)
111534 1 • KNOB, Rotary latch
34 122998 1 BRACKET, Carrier assembly mounting (male)
122999 1 BRACKET, Carrier assembly mounting (female)
35 134345 1 ASSEMBLY, Energy chain (17 links)
37 103996 4 WASHER, Flat (5/16”)
38 103404 4 WASHER, Lock (5/16”)

Figure 6.6-15. Dual Fuel Engine Assembly (GM Engine) AD
39 38 37 36
2 29 28
3 1
4
27
7 6
24
25
22 23
9 8 26
30
16 17 18 19
10
15
31
35
33
34
11
33
32
12
13 14
20 21 40 41
M142207AA_1

Figure 6.6-15. Dual Fuel Engine Assembly (GM Engine) AE
Index Skyjack
Qty. Description
No. Part No.
1 142230 1 GM 1.6L DUAL FUEL ENGINE ASSEMBLY
142315 1 • SENSOR , Precat
103473 AR • BOLT, Head (3/8-16 x 1 grade 5)
103999 AR • WASHER, Lock (3/8)
142377 1 • FAN, Puller (16”)
143520 1 • MIXER, Cert 60 series with fitting
143521 1 • ENGINE BLOCK 1.6 L
143522 1 • THERMOSTAT
143524 1 • THROTTLE BODY, Bosch 40 mm
143525 1 • RAIL, Fuel & injector assembly
143528 1 • TIMING BELT
143530 1 • SENSOR, Crankshaft position
143535 4 • SPARK PLUG
143537 1 • DIPSTICK OIL
143738 1 • PUMP, Oil
143523 1 • PUMP, Water
143827 1 • SENSOR, LPG temp
143743 1 • SENSOR, Coolant temp
143803 1 • SWITCH, Oil pressure
143518 1 • SENSOR, T map
147305 1 • BEARING, Fan
2 142308 1 • STARTER
3 142309 1 • ALTERNATOR
4 142351 1 • BRACKET, Alternator & ECU mount
5 146085 1 • ECU
(Order P/N 142328 for AWP with S/Ns 37743 (8831), 43730 (8841) & Below)
6 142376 1 • BELT, Fan poly-6V 39
7 142234 1 • ASSEMBLY, Air intake GM1.6
8 142305 1 • • ASSEMBLY, Air filter
142330 1 • • • ELEMENT, Air filter primary
142352 1 • • • ELEMENT, Air filter safety
142335 1 • • ELBOW, Plastic /w clamp
142336 1 • • ELBOW, Steel air intake
133222 4 • • CLAMP, Gear #32
142337 2 • • CONNECTOR, Rubber
142338 1 • • HOSE, Crankcase vent
142359 1 • • CLAMP, Gear #10
102854 1 • • CLAMP, Gear #12
103864 2 • • BOLT, Head (5/16-18 x1)
300122 4 • • WASHER, (5/16)
103404 2 • • WASHER, Lock (5/16)
123012 2 • • NUT, (5/16-18)
9 142233 1 • ASSEMBLY, Radiator GM1.6
104528 2 • • CLAMP, Gear#28
142415 4 • • CLAMP, Gear#20 (1.25”)
142359 4 • • CLAMP, Gear #10
142322 2 • • ISOLATOR, Under radiator
142323 1 • • ISOLATOR, Radiator mount to engine
142326 1 • • RESERVOIR, Coolant
141769 1 • • SPACER, Radiator upper bracket
143596 1 • • VALVE, Drain assembly

Figure 6.6-15. Dual Fuel Engine Assembly (GM Engine) (Continued) AD
39 38 37 36
2 29 28
3 1
4
27
7 6
24
25
22 23
9 8 26
30
16 17 18 19
10
15
31
35
33
34
11
33
32
12
13 14
20 21 40 41
M142207AA_1

Figure 6.6-15. Dual Fuel Engine Assembly (GM Engine) (Continued) AE
Index Skyjack
Qty. Description
No. Part No.
115745 4 • • BOLT, Head (M10-1.50 x 30 grade 8.8)

10 142317 1 • • RADIATOR
11 142320 1 • • HOSE, Lower
12 141756 1 • • BRACKET, RH front engine mount
13 141754 1 • • BRACKET, Radiator support
14 141752 1 • • BRACKET, LH front engine mount
15 142318 1 • • HOSE, Upper
16 141768 1 • • BRACKET, Radiator /air cleaner
17 103856 AR • • BOLT, (1/4-20 x 3/4”)
18 801305 AR • • WASHER, Lock (1/4”)
19 103995 AR • • WASHER, (1/4”)
20 141728 1 • BRACKET, RH rear engine mount
21 141739 1 • BRACKET, LH rear engine mount
22 143538 1 • FILTER, Oil
23 142236 1 • FUEL ASSEMBLY, Propane GM1.6
702236 1 • • FITTING, Brass elbow (90deg 1/4NPT)
142324 1 • • VALVE, Lock-off
103156 1 • • FITTING, Brass (#48 - 6B)
142346 1 • • HOSE, EPR to mixer
142359 2 • • CLAMP, Gear #10
103847 3 • • BOLT, (M10-1.5 x 20MM grade 5)
130884 3 • • WASHER, Lock (M10)
24 142340 1 • • ELECTRONIC PRESSURE REGULATOR (EPR)
25 142341 3 • • ISOLATOR, Rubber
26 141688 1 • • BRACKET, Electronic pressure regulator
27 (Ref.) 1 • ASSEMBLY, Bell housing
28 143527 1 • COIL, Ignition
29 143534 1 • WIRES, Ignition
30 142294 1 ASSEMBLY, Exhaust
142299 1 • SENSOR, O2 post catalyst
300705 AR • BOLT, HHCS (3/8-16x1.25)
103978 AR • NUT, (3/8-16)
103472 AR • WASHER, (3/8)
31 142296 1 • GASKET, Seal for manifold
32 142297 1 • PIPE, Exhaust manifold to catalyst
33 142298 2 • GASKET, Exhaust catalyst
34 143595 1 • MUFFLER, Catalyst
35 146099 1 • PIPE, Exhaust tailpipe
37 142394 1 HARNESS, Fuel cabinet
38 142448 1 HARNESS, Engine
39 (Ref.) - HARNESS, Engine interface
41 (Ref.) - OIL, Engine

Figure 6.6-16 Bell Housing Assembly (GM Dual Fuel Engine) AD
1
7
3
2
12 5 6
11
10
M 142207AA_3 M143487AA

Figure 6.6-16 Bell Housing Assembly (GM Dual Fuel Engine) AD
Index Skyjack
Qty. Description
No. Part No.
- 142232 - ASSEMBLY, Bell housing
1 142423 1 • BELL HOUSING

2 143583 1 • GEAR, Ring
3 143486 1 • PLATE, Flywheel
4 143481 1 • O-RING
5 143488 1 • SCREW, Socket set (5/16-18 x 5/8”)
6 143489 1 • SCREW, Socket set (5/16-18 x 3/4”)
7 143484 1 • HUB, External
8 143483 AR • BUSHING, Threaded
9 143482 AR • INSERT, Neoprene
10 143485 1 • HUB, Internal
11 143491 AR • BOLT, Hex head (5/16-24 x 5/8”)
12 143480 1 • O-RING

Figure 6.6-17 Engine Interface Harness (GM Dual Fuel Engine) AD
15 16 17 18
1003
10A
32A
10A
10A
10A
10A
50
05
07
1 12
DEUTSCH
2 11
3 10
4 9
5 8
6 7
1
2
3
4
1
6 7 8 9 10 12 13 14
1 2
BACK VIEW BACK VIEW

11
BACK VIEW
ENGINE CONNECTOR 2 ENGINE CONNECTOR 1
8
9
M142399AB

Figure 6.6-17 Engine Interface Harness (GM Dual Fuel Engine) AD
Index Skyjack
Qty. Description
No. Part No.
- 142399 - HARNESS, Engine interface
1 117586 1 • CONNECTOR, Receptacle 12-pin

2 117588 1 • CONNECTOR, Receptacle 12-pin
3 117590 AR • CONNECTOR, Contact pin 16-18
4 117592 2 • CONNECTOR, Contact pin 14-16
5 117594 4 • CONNECTOR, Sealing plug
6 142361 1 • HOUSING, Female 150 gt sealed 16 way
7 142362 3 • TERMINAL, Female 150 GT series
8 142365 AR • SEAL, Wire 150 GT series
9 142366 AR • PLUG CAVITY, 150 GT series
10 142363 1 • HOUSING, Male 150 GT sealed 16 way
11 142364 AR • TERMINAL, Male 150 GT series
12 117597 1 • CONNECTOR, Plug 2-pin
13 117599 1 • CONNECTOR, Plug 2-pin wedge
14 117591 2 • CONNECTOR, Contact socket 16-18
15 114595 1 • TERMINAL, Female 18-22 AWG red
16 105359 1 • TERMINAL, Female 14-16GA insl.blue
17 119749 1 • TERMINAL, 22-18AWG #6 ring red
18 102955 AR • TERMINAL, 14-16GA #6 RING blue

Figure 6.6-18 Dual Fuel System (GM Dual Fuel Engine) AD
12 20
(TO EPR) GM ENGINE
(TO ENGINE FUEL RAIL)
7 8 18 21 19 27
28
22 23 24 25 26 10
17 19
29
31 30
13 14 15 16
32 19 20 32 33 19 34 35 36
12
11
37
5 9 10
32 19 32
38 7 8 18
5 6 7 8
3 4 39 39
40
41
1 2
M142206AB

Figure 6.6-18 Dual Fuel System (GM Dual Fuel Engine) AD
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - TANK, Propane w/coupling

2 (Ref.) - WELDMENT, Fuel/hydraulic oil tank cabinet
3 103006 1 COUPLING, Quick attach LPG
4 103159 1 FITTING, Brass (45°)
5 103078 2 CLIP, S344G10
7 103995 3 WASHER, Flat (1/4”)
8 104000 3 WASHER, Lock (1/4”)
10 103978 3 NUT, Hex head (3/8” Grade B)
11 103098 1 HOSE, Tank to filter
12 103156 AR FITTING, Straight brass
13 111622 1 CAP, Plastic rain
14 300799 1 VALVE, Propane relief
15 132919 1 TEE, Female pipe
16 143478 1 NIPPLE, Long (1/4”-2)
17 133648 1 HOSE, Filter to electronic pressure regulator
18 103983 3 NUT, Hex (1/4”-20)
19 142405 AR HOSE, Fuel line (5/16)
20 142397 4 CONNECTOR, Fuel quick straight
21 142453 1 FITTING, Fuel pump
22 142451 1 FITTING, Fuel manifold (out)
23 142303 1 MANIFOLD, Fuel
24 118367 1 NUT, (M4)
25 133872 1 NUT, Hex (M5-0.8)
26 142302 1 PUMP, Fuel
27 103472 3 WASHER, Flat (3/8” SAE)
28 103999 3 WASHER, Lock (3/8” nom.)
29 142398 4 CONNECTOR, Fuel quick (90deg)
30 142301 1 FILTER, Fuel
31 142257 1 BRACKET, Fuel
32 103321 AR CLAMP, Gear (#4)
33 142452 1 FITTING, Fuel manifold (in)
35 103472 2 WASHER, Flat (3/8”)
36 112601 2 NUT, Hex head flange (3/8” - 16)
37 143477 1 FITTING, (3/8 SAE 45deg-M, 1/4 NPT-F)
38 142300 1 FILTER, Liquid propane
39 111403 2 TUBE, Hydraulic line (5/16” OD)
40 (Ref.) 2 FITTING, Brass (#68-5B)
41 (Ref.) 1 ASSEMBLY, Fuel tank

Figure 6.7-1. Hydraulic Outrigger Option - Hydraulic Hose Connections
Left Front Right Front

Outrigger 15 15 Outrigger
6
2 3
4 4 3 2
12
13
To Main
Manifold
7
Lower
Ports
5 Upper
Ports
14
11
9
8
2 3 10 3 2
Left Rear Right Rear

Upper Port (Retract) Outrigger
Outrigger
4 15 15 4
ML1F-1015AA

Figure 6.7-1. Hydraulic Outrigger Option - Hydraulic Hose Connections
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) - MANIFOLD ASSEMBLY, Outrigger

2 (Ref.) - CYLINDER ASSEMBLY, Outrigger
3 103069 8 FITTING, Connector (#6orb-#6)
4 130843 8 HOSE ASSEMBLY, Outrigger cylinder
5 102554 2 HOSE ASSEMBLY, Main manifold to outrigger manifold
6 112062 1 TUBE ASSEMBLY, Left front retract
7 112063 1 TUBE ASSEMBLY, Right front retract
8 112064 1 TUBE ASSEMBLY, Left rear retract
9 112065 1 TUBE ASSEMBLY, Right rear retract
10 112066 1 TUBE ASSEMBLY, Left rear extend
11 112067 1 TUBE ASSEMBLY, Right rear extend
12 112068 1 TUBE ASSEMBLY, Right front extend
13 112069 1 TUBE ASSEMBLY, Left front extend
14 (Ref.) - ASSEMBLY, Outrigger manifold cover
15 102085 22 CLAMP, Double tube (3/8”)

Figure 6.7-2. Hydraulic Outrigger Option - Leg Assembly AE
6
13
12 10
11
14 15
16 25
17
18
19
23
24 1
20 21 25
15
22 26
12
17
13
4 3
27 L
8
28
5 7
29
6
30
2
31
M132697AD

Figure 6.7-2. Hydraulic Outrigger Option - Leg Assembly AF
Index Skyjack
Qty. Description
No. Part No.
A 130858 1 ASSEMBLY, Outrigger leg (Front LH)

B 130856 1 ASSEMBLY, Outrigger leg (Front RH)
C 132695 1 ASSEMBLY, Outrigger leg (Rear RH)
D 132697 1 ASSEMBLY, Outrigger leg (Rear LH)
1 130857 1 • WELDMENT, Outrigger leg (Front LH) A

130855 1 • WELDMENT, Outrigger leg (Front RH) B
124196 1 • WELDMENT, Outrigger leg (Rear RH) C
124200 1 • WELDMENT, Outrigger leg (Rear LH) D
NOTE: The following quantities are per one outrigger assembly
2 (Ref.) - • CYLINDER ASSEMBLY, Outrigger

3 101297 3 • • BOLT, Hex head (3/8”-16 x 1-1/4” lg.)
4 103999 3 • • WASHER, Lock (3/8”)
5 124338 1 • CLIP, Plastic
6 112601 1 • NUT, Hex head flange (3/8” - 16)
7 103472 1 • WASHER, Flat (3/8”)
8 103978 2 • NUT, Hex head (3/8” - 16)
9 124972 1 • CAP, Nut
10 124356 1 • SPRING, Compression
11 127003 1 • ROD, Actuator
12 115658 2 • SWITCH, Limit
13 126499 4 • SCREW, Machine (#8 - 32 x 7/8”)
14 124335 1 • BRACKET, Limit switch
15 104000 4 • WASHER, Lock (1/4”)
16 103855 2 • BOLT, Hex head (1/4” - 20 x 1/2”)
17 112249 4 • WASHER, Lock (#8)
18 103986 2 • NUT, Hex (8 - 32)
19 102355 1 • COVER, Outrigger hose
103856 4 • • BOLT, Hex head (1/4”-20 x 3/4” lg.)
104000 4 • • WASHER, Lock (1/4”)
103995 4 • • WASHER, Flat (1/4”)
20 103091 24” • CABLE PROTECTION (5/8” x 24” lg.)
21 113584 8” • HEATSHRINK (1/2” x 8”)
22 107712 1 • CONNECTOR ASSEMBLY, 5 Pole male
103567 1 • • HOUSING w/ Strain relief connector
132790 1 • • • HOUSING
23 118478 1 • BUSHING, Limit switch mount
24 116827 1 • MOUNT, Limit switch
25 103995 4 • WASHER, Flat (1/4”)
26 103859 2 • BOLT, Hex head (1/4”-20 x 1-1/2” lg.)
27 116826 1 • COVER, Limit switch
116193 2 • • BOLT, Hex washer head (#10 - 32 x 1/2”)
28 118387 1 • SPACER, Outrigger
29 103470 1 • WASHER, Lock (1/2”)
30 103909 1 • BOLT, Outrigger leg stop
L (Ref.) - LABELS

Figure 6.7-3. Hydraulic Outrigger Option - Cylinder Assembly AF
3
4 8
13
5
1 12
9 14
7
6
4 11 17
10
15
16
M10373AB
Index Skyjack
Qty. Description
No. Part No.
A 132694 - OUTRIGGER CYLINDER ASSEMBLY
1 152132 1 • WELDMENT, Outrigger cylinder barrel

2 104115 1 • VALVE, Pilot check (Not part of cylinder)
3 103069 2 • FITTING, O-ring
5 120640 1 • PISTON
*6 120642 1 • O-RING, Piston
*7 106225 1 • SEAL, Piston
8 106230 1 • NUT, Lock (1 1/4”- 12 Grade C)
9 120387 1 • GLAND, Front head
*10 106229 1 • WIPER, Rod
*11 106228 1 • SEAL, Rod
*12 120445 1 • O-RING, Front gland
*13 106227 1 • RING, Rod wear
14 126999 1 • ROD ASSEMBLY, Outrigger cylinder
15 102027 1 • FITTING, Grease (1/8P)
132565 1 • CAP, Rubber Grease
16 132690 1 • SPACER, Cylinder tube
17 126279 1 • RING, Retaining (2.5”)

Figure 6.7-4. Hydraulic Outrigger Option - Manifold Assembly
3 9 5
7
8
4
ML1F-1017AB
Index Skyjack
Qty. Description
No. Part No.
A (Ref.) - MANIFOLD ASSEMBLY, Outrigger
1 111970 1 • BLOCK, Outrigger manifold

3 128797 1 • VALVE ASS’Y, “Hytos” outrigger
128318 4 • • • VALVE ASSEMBLY, Directional spool
128321 2 • • • • COIL, 12 Volt spool valve
103920 AR • • • BOLT, Socket head (#10-24 x 2” Grade 5)
4 104437 2 • PLUG, Socket head
5 103073 1 • FITTING, O-ring (37FL 90°)
6 113801 1 • PLUG, Cavity
7 103613 1 • COIL, 12 Volt valve
8 103655 1 • VALVE, N.C. (Outrigger holding)
9 117329 1 • HARNESS, Outrigger manifold
104345 4 • • CONNECTOR, Gray
104409 4 • • CONNECTOR, Black

Figure 6.7-5. Hydraulic Outrigger Option - Electrical Panel Assembly AE
1 2 3
4 5
1
2
8
5 9
M11403AC
Index Skyjack
Qty. Description
No. Part No.
1 103996 4 WASHER, Flat (0.312)

2 100397 4 NUT, Hex head (0.312-18 Grade 5)
3 103404 2 WASHER, Lock (0.312)
4 104698 4 SCREW, Round head machine (10-32 x 0.75)
5 104694 4 WASHER, Flat (#10)
6 127036 1 BOARD, Outrigger option (12V PC)
127131 5 • RELAY, 12V (40 Amp)
127132 5 • SWITCH (3 position)
7 134325 1 WELDMENT, Outrigger PCB mount
8 112532 2 BOLT, Hex head (0.312-18 x 1.250 Grade 5)
9 132804 1 CONTROLLER, Outrigger auto-leveling
104968 4 • SCREW, Round head machine (10-32 x 0.75)
104185 4 • WASHER, Lock (#10)

Figure 6.7-6. Hydraulic Outrigger Option (Auto level) - Electrical Panel Connections AD
1 2
4 6
M11404AB
Index Skyjack
Qty. Description
No. Part No.
1 134144 1 HARNESS, Outrigger connector plug (12 Pin)

2 129220 1 HARNESS, Outrigger manifold
102888 148” • CABLE, Control (16/10)
119902 1 • CONNECTOR, PC board plug (10 Pin)
3 133965 1 HARNESS, Outrigger auto-level control module
102887 53” • CABLE, Control (16/15)
119901 1 CONNECTOR, PC board plug (9 Pin)
4 129441 - HARNESS, Auto-level limit switch
103255 102” • CABLE, Left rear outrigger
103255 154” • CABLE, Right rear outrigger
103255 170” • CABLE, Right front outrigger
103255 124” • CABLE, Left front outrigger
5 107711 4 CONNECTOR ASSEMBLY, Outrigger (Female)
103568 1 • • HOUSING, Female with strain relief connector
132789 1 • • • HOUSING
103570 1 • • INSERT, Female
6 134032 1 HARNESS, Outrigger control (Model 8831)
102887 700” • CABLE, Control (16/15)
133831 1 HARNESS, Outrigger control (Model 8841)
102887 840” • CABLE, Control (16/15)

Figure 6.7-7. Outrigger/Hydraulic Generator Control Box Assembly
18
6
5
4
1 3
16 2
17
16 7
8
9
15
10
13 11
14 12
M11280AA

Figure 6.7-7. Outrigger/Hydraulic Generator Control Box Assembly
Index Skyjack
Qty. Description
No. Part No.
A 129290 1 ASSEMBLY, Control box (Outrigger option only)

B 132812 1 ASSEMBLY, Control box (Hydraulic generator option only)
C 129291 1 ASSEMBLY, Control box (Outrigger & hydraulic option)
1 132811 1 WELDMENT, Control box

2 120269 1 RECEPTACLE, Screw captive
3 119945 2 RIVET, Large aluminum pop
4 120270 1 RETAINER, Screw captive
5 120277 1 LANYARD, Nylon coated (6”)
6 120268 1 SCREW, Captive wing head
7 102853 AR SWITCH, Toggle B & C (If Equipped)
8 121664 1 BOARD, Outrigger control
102853 4 • SWITCH, Toggle
9 129289 1 WELDMENT, Bottom cover
10 131938 1 PLUG, 1-1/8” Snap-in hole B
11 133831 1 CABLE, Outrigger control A & C (Model 8841)
134032 1 CABLE, Outrigger control A & C (Model 8831)
12 127874 1 CABLE, Hydraulic generator control B & C (Model 8841)
128374 1 CABLE, Hydraulic generator control B & C (Model 8831)
13 103036 1 CONNECTOR, Strain relief (1/2”) B & C
14 102956 1 PLUG, 7/8” Snap-in hole A (If Equipped)
15 112327 9 SCREW, Hex head self tapping (#8-18 x 1/2”)
16 111181 AR GUARD, Toggle switch
17 114377 AR PLUG, 1/2” Snap-in hole A & B (If Equipped)
18 133133 1 LIGHT, Indicator amber (12V) A & C

Figure 6.7-8. Hydraulic Generator Option - Hydraulic Hose Connections
1 4
2 3 5 6 7 8
FROM LARGE PUMP
10 11
27 26 12
25
24
INSIDE HYDRAULIC/ELECTRIC CABINET
23 22 21 17 18 19 20
16 15 14 13
M11426AB

Figure 6.7-8. Hydraulic Generator Option - Hydraulic Hose Connections
Index Skyjack
Qty. Description
No. Part No.
1 134342 1 HOSE, Suction (1” x 68”)

2 103320 4 CLAMP, Hose (#16)
3 134324 2 FITTING, Hose barb (1”) (NPT to barb)
4 (Ref.) - COOLER, Oil
5 102854 2 CLAMP, Gear (#16)
6 103294 1 FITTING, Hose barb
7 102374 1 FITTING, Reducer (#10orb-#8)
8 (Ref.) - PUMP, Hydraulic generator
9 103032 1 HOSE, Suction (3/4” x 90”)
11 102659 1 FITTING, O-ring (37)
12 134671 1 FITING, NPT pipe (1” x 2-1/2”)
14 110556 1 FITTING, Pipe (MP15FP12)
15 134748 1 FITTING, Elbow male NPT pipe (1” x 3/4”)
16 134675 1 FITTING, Tee NPT pipe (1” x 1” x 3/4”)
17 112451 1 BLOCK, Manifold tee
19 112455 1 FITTING, Adapter (215-12-12)
20 (Ref.) - MANIFOLD ASSEMBLY, Main
21 106170 1 FITTING, Tee (#8-#8-#8)
22 112456 1 FITTING, Connector (#8 - #6P)
23 106668 1 FITTING, E.Pipe (37)
24 134338 1 HOSE, Suction (1” x 52”)
25 103137 1 BLOCK, Valve manifold
26 106272 1 COIL, 2-Prong (12 Volt)
27 104412 1 VALVE, N.C. (Generator)

Notes

Figure 6.7-9. Hydraulic Generator and Oil Cooler Options AC
3 2 3
4 5 6 7
M11428AB
Index Skyjack
Qty. Description
No. Part No.
A 106216 1 GENERATOR, 3500W Hydraulic (ANSI/SIA and CSA)

B 118684 1 GENERATOR, 3500W Hydraulic (CE)
1 - 1 GENERATOR ASSEMBLY
113875 1 • MOTOR, Hydraulic
106673 1 • COUPLING, Pump (1/2”)
103026 1 • SPIDER, Coupling
113876 1 • COUPLING, Generator (14mm)
113877 1 • FLOW CONTROL (8 GPM) A
125390 1 • FLOW CONTROL (6.5 GPM) B
103938 4 • BOLT, Socket head (3/8-16 x 1-1/2” lg.)
103999 4 • WASHER, Lock (3/8”)
103472 4 • WASHER, Flat (3/8”)
103978 4 • NUT, Hex (3/8-16)
128374 1 • CABLE, Control (Model 8831)
103257 732” • • CABTIRE (18/3)
127874 1 • CABLE, Control (Model 8841)
103257 852” • • CABTIRE (18/3)
2 138122 1 ASSEMBLY, Oil cooler
136687 1 • PLATE, Oil cooler cover
114284 1 • OIL COOLER**
115384 1 • FAN, Oil cooler
133319 1+ • CLIP, Single (S344G12)
112601 1 • NUT, Metal flanged lock hex (3/8”-16)
134193 1 • HARNESS, Oil cooler fan
103256 88” • • CABTIRE (18/2)
3 134238 2 • BRACKET, Oil cooler mount
4 103978 8 NUT, Hex (3/8-16 Grade B)
5 103999 8 WASHER, Lock (3/8)
6 103472 12 WASHER, Flat (3/8 SAE)
7 101297 4 BOLT, Hex head (3/8-16 x 1-1/2” Grade 5)

Figure 6.7-10. 1500W Inverter Option
1 2 3
6 5 4 3
7
8
2
5
4
9
17
14 13 12 VIOLET WIRE
34CR
11 10 4
15 4 3
18 19
16 TERMINAL BLOCK - #33
ELECTRIC PANEL
20
22 23
POSITIVE NEGATIVE
21
11411AA

Figure 6.7-10. 1500W Inverter Option
Index Skyjack
Qty. Description
No. Part No.
1 123748 1 COVER, Inverter
3 103995 6 WASHER, Flat (1/4 SAE)
4 104000 18 WASHER, Lock (1/4 NOM x 0.06)
5 103980 10 NUT, Hex (1/4-20 Grade B)
6 103889 2 BOLT, Hex head (1/4-20 Grade 5 x 5.00)
7 124171 1 ASSEMBLY, Inverter support
8 123629 1 INVERTER, 1500 Watt (120V @ 60hz) (ANSI/CSA Models)
124047 1 INVERTER, 1500 Watt (110/220V @ 50hz) (CE Models)
9 124098 1 SUPPORT, Inverter
11 119469 1 FUSE (200 amp.)
12 103068 2 INSULATOR, Fuse
13 119061 1 BOX, Fuse
14 119915 1 LABEL, Fuse
15 103855 2 BOLT, Hex head (1/4-20 Grade 5 x 0.50)
16 124106 1 CABLE Assembly, Welding (#2ga 1/4 - 14” - 3/8)
17 124149 1 WIRE ASSEMBLY, Remote switch
18 105359 3 TERMINAL, Female (14-16Ga insulated blue)
19 105360 3 TERMINAL, Male (14-16Ga x 1/4 full insulation)
20 103041 1 CONNECTOR, Strain relief (Blue)
21 124090 1 CABLE Assembly, Welding (#2ga 1/4 - 130”)
22 124107 1 CABLE Assembly, Welding (#2ga 1/4 - 130”)
23 130950 1 ASSEMBLY, Diode (Used with Nissan engine only)

Notes

Figure 6.7-11. Air Hose To Platform Option AD
ML3F-1017AA
Index Skyjack
Qty. Description
No. Part No.
A 116374 - AIR HOSE TO PLATFORM (Models 8841)

B 124177 - AIR HOSE TO PLATFORM (Models 8831)
1 (Ref.) - HOSE ASSEMBLY, Air to platform

107882 1 • FITTING, Female disconnect
107883 1 • FITTING, Male disconnect
107884 840” lg • HOSE, Air (1/2” Dia.) A
107884 720” lg • HOSE, Air (1/2” Dia.) B
109050 2 • FITTING, Hose barb
107886 2 • CLAMP, Hose
102891 AR STRAP, Tie (7” lg.)
102893 AR STRAP, Tie (10-1/2” lg.)
2 138212 2 LABEL, Connect air here

Figure 6.7-12. Scissor Guard Option
8
13
6
12
10
3
1
11
7
14
ML2F-1004AB

Figure 6.7-12. Scissor Guard Option
Index Skyjack
Qty. Description
No. Part No.
1 116506 1 FRAME, RH Front side scissor guard

116525 1 • MESH, RH Front scissor
103984 4 • NUT, Lock hex (5/16”-18 Grade B)
103996 4 • WASHER, Flat (5/16”)
2 116528 1 FRAME, RH Rear side scissor guard
116530 1 • MESH, RH Rear scissor
103996 4 • WASHER, Flat (5/16”)
3 116527 1 FRAME, LH Front side scissor guard
116525 1 • MESH, LH Front scissor
103996 4 • WASHER, Flat (5/16”)
4 116529 1 FRAME, LH Rear side scissor guard
116530 1 • MESH, LH Rear scissor
103996 4 • WASHER, Flat (5/16”)
103871 4 • BOLT, Hex head (3/8”-16 x 1-3/4”)
103596 4 • BOLT, Hex head (3/8”-16 x 2”)
103978 8 • NUT, Hex (3/8”-16)
5 116562 1 FRAME, Front scissor guard (Model 8831 only)
116548 1 FRAME, Front scissor guard (Model 8841 only)
116546 1 • MESH, Front top (Model 8841 only)
116547 1 • MESH, Front elbow
101632 8 • BOLT, Hex head (3/8”-16 x 3/4” lg.)
103999 8 • WASHER, Lock (3/8”)
103472 8 • WASHER, Flat (3/8”)
6 116566 1 FRAME, Rear scissor guard (Model 8831 only)
116542 1 FRAME, Rear scissor guard (Model 8841 only)
116565 1 • MESH, Rear (Model 8831 only)
116541 1 • MESH, Rear (Model 8841 only)
101632 8 • BOLT, Hex head (3/8”-16 x 3/4” lg.)
103999 8 • WASHER, Lock (3/8”)
103472 8 • WASHER, Flat (3/8”)
7 116535 4 FRAME, Corner (Machines without outriggers)
116536 4 • MESH, Rear
8 100702 20 CAP, Tube end
9 116434 2 BUMPER

Figure 6.7-12. Scissor Guard Option (Continued)
8
13
6
12
10
3
1
11
7
14
ML2F-1004AB

Figure 6.7-12. Scissor Guard Option (Continued)
Index Skyjack
Qty. Description
No. Part No.
10 118313 2 FRAME, Scissor guard center (Model 8831 only)

118322 1 • MESH, Center
130024 2 • BOLT, Hex head (M10-1.5 x 65mm)
129898 4 • NUT, Knurled insert (M10-1.5)
103472 4 • WASHER, Flat (3/8”)
103999 4 • WASHER, Lock (3/8”)
130884 4 • WASHER, Lock (M10)
11 118312 2 FRAME, Scissor guard center (Model 8841 only)
118315 1 • MESH, Center
129898 4 • NUT, Knurled insert (M10-1.5)
103472 4 • WASHER, Flat (3/8”)
103999 4 • WASHER, Lock (3/8”)
130884 4 • WASHER, Lock (M10)
12 116828 AR FRAME, Scissor guard (Model 8831 with one or no extension)
116829 AR FRAME, Scissor guard (Model 8841 with one or no extension)
119969 1 • MESH, Front/Rear (Model 8831 only)
119968 1 • MESH, Front/Rear (Model 8841 only)
13 119921 1 BAR ASSEMBLY, Emergency lowering access
108767 1 • BAR, Emergency lowering access
119920 2 • CLIP, Spring coated
103964 AR • BOLT, Machine (#10-32 x 1/4” lg.)
124160 2 • PIN, Locking
14 129841 4 PLATE, Scissor guard spacing plate

Figure 6.7-13. Work Light Option AD
3 6
5
4
M137979AB
Index Skyjack
Qty. Description
No. Part No.
- 137979 - ASSEMBLY, Work light
1 141732 1 • BULB, 150 Watt halogen, 78 mm

2 141701 1 • WORK LIGHT, Dual 250 Watt halogen
3 138050 1 • BRACKET, Work light
4 103861 2 • BOLT, Hex head (0.25-20 x 2 grade 5)
5 104000 2 • WASHER, Lock (0.25)
6 103995 2 • WASHER, Flat (0.25)

Figure 6.8-1. Label Kit
Label Kits
The following label kits are for models SJ 8831 and 8841. Each contains labels that are common to both
machines.
It excludes:
• serial numbers
• nameplates
• registrations
• stripes
• tapes
• platform capacities
• model designations
• all special options
There are two kits for these machines, one for ANSI/CSA and one for CE. Supply model number, country and
language when ordering complete machine labels. Items with * are part of the label kit.
Label Kit
MODELS ANSI/CSA CE
Part # 129984 Part # 129985
SJ 8831 37452 & Above 37452 & Above
SJ 8841 43104 & Above 43104 & Above

60411AB
TM

Figure 6.8-2. Labels And Nameplates - Misc AF
2 28
3 4
6
1
POWERED EXTENSION OUTRIGGER/GENERATOR

LANYARD RINGS RAILING PINS CONTROL BOX CONTROL BOX NISSAN A15
ENGINE
8 29
24
12
11
7
10
BASE CONTROL
BOX LIFT CYLINDER MANUAL BOX OUTLET BOX EXTENSION PLATFORM
22
21
19
27 HYDRAULIC TANK FUEL TANK

26
25
16
17 9
14 15 18
HYDRAULIC/ELECTRIC CABINET
13 20
23
(GASOLINE/DUAL) (DIESEL)
M11005AA_1B

Figure 6.8-2. Labels And Nameplates - Misc AF
Index Skyjack
Qty. Description
No. Part No.
- (Ref) - (To order a complete label kit, refer to Figure 6.8-1)
*1 130018 6 LABEL, Anchorage harness

*2 115531 18 LABEL, Warning! Falling hazard
*3 115594 1 LABEL, Enable
*4 130792 1 LABEL, Platform extend/retract or up/off/down
5 133228 1 LABEL, Outrigger auto-level
6 133227 1 LABEL, Outrigger/Generator switches
*5 146526 1 LABEL, Danger/Warning Info
(Order Part # 128742 for Machines with Serial #’s 36000056 and Below)
*6 130742 1 LABEL, Platform/Base select
*7 105983 1 LABEL, On/Off (ANSI/CSA Models)
116787 1 LABEL, On/Off (CE Models)
*8 111814 1 LABEL, Emergency stop
*9 106703 1 LABEL, Orifice detail
*10 123628 1 LABEL, Manual enclosed
*11 132601 1 LABEL, Engine failure/malfunction indicator light
*12 117387 1 LABEL, Power reset
*13 117389 1 LABEL, Ground reset
*14 103081 1 LABEL, Up
*15 102667 1 LABEL, Down
*16 124882 1 LABEL, Start on/off/LP-gas
*17 102961 1 LABEL, ATF Dextron III
*18 130788 1 LABEL, Glow plug
19 138146 1 LABEL, No smoking (Models equipped with dual fuel)
*20 102962 1 LABEL, Use diesel fuel only
132400 1 LABEL, Unleaded fuel only
*21 130789 1 LABEL, Engine start
*22 201446 1 LABEL, 110 VAC (If Equipped)
201447 1 LABEL, 220 VAC (If Equipped)
*23 141771 1 LABEL, Relay names (Upper)
(Order Part # 129175 for Machines with Serial #’s 43578 and Below).
128914 1 LABEL, Relay names (Upper) (CE)
129176 1 LABEL, Relay names (Lower)
128915 1 LABEL, Relay names (Lower) (CE)
*24 110333 1 LABEL, Connect AC supply here (If Equipped)
*25 113846 1 LABEL, Manual brake release
*26 134425 1 LABEL, Emission control information (Nissan engine)
27 130803 1 LABEL, Up/down
*Included in the label kit
NOTE: Supply model number, serial number, country and

language when ordering complete machine labels.

Figure 6.8-3. Labels And Nameplates - Main Control Box AE
13
12
11
10
9
1
2
3 8
4
5
6
7
14
M11015AC

Figure 6.8-3. Labels And Nameplates - Main Control Box AE
Index Skyjack
Qty. Description
No. Part No.
- (Ref) - (To order a complete label kit, refer to Figure 6.8-1)
*1 124207 1 LABEL, Joystick connector

*2 105352 1 LABEL, Horn
*3 130792 1 LABEL, Up/Off/Down
*4 130805 1 LABEL, Choke
*5 130788 1 LABEL, Glow plug (Diesel engines)
*6 130789 1 LABEL, Start
*7 130790 1 LABEL, Lift enable
*8 130798 1 LABEL, Lift/Off/Drive
*9 130802 1 LABEL, Power on/overload indicator (ANSI/CSA)
130797 1 LABEL, Power on/overload indicator (CE)
*10 130793 1 LABEL, Low/High throttle
*11 130791 1 LABEL, Low/High range
*12 130800 1 LABEL, Enable joystick (Machines with proportional joystick)
*13 130799 1 LABEL, High/Normal torque
*14 111814 1 LABEL, Emergency stop
*Included in the label kit


Figure 6.8-4. Labels And Nameplates AE
1 2 3 4 5 6 7 8 9
25
18
26 24 22 30
14
17
21
8
15 35
19 20
10 11 13 12 16 23
33 34
25
27
28
27
32 31
29
M11008AD

Figure 6.8-4. Labels And Nameplates AE
Index Skyjack
Qty. Description
No. Part No.
- (Ref.) - (To order a complete label kit, refer to Figure 6.8-1)
*1 129773 2 LABEL, “Skyjack” (Medium all blue)

*2 108666 2 LABEL, Replacement parts (If Equipped)
3 132775 3 LABEL, Platform capacities 2500 (500/700/500) (Model 8831)
130362 3 LABEL, Platform capacities 2500 (500/800/500) (Model 8831F)
130367 3 LABEL, Platform capacities 1500 (500/500/500) (Model 8841)
130378 3 LABEL, Platform capacities 2000 (500/500/500) (Model 8841F)
132833 4 LABEL, Platform capacities 1700 (500/500/500) (Model 8841)
(Machines with non-marking foam filled tires)
*4 124465 2 LABEL, Side force/outdoor
*5 124362 2 LABEL, Warning! Do not wear jewelry
*6 106691 2 LABEL, Operator’s check list
7 106693 2 LABEL, Danger! Filled tires
8 129806 4 LABEL, “SJ-8831”
129807 4 LABEL, “SJ-8841”
9 129824 2 LABEL, “F” (Model SJ-88XXF)
10 125024 4 LABEL, Tire pressure - 70 psi (Equipped with air filled tires only)
126928 4 LABEL, Tire pressure - 75 psi (Equipped with air filled tires only)
133035 4 LABEL, Wheel load (Equipped with foam filled tires only)
134409 4 LABEL, Wheel load (Equipped with OTR Air/Foam Filled Tires only)
11 103110 AR TAPE, Stripe red/blue/red
*12 129760 2 LABEL, “Skyjack” (Medium)
*13 123628 1 LABEL, Manual enclosed
*14 111605 1 LABEL, Emergency lowering procedure
*15 117023 2 LABEL, “CE” (CE models only)
*16 128226 2 LABEL, 103 db (CE models only)
*17 129761 2 LABEL, “Skyjack” (Semi large)
18 103125 AR TAPE, Stripe white/blue
*19 129838 2 LABEL, “KEEP”
*20 129839 2 LABEL, “CLEAR”
*21 146525 1 LABEL, On/Off Slab (ANSI/CSA)
(Order Part # 129999 for Machines with Serial #’s 36000056 and Below)
129772 2 LABEL, On/Off slab (CE)
22 138146 1 LABEL, No smoking (Models equipped with dual fuel)
*23 106705 6 LABEL, Do not alter! (Near all limit switches)
24 - 1 NAMEPLATE, Serial number (Consult factory)
*25 129758 1 LABEL, “Skyjack” (Small all blue)
26 129810 2 LABEL, “4x4”
27 119803 AR TAPE, Safety stripe 1”
*28 109985 1 LABEL, Annual inspection
*29 120390 1 LABEL, “Propane” (Models equipped with dual fuel)
*30 103023 1 LABEL, Use liquid propane only
*31 119674 1 LABEL, Battery disconnect switch
*32 124883 1 LABEL, Fuel switch sequence (Dual fuel system)
*33 106406 1 LABEL, Maintenance support (On top of cabinet)
34 114252 2 LABEL, California proposition 65 warning (Dual fuel engine ANSI/CSA)
115222 2 LABEL, California proposition 65 warning (Diesel engine ANSI/CSA)
35 132209 1 LABEL, Australian registration
* Included in the label kit


Figure 6.8-5. Labels - Outrigger AE
M11523AA

Figure 6.8-5. Labels - Outrigger AE
Index Skyjack
Qty. Description
No. Part No.
1 119866 4 LABEL, Danger! Hand/Foot pinch

2 106705 4 LABEL, Do not alter


Table 1.1. SJRT Scissor Fluids AF
Table continued on the following page.

AXLE OIL
*Qty. *Qty. Skyjack
Cushman Front
2.4 0.634 Gear Oil, 80W-90 GL5 134612 -
Dana Front / Rear

**Use distilled water and 50/50 mix of anti-freeze/water.
CENTER DRIVE OIL

*Qty. *Qty. Skyjack

HYDRAULIC OIL
*Qty. *Qty. Skyjack
Model Oil Type
SJRT-68XX 86.88 22.95
SJRT-7127
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850
SJRT-8831
SJRT-8841
75.71 20
SJRT-8831E
SJRT-8841E
SJRT-9250 67.38 17.8


Table 1.1. SJRT Scissor Fluids AF
Table continued from the previous page.

ENGINE OIL
Kubota D902 3.9 1.03
105287
Nissan A15
3.5 0.98

ENGINE COOLANT
*Qty. *Qty. Skyjack
Kubota D902
Kubota D1105 3.1 0.82
Anti-freeze / Water 125985
Kubota DF972
Nissan A15
11.4 3.01
GM 1.6 Extended life anti-freeze / Water 142208

ENGINE FUEL
Model *Qty. *Qty.
(Liters) (Gallons)
SJRT-68xx 86.88 22.95 � N/A
SJRT-7127 � N/A
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850 N/A �
SJRT-8831 N/A �
49.21 13
SJRT-8841
SJRT-9250 64.35 17


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SJ-800 Series

Models: ROUGH TERRAIN SERIES

For Service please call ........................................................................ 800 275-9522

Sect on 6 - Parts L sts - Operat on

Mid Size & Full Size RT’s SKYJACK, Page

SKYJACK, Page Mid Size & Full Size RT’s

Aerial Platform Definition

Service Policy and Warranty

For non-standard components or systems, contact the SKYJACK Service Department at

North America & Asia: Europe:

Mid Size & Full Size RT’s SKYJACK, Page

Scope of this Manual

- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-2006 standard.

- Equipment identified with “CSA” meets the CSA B354.2-01 standard.

b. CSA (Canada) and CE (Europe)

c. ANSI/SIA (United States)

SKYJACK, Page Mid Size & Full Size RT’s

Operator Safety Reminders

DO NOT USE THE MACHINE AS A GROUND FOR WELDING.

Minimum Safe Approach Distance

Mid Size & Full Size RT’s SKYJACK, Page

horizontally only with the

platform fully lowered. After

• Elevated driving must only

• DO NOT ascend or descend

SKYJACK, Page Mid Size & Full Size RT’s

Safety Precautions (Continued)

• DO NOT operate on surfaces not capable of • DO NOT raise the platform

• DO NOT operate an aerial plat-

• DO NOT exert side forces on

• DO NOT use the aerial platform

• DO NOT sit, stand or climb on

• BE AWARE of blind spots when operating the

• DO NOT alter or disable limit switches or other

Mid Size & Full Size RT’s SKYJACK, Page

Safety Precautions (Continued)

• DO NOT exceed the rated capacity of the aerial

WARNING Failure to avoid these hazards could

• Three points of contact means that two hands and

SKYJACK, Page Mid Size & Full Size RT’s

Table 2-1a. Specifications and Features - ANSI/CSA .................................................................................................2

Table 2-1b. Specifications and Features - CE ............................................................................................................3

Table 2-1c. Specifications and Features - AS .............................................................................................................4

Table 2-3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA .............................................................6

Table 2-3c. Maximum Platform Capacities (Evenly Distributed) - CE ........................................................................8

Table 2-3d. Maximum Platform Capacities (Evenly Distributed) - AS ........................................................................9

Table 2-4a. Floor Loading Pressure - ANSI/CSA ......................................................................................................10

Table 2-4b. Floor Loading Pressure - CE .................................................................................................................12

Table 2-4c. Floor Loading Pressure - AS ..................................................................................................................14

Table 2-5a. Tires Specifications - ANSI/CSA ...........................................................................................................16

Table 2-5b. Tires Specifications - CE .......................................................................................................................17

Table 2-5c. Tires Specifications - AS .......................................................................................................................18

Table 2-6. Rough Terrain Scissor Fluids ................................................................................................................19

Table 2-7a Maintenance and Inspection Schedule - ANSI/CSA .............................................................................21

Table 2-7b Maintenance and Inspection Schedule - CE .........................................................................................22

Table 2-7c Maintenance and Inspection Schedule - AS .........................................................................................23

Table 2-8a Operator’s Checklist - ANSI/CSA ...........................................................................................................24

Table 2-8b Operator’s Checklist - CE ......................................................................................................................25

Table 2-8c Operator’s Checklist - AS .......................................................................................................................26

Mid Size & Full Size RT’s SKYJACK, Page

Table 2.1a Specifications and Features - ANSI/CSA

Mid Size RT’s Full Size RT’s

8.2 m 10.7 m 13.1 m 15.2 m 9.4 m 12.5 m 15.2 m

Model Number: Serial Number: