TCP90-AL Milling Cutters

Featuring TFC Inserts

Aluminium face milling cutter program engineered
for high speed machining of all non-ferrous materials

• Advanced milling cutter program engineered for high speed machining of non-ferrous materials
• Ultra precise finishing with unique wiper radius PCD / TFC inserts and micro-adjustable cartridges
• Maxicool through coolant enabled for maximum chip evacuation and temperature control
• Milling cutter bodies made from lightweight 7075-T6 aviation grade aluminum
• New TFC diamond grade for extreme tool life!

Engineered for High Speed Machining!

TCP90 Face Mills for PCD / TFC Milling Applications
Designation D1 D2 H Flutes Insert List PROMO Cartridge
Cartridge Insert Height
Price PRICE Clamp Screw Torx Screw Adj. Screw
TCP90-2000-AL 2.00 .75 2.00 3 $
499.00 $
379.00 BC10X50 M5 SHBS TCP951 HAS6823
TCP90-2500-AL 2.50 1.00 2.00 5 $
699.00 $
539.00
TCP90-3000-AL 3.00 1.00 2.00 7 $
899.00 $
699.00
TCP90-4000-AL 4.00 1.25 2.00 10 CPGX-32.51... $
1199.00 $
969.00
TCP90-5000-AL 5.00 1.50 2.50 11 1399.00
$ $
1149.00
TCP90-6000-AL 6.00 1.50 2.50 13 $
1699.00 $
1359.00
TCP90-8000-AL 8.00 2.00 2.50 16 $
1999.00 $
1629.00

CPGX Milling Insert with Wiper TFC PROMO PDC-CU-S PROMO

Designation d d¹ s l l¹ r PD PRICE DP PRICE
CPGX-32.51PDR g g
CPGX-32.51NWR g g
CPGX-32.51FLW
.375 .173 .156 .382 .169 .016
g
$
89.95 g
$
69.95
CPGX-32.51SFR g g

Application: TCP90 Milling Cutter Chipbreaker Information

Milling the face of a cast aluminum oil pan.
Material is A380 Aluminum consisting of 9% silicon. PDR Crown radius wiper. Suitable for general purpose applications with stable set-ups.

Cutting Data: Part life: Full radius insert with no wiper facet. Suitable for unstable set-ups or thin wall parts.
NWR
Excellent for sealing surfaces.
4.00" diameter cutter (Z=10) PDC-S= 2,500 pieces
8000 RPM (through tool coolant) TFC= 13,500 pieces FLW Flat wiper facet for general machining and unstable set-ups.
213 IPM feedrate
0.040 - 0.080" D.O.C. Very large crown radius wiper facet. Suitable for super finishing on very stable thick wall
SFR
parts.
32 RMS

Available From:

Specifications are subject to change without notice. No responsibility for errors and/or printing errors will be accepted.
 TFC ... For Extreme Performance
Performance: Solid diamond with no binder. Cutting edge is extremely sharp
and without microfractures generating no cutting pressure, allowing burr-
free results with tolerances close to zero. Extremely flank wear resistant
with maximum thermal conductivity, and good toughness.
Application: Super finishing to roughing of all nonferrous metals and non-
metallics with abrasive reinforcement or silicon. (HSC - High Tech)
Security Features
PDC-CU-S
Performance: Solid polycrystalline diamond (compound cutting material)
without carbide reinforcement, coarse grit size, good cutting edge sharpness
and low cutting pressure allowing for minor tolerances. Well suited for
milling tools with high depth of cut.
Application: Finishing and milling of all non-ferrous metals and non-metallics
with high content of abrasive reinforcement or silicon.

Insert Double Lock Cartridge Dovetail Lock Enclosed Cartridge Clamping Screw

Centrifugal forces Cut-Away View

Centrifugal forces

Enclosed
Cartridge Screw

Secondary insert step locks against matching Insert cartridge is fitted into cutter body with Unique cartridge shrouds cartridge
step on insert cartridge dovetail design clamp screw within steel body
Centrifugal forces acting on insert cartridge are
Designed to act as a double lock in conjunction neutralized by wedge profile of cartridge and Potential screw breakage is contained within steel of
with the tapered insert screw matching shape on cutter body cartridge – the screw has no place to eject
Performance Features

Micro Adjustable Through Coolant Enabled Wiper Radius

Easily pre-set cartridges to within microns Unique wiper is a compound radius that outperforms
Coolant ports are directed at the cutting edge traditional wiper flats
All new milling cutters are factory pre-set in height to extend tool life and improve surface finishes With every insert in the cutter loaded with the wiper
to within ± 0.0004 with a master gauge insert radius, super finishing is easily attained

Conditions of Application Range - Cutting Speed

Materials
Chip Removal N01 - N40
High-Speed N01 - N20 (HSC) N20 - N30 (HSC) N25 - N40 (HSC)
Milling 3.2µin - 100µin 100µin - 200µin 200µin - 400µin
N TFC PDC-CU-S / TFC PDC-CU-S / TFC
Nonferrous metals continuous
Aluminum alloys 2600-14625 2600-13000 2600-8125
without silicon
heavily + slightly PDC-CU-S / TFC PDC-CU-S / TFC PDC-CU-S
interrupted 2600-14625 2600-13000 2600-8125
Coolant Caps PDC-CU-S / TFC PDC-CU-S / TFC PDC-CU-S / TFC
continuous
• Optional Coolant Caps available for larger cutter diameters N 2600-1300 2600-11375 2600-8775
Nonferrous metals
to provide 360° direct coolant supply at the cutting edge Aluminum alloys with
heavily + slightly PDC-CU-S / TFC PDC-CU-S / TFC PDC-CU-S
less than 12% silicon
• Balanced by design and mounted securely to maintain interrupted 2600-13000 2600-11375 2600-8775
constant coolant supply at maximum RPM
PDC-CU-S / TFC PDC-CU-S / TFC PDC-CU-S / TFC
• Made from the same lightweight 7075-T6 aviation grade
aluminum as cutter bodies for reliable long term use and service
N continuous
2600-9750 2600-8125 2275-7150
Nonferrous metals
Copper and copper
alloys brass, bronze, heavily + slightly PDC-CU-S / TFC PDC-CU-S / TFC PDC-CU-S
Cutter Thru Coolant Cap Coolant Mounting Lock precious metals interrupted
Washer 2600-9750 2600-8125 2275-7150
Designation Screw Cap Cap Screw Washer

TCP90-5000-AL CCS-125 CTP-125 SHCS-M4 LW-M4 W-M4 TFC PDC-CU-S / TFC PDC-CU-S
continuous
TCP90-6000-AL CCS-160 CTP-160 SHCS-M5 LW-M5 W-M5
N 1000-7000 700-6000 500-5000
Non-metallics with
re-inforcement PDC-CU-S / TFC PDC-CU-S / TFC PDC-CU-S
TCP90-8000-AL -- CTP-200 SHCS-M8 LW-M8 W-M8 (GFK/CFK/Graphite) heavily + slightly
interrupted 1000-7000 700-6000 500-5000
When ordering Coolant Caps, Mounting Cap Screws and Washers are included.
Thru Coolant Cap Screw must be purchased separately. Coolant: Flood or through coolant | Proper wiper radius required for application

PROMO PRICING EXPIRES OCTOBER 31ST, 2019

BECKER Sandwich CBN Inserts

RNGN-SE
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
RNGN-090300-?-SE .375 .125 -- -- l l l l l l l l l l l l l l

RNGN-120300-?-SE .500 -- .125 -- -- -- l l l l l l l l l l l l l l

RNGN-120400-?-SE .500 .187 -- -- l l l l l l l l l l l l l l

Ordering Example: RNGN-120300-F-SE PBC-15S Letters represent various edge preps available, please see designation chart for cutting parameters.

SNGA-8SC
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
SNGA-432-?-8SC .110 .031 l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
.500 .202 .187 .500
SNGA-433-?-8SC .102 .047 l l l l l l l l l l l l l l l l l l l l l l
Ordering Example: SNGA-432-C-8SC PBC-10S Letters represent various edge preps available, please see designation chart for cutting parameters.

SNGN-SE
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
SNGN-322-?-SE .370 -- .125 .375 -- .031 l l l l l l l l l l l l l l

SNGN-422-?-SE .500 -- .125 .500 -- .031 l l l l l l l l l l l l l l

SNGN-432-?-SE .031 l l l l l l l l l l l l l l
.500 -- .187 .500 --
SNGN-433-?-SE .047 l l l l l l l l l l l l l l
Ordering Example: SNGN-432-F-SE PBC-25S Letters represent various edge preps available, please see designation chart for cutting parameters.

SNGN-8SC
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
SNGN-432-?-8SC .110 .031 l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
.500 -- .187 .500
SNGN-433-?-8SC .102 .047 l l l l l l l l l l l l l l l l l l l l
Ordering Example: SNGN-433-D-8SC PBC-40S Letters represent various edge preps available, please see designation chart for cutting parameters.

Please replace the “?” with the appropirate edge prep letter designation 3
BECKER Sandwich CBN Inserts

TCGW-3MC
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
TCGW-1.81.50.5-?-3MC .102 .008 l l l l l l l l l l l l l

TCGW-1.81.51-?-3MC .219 .098 .094 .378 .087 .016 l l l l l l l l l l l l l l l l l

TCGW-1.81.52-?-3MC .071 .031 l l l l l l l l l l l l l l l

TCGW-21.50.5-?-3MC .114 .008 l l l l l l l l l l l l l l

TCGW-21.51-?-3MC .250 .110 .094 .433 .098 .016 l l l l l l l l l l l l l l l l l l l l l

TCGW-21.52-?-3MC .083 .031 l l l l l l l l l l l l l l l l l

TCGW-32.51-?-3MC .126 .016 l l l l l l l l l l l l l l l

.375 .173 .156 .650
TCGW-32.52-?-3MC .106 .031 l l l l l l l l l l l l l l l l l l l l
Ordering Example: TCGW-1.81.51-C-3MC PBC-15S Letters represent various edge preps available, please see designation chart for cutting parameters.

TNGA-6SC
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
TNGA-331-?-6SC .110 .016 l l l l l l l l l l l l l l l l l l l l

TNGA-332-?-6SC .375 .150 .187 .650 .098 .031 l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

TNGA-333-?-6SC .087 .047 l l l l l l l l l l l l l l l l l l l l l

Ordering Example: TNGA-333-C-6SC PBC-15S Letters represent various edge preps available, please see designation chart for cutting parameters.

TNGN-SE
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
TNGN-221-?-SE .016 l l l l l l l l l l l l l l
.250 -- .125 .433
TNGN-222-?-SE .031 l l l l l l l l l l l l l l

TNGN-331-?-SE .016 l l l l l l l l l l l l l l

TNGN-331-?-SE .375 -- .187 .650 .031 l l l l l l l l l l l l l l

TNGN-333-?-SE .047 l l l l l l l l l l l l l l
Ordering Example: TNGN-221-B-SE PBC-15S Letters represent various edge preps available, please see designation chart for cutting parameters.

4 Please replace the “?” with the appropirate edge prep letter designation
BECKER Sandwich CBN Inserts

VBGW-2MC
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
VBGW-331-?-2MC .122 .016 l l l l l l l l l l l l l l l l l l l l l
.375 .173 .187 .654
VBGW-332-?-2MC .098 .031 l l l l l l l l l l l l l l l l l l l l l l l
Ordering Example: VBGW-331-E-2MC PBC-10S Letters represent various edge preps available, please see designation chart for cutting parameters.

VCGW-2MC
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
VCGW-221-?-2MC .122 .016 l l l l l l l l l l l l l l l l l l l l
.250 .114 .125 .437
VCGW-222-?-2MC .098 .031 l l l l l l l l l l l l l l l l l l l l l l l
VCGW-331-?-2MC .122 .016 l l l l l l l l l l l l l l l l l l l l
.375 .173 .187 .654
VCGW-332-?-2MC .098 .031 l l l l l l l l l l l l l l l l l l l l l l l
Ordering Example: VCGW-331-E-2MC PBC-10S Letters represent various edge preps available, please see designation chart for cutting parameters.

VNGA-4SC
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
VNGA-331-?-4SC .110 .016 l l l l l l l l l l l l l l l l l l l l l
.375 .150 .187 .654
VNGA-332-?-4SC .087 .031 l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
Ordering Example: VNGA-331-C-4SC PBC-15S Letters represent various edge preps available, please see designation chart for cutting parameters.

WNGA-6SC
Dimensions PBC-10S PBC-15S PBC-25S PBC-40S
Designation
d d¹ s l l¹ r A B C D E F G H A B C D E F G H A B C D E F G H A B C D E F G H
WNGA-431-?-6SC .110 .016 l l l l l l l l l l l l l l l l l l l l
WNGA-432-?-6SC .500 .202 .187 .335 .098 .031 l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
WNGA-433-?-6SC .087 .047 l l l l l l l l l l l l l l l l l l l l l l
WNGA-431W-?-6SC .110 .016 l l l l l l l l l l l l l l l l l l l l
.500 .202 .187 .335
WNGA-432W-?-6SC .098 .031 l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l
Ordering Example: WNGA-432W-C-6SC PBC-10S
Letters represent various edge preps available, please see designation chart for cutting parameters.
W= Wiper Edge

Please replace the “?” with the appropirate edge prep letter designation 5
BECKER Sandwich CBN Grades & Cutting Parameters
BECKER ISO Composition - Performance Application

Coated PcBN grade with a very high content of CBN (95%) in sandwich performance. Fine grain, Grey cast iron (GG25)
PBC-10S BH-C Sintered powdered alloys
higher wear resistance and toughness than PBC-10 in the HSC-range. Super alloys

Nodular cast iron

Coated PcBN grade with high content of CBN (90%) in sandwich performance. Fine grain, high Grey cast iron
PBC-15S BH-C
wear resistance and toughness at lower cutting speed than with PBC-10S. Sintered powdered alloys
Super alloys

Hard turning, dry + wet

Coated PcBN grade with low content of CBN (65%) in sandwich performance. Super fine grain, very HRc = 48 - 62
PBC-25S BL-C
high wear resistance, compressive strength and toughness for hard turning with continuous cut. ap = 0.001" - 0.016"
Ra = 8 - 125 RMS

Coated PcBN grade with low content of CBN (55%) in sandwich performance. Super fine grain, Hard turning, dry + wet
HRc = 48 - 65
PBC-40S BL-C very high wear resistance, compressive strength and toughness for hard turning with continuous to ap = 0.002" - 0.020"
extremely interrupted cut. Ra = 4 - 125 RMS

Other Insert Styles Also Available:

RNGA SNGA TNGA

Application Range for PBC-10S Application Range for PBC-10S

Grey Cast Iron: GG20 - GG25 - GG30 - GG40 Super Alloys: Inconell 718, Nimonic, Hastelloy, Waspaloy

Vc: Less Cutting edge design (T-land + honing) More Vc: Less Cutting edge design (T-land + honing) More
SFM A B C D E F G H SFM A B C D E F G H

5700 2275

4875 1950

VC VC
4000 VC VC 1625

VC VC VC
VC VC
3250 1300 VC VC
VC VC
VC
2450 VC 975

VC
Cutting Speed

Cutting Speed

1625 650

975 325

.001" - .002" - .002" - .002" - .002" - .003" - .004" - .005" - .001" - .002" - .002" - .002" - .002" - .003" - .004" - .005" -
Feed rate Feed rate
.010" .010" .010" .016" .020" .014" .014" .014" .010" .010" .010" .016" .020" .014" .014" .014"
.001" - .001" - .002" - .002" - .003" - .003" - .004" - .005" - .001" - .001" - .002" - .002" - .003" - .003" - .004" - .005" -
Depth of cut Depth of cut
.010" .012" .016" .016" .020" .016" .016" .016" .010" .012" .016" .016" .020" .016" .016" .016"
Cutting Cutting
conditions Continuous to heavily interrupted cut conditions Continuous to medium interrupted cut

6 With larger edge preps used, cutting speed is reduced and surface finish improves
BECKER Sandwich CBN Cutting Parameters
Application Range for PBC-15S Application Range for PBC-15S
Nodular Cast Iron: GGG30 - GGG40 - GGG50 - GGG60 Sintered Powdered Steel: Sint D11 - Sint D39

Vc: Less Cutting edge design (T-land + honing) More Vc: Less Cutting edge design (T-land + honing) More
SFM A B C D E F G H SFM A B C D E F G H

5700 2275

4875 1950

4000 VC 1625
VC
VC VC
3250 VC VC 1300
VC VC VC
VC VC VC
VC
2450 975 VC VC VC
Cutting Speed

Cutting Speed
1625 650

975 325

.001" - .002" - .002" - .002" - .002" - .003" - .004" - .005" - .001" - .002" - .002" - .002" - .002" - .003" - .004" - .005" -
Feed rate Feed rate
.010" .010" .010" .014" .014" .014" .014" .014" .010" .010" .010" .014" .014" .014" .014" .014"
.001" - .001" - .002" - .002" - .003" - .003" - .004" - .005" - .001" - .001" - .002" - .002" - .003" - .003" - .004" - .005" -
Depth of cut Depth of cut
.010" .012" .016" .016" .020" .016" .016" .016" .010" .012" .016" .016" .020" .016" .016" .016"

Cutting Cutting
conditions Continuous to medium interrupted cut conditions
Continuous to heavily interrupted cut

Application Range for PBC-25S Application Range for PBC-40S

Hardturning, favoured in continuous cut, ap = 0.001" - 0.016", HRC 48 - 62 Hardturning, favoured in interrupted cut, ap = 0.002" - 0.016", HRC 48 - 65

Vc: Less Cutting edge design (T-land + honing) More Vc: Less Cutting edge design (T-land + honing) More
RMS RMS
SFM A B C D E F G H SFM A B C D E F G H

1100 4 1100 4

RMS
925 RMS 8 925 8

RMS
RMS
800 VC 16 800 16

RMS
VC
VC RMS
650 RMS 32 650 RMS 32
VC
RMS RMS RMS
RMS
VC VC VC VC RMS
490 VC 64 490 VC VC VC 64
RMS VC VC
VC RMS VC
Surface Finish

Surface Finish
Cutting Speed

Cutting Speed

RMS
325 125 325 125

160 250 160 250

.001" - .001" - .002" - .002" - .002" - .002" - .002" - .002" - .001" - .001" - .002" - .002" - .002" - .002" - .003" - .003" -
Feed rate Feed rate Feed rate Feed rate
.006 .006" .008" .010" .010" .010" .008" .008" .005" .006" .008" .008" .010" .010" .008" .008"
Depth .001" - .001" - .002" - .002" - .003" - .003" - .004" - .005" - Depth Depth .002" - .002" - .003" - .003" - .004" - .004" - .006" - .008" - Depth
of cut .010" .012" .016" .016" .016" .016" .016" .016" of cut of cut .010" .012" .012" .012" .016" .016" .016" .020" of cut

Cutting Cutting Cutting very slightly slightly medium heavily Cutting

conditions Continuous cut conditions conditions conditions
Continuous to heavily interrupted cut

With larger edge preps used, cutting speed is reduced and surface finish improves 7
BECKER Sandwich CBN Inserts
CBN Inserts For Cast Iron, Powdered Sintered Metals & Finishing of Super-Alloys
PBC-10S - for high cutting speed and long tool life in
machining of all cast irons, powdered /
sintered metals, and finishing
of super-alloys
For example: Bearing, GGG 60, diameter 200 mm
Insert Used: DCGW-21.52-D-2MC PBC-10S
Super finishing: Vc = 2952 SFM, ap = 0.012", f = 0.011 IPR
Tool life: 120 parts
For comparison only: coated carbide insert: 15 parts, 720 SFM
BECKER CBN Inserts For Hard Turning Applications
PBC-25S - favoured in continuous cut
Hardness: HRc 48 - 62
Best surface finish
For example: drive shaft HRc 60,
Mat: 4145 Steel
Insert Used: CNGA-432-E-4SC PBC-25S
Super-finishing: Vc = 585 SFM, ap = 0.010", f = 0.004 ipr
Surface finish: RMS = 7.2
PBC-15S - for extremely high tool life in machining of nodular
cast irons and powdered / sintered metals
For example: FLC-4608 Powdered Metal
Insert Used: DCGW-32.52-E-2MC PBC-15S
Super finishing: Vc = 475 SFM, ap = .012", f= .010 IPR
Tool life: 350 parts
Competitor’s Insert: 250 parts
PBC-40S - favoured in interrupted cut
Hardness: HRc 48 - 65
Highest tool life
For example: Gear HRc 58,
Mat: 4130 Steel
Insert Used: CNGA-432-G-4SC PBC-40S
Super-finishing: Vc = 750 SFM, ap = 0.0087", f = 0.007 ipr
Surface finish: RMS = 16
Available From:
Specifications are subject to change without notice. No responsibility for errors and/or printing errors will be accepted.