Actuator F Series PDF

DOCUMENT NO:
HI-KALIBRE EQUIPMENT LTD. TB-04-001
DOCUMENT TITLE: REV: DATE:

TECHNICAL BULLETIN
HI-KALIBRE ROTARY ACTUATOR – 0 01/29/2008
BEARING HUB PRODUCT ENHANCEMENT
1. OVERVIEW
Hi-Kalibre is pleased to introduce our next generation of Top Drive Rotary Actuators. We have recently
undertaken the task of redesigning our actuator to eliminate operational maintenance requirements, improve
field serviceability, and enhance product performance. After an extensive development and testing phase, we
have eliminated the need for operational greasing, exceeded all of our performance and serviceability targets,
and maintained backwards compatibility with existing products. The redesign has been incorporated into our
entire Rotary Actuator product line (i.e. 3086, 4186, 4187, 4189, 5187, 5190, 5191, 5192 Series). Field retrofit
kits for existing actuators are also available..
2. DESCRIPTION OF THE DESIGN CHANGE

The new design incorporates 10 spring loaded roller bearings positioned around the circumference of the hub
to provide maximum support during drilling operations. The new Roto Hub design is fully interchangeable with
previously supplied actuators as further detailed in Section 3 “Field Retrofits”. The 10 bearings are designed to
be maintenance free and easily changeable in the event of damage or failure. The unit has been extensively
field tested and the design fully qualified.
Figure 1: 4186-TDA-SER-F
HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

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DOCUMENT NO:

TECHNICAL BULLETIN
Figure 2: Close Up With Cover Removed
Figure 3: Close Up With Bottom Plate Removed

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DOCUMENT NO:

TECHNICAL BULLETIN
2.1. MAJOR COMPONENT CHANGES

In addition to the Roto Hub itself, other major components in the system have been changed to
eliminate unnecessary functionality now that greasing of the unit is no longer required.
• The Roto Sleeve and the Upper and Lower End Caps have been changed to eliminate the
grease facility.
• The Upper and Lower Cylinders have also been modified to remove the greasing facility
and at the same time we have added some weight reducing features to the design to
improve the dynamic performance of the unit.
Upper End Cap
Upper Cylinder
Lower Cylinder
Roto Sleeve
Roto Hub
Lower End Cap
Figure 4: Actuator Cross Section
3. FIELD RETROFITS
The new hub design is fully interchangeable with previously supplied actuators and can be supplied as a
complete kit for easy field changes. The kit comes complete with all items assembled to the hub. The actuator
to be converted needs only to have the endplate removed and the new bearing hub installed. Additional
fittings are supplied to plug off unnecessary grease ports. The following are the conversion kit part numbers:

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Phone: (780) 435-1111 Fax: (780) 436-5164
DOCUMENT NO:

TECHNICAL BULLETIN
3.1. 3086-TDA-SER, 3086-TDA-SER-A

Hub conversion kit – HK-3086-5A-ASSY
3.2. 4186-TDA-SER, 4186-TDA-SER-A, 4186-TDA-SER-B, 4186-TDA-SER-C,

4186-TDA-SER-D, 4187-TDA-SER
Hub conversion kit – HK-4186-5D-ASSY
3.3. 5187-TDA-SER, 5187-TDA-SER-A, 5190-TDA-SER, 5191-TDA-SER,

5191-TDA-SER-A (SINGLE BLOCK VERSION ONLY)
Hub conversion kit – HK-5186-5A-ASSY
4. SHOP RETROFITS
As another option to purchasing a complete hub field retrofit kit, Hi-Kalibre will also be offering a hub
modification service that can be done at the time of repair or on spare hubs sent in from the field. The hub will
be inspected to ensure all wear is within acceptable limits and then the hub will be modified to accept the
bearings. The ancillary items such as the bearings, plates, new seals, pins, springs, etc. will be added to the
modified hub and the package will be shipped back ready for installation. Additional fittings will be supplied
loose to plug off the grease ports in the actuator.
5. TRANSITIONAL CONSIDERATIONS
Hi-Kalibre has elected to have a transitional phase in order to get bearing hubs into the field faster as we
believe they offer a significant improvement over the current design. This transitional design provides all the
benefits of the new design but maintains backwards compatibility with the old hub design. This will apply to the
4186 and 5187 product lines only. In the transitional phase the hub will be supplied in the new configuration
while all other major components remain unchanged. The following details the implementation plan for each
model and the associated serial numbers. These serial numbers may change depending on manufacturing
considerations during component production.
5.1. 30XX-TDA-SER-X
3086
No transitional phase.
New series will start with Serial Number: 3086-TDA-378B

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DOCUMENT NO:

TECHNICAL BULLETIN
5.2. 41XX-TDA-SER-X
4186
Transitional phase starts with Serial Number: 4186-TDA-810E
New series will start with Serial Number: 4186-TDA-849F
4187
No transition phase
New series will start with Serial Number: 4187-TDA-020A
5.3. 51XX-TDA-SER-X
5187
Transitional phase starts with Serial Number: 5187-TDA-274B
New series will start with Serial Number: 5187-TDA-299C
5190
No transition phase
New series will start with Serial Number: 5187-TDA-025A
5191
No transition phase
New series will start with Serial Number: 5187-TDA-058B
5.4. OTHER MODELS

For all other models contact Hi-Kalibre.
6. BILL OF MATERIALS FOR ALL CONFIGURATIONS

The following pages contain full BOMs for your review and for procurement of spare parts.

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Phone: (780) 435-1111 Fax: (780) 436-5164
DOCUMENT NO:

TECHNICAL BULLETIN
3086-TDA-SER-B 3086 B SERIES HI-KAL ROTO TOP DRIVE ACT.
Quantity
Part Number Part Description per Unit
5/16NFX3/4-SHCS 5/16NFX3/4 SOCKETHEAD CAPSCREW 22

HK-3086-1A 3086 HI-KAL ROTO TDA UPPER END CAP 1
1/2NFX4-1/2SHCS 1/2NFX4-1/2 SOCKET CAP SCREW 8
HK-3086-2A 3086 HI-KAL ROTO TDA UPPER CYLINDER 1
1NSX1-SETSCREW 1"NATIONAL SPECIAL X1"SETSCREW X14TPI 8
1000-B-08 COIL SPRINGS (8 PER SET) X750-INCONEL 1
HK-4186-9 HI-KAL ROTO TDA LOCKPIN 4
HK-4186-8 HI-KAL ROTO TDA PISTON RACK 2
N1300-0087-AS INTERNAL SNAP RING FOR 4186 ACTUATOR 2
HK-3086-9 HI-KAL TDA HEX DRIVE SHAFT (3065/3067A) 2
HK-4186-7-M HI-KAL ROTO TDA MASTER PINION 1
HK-4186-7-S HI-KAL ROTO TDA SLAVE PINION 1
HK-3086-3B 3086 HI-KAL ROTO TDA LOWER CYLINDER 1
HK-3086-4A 3086 ROTO TDA SLEEVE 1
HK-3086-5A 3086 ROTO TDA BEARING HUB 1
HK-3086-6A 3086 ROTO TDA LOWER END CAP 1
1/2X3/4-DOWEL 1/2X3/4 ROTO TDA DOWELL PIN 6
5/16NFX3-3/4SHC 5/16NF X 3-3/4 SHCS 8
HK-4186-12 HI-KAL ROTO TDA HUB ANCHOR BRACKET 1
HK-4186-13 HI-KAL ROTO TDA THREADED BUSHINGS 2
HK-4186-14 1/4X1/2" LG ROTO TDA DOWEL PINS 2
5/16X1-3/4-SHCS 5/16" X 1-3/4" SHCS 6
323060 1/8" NPT VENT REL FITTING 15-25 2
05CP-6 3/8" MALE O-RING BOSS PLUG(4186-TDA) 2
HAS-96 WORM CLAMP FOR 4186-TDA-SER ACT. 4
HK-4186-20 ROTO HUB BEARING HOUSING 5
HK-4186-21 ROTO HUB BEARING PINS 10
6001-2RS1 ROTO HUB SEALED BEARING (METRIC) 10
656-163 ROTO HUB BEARING SHIM 10
8000-SPRING 8000 SERIES INCONEL COIL SPRINGS 5
HK-4186-22 ROTO HUB BEARING HOUSING BOLT RETAINER 5
1/4NCX1-BOLT 1/4" NC X 1" LONG GRADE 5 PLATED BOLT 10
20-ORB-127-PHH 5/16 ORB PLUG 4
HK-308692 CAUTION : MAY BE HOT DECAL 2
HK-308693 TORQUE (8) LOCK PINS TO 100 FT-LBS DECAL 2
HK-3086-SK-A 3086 ROTO TDA SEALKIT "A" SERIES 1

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Phone: (780) 435-1111 Fax: (780) 436-5164
DOCUMENT NO:

TECHNICAL BULLETIN
4186-TDA-SER-E 4186 SERIES E HI-KAL TOP DRIVE ACTUATOR
Quantity

HK-4186-1C HI-KAL ROTO TDA SERIES "C" UPPER END CAP 1
HK-4186-2C HI-KAL ROTO TDA SER "C" UPPER CYLINDER 1
HK-4186-11A HI-KAL 4186 HEX DRIVE SHAFT (3/4"X7/8") 2
HK-4186-3D HI-KAL ROTO TDA SER "D" LOWER CYLINDER 1
HK-4186-4C HI-KAL ROTO TDA SERIES "C" ROTO SLEEVE 1
HK-4186-5D HI-KAL ROTO TDA BEARING HUB "D" SERIES 1
HK-4186-6C HI-KAL ROTO TDA SERIES "C" LOWER END CAP 1
5/16NFX3-3/4SHC 5/16NF X 3-3/4 SHCS 8
HK-3086-7 HI-KAL ROTO TDA GREASE INDICATOR SHAFT 2
HK-3086-7A HI-KAL ROTO ACTUATOR INDICATOR PROTECTOR 2
HK-3086-8 HI-KAL ROTO TDA GREASE PISTON 2
HIK-3086-SP ROTO TDA GREASE INJECTOR SPRING 2
HK-4186-12B HI-KAL ROTO TDA B SERIES ANCHOR BRACKET 1
5/16X1-3/4-SHCS 5/16" X 1-3/4" SHCS 6
5/16X24-SET 5/16X5/16 24 SET SCREW (NATIONAL FINE) 3
1/8-NPTF 1/8" LEVEL SEAL TEFLON PIPE PLUG 4
HK-308694 4186-TDA-SER-E NO GREASING REQ DECAL 1
HK-4186-SK-C ROTO TDA SERIES "C" SEAL KIT 1

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Phone: (780) 435-1111 Fax: (780) 436-5164
DOCUMENT NO:

TECHNICAL BULLETIN
4186-TDA-SER-F 4186 SERIES F HI-KAL TOP DRIVE ACTUATOR
Quantity

HK-4186-1 HI-KAL ROTO TDA UPPER END CAP 1
HK-4186-2 HI-KAL ROTO TDA UPPER CYLINDER HOUSING 1
HK-4186-3 HI-KAL ROTO TDA LOWER CYLINDER HOUSING 1
HK-4186-4A HI-KAL ROTO TDA SERIES "A" SLEEVE 1
HK-4186-5D HI-KAL ROTO TDA BEARING HUB "D" SERIES 1
HK-4186-6 HI-KAL ROTO TDA LOWER END CAP 1
5/16NFX3-3/4SHC 5/16NF X 3-3/4 SHCS 8
5/16X1-3/4-SHCS 5/16" X 1-3/4" SHCS 6
HK-4186-SK-F 4186 ROTO TDA SERIES "F" SEAL KIT 1

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Phone: (780) 435-1111 Fax: (780) 436-5164
DOCUMENT NO:

TECHNICAL BULLETIN
5187-TDA-SER-B 5187 SERIES HI-KAL TOP DRIVE ACTUATOR
Quantity

HK-5187-1 HI-KAL ROTO TDA UPPER END CAP 1
HK-5187-2 HI-KAL ROTO TDA UPPER CYLINDER HOUSING 1
HK-4187-7 HI-KAL ROTO TDA QUAD RACK PINION 2
HK-5187-3A HI-KAL ROTO TDA LOWER CYLINDER HOUSING 1
HK-5187-4 HI-KAL ROTO TDA SLEEVE 1
HK-5186-5A HI-KAL ROTO TDA BEARING HUB 1
HK-5187-6 HI-KAL ROTO TDA LOWER END CAP 1
5/16NFX3-3/4SHC 5/16NF X 3-3/4 SHCS 12
HK-4186-12B HI-KAL ROTO TDA B SERIES ANCHOR BRACKET 1
5/16X1-3/4-SHCS 5/16" X 1-3/4" SHCS 6
HK-3086-7 HI-KAL ROTO TDA GREASE INDICATOR SHAFT 2
HK-3086-7A HI-KAL ROTO ACTUATOR INDICATOR PROTECTOR 2
HK-3086-8 HI-KAL ROTO TDA GREASE PISTON 2
HIK-3086-SP ROTO TDA GREASE INJECTOR SPRING 2
1/8-NPTF 1/8" LEVEL SEAL TEFLON PIPE PLUG 4
HK-308695 5187-TDA-SER-B NO GREASING REQ. DECAL 1
HK-5187-SK HI-KAL ROTO TDA SEAL KIT 1

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Phone: (780) 435-1111 Fax: (780) 436-5164
DOCUMENT NO:

TECHNICAL BULLETIN
5187-TDA-SER-C 5187 SERIES HI-KAL TOP DRIVE ACTUATOR
Quantity

HK-5187-1A 5187 HI-KAL ROTO TDA UPPER END CAP 1
HK-5187-2A 5187 HI-KAL ROTO TDA UPPER CYLINDER 1
HK-4187-7 HI-KAL ROTO TDA QUAD RACK PINION 2
HK-5187-3B HI-KAL ROTO TDA LOWER CYLINDER HOUSING 1
HK-5187-4A 5187 HI-KAL A SERIES ROTO TDA SLEEVE 1
HK-5186-5A HI-KAL ROTO TDA BEARING HUB 1
HK-5187-6A HI-KAL ROTO TDA LOWER END CAP 1
5/16NFX3-3/4SHC 5/16NF X 3-3/4 SHCS 12
5/16X1-3/4-SHCS 5/16" X 1-3/4" SHCS 6
HK-5187-SK-A 5187 HI-KAL ROTO TDA SEALKIT 1

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DOCUMENT NO:

TECHNICAL BULLETIN
REV: DATE: DESCRIPTION: PREP: REVIEW: APPR:

0 01/08/2008 INITIAL APPROVAL TH BB PR

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DOCUMENT NO:

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

2. DESCRIPTION OF THE DESIGN CHANGE

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

Figure 2: Close Up With Cover Removed

Figure 3: Close Up With Bottom Plate Removed

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

2.1. MAJOR COMPONENT CHANGES

Upper End Cap

Lower End Cap

Figure 4: Actuator Cross Section

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

3.1. 3086-TDA-SER, 3086-TDA-SER-A

3.2. 4186-TDA-SER, 4186-TDA-SER-A, 4186-TDA-SER-B, 4186-TDA-SER-C,

3.3. 5187-TDA-SER, 5187-TDA-SER-A, 5190-TDA-SER, 5191-TDA-SER,

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

5.4. OTHER MODELS

6. BILL OF MATERIALS FOR ALL CONFIGURATIONS

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

3086-TDA-SER-B 3086 B SERIES HI-KAL ROTO TOP DRIVE ACT.

5/16NFX3/4-SHCS 5/16NFX3/4 SOCKETHEAD CAPSCREW 22

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

4186-TDA-SER-E 4186 SERIES E HI-KAL TOP DRIVE ACTUATOR

5/16NFX3/4-SHCS 5/16NFX3/4 SOCKETHEAD CAPSCREW 22

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

4186-TDA-SER-F 4186 SERIES F HI-KAL TOP DRIVE ACTUATOR

5/16NFX3/4-SHCS 5/16NFX3/4 SOCKETHEAD CAPSCREW 22

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

5187-TDA-SER-B 5187 SERIES HI-KAL TOP DRIVE ACTUATOR

5/16NFX3/4-SHCS 5/16NFX3/4 SOCKETHEAD CAPSCREW 36

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

5187-TDA-SER-C 5187 SERIES HI-KAL TOP DRIVE ACTUATOR

5/16NFX3/4-SHCS 5/16NFX3/4 SOCKETHEAD CAPSCREW 36

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

HI-KALIBRE EQUIPMENT LTD. TB-04-001

DOCUMENT TITLE: REV: DATE:

REV: DATE: DESCRIPTION: PREP: REVIEW: APPR:

HEAD OFFICE: 9816 – 45 Avenue, Edmonton, Alberta T6E 5C5

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