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OBJETIVE
ASME ( caconnect)
NATIONAL BOARD
(www.nationalboard.org)
STEP 2
Have a Contract with HSB GS
STEP No. 3
2-E.1 GENERAL
2-E.1.1 The Manufacturer shall develop and
maintain a Quality Control System that will
establish that all Code requirements, including
material, design, fabrication, examination (by the
Manufacturer), and inspection of vessels and
vessel parts (by the inspector) will be met.
.
Provided that Code requirements are suitably
identified, System :
May include provisions for satisfying any
requirements by the Manufacturer or user that
exceed minimum Code requirements
May include provisions for quality control of non-
Code work.
In such systems, the Manufacturer of vessels and
vessel parts may make changes in parts of the
system that do not affect the Code requirements
without securing acceptance by the Inspector
Shall be one suitable for the Manufacturer’s
circumstances. The necessary scope and detail of
the system shall depend on the complexity of the
work performed and on the size and complexity
of the Manufacturer's organization.
STEP 4
BUY OF ASME CODES LATEST EDITION
SECTION VIII DIVISION 2
SECTION II PARTS A,B,C AND D
SECTION V
SECTION IX
BUY OF NBIC BOOKS
PARTS 1,2 AND 3
BUY OF ACCEPTED EDITION OF
REFERENCED STANDARDS AS APPLICABLE
STEP 5
Develop a set of Drawings
and Calculations meeting with
Section VIII Div. 2 requirements.
TIP:
This is the only requirement on this matter for
Joint Review purposes, that means, Construction
of Mock Up for Joint Review can be constructed
following Section VIII Div. 1.
STEP 6
Develop Special Procedures
in English Language
Among others:
- Hydrostatic Test Procedure.
- NDE procedures( RT, UT, PT,MT and VT)
- Coded Marking Procedure( Traceability)
--PWHT procedures
STEP 7
Qualification and
Certification of :
- WPS’s
- PQR’s
- WPQ’s
STEP 8
Implementing QCSM
Recommendation:
AI’s shall recommend Clients that QCSM
must be read it Section by Section with all
personnel involve in Joint Review in order to
be aware of activities , responsibilities and
sharing responsibilities between them.
Prepair documentacion of demonstration:
Engineering Department
* Calculations
* Fabrication Drawings
* Bill of Materials
* Materials Requisition including Code Requirements
Purchasing Department
* P.O.’s without change material requisition requirements
Quality Control
* Traveler Sheet
* WPS’s PQR’s and WPQ’s
* Materials and Welding Maps
Among others the following activities must be done:
- Revision of documentation
(calculations,drawings,wps’s,pqr’s,,special procedures,etc.)
CE Certified Engineer
1) Tabulated list of all material used for fabrication with Materials Certifications and
Material Test Reports, and a record of any repairs to pressure retaining material that
require a radiographic examination by the rules of this Div. 2. The record of the repairs
shall include the location of the repair, examination results, and the repair procedures.
2) Fabrication information including all heat treatment requirements, forming and
rolling procedure when prepared, an inspection and test plan identifying all inspection
points required by the user, and signed inspection reports.
3) List of any subcontracted services or parts, if applicable.
4) Pressure Parts documentation and certifications.
5) Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR),
weld map and welder or welding operator qualification test results.
6) Record of all heat treatments including post weld heat treatment (these records may
be either the actual heat treatment charts or a certified summary description of heat
treatment time and temperature).
7) Results of production test plates, if applicable.
8) NDE procedures, records of procedure demonstrations, and records of personnel
certifications.
9) All reports stating the results of inspection, nondestructive examinations and testing
including radiographic examination, ultrasonic examination, magnetic particle
examination, liquid dye penetrant examination and hardness tests.
10)All non-conformance reports including resolution and a detailed description of any
repairs including repair procedures, a sketch, photo, or drawing indicating the location
and size of the repaired area.
11) Charts or other records of required hydrostatic, pneumatic, or other tests. Test logs
shall include the test date, testing fluid, duration of the test, temperature of the test
fluid, and test pressure.
12) Dimensional drawings of the as-built condition.
The Company shall maintain a complete set of radiographs until the signing of
the Manufacturer’s Data Report, and furnish upon request to the user and, upon
request to the AI.
Questions ?