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Manual
Chapter
Introduction 0
Application 1
Technical Data 7
Parts List 9
Subject Index
Contents
0 Introduction....................................................................................... 0-1
0.1 General Information............................................................................ 0-1
0.2 Qualified Person ................................................................................. 0-2
0.3 Warning Information .......................................................................... 0-3
0.4 Approved Use ..................................................................................... 0-4
4 Operation........................................................................................... 4-1
4.1 Display and Control Elements ............................................................ 4-1
6.16 Replacing the Pen for Alphanumeric Text (only LA version) .......... 6-14
6.17 Replacing the Recording Head (only P/PA version)......................... 6-15
6.18 Replacing the Scale (line recorders) ................................................. 6-16
6.19 Replacing the Scale (multipoint recorders)....................................... 6-16
6.20 Replacing the Battery (only recorders with alphanumeric text) ....... 6-17
6.21 Replacing the fuse............................................................................. 6-17
6.22 Adjustment, Test Prints, Carriage/Text Positions ............................. 6-18
6.22.1 Adjustment........................................................................................ 6-18
6.22.2 Carrying Out the Adjustment............................................................ 6-20
6.22.3 Test Print........................................................................................... 6-20
6.22.4 Maintenance...................................................................................... 6-22
6.22.5 Service .............................................................................................. 6-23
6.23 Removal of Transport Protection (only PA version) ........................ 6-24
6.24 Insertion of Transport Protection (only PA version) ........................ 6-24
0 Introduction
This Manual contains the information required for approved use of the
products described in it. It is directed at technically qualified personnel who
are specially trained or have appropriate knowledge in the field of
instrumentation and control, referred to below as automation technology.
Knowledge of the safety information and warnings present in this Manual and
their technically correct application are requirements for safe installation and
commissioning as well as safe operation and repair of the described products.
Only qualified personnel in the sense of Section 0.2 have the required
specialist knowledge in order to correctly interpret the general safety
information and warnings present in this document for a specific case, and to
apply them appropriately.
For organizational reasons, this Manual must be ordered separately. For clarity
reasons, the manual does not cover all details on all types of the described
products, and cannot describe every possible case in connection with
installation, operation or maintenance. Should you require further information,
or should particular problems occur which are not handled in sufficient depth
in this Manual, help can be requested through your local Siemens office or
representative.
Your attention is additionally drawn to the fact that the contents of this
Instruction Manual are not part of a previous or existing agreement,
commitment or statutory right and do not change these. All commitments on
the part of Siemens are contained in the respective sales contract which also
contains the complete and solely applicable warranty conditions. These
warranty conditions in the contract are neither extended nor limited by the
contents of this Manual.
Danger
means that death, severe personal injury or substantial damage to property will
occur if the appropriate safety precautions are not observed.
Warning
means that death, severe personal injury or substantial damage to property can
occur if the appropriate safety precautions are not observed.
Caution
means that slight personal injury or damage to property can occur if the
appropriate safety precautions are not observed.
Note
is important information on the product, its handling or the respective part of
the documentation to which particular attention should be paid.
T The devices must only be used for applications described in the Catalog
and the Instruction Manual, and only in conjunction with other devices
and components recommended by or approved of by Siemens.
T The products have been developed, manufactured, tested and
documented in accordance with the appropriate safety standards. If the
handling guidelines and safety information are observed during
configuring, assembly, approved use and maintenance, the products do
not therefore present a danger in the normal case with respect to property
or the health of persons.
Warning
T Following removal of the housing or the guard, certain parts of these
devices are accessible which may carry dangerous voltages.
T Only suitably qualified personnel should work on these devices.
T These should be thoroughly familiar with all sources of danger and
maintenance measures according to the information in this Manual.
T Correct and safe operation of the products is dependent on proper
transport, storage, installation and assembly as well as careful operation
and maintenance.
Documentation In addition to this Instruction Manual – which can be used by all target groups
– the following relevant technical documentation is also available for the
devices:
T Leaflet "Parameterization – a concise overview".
Explains in visual form the basic operation and parameterization as well
as the PROG and TEST menus. Target group: configuring and
maintenance personnel.
T Leaflet "Operation – a concise overview".
Contains charts showing the displays and controls, comprehensible
parameterization examples, defined basic statuses of the devices, visual
displays of important maintenance operations. Target group: plant
operators, maintenance personnel.
T A5 pamphlet "Installation instructions".
Contains information required for assembly and installation of the
devices. Target group: configuring and assembly personnel.
T Catalog: "Recorders, flush-mounted instruments in standardized cases".
Contains the most important technical data, charts, brief description,
ordering information. Target group: plant management, configuring
personnel.
1 Application
T
version",
T
multipoint recorder, referred to below as "P version",
multipoint recorder with alphanumeric text output, referred to below as
"PA version",
can be used to measure, record and monitor analog and digital values.
Standard The recorders with standard measuring ranges can be used to cyclically
measure the following variables :
T DC voltage (DC U),
T direct current (DC I),
T thermocouple connection (TC),
and the recorders with universal measuring ranges also the additional variables
Designs The recorders vary with respect to their recording systems, measuring ranges
and power supplies:
T
T
L version: no alphanumeric text
T
LA version: with alphanumeric text
T
P version: no alphanumeric text
PA version: with alphanumeric text
T
T
Standard measuring ranges
Universal measuring ranges
T
T
Power supply AC 230 V
T
Power supply AC 115 V
T
Power supply AC 24 V
Power supply DC 24 V
T
DC 24 V output
PC cable.
The "Digital input/output" provides four inputs (DI1 to DI4) for control
functions and six outputs (DO1 to DO6) for alarms, status signals or control
signals. The inputs and outputs are electrically isolated from the recorder
circuits. Two different outputs can be selected:
T
or
Digital input/output, relay version with changeover contacts.
The option "DC 24 V output" provides a power output for external devices or
options to a limited extent such as e.g. a transmitter or digital input/output.
Conversion Conversions to the recorders such as e.g. changing the power supply or
subsequently installing options must only be carried out by the manufacturer
or by personnel trained by the manufacturer.
Environmental Only environmentally-friendly materials have been used for the packaging
protection system of the recorders.
This Instruction Manual has been printed on paper bleached without chlorine.
The following chapter describes the mechanical and electrical design as well
as the recorder components.
2.1 Summary
Fig. 2.1-1 and Fig. 2.1-2 show views of the recorder. The mode of operation of
the recorders is explained down to the block chart level using Fig. 2.2-1.
0
20
40
0 60
10
20 80
30
40
50
60
70
80
90
10
0
2
OG
PR
1
1
2
3
2
4
3
3
E
RV
IC 5
SE 3
5
3
1 Door
2 Chart carriage
3 Levers
4 PC interface
5 LEDs
6 Visual operating aids
502-001
Fig. 2.1-1 Front view of the recorders (line recorder shown as example;
identical with multipoint recorder except for recording
system)
2.2.1 Housing
The housing is made of sheet-steel. The chassis and the chart carriage are
present at the front, the measuring module, the central processing unit, parts of
the power supply and the options are located at the rear. The housing is
mounted in the panel, mosaic system or desk upright panel using the supplied,
standardized mounting elements.
T
Calculation of measured values
T
Positioning of pen assemblies
T
Evaluation of input commands
Use of PC interface.
The central processing unit permits control of the module "Digital
input/output" and the PC interface.
The recorders have different designs on the input side as a result of the four
different power supplies which can be ordered.
AC 230 V or The mains power supply is connected to the recorder via an appliance plug
AC 115 V with subsequent fuses, filter and transformer. The stepped down AC voltage is
rectified, filtered and applied to DC/DC converters which generate the
required internal DC voltages.
Note
The recorder must only be connected to the envisaged power supply. Observe
the corresponding note on the rear of the recorder.
AC 24 V The AC 24 V supply connected via the terminals is applied via a fuse to the
primary side of the transformer. The secondary side is connected as in the
recorder version with a mains power supply.
2.2.5 Chassis
The chassis contains the chassis support, control PCB, recording system, user
interface, PC interface and chart carriage. The chassis is connected to the
central processing unit via a multi-conductor ribbon cable with plug. The cable
length is such that the chassis can be completely removed from the housing
without loosening the connection.
Chassis support This is the support for the motors of the recording system, the control PCB,
user interface and PC interface. The chart carriage latches into the chassis
support and can be removed at any time using lever 2, e.g. to replace the chart.
Control "PCB" The control PCB contains the power electronics for the step motors of the
drives as well as the light barrier for detection of the carriage zero points. It
also contains a microswitch for recognizing the end of the chart paper, and
several microswitches which are activated using the levers.
Clock backup Only versions with alphanumeric text: the clock backup consists of a backup
battery and capacitor. If a battery is not present, or if the chassis is separated
from the central processing unit, the capacitor buffers the internal clock for
approx. 5 minutes. The status of the clock buffer is checked when the power
supply is switched on.
The support for the backup battery is present on the control PCB and
accessible following removal of the chassis.
Recording system The recording system consists of up to seven step motors depending on the
recorder version. These are used for:
T
T
Chart drive
Positioning of the pens (L/LA version)
T
or the recording head (P/PA version) in the x-direction
Lifting of pens (L/LA version)
T
or recording head (P/PA version) and
LA version: positioning of pen for text channel in x- and y-directions
Chart carriage The chart carriage permits fanfold packs or rolls to be used as the chart paper.
A take-up spool is required when using rolls (included in delivery). In
addition, the chart carriage must be adapted when changing from fanfold paper
to rolls. The required operations are described in Section 6 "Servicing and
Maintenance".
User interface The user interface consists of four levers and two LEDs underneath the chart
carriage. A further lever is present on the side of the chassis and is only visible
when the chassis is in maintenance position.
Mechanical operations are directly activated by two of the four levers
underneath the chart carriage. The other two levers can be used for two
different actions each by moving the respective lever to the left or right. The
TEST menu can activated and switched off again using the switch which is
accessible on the side of the chassis.
Green and red LEDs indicate different recorder statuses depending on how
they are activated (on, off, flashing).
As a result of the many different possible uses, the recorders are delivered
preset to the basic setting of 4 to 20 mA.
Customer-specific presetting is also possible as required. The recorder can
then be used immediately following installation and commissioning. It is
additionally possible to easily change the parameter settings of the recorder via
the user or PC interface, thus permitting optimum and subsequent adaptation
to the monitored process.
The values measured cyclically by the recorder are amplified, digitized and
processed further by a microprocessor system.
In addition to processing of the measured values, the microprocessor system is
responsible for sequence control, self-test, event processing, communication
via the PC interface, control of the step motors of the recording system,
feedbacks from the recording system and the user interface.
The microprocessor system converts the measured value into positioning
commands for the recording system. The recording system draw a continuous
line on the chart paper. You can adjust the measuring and recording ranges
such that the signal is recorded with an optimum resolution and display. It is
also possible to define limits which are constantly recorded in the LA version
as vertical lines. The recorders with alphanumeric text can output an alarm text
if the limit is violated. The number of limits and the alarm function can be
parameterized within wide ranges. If the recorder is equipped with the digital
input/output option, the alarms can be output for further processing.
Recorders with alphanumeric text can output a measured-value table, event
text and recorder text cyclically or event-controlled. The texts must be entered
previously via the user or PC interface when setting up the recorder. The
outputs are made depending on the recorder parameters.
2.6 Options
T
DC 24 V output
PC cable
The input signals (DI1 to DI4) of the four digital inputs are applied to the basic
electronics via opto isolators and processed further on the central processing
unit.
The output signals (DO1 to DO6) of the digital outputs are externally available
at the interface electrically isolated either via opto isolators or via relays
depending on the version.
T Electronic version: the output signals are generated by short-circuit-
resistant semiconductor switches. The switches are controlled via opto
isolators. The semiconductor switches must be powered via an external
voltage source since they are electrically isolated from the basic device.
T Relay version: the electrical isolation is provided by relays whose
changeover contacts are externally available.
2.6.2 DC 24 V Output
2.6.3 PC Cable
A special cable is required for connection of the recorders to a PC. The plug
housing contains a module for adaptation to the recorder interface. Refer to
Section 8.3 for the ordering data.
The recorders and modules can be identified with respect to their application
and release version by means of various labels:
T
T
Rating plate with object version for recorder
Part No. with release version for modules
Rating plate The rating plate (Fig. 3.1-1) provides information on:
T
T
Recorder type
T
Serial number
T
Object version
Channel assignments (only rating plate on rear).
There are three rating plates on the recorder:
T
T
On the rear (e.g. Fig. 3.2-1),
T
On the left inside the housing (visible after removing the chassis),
On the right side of the chassis
If the input ranges are changed, a blank label can be inscribed using a water-
resistant felt pen and adhered to the part of the rating plate which is no longer
valid.
Object version The "object version" of the recorder can be read from the rating plate (Fig.
3.1-1). The digit marked with a cross identifies the hardware release of the
recorder.
SIEMENS
SIREC LA Linienschreiber
7ND 3125-xxxx
F-Nr.
Serial-No XX-XXX
No de fabr.
X 2 3 4 5 6 7 8 9
CHANNEL
1 xxxx
2 xxxx
3 xxxx
502-010
Module release The release version documents the hardware release of modules. The release
version version is indicated on the following relevant modules:
T Central processing unit with power supply (bottom right, visible
T
following removal of chassis)
Chassis (bottom right, visible following removal of chassis)
Firmware The release version of the firmware can be read on a label adhered to the
version EPROM.
The release version can be read on the EPROM label following removal of the
chassis.
Summer time/ Simple switching over between summer time and winter time is possible, in
winter time addition to control via input DI4, using a jumper setting on module "Control"
switchoff (visible on the rear of the removed chassis (Fig. 6.10-1 and Fig. 6.10-2)). The
factory setting is "MEZ".
Insert the recorder into the prepared panel cut-out (see Fig. 3.3-1 for
dimensions), insert two clamps into the corresponding positions on the
housing, and tighten the screws. Special clamps must be used when fitting in a
72-mm mosaic system.
The permissible ambient temperature according to the technical data must be
observed at the mounting position. This must be particularly observed when
installing without interspacing.
Note
When installing, observe the safety guidelines in Section 0.
25.5
a
144
144
260 14.5
138+1
-2
2
R
138+1
Installation in a b
Sheet-steel panel
Sheet-steel desk upright panel 2 to 42 230
Panel or desk upright panel
with basic grid dimensions 72 x 72 39 to 81 195.5
503e-145
Note
Only use recorders with the scales and recording system fitted.
The following points refer to the mechanical preparation of the recorders, and
must be carried out in the defined sequence prior to starting up:
T
AC 115 V or
T
AC 24 V or
DC 24 V.
Before connecting the recorder, check that the power supply agrees with the
technical data specified on the recorder (Fig. 3.5-1).
Warning
T Check that the operating voltage of the recorder agrees with the supply
voltage to be connected.
T The recorder may only be converted from AC 115 V to AC 230 V or vice
versa by the manufacturer or personnel trained by the manufacturer!
T It must be possible to separate the recorder from the power supply using
the appliance plug or an easily accessible disconnecting device for at
least 1.6 A.
T The appropriate regulations (e.g. DIN VDE) for the installation of power
systems must be observed.
T The cross-section of the PE conductor must be at least as large as that of
the largest cross-section of the power supply, signal or control cables.
AC 230 V 50/60 Hz
25 VA
F1 = F2 = T 160 L 250V
502-011
Connection to The connection to an AC 230 V mains supply is made using the supplied
AC 230 V or appliance plug. The correct connection for AC 230 V and AC 115 V is
AC 115 V identical and shown in Fig. 3.5-2.
Warning
Before connecting the appliance plug, make sure that the power supply
connection is dead!
PE
503-139
Connection to The connection inscriptions depend on the recorder design. The connection
AC 24 V or must be made to the provided screw terminals according to the defined
DC 24 V inscriptions. The cable must be secured using a grip to reduce the strain
(Fig. 3.5-3).
L L+
N L-
AC 24 V connection DC 24 V connection
Cable clip
Loop for cable
detensioning
503e-140
T
DC I or
T
TC (only recorder design with universal measuring ranges) or
RTD, R (only recorder design with universal measuring ranges)
The type of measurement is set using jumpers.
In order to set the jumpers, you must first remove the window for setting the
input ranges (Fig. 3.6-1). The transparent plastic part can be easily removed by
inserting a small screwdriver at the side.
±1 V DC U
0/1 V
0.2/1 V
±1 V
±10 V DC U
0/10 V
2/10 V
±10 V
±20 mA DC I
0/20 mA
4/20 mA
±20 mA
Fig. 3.6-2 Jumper settings
Labels A label with information (Fig. 3.6-5 or Fig. 3.6-6) on the possible connections
of the analog channels is adhered on the transformer (Fig. 3.2-1) above the
window for setting the input ranges.
11
12
+ DC
-
U/I
502-008
DC U/I The connection is made according to Fig. 3.6-5 and the jumper settings
according to Fig. 3.6-2. The parameters are set according to Section 4.5.3.
13
11
11
11
12
12
12
+ DC
-
U/I TC RTD, R
502-009
Fig. 3.6-6 Label with information on the possible connections for the
analog channels in design with universal measuring ranges
T
Indirectly with an external cold junction at constant temperature
Indirectly with an external cold junction at any temperature
The basic connections are shown in the following Figs. The jumpers of the
input channels are set according to Fig. 3.6-2 and the parameters according to
Section 4.5.3.
11
12
+ -
TC
502-038
12
+ -
TC 502-039
11
11
11
11
12
12
12
12
13
+ - + - + -
ϑ
TC TC RTD 502-040
Two-wire This type of connection is preferably selected for a short distance between the
measurement sensor and the recorder. It is necessary to either select the cables with such a
of thermoelectric low resistance that an error in measurement does not occur (Fig. 3.6-10), or
resistance and they must be adjusted to 10 Ω (Fig. 3.6-11).
standard resistance
11
13
12
RTD, R 502-041
12
RA
RL1 RL2
ϑ
RL1 + RL2 + RA = 10
RTD, R 502-042
Three-wire This type of connection presupposes that the resistances of the cables between
measurement the sensor and terminals 12 and 13 on the recorder are of equal magnitude.
of thermoelectric The connection is made according to Fig. 3.6-12.
resistance and
11
13
12
standard resistance
RTD, R 502-043
Three-wire The resistances of the three cables between the sensor and the recorder must
measurement of also be of equal magnitude with this measurement.
potentiometers
The setting is made according to the Section 4.5.3. Two methods are basically
possible.
1. The cables have such a low resistance that no errors in measurement occur.
11
13
12
100% 0%
R 502-044
2. The total of the full-range resistance of the potentiometer and the cable
resistance is adjusted to 10 Ω using additional external line compensation.
11
13
12
RA3 RA2
RL1
RL3 RL2 RL2 + R A2 = 10
100% 0%
RL3 + R A3 = 10
R 502-045
A 25-pin subminiature plug (Fig. 3.7-1 and Fig. 3.7-2) is present on the rear of
the recorder for the option "Digital input/output". See Section 2.6.1 for
technical details.
A 25-pin subminiature plug for connection of the digital input/output is
included in the delivery. The pin assignments are shown in Table 3.7-1 and
Table 3.7-2. Parameterization of the digital input/output is described in Section
4.7.4.
Table 3.7-1 Pin assignments "Digital input/output" (DI1 to DI4)
Plug pin Input Parameterizable functions Remarks
24 Input DI1 Measuring mode normal – on/off Low ⇒ off, High ⇒ on
Measuring mode fast – on/off Low ⇒ off, High ⇒ on
Edge following High ⇒ output
1)
Measured-value table
Edge following High ⇒ output
1)
Event text
1)
Digital channel Recording of time characteristic
12 Input DI2 Chart feed A on Edge following High ⇒ on
Chart feed B on Edge following High ⇒ on, only if
condition for A is not fulfilled
Edge following High ⇒ output
1)
Measured-value table
Edge following High ⇒ output
1)
Event text
1) 2)
Digital channel Recording of time characteristic
Edge following High ⇒ output
1)
25 Input DI3 Measured-value table
Edge following High ⇒ output
1)
Event text
1) 3)
Digital channel Recording of time characteristic
2)
Event marking
13 Input DI4 Control input for
- Chart feed 10 mm to 100 mm Edge following High ⇒ acc. to feed
- Time mark Edge following High ⇒ zero adj.
- Clock synchronization 3:00 Edge following High ⇒
synchronization
- Summer time (MESZ) Low ⇒ MEZ, High ⇒ MESZ
- TEST locking Low ⇒ on, High ⇒ off
Edge following High ⇒ output
1)
Measured-value table
Edge following High ⇒ output
1)
Event text
1) 2)
Digital channel Recording of time characteristic
11 Reference
potential 0 V (DI)
1) Only recorders with alphanumeric text
2) Only without alphanumeric text
3) Max. two channels
3.8 DC 24 V Output
T
each
Digital input/output
Note
If several two-wire transmitters are powered, these must be connected together
on one side and are thus not electrically isolated from one another. For noise
reasons (differences in potential), this arrangement is only meaningful for
transmitters which are close together. When additionally using the digital
input/output, observe whether switching transients occur, and their effect.
All recorder settings have already being made in the factory if the recorder has
been delivered according to customer specifications.
The standard settings have been made for recorders delivered without
customer specifications. The standard settings are listed in Section 4
"Operation" in the respective subsections.
If you are not acquainted with the recorder, it is recommendable to start with
simple measurements after working through Sections 1 to 4. Measurements
with the standard settings are most appropriate initially.
4 Operation
Note
Replacing the chart and the battery for backing up the clock are described in
Section 6.
You are guided by menus when operating the recorders. The menus provide
information in the form of a table on the respective functions or values for an
input (leaflet "Parameterization – a concise overview").
The input menus consist of several elements which are comprised in turn of
menu code numbers and designations.
In the first input step (selection of row) you decide which function or
parameter is to be called. The red LED lights up.
In the second step (selection of column) you can define or modify the
corresponding setting of the recorder. The red LED flashes.
The input of a menu code number is terminated by ENTER.
You can scroll through the menu using the INC/DEC functions.
Operation is carried out using four horizontal levers located below the chart
carriage (Fig. 4.1-1). A further lever is present on the side of the chassis. Two
colored LEDs which are also located below the chart carriage serve to support
you when setting up the recorders and for the output of status messages. In
recorders with alphanumeric text, status messages are additionally printed on
the chart paper by means of the text channel (LA version) or the recording
head (PA version) (Section 5).
The PC interface, which is designed as a flat plug, is located between the
service lever and lever 1. It is possible to connect a laptop to this plug in order
to carry out PC-controlled parameterization.
0
0 20
0 20 40
20 60
40 60 80
0 60 80 10
0
80 10 %
10
20
0
10 %
30
0%
40
50
60
70
80
90
10
0
1
4
2
501e-107
The recorders are equipped with two colored LEDs whose combined statuses
(on, off, flashing, fast flashing) indicate status messages. Table 4.2-1 lists a
summary of the status messages assigned to the LED statuses.
4.3 Levers
The levers have different effects. The black service lever and lever 2 act
directly on the mechanics. The other levers act on microswitches whose
signals are processed by the central processing unit. The levers are used for
recording, START, STOP or PAUSE OFF, PAUSE ON, high chart speed and
recorder settings via the PROG and TEST menus.
Feedbacks for the user when setting up the recorders are via the LEDs and the
positions of the pens/recording head. The rows and columns of the PROG and
TEST menus designed in tabular form directly correspond to the value of the
parameterization scale, i.e. a scale value of 15 % corresponds to row 15 or
column 15 depending on the status of the red LED.
The levers are assigned different functions during operation, PAUSE and
when setting up the recorder. Fig. 4.3-1 shows a summary of the lever
functions. These functions are described in detail in the following sections.
Service lever Í The service lever is used to release the chassis. The chassis must be moved to
Releasing the the maintenance position in order to change the pens or scales. To do this,
chassis briefly move the service lever to the left, and simultaneously pull out the
chassis until this latches in the maintenance position. The chassis must be
returned to its original position following the required operations. To do this,
move the service lever to the left again, and simultaneously push in the chassis
until it latches in place.
The chassis can be completely removed from the housing in order to replace
the battery for backing up the clock (only recorders with alphanumeric text).
To do this, release the chassis in the maintenance position using the service
lever, and pull out the chassis to the front. When inserting the chassis again,
you must again release it at the maintenance position using the service lever.
Section 6 describes the above operations in detail.
Lever 2 Î Lever 2 is used to release the chart carriage from the chassis. This is necessary
Releasing the in order e.g. to replace the chart.
chart carriage
Section 6 describes the above operations in detail.
Lever 1 Í Briefly moving lever 1 (labelled "1") to the left starts a zero adjustment
Zero adjustment without marking. The pens are moved to the right edge and carry out an
adjustment. Recording mode is subsequently continued.
Lever 1 Î Briefly moving lever 1 to the right stops recording (PAUSE ON). The
PAUSE ON recording system is lifted up, and the pens move to the maintenance position
(text channel: approx. 15 %, bottom pen: approx. 40 %, middle pen: approx.
60 %, top pen: approx. 85 %). All instrument functions apart from recording
remain active.
Lever 3 Í Briefly moving lever 3 to the left activates the PROG menu. The following
PROG menu ON actions identify the transition to the parameterization state:
1. Recording system lifts up.
2. All pens are driven to the 100 % mark and carry out an adjustment there.
3. Channel 1 moves to the code number position for the PROG/TEST menu
and writes a mark which must correspond to the version number of the
PROG/TEST menu (cf. data in leaflet "Parameterization – a concise
overview", version: code number n).
4. The pen for channel 1 moves to the 0 % position and thus indicates "Row
0, PROG menu". The red LED lights up, the green LED is off.
The recorder is now in the parameterization status. All parameters can be set
which are available in the PROG menu.
Note
The function "PAUSE ON" (lever 1 Î) is not required in order to enter the
parameterization status.
The PROG menu is switched off by moving the lever again. The red LED goes
out, the green LED lights up. The recorder is switched back to its original
status. Individual actions:
1. The recording system is lifted up.
2. An adjustment of the pens is carried out at the 100 % mark.
3. The pens move to the measured values.
4. The recording system is lowered, and recording is continued.
Í
The mechanical sequences of the recording system correspond to those when
activating "Lever 3 ".
1
1. Adjustment of recording system
START Lever 1
2. Continuation of recording
Recording mode
1. Stopping of recording
1 STOP
Lever 1 2. Move pens to maintenance position
3. PAUSE ON
3 Lever 3 None
Lever 1 Í No function.
Lever 1 Î Briefly moving lever 1 to the right stops recording (PAUSE ON). The
PAUSE ON recording system is lifted up, and the recording head moves to the
maintenance position: approx. 75 %. All instrument functions apart from
recording remain active.
Lever 3 Í Briefly moving lever 3 to the left activates the PROG menu. The following
PROG menu ON actions identify the transition to the parameterization state:
1. Recording system lifts up.
2. The recording head is driven to the 100% mark and carries out an
adjustment there.
3. Channel 1 moves to the code number position for the PROG/TEST menu
and writes a mark which must correspond to the version number of the
PROG/TEST menu (cf. data in leaflet "Parameterization – a concise
overview", version: code number n).
4. Channel 1 moves to the 0% position and thus indicates "Row 0, PROG
menu". The red LED lights up, the green LED is off.
The recorder is now in the parameterization status. All parameters can be set
which are available in the PROG menu.
Note
«
The function "PAUSE ON" (lever 1 ) is not required in order to enter the
parameterization status.
The PROG menu is switched off by moving the lever again. The red LED goes
out, the green LED lights up. The recorder is switched back to its original
status. Individual actions:
1. The recording system is lifted up.
2. An adjustment of the recording head is carried out at the 100% mark.
3. The recording head moves to the measured values.
4. The recording system is lowered, and recording is continued.
Í
The mechanical sequences of the recording system correspond to those when
activating "Lever 3 ".
Recording is not carried out in the PAUSE status. The recording system is
lifted up and is located in the maintenance position. The measurements are
continued, and the measured values stored in a buffer to a limited extent. The
measured values and text outputs (only recorders with alphanumeric text) are
written when returning to recording mode.
Lever 1 Í Termination of PAUSE. Brief activation of lever 1 leads to adjustment of the
PAUSE OFF recording system and continuation of recording.
Lever 3 Î The chart is moved forward at maximum speed as long as lever 3 is held
Chart feed pressed to the right.
Service
Service lever Releasing of chassis
502e-019
4.3.5 Functions of Levers 1, 3 and 4 with Recorder Settings using PROG Menu
Lever 1 Í The PROG menu is organized as a matrix with rows and columns. In the
DEC parameterization status, the row or column number can be decremented, i.e.
switched by one menu code number in the zero direction with each activation.
If the lever is activated when the pen (line recorder) or recording head
(multipoint recorder) is positioned at zero, this moves to the maximum row or
column value (menu code number).
Lever 1 Î As DEC, except that adjustment of the next higher menu code number is
INC possible (incrementing (INC)).
Lever 3 Í The red LED must light up (selection of row): the PROG menu is switched off,
PROG menu OFF and the recorder returns to the original operating status.
Lever 3 Î The number of the row or column selection currently marked by the pen is
ENTER confirmed and entered. A switch is simultaneously made to the next selection
level. Two cases are possible:
1. Parameterization commences with selection of the row. ENTER is used to
switch to selection of the column, and the currently set value is displayed.
Activating ENTER again switches over to selection of the row again.
Whether you are positioned in selection of a row or column is indicated by
lighting-up or flashing of the red LED.
2. A subsequent input, e.g. text input (only recorders with alphanumeric text),
is provided in the same row for the function to be parameterized, this status
is indicated by fast flashing of the red LED.
Lever 4 Ð Lever 4 has no functions with the PROG menu activated.
Table 4.3-4 Lever functions with PROG menu activated
4.3.6 Functions of Levers 1, 3 and 4 with Recorder Settings using TEST Menu
Lever 1 Í The TEST menu is organized as a matrix with rows and columns. In the
DEC parameterization status, the row or column number can be decremented, i.e.
switched by one menu code number in the zero direction with each activation.
If the lever is activated when the pen (line recorder) or recording head
(multipoint recorder) is positioned at zero, this moves to the maximum row or
column value (menu code number).
Lever 1 Î As DEC, except that adjustment of the next higher menu code number is
INC possible (incrementing (INC)).
4.4 PC Interface
3V
0
20
40
0 60
10
20 80
30
40
50
60
70
80
90
10
0
2
OG
PR
1
1
2
E
IC
RV
SE
Features
T Graphic desktop corresponding to Windows standard
T Recorder configuration in online or offline mode
T Saving of parameter sets
T Printing of parameter sets
T Online measurement of all channels, display as bargraph and numeric
value including the alarm states
T Documentation integrated as help file
Software requirements
T MS-DOS operating system, version 5.0 or later
T Windows 3.1, 3.11 or Windows for Workgroups 3.11;
Windows must be started in expanded mode
Hardware requirements
T AT-compatible computer
T At least 80386 processor with coprocessor
T At least 6 Mbyte RAM (less also possible, but with limited performance)
T 3 ½ inch diskette drive
T Hard disk at least 7 Mbyte
T VGA graphics card, supported by Windows
T Printer, supported by Windows
T Serial RS-232-C interface (9-contact or 25-contact COM interface)
T Mouse, supported by Windows (recommended)
The connection between the recorder and PC or laptop is made using a special
cable. Operator prompting is provided on the Windows desktop.
Connect the PC cable to the PC interface of the recorder. The slanted corner of
the plug must be at the top right.
Connect the 25-contact subminiature socket to a vacant interface on the PC.
The PC cable can also be connected to a 9-contact serial interface on the PC by
using the DB9/DB25 adapter.
Further information can be found in the SIPROM R - LA/PA online help.
The following sections explain the settings which can be achieved using the
PROG menu by means of text, figures and examples.
You can call and modify all recording, measurement and alarm settings in the
PROG menu.
Access to the PROG menu can be protected by two interlocking steps. With
interlocking step 1, only the chart feed A can changed, with stage 2, the PROG
menu is completely disabled.
Note
You can orientate yourself using the cross-references, e.g. P[0] (means PROG
menu, row 0), and the associated PROG menu table (leaflet "Parameterization
– a concise overview").
PROG
P[0] 0 Chart feed A Section 4.5.1
Symbol used for
cross-reference
5 Condition
Section 4.5.1
10 Chart feed B
15 Condition
20 Measured-value table
Section 4.5.2
Section 4.5.3
25 Channel (analog)
30 Mode
35 Measuring range
40 Sensor
Row selection
45 Connection
50 Left value
55 Right value
60 Open-circuit
65 Damping
Section 4.5.4
70 Channel (digital)
LED lit
75 Recording
Section 4.5.5
80 Alarm
85 Mode
90 Channel
95 Value
Section 4.5.6
100 Print
502e-052
P[0], P[10] The parameters for chart feed A or B can be used to define two combinable
Chart feeds A, B speeds for the chart paper. The selectable values are listed in Fig. 4.5-2 .
P[5], P[15] Chart feed A and/or B can be linked to a condition if required so that the chart
Condition feed changes dependent on an event. The possible conditions are shown in Fig.
4.5-2.
Event-dependent The recorder selects chart feed A when switched on. The event sources are
chart feed also processed even if recording is switched off.
Note
The currently active status is retained if no conditions are fulfilled for chart
feeds A and B or if both conditions are fulfilled simultaneously. A change is
made to chart feed B if the condition set for it is fulfilled. The same applies to
a change from B to A.
Note
If the chart feed is switched over too frequently in succession, the recording
system would be overloaded and the measured values lost. Therefore the
recorder switches over again at the earliest after approx. 30 s.
P/PA version:
The continuous recording is interrupted, and the subsequent measured values
are buffered. If switching over is triggered by an alarm, a line is initially
written with the alarm text, a chart feed is then carried out, and a chart
switching line is written. The buffered values are then traced with the new
chart speed. The relationship to the main time line is not lost by the chart feed.
The following example clarifies the mode of operation of chart feeds A and B
with condition.
Example Chart feed A is set to 20 mm/h [P0.30]. The condition is present at "Input DI2"
[P5.70].
Chart feed B is set to 120 mm/h [P10.40]. The condition is at "/Input DI2"
[P15.75].
Result:
The chart feed is 20 mm/h in measuring mode if the signal at input DI2 is
"High". The chart feed is switched over to 120 mm/h if the signal changes to
"Low". This status is retained until DI2 changes to "High" again. The chart
feed then returns to 20 mm/h.
P[20] Measured- The recorder prints a measured-value table (Fig. 5.2-1 "Example recording for
value table LA version" or Fig. 5.2-2 "Example recording for PA version") as required
with the following information, if relevant:
T
T
Date and time
T
Channel number
T
Measured value
T
Dimension
T
Symbol for open-circuit
Status of alarms assigned to the channel.
Printing can be triggered cyclically or event-controlled.
Parameterization is carried out according to Fig. 4.5-3.
The channel-specific variables are set using the parameters for channel
(analog), mode, measuring range, sensor, connection, left value, right value,
open-circuit and damping.
P[25] Analog This is used to select the number of the analog channel you wish to
channel parameterize. The channel number is preceded by the symbol "#" in the
printouts, e.g. #1.
L/LA version:
The recorders have one to three analog channels: #1, #2, #3. The associated
pen is activated following selection of the channel.
The following table lists the channel assignments:
Table 4.5-1 Characteristics of analog channels #1 to #3
Channel #1 Channel #2 Channel #3
Position in Bottom Center Top
recording system
P/PA version:
The multipoint recorder has a recording head with 6 different colors with fixed
assignments to the individual channels. Following selection of the channel, the
recording head rotates to the corresponding number (color).
The channel assignments are shown in the following table:
Table 4.5-2 Assignment of analog channels #1 to #6
Channel Color
1 Violet
2 Red
3 Black
4 Green
5 Blue
6 Brown
P[30] Mode You can use this parameter to select the "Measuring" or "Recording" mode for
the selected channel (Section 4.5.3). Select "Off" if the measuring and
recording modes are to be switched off. In "Measuring" and "Recording "
modes, the associated channel is scanned cyclically. The alarm is generated by
comparing the measured value with the set alarm value.
In "Recording" mode, the measured values are additionally recorded by the
recording system.
P[35] Measuring The measuring ranges are selected according to the set input range (Section
range 3.6).
The recording range (left value, right value) is fixed to the measuring range
limits for certain standard ranges (Fig. 4.5-6) and cannot be changed.
With the other measuring ranges, you can enter the start-of-scale and full-scale
values yourself within the range limits. Table 4.5-3 shows the possible values
for the set ranges.
P[40] Sensor The parameter "Sensor" is used to define the type of sensor when using
thermocouples or resistor thermometers. The associated linearization values
are automatically taken into account during measured-value processing.
The appropriate operating range of the sensor must be selected when using
resistors, potentiometers or sensors with a voltage output.
The possible settings are shown in Fig. 4.5-7.
P[45] Connection This parameter is used to select the input for the reference temperature when
measuring with thermocouples. Select the desired reference point from Fig.
4.5-8.
TC With the setting "Ref.: internal", the temperature of the input terminals is used
as the reference.
Select the setting "Ref.: 0 °C to Ref.: 70 °C" if the external reference point is
held stable at one of the corresponding temperatures. The reference point can
be measured via a further input if the temperature varies.
In this case, select the settings "Ref.: #1" to "Ref.: #6".
RTD, R, Pot. You can select either a three-wire or two-wire connection (Section 4) for
measurements via resistance thermometers, resistors and potentiometers.
Select "RL: 10 Ω" in the case of a two-wire system with adjustment of the line
resistance to 10 Ω.
Select "RL: 0 Ω" if the line resistance is negligibly small.
P[50] Left value The recording range can be set within limits using the parameters "Left value"
P[55] Right value and "Right value", apart from certain standard measuring ranges (Fig. 4.5-9).
The factory-set recording ranges are listed in Table 4.5-3 (default settings for
left value/right value).
The recording range is set numerically for the inputs "Left value" and "Right
value". The input refers to the set measuring range and is set in a uniform
manner. The sign is entered first, followed by 4 digits separated by a decimal
point. If modifications are necessary, only the associated digits or the sign are
overwritten. If illegal inputs are made, adaptation is automatically made
according to the measuring range.
P[60] Open-circuit Only recorders with universal measuring ranges. Monitoring is carried out for
an open-circuit in the mV measuring ranges and the TC ranges based on them.
As soon as the internal resistance of the sensor exceeds a certain value, the
recording is continued on the left of the 0 % line in the case of the setting
"< 0 %" (Fig. 4.5-11), and on the right of the 100 % line in the case of
"> 100 %". The recorders with alphanumeric text additionally output the event
"Open-circuit" in the measured-value table (Section 4.5.2) printed on the chart
paper.
An open-circuit is not detected in the setting "OFF".
0 20 40 60 80 100
501e-020
P[65] Damping The damping is determined by the time constant of a 1st order low-pass via
which the signal connected to the input terminals of the recorder is filtered.
The output signal of the low-pass is an exponential function following a jump
in the signal at the input. The time constant defines how long it takes until the
output signal has attained 63.2 % of the stationary final value. Set 0 s for
output of unfiltered measured values.
The damping must be set individually for each channel. With the setting
"auto", the damping is automatically adapted to the chart feed. The basic
setting is 0 s. The following Figure shows the parameterizable time constants.
P[70] Channel The recorder has two digital channels in addition to the three (LA version) or 6
(digital) (P/PA version) analog channels. An alarm (Section 4.5.5) or a digital input
(Section 4.7) can be selected as the source. The binary signals of the digital
inputs are displayed as a square-wave signal at defined chart positions (Table
4.5-4):
The digital channels are recorded in the LA version by the mechanical system
of the text channel. Edges from logical 0 to 1 and logical 1 to 0 as well as
peaks are recorded as continuous lines. Constant signal sequences are recorded
as dashed lines.
Fig. 4.5-13 shows the possible parameters.
4.5.5 Alarm
T
DO2 Alarm A2
T
DO3 Alarm A3
T
DO4 Alarm A4
T
DO5 Alarm A5
DO6 Alarm A6
P[80] Alarm The parameter "Alarm" is used to select one of the available alarms A1 to A6
to which the mode, channel and value apply in a subsequent setting.
P[85] Mode The parameter "Mode" can be used to define whether the alarm is to be
triggered when "MIN" is fallen below or "MAX" exceeded.
With the LA version, limit lines can be drawn parallel to the time axis. These
lines are vertical and approx. 1 mm long. The spacing between the individual
lines is reduced by half if the limit is violated. The lines are drawn by the
mechanical system of the text channel. The alarm symbol, the associated alarm
number, the channel number or the Σ character (with the setting "All channels"
are written cyclically next to the limit lines. The limit line can be set for each
alarm using the parameter "MIN with line" or "MAX with line".
No limit lines can be drawn with the P/PA version.
In the setting "Status" (only available in recorders with option "Digital
input/output"), recorder readiness is signalled if all of the following conditions
are fulfilled:
T
T
Power supply present
T
PROG menu not switched on
T
TEST menu not switched on
T
Recording started
T
Chart paper present
Last adjustment of recording system fault-free.
An alarm is not output in the position "OFF". All alarms are switched off in
the basic setting.
P[90] Channel The 6 alarms can be freely assigned to the individual analog channels. The
basic setting is as follows:
T
Line recorders:
T
Alarms A1 and A2 to channel 1
T
Alarms A3 and A4 to channel 2
Alarms A5 and A6 to channel 3
T
Multipoint recorders:
T
Alarm A1 to channel 1
T
Alarm A2 to channel 2
T
Alarm A3 to channel 3
T
Alarm A4 to channel 4
T
Alarm A5 to channel 5
Alarm A6 to channel 6
P[95] Value The setting "Alarm, Value" is used to define the percentage with respect to the
recording range at which the alarm to be triggered. The selectable range of
values is identical to the recording range and can be set in steps approx. 0.1 %.
Example:
Recording range: Left value = 80 °C
Right value = 180 °C
Alarm value = 40 % (min)
The following sections explain the settings which can be achieved using the
TEST menu by means of text, figures and examples.
Note
You can orientate yourself using the cross-references, e.g. T[0], in the
associated TEST menu table (leaflet "Parameterization – a concise overview").
TEST
10 Cycle
15 Grid
25 Editing
30 Condition
40 Hours: hh
Selection of row
45 Minutes: mm
50 Day: DD
55 Month: MM
60 Year: YY
65 Section 4.6.5
Control input DI4
85 Channel
Section 6.22.3
90 Test print
Section 6.22.4
95 Maintenance
502e-051
T[0] Measuring Five settings are possible for the parameter "Measuring mode". No acquisition
mode of measured values is carried out in the position "OFF", i.e. all other associated
functions such as chart feed and alarm monitoring are also switched off.
The setting "Normal" or "Fast" determines the cycle time. The resolution of
measured values is higher with the setting "Normal". The cycle times can also
be switched on or off via the option "Digital input/output" with DI1.
Measuring mode is carried out with the set cycle time as long as input DI1
remains at "High". Measuring mode is terminated if the signal changes to
"Low".
4.6.2 Chart
T[5] Chart The parameter "Chart" is used to select the chart formatting. All texts are
(only recorders with output if recording is switched on with the setting "Alphanumeric ON". These
alphanumeric text) texts include:
T
T
Start line when starting recording
T
Chart switching line when changing the chart feed
T
Text with PAUSE ON
T
Date/time mark and device text
T
Event texts
T
Inscription of limit lines. (L/LA version)
Measured-value table
T
T
Start line when starting recording
T
Chart switching line when changing the chart feed
Text with PAUSE ON
(see Fig. 5.2-1 "Example recording for LA version" and Fig. 5.2-2 "Example
recording for PA version").
PA version:
The measured values are buffered during writing of the start line, and
subsequently output (see Fig. 5.2-2).
The start line consists of the word "START", the date, time, active chart feed
and measuring cycle.
An abbreviated start line is printed when the chart feeds A and B are changed.
This line consists of the time and the active chart feed.
P/PA version:
This menu item can be used with the multipoint recorders to set the dot
sequence. It defines how long a channel is to be displayed or recorded before
switching to the next channel. The possible settings are shown in Fig. 4.6-3. In
the setting "Join" and "Auto", switching over of the channels is carried out
independent of the set chart speed (Table 4.6-1).
Time mark (only line A time mark is written cyclically for all channels at the right edge of the chart.
recorders) The time between two markers can be selected between 1 h and 24 h. If the
time mark is to be output for several recorders synchronously, this is possible
via the control input DI1 "Time mark" (T[65.85], see Section 4.6.5).
The used chart feed can be determined for the L version from the distance
between the time marks.
T[15] Grid This parameter can be used to print a grid on the chart. The vertical distance
(only recorders with between the markers (crosses) is independent of the chart feed. The number of
alphanumeric text) grid divisions over the chart width is selectable (see Table 4.6-2). At chart
feeds from 300 mm/h to 1200 mm/h (only LA version), however, markers are
only output at 0 % and 100 % independent of this setting.
The markers are synchronized with the time mark and independent of the
starting time of the recording (see Fig. 5.2-1 "Example recording for LA
version").
Note
LA version:
A grid printout is only meaningful with slow chart feeds since the grid is
written oblique at fast speeds.
Fig. 4.6-3 shows the possible settings for the parameter "Grid".
T[20] Text Various texts can be programmed in order to make evaluation and
T[25] Editing documentation of the results easier.
T[30] Condition The recorder can store one "Device text" and six "Event texts" and write these
depending on conditions.
The following conditions can be selected:
T
T
Cyclic
T
Alarms A1 to A6
Digital inputs DI1 to DI4
The editing function is used for entering texts..
Fig. 4.6-4 shows the function set for text, editing and condition.
Programming text The editing function provides three characters per column in each of the
columns 0 to 70. Selection of one of three characters is possible using the
lower ranges of the fields 25.0 to 25.10 (1 to 3) for lower-case letters and
25.15 to 25.25 (SHIFT 1 to SHIFT 3) for upper-case letters.
After setting line 25 "Editing", select the character group which contains the
desired letter. The LED flashes rapidly following ENTER. Then select one of
three letters using the fields 25.0 to 25.25 and define upper-case or lower-case
letters at the same time. The LED flashes more slowly following confirmation
with ENTER, the selected character is printed, and the chart transported
forwards until the character is visible.
The next character can then be entered.
Input of the alphanumeric characters is terminated using "End".
Note
An extended character set is accessible via the PC interface.
Device text The device text is used for user-specific identification of recorders, e.g. in
order to permit differentiation between several recorders in a larger plant.
The device text consists of the actual text (max. 20 characters), the date and
Î
time. The output is made when the recorder is started, at 12 a.m., 12 p.m., and
when the recording is stopped (lever 1 , PAUSE).
Event text The event text provides information which supports the application, e.g. as a
note to the operating personnel. Up to six different event texts can be
programmed. An event text consists of the actual text (LA version: max. 20
characters, PA version: max. 16 characters) and the time. With the condition
"Cyclic", the texts are output every 20 mm in ascending order up to a chart
feed of 120 mm/h. The texts are output at intervals of 40 mm in the case of
higher chart feeds. The event text can only be output depending on events
(cyclic, alarm, DI1 to DI4). Event texts are stored in intermediate memory to
prevent overwriting of one another.
The format of an event text is shown in Fig. 5.2-1 "Example recording for LA
version" and Fig. 5.2-2 "Example recording for PA version".
T[35] Clock: The recorders with alphanumeric text have an adjustable clock. You can select
Mode either a 24 or 12 hour format. It is possible to synchronize and switch over the
T[40] Hours: hh clock if required via the digital input/output option, control input DI4, using an
T[45] Minutes: mm external signal
T[50] Day: DD
T
T
Clock synchronization 3:00
T[55] Month: MM
Summer time (MESZ).
T[60] Year: YY
In the event of a power failure, the clock component is buffered by a capacitor
for approx. 5 minutes. A battery is required for longer backup times and is
included in the delivery. It is not included in the basic instrument. When
setting the clock, the seconds are set to zero with ENTER following each
input, and the clock started. To permit inputs exact to the minute even if the
parameterization procedure takes > 1 minute, the minutes input should be
entered last. The adjustable values are shown in Fig. 4.6-5.
T[65] Control The following functions of the recorder can be remote-controlled via the
input DI4 interface "Digital input/output" (option) using control input DI4:
T
T
Chart feed 10 to 100 mm
T
Time mark
T
Clock synchronization
T
Summer/winter time switchover
TEST locking.
Time mark; only line The setting "Time mark" is used to synchronize several recorders operating as
recorders slaves. A time mark can be written at the same time on several instruments
when the signal changes from "Low" to "High" at DI4. A zero adjustment is
carried out in addition. The following figure shows an example.
P[85.30]: Alarm, mode "Time mark" T[65.85]: Control input DI4, "Time mark"
T[10.35] Diagram, "Cycle", 1 h T[10.40] Diagram, "Cycle", 2 h
Alarm,
"Time mark" Control input DI4, Control input DI4,
"Time mark" "Time mark"
Digital input/output interface 502e-029
A higher value should be set for the time mark on the slave than on the master.
If "OFF" is selected for the time mark, only a zero adjustment is carried out. A
marker is additionally drawn at the right edge of the chart in the case of all
other settings.
Synchronization can also be carried out using any other suitable clock
generator (e.g. master clock with hours signal).
Clock sync. 3:00 The setting "Clock sync. 3:00" is used to synchronize the internal clock by
(only recorders with means of a master clock signal and permits accurately timed operation of
alphanumeric text) several recorders. The synchronization is carried out by a change in signal
from "Low" to "High" at DI4. The internal clock is set to 3:00 hours
independent of summer or winter time.
Summer time The time is increased by one hour with the setting "Summer time" if the signal
(MESZ) (only level is "High" at control input DI4.
recorders with
alphanumeric text)
TEST locking With the setting "TEST locking",
The possible settings for control input DI4 are shown in Fig. 4.6-7.
T[70] Language The setting "Language" permits selection of the language for printout of the
recorder settings and error messages. Three languages can be selected. Fig.
4.6-8 shows a summary of the parameter "Language".
T[75] PROG You can use the PROG locking to protect the recorder programming from
locking unauthorized or unintentional interventions. In the setting "Stage 1", only
changing the chart feed A (P[0]) is enabled.
The PROG menu is completely disabled in "Stage 2". For unlimited access to
the PROG menu, select the setting "OFF".
Fig. 4.6-9 shows the possible settings.
The following examples will help you to parameterize the recorders. Similar
cases can be easily implemented using the examples by slightly changing the
parameters.
In addition, further examples are present in the leaflet "Operation – a concise
overview".
T
Example:
T
Channel number: 2
T
Mode: recording
T
Measuring range: RTD
T
Sensor: Pt 100
T
Connection: three-wire
T
Left value: from presetting +0 °C to -100 °C
T
Right value: presetting +500 °C (no input necessary)
T
Open-circuit: at > 100 %
Damping: 1 s
Channel number
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 Å PROG Switch on PROG menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set row 25 (analog channel).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 5 (#2).
5 Æ ENTER Confirm input.
Mode
6 Æ INC Red LED lights up (row input).
Å DEC Set row 30 (mode).
7 Æ ENTER Confirm input.
8 Æ INC Red LED flashes (column input).
Å DEC Set column 10 (recording).
9 Æ ENTER Confirm input.
Measuring range
10 Æ INC Red LED lights up (row input).
Å DEC Set row 35 (measuring range).
11 Æ ENTER Confirm input.
12 Æ INC Red LED flashes (column input).
Å DEC Set column 50 (RTD).
13 Æ ENTER Confirm input.
Sensor
14 Æ INC Red LED lights up (row input).
Å DEC Set row 40 (sensor).
15 Æ ENTER Confirm input.
16 Æ INC Red LED flashes (column input).
Å DEC Set column 50 (Pt100).
17 Æ ENTER Confirm input.
Connection
18 Æ INC Red LED lights up (row input).
Å DEC Set row 45 (connection).
19 Æ ENTER Confirm input.
20 Æ INC Red LED flashes (column input).
Å DEC Set column 55 (three-wire).
21 Æ ENTER Confirm input.
T
Example:
T
Channel number: #2d
Recording: DI1
Channel number
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 Å PROG Switch on PROG menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set row 70 (digital channel).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 5 (#2d).
5 Æ ENTER Confirm input.
Recording DI1
6 Æ INC Red LED lights up (row input).
Å DEC Set row 75 (recording).
7 Æ ENTER Confirm input.
8 Æ INC Red LED flashes (column input).
Å DEC Set column 35 (input DI1).
9 Æ ENTER Confirm input.
10 Å PROG Switch off PROG menu.
T
Example:
T
Alarm: A4
T
Mode: MAX
T
Channel: #2
Value: 85 % of recorded value
Alarm
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 Å PROG Switch on PROG menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set row 80 (alarm).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 15 (alarm A4).
5 Æ ENTER Confirm input.
Mode
6 Æ INC Red LED lights up (row input).
Å DEC Set row 85 (mode).
7 Æ ENTER Confirm input.
8 Æ INC Red LED flashes (column input).
Å DEC Set column 15 (MAX).
9 Æ ENTER Confirm input.
Channel
10 Æ INC Red LED lights up (row input).
Å DEC Set row 90 (channel).
11 Æ ENTER Confirm input.
12 Æ INC Red LED flashes (column input).
Å DEC Set column 5 (#2).
13 Æ ENTER Confirm input.
Value
14 Æ INC Red LED lights up (row input).
Å DEC Set row 95 (value).
15 Æ ENTER Confirm input.
16 Æ INC Red LED flashes (column input).
Å DEC Set position 85 %.
17 Æ ENTER Confirm input.
18 Å PROG Switch off PROG menu.
T
Example:
Measuring mode: input DI1, fast
Measuring mode
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 TEST È Switch on TEST menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set row 0 (measuring mode).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 20 (input DI1, fast).
5 Æ ENTER Confirm input.
6 TEST È Switch off TEST menu.
T
Example:
T
Chart: time mark: date
Cycle: 6 h
Chart: time mark: date
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 TEST È Switch on TEST menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set row 5 (chart).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 10 (time mark: date).
5 Æ ENTER Confirm input.
Cycle: 6 h
6 Æ INC Red LED lights up (row input).
Å DEC Set row 10 (cycle).
7 Æ ENTER Confirm input.
8 Æ INC Red LED flashes (column input).
Å DEC Set column 55 (6 h).
9 Æ ENTER Confirm input.
10 TEST È Switch off TEST menu.
Parameterization applies to the device text and six event texts. Output can be
cyclic or linked to a condition.
T
Example:
T
Text: event text 2
T
Editing: temp. 80
Condition: alarm A3
Event text
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 TEST È Switch on TEST menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set row 20 (text).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 10 (event text 2).
5 Æ ENTER Confirm input.
Editing
6 Æ INC Red LED lights up (row input).
Å DEC Set row 25 (editing).
7 Æ ENTER Confirm input.
8 Æ INC Red LED flashes (column input).
Å DEC Set column 35 (T U V).
9 Æ ENTER Confirm input.
10 Æ INC Red LED flashes rapidly (subsequent input for
Å DEC columns). Set column 15 (SHIFT 1 (1st character,
upper-case letter "T")): (T).
11 Æ ENTER Confirm input.
12 Æ INC Red LED flashes (column input).
Å DEC Set column 10 (D E F).
13 Æ ENTER Confirm input.
14 Æ INC Red LED flashes rapidly (subsequent input for
Å DEC columns). Set column 5 (2 (2nd character, lower-case
letter "e")): (Te).
15 Æ ENTER Confirm input.
16 Æ INC Red LED flashes (column input).
Å DEC Set column 25 (M N O).
17 Æ ENTER Confirm input.
18 Æ INC Red LED flashes rapidly (subsequent input for
Å DEC columns). Set column 0 (1 (3rd character, lower-case
letter "m")): (Tem).
19 Æ ENTER Confirm input.
20 Æ INC Red LED flashes (column input).
Å DEC Set column 30 (P R S).
21 Æ ENTER Confirm input.
22 Æ INC Red LED flashes rapidly (subsequent input for
Å DEC columns). Set column 0 (1 (4th character, lower-case
letter "p")): (Temp).
23 Æ ENTER Confirm input.
24 Æ INC Red LED flashes (column input).
Å DEC Set column 65 (. : *).
25 Æ ENTER Confirm input.
26 Æ INC Red LED flashes rapidly (subsequent input for
Å DEC columns). Set column 0 (1 (5th character, decimal
point)): (Temp.).
27 Æ ENTER Confirm input.
28 Æ INC Red LED flashes (column input).
Å DEC Set column 0 (space Q Z).
29 Æ ENTER Confirm input.
30 Æ INC Red LED flashes rapidly (subsequent input for
Å DEC columns ). Set column 0 (1 (6th character, space)):
(Temp. ).
31 Æ ENTER Confirm input.
32 Æ INC Red LED flashes (column input).
Å DEC Set column 55 (7 8 9).
33 Æ ENTER Confirm input.
34 Æ INC Red LED flashes rapidly (subsequent input for
Å DEC columns). Set column 5 (2 (7th character "8")):
(Temp. 8).
35 Æ ENTER Confirm input.
36 Æ INC Red LED flashes (column input).
Å DEC Set column 60 (0 # %).
37 Æ ENTER Confirm input.
T
Example:
T
Mode: 24-hour (already preset and need not be changed)
T
Hours: 13
T
Day: 26.
T
Month: 04
T
Year: 1995
Minutes: 45
Hours: 13
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 TEST È Switch on TEST menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set row 40 (hours: hh).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 0 (1): (1).
5 Æ ENTER Confirm input.
6 Æ INC Red LED flashes (column input).
Å DEC Set column 10 (3): (13).
7 Æ ENTER Confirm input.
Day: 26.
8 Æ INC Red LED lights up (row input).
Å DEC Set row 50 (day: DD).
9 Æ ENTER Confirm input.
10 Æ INC Red LED flashes (column input).
Å DEC Set column 5 (2): (2).
11 Æ ENTER Confirm input.
12 Æ INC Red LED flashes (column input).
Å DEC Set column 25 (6): (26).
13 Æ ENTER Confirm input
Month: 04.
14 Æ INC Red LED lights up (row input).
Å DEC Set row 55 (month: MM).
15 Æ ENTER Confirm input.
16 Æ INC Red LED flashes (column input).
Å DEC Set column 45 (0): (0).
17 Æ ENTER Confirm input.
18 Æ INC Red LED flashes (column input).
Å DEC Set column 15 (4): (04).
19 Æ ENTER Confirm input
Year: 95
20 Æ INC Red LED lights up (row input).
Å DEC Set row 60 (year: YY).
21 Æ ENTER Confirm input.
22 Æ INC Red LED flashes (column input).
Å DEC Set column 40 (9): (9).
23 Æ ENTER Confirm input.
24 Æ INC Red LED flashes (column input).
Å DEC Set column 20 (5): (95).
25 Æ ENTER Confirm input.
Minutes: 45
26 Æ INC Red LED lights up (row input).
Å DEC Set row 45 (minutes: mm).
27 Æ ENTER Confirm input.
28 Æ INC Red LED flashes (column input).
Å DEC Set column 15 (4): (13:4).
29 Æ ENTER Confirm input.
30 Æ INC Red LED flashes (column input).
Å DEC Set column 20 (5): (13:45).
31 Æ ENTER Confirm input
32 TEST È Switch off TEST menu.
T
Example:
Control input DI4: chart feed 50 mm
Chart feed 50 mm
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 TEST È Switch on TEST menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set row 65 (control input DI4).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 25 (chart feed 50 mm).
5 Æ ENTER Confirm input.
6 TEST È Switch off TEST menu.
Example:
T Language: English
In measuring and recording mode, the measured values are displayed on the
scales and recorded on the chart as an amplitude/time chart. The parameters
such as the chart speed are set in the PROG and TEST menus (Section 4).
Measuring mode can be switched on and off in the TEST menu. Measuring
mode is interrupted if you call the PROG or TEST menu.
In measuring and recording mode, all channels for which measured-value
acquisition is switched on are scanned cyclically, processed and documented
on the chart paper by means of the recording system. Measured values are
linearized if applicable and corrected using auxiliary values such as the
terminal temperature and line resistance. Alarms are generated by comparing
the measured values with the programmed limits.
Buffer time The measured values pass through a buffer before they are recorded. This
prevents values from being lost if there is an interruption in the recording
procedure such as when changing the chart or pen. The measured values are
increasingly compressed as the buffer becomes fuller in that min./max. values
are generated.
The capacity of the buffer corresponds to approx. 10 mm of chart. A chart feed
is carried out if the buffer capacity is exceeded, and the symbol for a buffer
overflow "=><=" is printed out together with a chart switching line.
You should preferably select the recording range (left value and right value)
such that round values result on the measured-value lines. This facilitates
evaluation of the chart and the determination of the absolute values of a curve.
Programming of the left and right values is described in Section 4.5.3.
With a correctly set recorder, the time marks are written on the main time
lines. The chart position can be adjusted in the PAUSE status such that the
time marks coincide with the main time lines with a subsequent recording.
After writing the start line (Section 5.1.6), the chart is shifted forwards such
that the time marks are written on the time lines in the future. The chart now
remains adjusted until the recording is interrupted by one of the following
events:
T
T
Parameterize text
T
Print configuration data
T
Removal of chart carriage
Power supply on/off.
The exact operations for setting the main time line are explained in Section 6.
Set the recorder to the PAUSE status using lever 1 and note the current time.
Use lever 3 to move the chart forwards until the fictitious time on the chart
with time grid is positioned underneath the three knobs of the scale (Fig. 6.3-
1). Subsequently leave the PAUSE status again using lever 1.
Example:
- Chart speed: 60 mm/h
- Current time on setting to PAUSE status: 11:55 a.m.
The interval between two main chart lines is 10 minutes at this chart speed.
Thus the chart must be set such that the knobs of the scale are positioned
exactly between two main time lines.
Note
The period in the PAUSE status should be kept short so that the buffer time
(approx. 10 mm chart length) is not exceeded.
T Î
With time marks at 12:00 and 00:00 hours
When recording is stopped (lever 1 , PAUSE ON)
The device text consists of up to 20 characters and can be freely programmed
by the user (Section 4). An device text may be e.g. the plant-specific name of
the recorder.
The switch-on text line consists of the date, time and device text. The line is
printed when the power supply is switched on if measuring mode is not
switched on. The device text consists of up to 20 characters and can be freely
programmed by the user (Section 4).
An event text Fig. 5.2-1 "Example recording for LA version") can be printed
out cyclically or dependent on events. Up to six event texts can be
programmed with up to 20 characters each (LA) or 16 characters each (PA)
(Section 4) and assigned to the alarms. Possible trigger conditions are:
T
T
Cyclic
T
Alarms A1 ... A6 (if the alarm becomes active)
Input DI1 ... DI4 (only with change in level from Low to High)
The graphic recording is not interrupted when printing the event text. With the
LA version, a further event text or a measured-value table is only printed if the
chart feed has reached a full line height since the last text. This prevents
overwriting.
Event texts which are printed out cyclically consist only of the event text.
Event texts which are controlled by a digital input are only printed out with a
change in level from Low to High. They consist of the time exact down to
seconds, and the device text. Event texts which are controlled by an activated
alarm consist of the time, alarm symbol, channel number assigned to the
alarm, and event text. If the alarm is deactivated, the "Alarm line" is written as
with an activated alarm, but without an event text. If the alarm is assigned to
all channels, the total character "Σ" appears instead of the channel number.
The cyclic output of the event texts depends on the set chart feed.
Table 5.1-1 Output cycle for event text
Chart feed Output cycle Offset from text
to text
1 - 120 mm/h Every 100 mm 20 mm
300 - 1200 mm/h Every 200 mm 40 mm
The start line (Fig. 5.2-1 "Example recording for LA version") appears each
time measuring mode and the graphic recording have been interrupted and
restarted. The line consists of the word "START", date, time, chart feed and
set measuring cycle.
Limit lines (Fig. 5.2-1 "Example recording for LA version") can be drawn
parallel to the time axis. The lines are vertical and approx. 2 mm long. The
spaces of the dashed line are halved when an alarm occurs. The limit lines are
written by the text channel.
Section 4 describes the parameterization of these functions (MIN. or MAX.
with line).
The associated alarm status changes when the measured curve cuts the limit
line. The symbol, alarm number, channel number or Σ are written cyclically
next to the limit line.
Note that there is a time offset between the measured curves and the
inscription of the limit line.
A limit line is not written with the P/PA version. Instead of this, an alarm
marker is written at the "Limit position" if the alarm status has changed. This
comprises an underline character, an alarm symbol and the alarm number
(1...6). In the case of alarms assigned to one single channel, the alarm markers
are written in the channel color, for common alarms they are written in violet.
T
Alarms A1 to A6
Inputs DI1 to DI4
LA version:
The graphic recording is not interrupted when printing the measured-value
table, i.e. the 2nd and 3rd lines are only printed if the chart feed has reached a
full line height since the last line. If a further trigger function for a measured-
value table or an event text arrives whilst a table is being printed, this is only
commenced when the table has been completely printed and the chart feed has
reached a full line height since the last line.
P/PA version:
The continuous recording is interrupted, and the subsequent measured values
are buffered. If switching over is triggered by an alarm, a line is initially
written with the alarm text, a chart feed is then carried out, and a chart
switching line is written. The buffered values are then traced with the new
chart speed. The relationship to the main time line is not lost by the chart feed.
The printout of the measured-value table always coincides with a time mark if
it is carried out cyclically. The first line of the measured-value table is omitted
in this case (reading direction: from bottom to top).
The information of an analog channel comprises (from left to right):
T
T
Channel number, e.g. #3
T
Measured value with sign
T
Dimension of parameterized measuring range
T
Symbol for open-circuit if applicable
Symbols of alarms assigned to the channel
The text channel (LA version) or channel #3 (black, PA version) can be used
to print a grid on (preferably) unprinted paper. The interval between the grids
depends on the chart feed (see Table 5.1-3). The grids are synchronized with
the time marks and independent of the starting time for recording.
Table 5.1-3 Chart grid
Setting Remarks
OFF Standard setting
Division 1 + 1 +
Division 2 + 1 + 2 +
Division 3 + 1 + 2 + 3 +
Division 4 + 1 + 2 + 3 + 4 +
Division 5 + 1 + 2 + 3 + 4 + 5 +
See fig. 5.2-1
Division 6 + 1 + 2 + 3 + 4 + 5 + 6 +
Division 7 + 1 + 2 + 3 + 4 + 5 + 6 + 7 +
LA version:
The grid crosses at 20, 40, 60 and 80 % are omitted if
T
T
a recorder text is written at 12 a.m. and 12 p.m., and
T
a measured-value table is printed and
an event text is printed.
At a high chart feed, the markers are no longer on a time line, they are written
oblique.
With a chart feed from 300 to 1200 mm/h, only the 0 % and 100 % markers
are written.
The texts are always abbreviated if the printing of a further text with a higher
priority is also present. The following priority list applies:
LA version:
Time marks and edges of digital channels are exceptions for two reasons:
T They are printed without being delayed, i.e. they can be printed over
other texts.
T If a time mark or a digital channel edge occurs whilst printing a text, the
text is only interrupted and not aborted.
PA version:
Event text: high priority
Cyclic texts: low priority
Condition OFF
Text5 ....................
Condition OFF
Text4 ....................
Condition OFF
Text3 ....................
Condition OFF
Text2 ....................
Condition OFF
Text1 ....................
Grid OFF
Cycle 1h
Chart Alphanumeric ON
5.1.14 Error Messages and Status Messages (only recorders with alphanumeric
text)
The following error messages and status messages are printed on the chart:
No. Error/status message Remarks
1 EPROM (program memory) defective Inform servicing department
2 EEPROM missing or defective Inform servicing department
1)
3 EEPROM initialized or corrected
2)
4 EEPROM copied
3)
5 Check backup battery
1)
No configuration data have yet been stored, or the stored data did not
correspond to the recorder configuration and have therefore been corrected.
2)
Status message for servicing department.
3)
Following return of the power supply, the clock has been reset to 01.01.85
00:00'00 with the MEZ setting or 01:00'00 with the MESZ setting. This must
be changed when using a battery. The clock must be newly set.
Further error messages and status messages are output on the LEDs
(Table 4.2-1).
Fig. 5.2-1 shows an example recording for the LA version. The same example
basically applies to the L version, but without text outputs and recording of the
digital channels.
Fig. 5.2-2 shows an example recording for the PA version. The same example
basically applies to the P version, but without text outputs.
This chapter describes servicing and maintenance. The work described must
only be carried out by trained specialists.
Note
Î
An arrow, e.g. "Lever 1 " is used to simplify the description. In this context
the arrow means: "Move lever 1 to right".
The chart carriage (Fig. 6.5-1 and Fig. 6.7-2) must be removed from the
recorder in order to replace the chart. PAUSE ON must be selected if the
measured values are to be stored in intermediate memory whilst the chart is
being replaced.
Proceed as follows:
Step Measure
Î
1 Open door.
2 Lever 1 PAUSE ON (stop recording). The pens are moved to
Î
the PAUSE status (e.g. L/LA version, see Fig. 6.8-2).
3 Lever 2 release chart carriage.
4 Pull chart carriage out to front using grip (Fig. 6.7-2).
4 5 3 3
3
4
0
10
2 20 3
30
40
50
6
60
1 70
80
90
10
0
7
5
8
7
1 Take-up spool 1)
2 Chart guide
3 Pin wheel with transport roller
4 Transport roller
5 Curved flap
6 Chart supply trough
7 Guide tongue 1)
8 Front flap 502-034
1)
Used only with rolls
Fig. 6.1-1 Front and rear views of chart carriage (without chart paper)
Proceed as follows to replace the chart carriage into the recorder following
replacement of the chart:
Step Measure
1 Insert chart carriage into chassis.
2 Press on the grip to push the chart carriage completely into the
recorder until it latches in place.
Í
3 Set the main time line (Section 6.3).
4 Lever 1 PAUSE OFF (start recording).
The position of the chart can be adjusted when in the PAUSE status so that the
time marks coincide with the main time lines during the subsequent graphic
recording.
Recorders with alphanumeric text:
Step Measure
Î
1 Open door
2 Lever 1 PAUSE ON (stop recording). The carriage moves to the
Î
maintenance position (e.g. L/LA version, see Fig. 6.8-2).
3 Lever 3 activate chart high-speed until a time line is positioned
underneath the knobs which are present on the rear of the
Í
adjustment scale (Fig. 6.3-1).
4 Lever 1 PAUSE OFF (start recording).
Note
The period in the PAUSE status should be kept short so that the buffer time
(approx. 10 mm chart length) is not exceeded.
0 20 40 60 80 100
0 10 20 30 40 50 60 70 80 90 100
501e-054
The steps required to remove the fanfold pack from the chart carriage are
described below.
Step Measure
Î
1 Open door
Î
2 Lever 1 PAUSE ON (stop recording).
3 Use lever 3 (chart high-speed) to transport the chart forwards
until the desired position has been reached.
4 Lift up the front flap of the chart carriage and swing out.
5 Hold fanfold pack in the middle and remove. Tear off along the
perforation in the case of a daily chart record.
Î
6 Swing back front flap and latch in place.
7 Use lever 3 (chart high-speed) to transport the chart paper
forwards until at least one sheet with the preferred fold direction
1)
lies flat on the floor of the chart carriage.
1)
Í
8 Set the main time line (see Section 6.3).
1)
9 Lever 1 PAUSE OFF (start recording).
1)
When removing the daily chart record
When inserting fanfold paper, observe the symbols on the intermediate plate of
the chart supply trough.
Step Measure
1 Remove chart carriage as described in Section 6.1.
2 If necessary, remove the guide tongue (Fig. 6.1-1, 7) according to
Section 6.12 and take out the take-up spool (Fig. 6.1-1, 1).
3 Swing up the curved flap (Fig. 6.1-1, 5).
4 Insert fanfold pack horizontally into the chart supply trough such
that the longitudinal perforation is on the right when viewed from
the front.
5 Pull up three or four sheets of chart, swing back the flap and latch
in place.
6 Swing the chart guide (Fig. 6.1-1, 2) to the front.
7 Pull the chart paper underneath the chart guide and place onto the
pins of the transport roller (Fig. 6.1-1, 4). The time lines of the
chart paper must be parallel to the chart guide.
8 Press down chart guide.
9 Transport the chart paper forwards by rotating on the wheel of the
transport roller until at least one sheet with the preferred fold
direction lies flat on the floor of the chart carriage.
10 Insert chart carriage according to Section 6.2.
501e-104
Step Measure
Î
1 Open door
Î
2 Lever 1 PAUSE ON (stop recording).
3 Use lever 3 (chart high-speed) to transport the chart forwards
until the desired position has been reached.
4 Lift up the front flap of the chart carriage and swing out.
5 Remove the take-up spool (Fig. 6.1-1, 1). When removing a daily
chart record, cut off the chart using scissors.
6 Remove the black flange of the take-up spool, then remove the roll
from the mandrel. Replace flange and insert take-up spool.
Î
7 Swing back front flap and latch in place.
8 Use lever 3 (chart high-speed) to transport the chart forwards
1)
until the beginning is grasped by the take-up spool.
1)
Í
9 Set the main time line (see Section 6.3).
1)
10 Lever 1 PAUSE OFF (start recording).
1)
When removing the daily chart record
Note
The side edges of the roll must be flat. If necessary, place the roll on a flat
surface with the concave edge downwards and press the convex end flat (Fig.
6.7-1).
502-050
0
10
20
30
40
50
60
70
80
90
10
0
Grip
501e-102
502-030
0
0 20
0 20 40
20 60
40 60 80
0 60 80 10
0
80 10 %
10
20
0
10 %
30
0%
40
50
0 6
70
80
90
10
0
1
501-107a
Step Measure
1 Push service lever to left, and push back the chassis on the left and
right in the vicinity of the knurled wheels (at top of chart carriage)
until the chassis latches in place.
Í
2 Loosen the chassis from the maintenance position by again
pressing the service lever and simultaneously pulling to the
front out of the housing. If necessary, disconnect the plug of the
ribbon cable between the chassis and the basic electronics.
Note
The chassis contains modules on which electrostatic sensitive devices are
present. Observe the ESD guidelines!
Battery holder
Jumper
MESZ
MEZ
501e-110
Fig. 6.10-1 Rear of chassis of L/LA version, view onto control module
Fig. 6.10-2 Rear of chassis of P/PA version, view onto control module
Step Measure
1 If the chassis has been disconnected from the basic electronics,
reconnect the plug of the ribbon cable to the chassis.
Observe the note at the end of this table.
2 Insert chassis into housing up to maintenance position. The chassis
Í
latches into this position.
3 Move service lever and push chassis completely into the rear
mounting position. It latches in at this position.
Note
You must always compare the serial Nos. on the chassis and on the rating plate
in the housing before inserting the chassis. Chassis from different recorders
must not be interchanged.
The guide tongue (Fig. 6.1-1, 7) must be removed when using fanfold paper.
Step Measure
1 Remove chart carriage as described in Section 6.1.
2 Lift up the front flap of the chart carriage and swing out. Remove
the take-up spool.
3 Place the chart carriage onto its rear. Hold the guide tongue using
your index finger and thumb. Press onto the latch of the guide
tongue using e.g. a ball-point pen and carefully pull out the tongue.
4 Insert chart carriage according to Section 6.2.
The guide tongue (Fig. 6.1-1, 7) must be fitted for use with rolls. The tongue is
inserted into the base of the chart carriage.
Step Measure
1 Remove chart carriage as described in Section 6.1.
2 Lift up the front flap of the chart carriage and swing out. Remove
the chart paper.
3 Insert the wide end of the tongue into the opening in the base of the
chart carriage until the latch of the tongue fits in place.
4 Insert chart carriage according to Section 6.2.
Step Measure
1 Bend the measuring-point label and pull out of the lateral guides of
the door.
2 Label the corresponding lines with the channel inscriptions.
3 Bend the label and latch into the lateral guides.
Î
Step Measure
1 Use lever 1 PAUSE ON (stop recording). The pens move to the
PAUSE status (Fig. 6.8-2).
2 Move chassis to maintenance position according to Section 6.8.
3 Lift up the scale above the pen, hold the pen on the pointer and pull
out of the carriage fork.
The pens of the upper channels can be removed to permit easier
handling.
4 Plug on new pen.
Note: Never bend the pointer of the pen!
5 Lower scale.
Í
6 Push back chassis according to Section 6.9.
7 Lever 1 PAUSE OFF (start recording)
Note
Channels which are not used for recording must be equipped with a special
dummy pen.
Î
Step Measure
1 Use lever 1 PAUSE ON (stop recording). The pens move to the
PAUSE status (Fig. 6.8-2).
2 Move chassis to maintenance position according to Section 6.8.
3 Lift up the bottom scale, hold the pointer of the alphanumeric text
pen and pull out of its latch.
The pens of the analog channels can be removed to permit easier
handling.
4 Plug on new pen.
5 Lower scale.
Í
6 Push back chassis according to Section 6.9.
7 Lever 1 PAUSE OFF (start recording)
Removing the
Î
Step Measures
recording head 1 Use lever 1 PAUSE ON (stop recording). Wait until the
carriage has reached the PAUSE position (75%).
2 Remove chart carriage as described in Section 6.1.
3 Lower the recording head by hand (Fig. 6.17-1) and pull out to the
front.
Î
Step Measure
1 Use lever 1 PAUSE ON (stop recording). The pens move to the
PAUSE status (Fig. 6.8-2).
2 Move chassis to maintenance position according to Section 6.8.
3 Remove all pens above the scale to be replaced as described in
Section 6.15.
4 Remove the scale at the left and right from its support.
5 Plug new scale onto support and latch in on both sides.
6 Insert pens according to Section 6.15.
Í
7 Push back chassis according to Section 6.9.
8 Lever 1 PAUSE OFF (start recording)
Î
Step Measure
1 Use lever 1 PAUSE ON (stop recording). The recording head
moves to the PAUSE position (75 %) (Fig. 6.17-1).
2 Move chassis to maintenance position according to Section 6.8.
3 Swing the pointer upwards.
4 Bend the scale and pull out of the guides at the side.
5 Bend the new scale and latch first into the left guide and then into
the right guide.
6 Lower the pointer.
Í
7 Push back chassis according to Section 6.9
8 Lever 1 PAUSE OFF (start recording)
The battery can be replaced during operation. Disconnection from the power
supply is possible for up to approx. 5 min without the time being lost.
Î
Step Measure
1 Use lever 1 PAUSE ON (stop recording). The recording system
moves to the PAUSE status.
2 Remove chassis as described in Section 6.10.
3 Carefully lift battery terminal using screwdriver.
4 Remove battery from holder (Fig. 6.10-1 and Fig. 6.10-2) and
dispose of in correct manner.
5 Connect the battery with the correct polarity!
Í
6 Insert chassis according to Section 6.11.
7 Lever 1 PAUSE OFF (start recording)
Note
R Ensure that the battery is connected with the correct polarity.
R Do not recharge the battery, open it, or subject it to heat or fire.
R Dispose of used batteries as toxic waste.
Warning
R Disconnect the recorder from the power supply before replacing the fuse.
R Only use fuses of the specified type and with the specified rating.
R Do not use rewired fuses. Short-circuiting of the fuse holder is
impermissible.
Step Measure
1 Unscrew the screw holder.
2 Replace the fuse.
3 Screw in the fuse holder again.
6.22.1 Adjustment
T[80] Adjustment: When adjusting the measuring ranges, a reference value is determined for the
Range individual ranges of the input amplifier using external signals and stored in a
non-volatile data memory.
T[85] Channel
Note
The measuring ranges have been adjusted by the manufacturer prior to
delivery. A new adjustment, should this be necessary, must only be carried out
using suitable calibrators.
The measuring range, channel number and start of automatic adjustment are set by
parameterizing.
T
Example:
T
Range: 20 mA
Channel: 3
Range: 20 mA
No. Lever 1 Lever 3 Lever 4 Description / feedback
1 TEST È Switch on TEST menu.
2 Æ INC Red LED lights up (row input).
Å DEC Set line 80 (Adjustment: Range).
3 Æ ENTER Confirm input.
4 Æ INC Red LED flashes (column input).
Å DEC Set column 5 (20 mA).
5 Æ ENTER Confirm input.
Adjust channel 3
6 Æ INC Red LED lights up (row input).
Å DEC Set line 85 (Channel).
7 Æ ENTER Confirm input.
8 Æ INC Red LED flashes (row input)
Å DEC Set line 10 (#3).
9 Æ ENTER Confirm input.
10 Æ INC Red LED flashes (column input).
Å DEC Set column 30 (Adjust).
11 Æ ENTER Confirm input. Red and green LEDs flash.
If the input signal is 20.0 mA, the green LED stops
flashing when the adjustment has been carried out.
12 TEST È Switch off TEST menu.
T[90] Test print Following maintenance and adjustment, you can check the settings and status
of the recording systems using test prints. In addition, the test prints are an
important aid during troubleshooting.
T Test print 1:
A step recording is carried out in steps of 10 % for channel 1 (P/PA
version) or for each channel (L/LA version). No automatic abort.
Purpose: checking of linearity and hysteresis. Correct setting under
"Maintenance, carriage position 1...3" (Section 6.22.4) is a requirement.
T Test print 2:
L/LA version:
A simultaneous and alternating 0 % and 100 % recording is carried out
for all channels. No automatic abort.
Purpose: checking of pen offset between individual channels and
checking of setting "Maintenance, carriage position 1...3".
P/PA:
All six channels are recorded uniformly distributed from 0 to 100 %. No
automatic abort.
T Test print 3:
Output of a complete character set (text channel).
Purpose: checking of text output.
T Test print 4:
Output of rectangular recording with text channel for L/LA version or
channel 1 for P/PA version.
Purpose: checking of linearity and hysteresis with different triggering
modes. No automatic abort.
T Test print 5:
Output of triangular recording.
Purpose: checking of hysteresis to DIN.
T Test prints 6 to 10:
Not used.
Fig. 6.22-2 shows the possible settings for the parameter "Test print".
6.22.4 Maintenance
Multipoint recorders
One setting "Maintenance position 1" is available for maintenance purposes. It
can be used to adapt the recording system to the chart which may change as a
result of climatic influences. The setting is limited. You should inform the
servicing department if the 0 % or 100 % line cannot be reached using the
maintenance facilities.
Setting example The vertical spacing between the pens of channel 1 and the pen of the text
for text channel channel is typically 7 mm. The exact spacing must be determined in an
(only LA version) adjustment procedure and stored in the EEPROM. To do this, select the menu
item "Maintenance - Text position" in the TEST menu.
Terminate input.
3 ENTER Red LED flashes, column selection switched on.
Pointer positioned to "0" (end).
INC
1 Move pointer to "25" (text position).
DEC
Terminate input
3 ENTER Red LED flashes rapidly.
The text channel determines the zero point for the character height
in that it moves to the limit. It draws a horizontal line at the center
of the character height.
The pen of the text channel is lifted up, and the chart is set to the
previously calibrated position (approx. 5 mm).
INC Press INC or DEC as often as necessary until the pen of channel 1
1
DEC writes on the line of the text channel. Range of adjustment
8 * 0.2 mm.
Terminate input, the text position is stored.
3 ENTER Red LED flashes, column selection switched on.
Pointer positioned to "25" (text position).
INC
1
DEC
Move pointer to "0" (end).
Terminate input.
3 ENTER Red LED lights up, row selection switched on.
Pointer positioned to "95" (maintenance).
Switch off TEST menu.
4
TEST Green LED lights up, red LED goes off.
The recorder is operating in normal mode.
502e-046
6.22.5 Service
T[100] Service The setting "Service" provides extended setting possibilities but requires
additional knowledge. The setting is therefore reserved for the servicing
department.
Step Measure
1 Remove chart carriage as described in Section 6.1.
2 Remove the foam transport protection to the front.
3 Move mandrel for holding the recording head into the upper
position if necessary.
4 Connect power supply to recorder and set to the PAUSE status.
5 Insert recording head as described in Section 6.17.
Step Measures
1 Set recorder to PAUSE status.
2 Lower recording head and remove.
3 Insert foam transport protection such that the mandrel is supported.
4 Insert the chart carriage as described in Section 6.2
7 Technical Data
Note
Only values with tolerances or limits are guaranteed data. Values without
tolerances are informative data without guarantee obligation. The defined error
limits apply following a warming-up time of 30 minutes.
Measuring functions
General data
Error in measurement Class 0.5 to DIN 43782 or IEC 484
Number of channels 1, 2 or 3 for line recorders
6 for multipoint recorders
Channel isolation Electrically isolated via semiconductors
Voltage endurance See Table 7.10-1, protected with varistors
from protective earth conductor
Permissible potential Max. DC 24 V compared to PE
conductor; only measuring circuits with
safe isolation from power supply are
permissible
Input overload Max. 10 % of respective full-scale value
Overload Max. 24 V continuously in DC U range
Max. 50 mA continuously in DC I range
A/D conversion One common dual-slope converter
Resolution 14 ½ bits / 13 ½ bits with normal/fast
Common-mode rejection 90 dB at 47 to 64 Hz
Series-mode rejection 60 dB at 50.0 Hz / 60.0 Hz
Reference conditions
Ambient temperature (23 + 2) °C
Relative humidity (55 + 10) %
Source resistance ≤ 1 kΩ
Potential difference ≤1V
Adjustment interval ≤ 12 months; an additional error of
0.01 %/year must be expected with a
longer interval
Damping 1st order low-pass, 0, 1, 3, 10, 30, 100 s
or automatic adaptation to chart feed
Signal connection 2 (standard design) or 3 (universal design)
screw terminals per channel
2
0.13 to 2.5 mm solid conductor
2
0.13 to 1.5 mm stranded conductor with
sleeves
Terminal designations to DIN 45140
1)
Measuring mode normal The specified values apply to measuring mode normal, they
must be doubled for measuring mode fast; the offset error
Foffset becomes approx. 30 % larger
2)
Measuring error
Foffset Zero error Absolute value specified in table
Frel Increasing error Percentage specified in table multiplied by the value of the
read measured value (% MV)
Ftemp Temperature error at Percentage specified in table multiplied by the value of the
increased ambient read measured value (% MV) plus a constant (const)
temperature specified as an absolute value, total multiplied by the value
of the temperature difference between the reference value
(23+2) °C and the ambient temperature
4)
Linearization range Measuring range with thermocouples with slightly increased error at
start-of-scale including overload range
7.2 Recording
Digital inputs
Switching level Low: -3 to +3 V, High: +8 V to +30 V
Input resistance ≥ 5 kΩ
Digital outputs 6
Electronic version Electrically isolated via opto isolators,
semiconductor switches, short-circuit-
proof, open collector, P-switching
Output current Max. 150 mA
Switching level High: ≥ ext. voltage - 2 V
Ext. power supply 18 to 30 V DC
Current consumption 20 mA + output current of DO1...DO6
Relay version Electrically isolated via relays, floating
switchover contacts
Switching voltage/current 50 V, 1 A
Switching capacity 30 W or 60 VA
8
Contact life 1 x 10 mechanical
6
3 x 10 at max. load
Permissible potential 50 V, only for connection to low-voltage
networks with safe isolation
Connections Subminiature plug, 25-pin, lockable
Climate
Temperature Tested to IEC 68-2-1/2
DIN EN 60068-2-1/2
Operation 0 °C to +50 °C
Storage/transport -25 °C to +70 °C
Change in temperature
Operation Max. 10 K/h
Storage/transport Max. 20 K/h
Relative humidity
Operation < 75 % at 25 °C, no condensation
Storage/transport < 75 % at 25 °C, no condensation
Mechanical
Vibrations Tested to DIN IEC 68-2-6
Operation 5 to 9 Hz: amplitude 3.5 mm
2
9 to 200 Hz: acceleration 10 m/s
Storage 5 to 9 Hz: amplitude 3.5 mm
2
9 to 500 Hz: acceleration 10 m/s
Operation 5 to 35 Hz:
Max. amplitude 10 mm,
2
Shocks Max. acceleration 15 m/s
Tested to IEC 68-2-27 / DIN EN
Operation 60068-2-27
2
Dropping Half-sine: 150 m/s , (15 g), 11 ms
Storage/transport Tested to DIN EN 60068-2-32
Height < 0.8 m (packed unit)
To DIN 16257
Operation with roll Vertical -30° to +15°
Operation with fanfold Vertical -15° to +15°
Protection class I
Radio interference
Power supply Limit class B, measured according to VDE
0875 Part 11 (CISPR 11)
1)
Instrument RF field AM IEC 1000-4-3 10 V/m A
RF field PM IEC 1000-4-3 10 V/m A
3)
Magnetic field IEC 1000-4-8 -
Discharge IEC 1000-4-2 6 kV / 8 kV A
Process, RF cond. interference IEC 1000-4-6 10 V A
measuring and Burst IEC 1000-4-4 1 kV /2 kV A
4)
control lines Surge IEC 1000-4-5 1 kV / 2 kV B
DC power inputs RF cond. interference IEC 1000-4-6 10 V A
Burst IEC 1000-4-4 2 kV A
4)
Surge IEC 1000-4-5 1 kV / 2 kV A
Interruption IEC SC77BWG3 20 ms / 100 % A
In-rush current ≤ 15 Irated -
AC power input RF cond. interference IEC 1000-4-6 10 V A
Burst IEC 1000-4-4 2 kV A
4)
Surge IEC 1000-4-5 1 kV / 2 kV A
Interruption IEC SC77BWG3 20 ms / 100 % A
In-rush current IEC 1000-3-3 ≤ 15 Irated -
Overshoots IEC 1000-3-2 Class D -
Earth connection RF cond. interference IEC 1000-4-6 10 V A
1) 3V/m in the ranges 87...108, 174...230 and 470...790 MHz
2) A = class accuracy retained during effect
B = interference possible during effect
- = not relevant
3) Not relevant because of measuring and recording procedure used
4) 1 kV symmetric, 2 kV asymmetric
Dimensions
Recorder (h x w x d) 144 mm x 144 mm x 260 mm
Mounting
Panel mounting To DIN 43834-A-340
Desk and cabinet To DIN 43834-A-330
mounting
Distance between centers of two
adjacent instruments or one
above the other ≥ 144 mm
Front door Plastic with spring-loaded latch, lock as
option
7.12 Weight
Recorder Approx. 4 kg
The total error to be expected results from several types of error which in turn
depend on different influencing variables, the measuring mode, the recorder
programming and the recorder design. The recorders correspond to class 0.5 to
DIN 43782 or IEC 484. The class accuracy of 0.5 does not mean that the error
is always within 0.5 % of the full-scale value or the span under all operating
conditions. It means that the error does not exceed 0.5 % of the reference
value under reference conditions.
The maximum range expansion permissible only results from the accuracy
required for a specific task. There are no recorder limitations for the range
expansion.
The maximum total error to be expected results from the total of the individual
errors. The actual error will generally be much smaller and typically approx.
1/3 of the maximum total error since it can be assumed that not all influencing
variables will have their most unfavourable values, and that some of the
influences will mutually cancel one another.
The error data refer to the chart. A requirement is correct adjustment of the
carriage position in the TEST menu.
Fmech = 0.35 % • 16 mA = 56 µA
Maximum absolute
total error: F = 34.5 µA + 56 µA = 90.5 µA
Example 2
Recorder design: Measuring ranges of universal design
(line recorders)
Measuring range: TC
Sensor: Thermocouple type J
Connection: Internal
Left value: +700 °C
Right value: +1050 °C
Actual measured value: +750 °C
Ambient temperature: +18 °C (reduction by 3 degrees compared to
reference value)
Fel = 0.6 °C + 0.06 % • 750 °C +
0.02 % • 750 °C • 3 + 0.6 °C
= 2.1 °C
This chapter lists the scope of delivery, available options, accessories and
consumable material.
2 clamps C72165-A405-B176
Chart paper
Roll C72452-A94-B212
Fanfold pack C72452-A94-B266
Recording unit
For fanfold paper C72301-A20-A16
For rolls and fanfold paper C72301-A20-A17
Pens
Position Color Channel No.
Bottom Red 1 7ND9001-8AA
Blue 1 7ND9001-8AB
Center Blue 2 7ND9001-8AD
Red 2 7ND9001-8AE
Top Green 3 7ND9001-8AG
Dummy pen C79453-A3049-B522
Text pen for alphanumeric output, black 7ND9001-8DH
Ruler
Without scale 7ND9262
With one scale 7ND9272-Z
Roller
Without scale 7ND9262
With one scale 7ND9262-Z
The following options can be ordered separately and are fitted in the factory.
The options can also be ordered following delivery of the recorder.
Retrofitting must only be carried out by authorized servicing centers.
9 Parts List
4 Aufwickelrolle C72301-A20-B110
Take-up reel
Bobine réceptrice
5 Schmelzeinsätze
Fuse cartridges
Fusibles
6 Zeiger C79453-A3049-C43
Pointer
Indicateur
9 Rückwand/Netzteil
Rear panel/power supply unit
Paroi arrière/bloc d‘alimentation
9.3 24 V DC C79453-A3070-B422
24 V dc
24 V cc
4 Zahnriemen C79453-A3049-C518
Toothed belt
Courroie crantée
5 Schreibschlitten C79453-A3049-C531
Carriage
Chariot d’écriture
7 Mutter C79453-A3049-C524
Nut
Ecrou
11 Rückwand/Netzteil
Rear panel/power supply unit
Paroi arrière/bloc d‘alimentation
Subject Index
Chart formatting 5-1
--A-- Chassis 2-5
AC 115 V 2-5 With transport protection 6-24
AC 230 V 2-5 Clock 4-42
AC 24 V 2-5 Clock backup 2-6
Accessories 8-1 Clock sync. 3:00 4-44
Adjustment 6-18 Condition 4-40
Alarm 4-31 Configuration data 5-8
Channel 4-32 Connection of AC 24 V or DC 24 V
3-8
Mode 4-31
Connection of analog channels 3-9
Print 4-34
Connection to the recorder 4-12
Value 4-32
Control Input DI4 4-43
Alarm Markers 5-5
Control PCB 2-6
Analog channel 4-20
Conversion 1-2
Connection 4-25
Damping 4-29
Left value 4-26
--D--
DC 24 V 2-5
Measuring range 4-23
DC 24 V output 2-9, 3-20
Mode 4-22
DC U/I 3-12
Right value 4-26
DC voltage (DC U) 1-1
Sensor 4-24
Delivery 1-2
Application 1-1
Design and mode of operation 2-1
Approved use 0-4
Block diagram 2-7
Designs 1-2
--B--
Device text 4-41, 5-2
Basic connections 3-10, 3-11
Digital input/output 2-9, 3-16
Buffer time 5-1
Digital Input/Output
Electronic version 2-9
--C--
Relay version 2-9
Carriage/text positions 6-18
Dimensions 3-5
Catalog: "Recorders" 0-5
Direct current (DC I) 1-1
Central Processing Unit 2-4
Display and control elements 4-1
Channel (digital) 4-30
Channel assignments 3-1
Chart 4-36
--E--
Environmental protection 1-2
Cycle 4-37
Error messages and status messages
Grid 4-39
5-10
Chart carriage 2-6
Event text 4-41, 5-3
Chart feed 4-16, 4-43
--M--
--G-- Main time line 5-2
General Information 0-1 Setting 6-3
Grid 5-6 Main time lines 5-2
mains supply 3-8
--H-- Maintenance 6-22
Hilfsenergie 3-7 Measured values 1-1
Housing 2-4 Measured-value acquisition 2-4
Measured-value table 4-17, 5-5
--I-- Measuring and recording mode 5-1
Inserting a chart roll 6-7 Measuring mode 4-36
Inserting a fanfold pack 6-5 Measuring-point label 6-13
Inserting chassis into housing 6-12 Mode of operation 2-8
Inserting the chart carriage 6-2 Moving chassis into maintenance
Inserting the guide tongue 6-13 position 6-9
--S-- --U--
User interface 2-6
Scope of delivery 8-1
Serial number 3-1
Service 6-23
--W--
Service lever 4-5 Warning information 0-3