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A
Rev.
consent given by the owner

Date
03.09.2020
Chandra
Prepared by
YBR
Reviewed by
INSTRUMENT DATA SHEET FOR CONTROL VALVE

RK
Approved by
 INSTRUMENT DATASHEET FOR CONTROL VALVE
Customer : M/s. IPCA LABORATORIES LTD. Project Title: H-Block & B Block
Project No.: Datasheet No.:
Issue Description: Issued for Enquiry Revision A Date: 03.09.2020 Page 2 of 3
General Actuator (cont'd)
0 Tag No. Refer Attached Annexure 50 Spring Action Reverse Acting
1 P&ID No. Refer Attached Annexure 51 Max/Min Pressure 3.5 to 7 Kg/cm²
2 Service Refer Attached Annexure 52 Bench Range 0.2 to 1.0 Bar
3 Line No./Vessel No. Refer Attached Annexure 53 Orientation 90°
4 Line Size/Material Refer Attached Annexure 54 Hand Wheel Not Required
5 Enclosure Class Zone1 IIA/IIB/IIC 55 Air Failure Valve Refer Attached Annexure
6 Haz. Area Classification Zone1 IIA/IIB/IIC 56 Manufacturer VTS
Process Data 57 Model No. VTS
7 Critical Pressure PC 58
8 Fluid Units Min. Operating Max. Positioner (Smart)
9 Flow Rate L/hr Refer Attached Annexure 59 Input Signal 4-20mA
10 Inlet Pressure kg/cm2 Refer Attached Annexure 60 Type IS Type
11 Outlet Pressure kg/cm2 Refer Attached Annexure 61 Dir/Rev Acting NA
12 Process Temp. Deg. C Refer Attached Annexure 62 Guages 3Nos.
13 Density kg/m3 Refer Attached Annexure 63 Characteristic Linear
14 Viscosity cP Refer Attached Annexure 64 Cable Connections/Qty 1/2" NPT (F)/2Nos
15 Vapour Pressure Pv Bar Refer Attached Annexure 65 IP Rating IP-65
16 Required Cv Refer Attached Annexure 66 Manufacturer VTS
17 Travel %Open Refer Attached Annexure 67 Model No. VTS
18 Allowable SPL dB(A) Refer Attached Annexure
19 Shut off Pressure Bar -- Switches
Valve Body/Bonnet 68 Type NA
20 Body Type Globe type 69 Rating NA
21 Body Size Refer Attached Annexure 70 Quantity NA
22 Max Press. Temp. Refer Attached Annexure 71 Actuation Points NA
23 Body/Bonnet Material Refer Attached Annexure 72 Manufacturer NA
24 Liner/Bellows Material NA 73 Model No. NA
25 Connection In (mm) Refer Attached Annexure 74 Active/Passive Unit NA
26 Connection Out (mm) Refer Attached Annexure 75 External Power Supply NA

27 End connection & Rating Flanged End, ASA-150# General Power Requirements
28 End Ext. Material NA 76 Power Consumption VTS
29 Flow Direction Flow to Open (FTO) 77 Heat Generation VTS
30 Bonnet Type Standard 78 Io VTS
31 Packing Type VTS 79 IS Parameters Uo VTS
32 Packing Material PTFE 80 Po VTS
33 Manufacturer VTS Air Set
34 Model No. VTS 81 Set Pressure VTS
Trim 82 Filter (Y/N) Yes
35 Characteristic Equal Percentage 83 Guages Yes
36 Type Plug 84 Pneumatic Connection 1/4" NPT (F)
37 Size VTS 85 Manufacturer VTS
38 Rated Travel 15mm 86 Model No. VTS
39 Balanced (Y/N) N Tests
40 Cv Refer Attached Annexure 87 ANSI/FCI Leak Class Class VI
41 Rated FL Refer Attached Annexure 88
42 XT VTS Accessories
43 Plug/Ball/Disc Material Refer Attached Annexure 89 Solenoid Valve Required for 15241-RE108PCV501
44 Seat Material Refer Attached Annexure 90 Manufacturer NA
45 Cage/Guide Material Refer Attached Annexure 91 Model No. NA
46 Stem Material Refer Attached Annexure 92 Air Filter With Gauges Yes Required with 5 Micron
Actuator 93 Solenoid Valve Type 3/2 Type
47 Type Diaphragm and Spring Return 94
48 Size Refer Attached Annexure 95
49 Service Refer Attached Annexure 96
Notes
1. 'VTS' indicates Vendor to specify.
2. Vendor to highlight any deviations in above specification along with technical reason for the same.
3. Vendor to provide catalog along with the offer.
4.The Supplier shall provide the sizing calculations for Minimum / Normal /Maximum.
5 Supplier to include for the following documentation:
(i) GA Drawing, (ii) Material Test Cert (3.1 Type), (iii) Installation / Operation / Maintenance
Manual, (iv) Calibration Cert, (v) Spare Parts List
Client: M/s. IPCA LABORATORIES LTD.
Project Title: H-Block & B Block
Revision: A
Date: 03.09.2020
ANNEXURE FOR CONTROL VALVES
Material
Liquid
Connected Air Fail Valve size Flage Operating Liquid Density Inlet Pressure Outlet Pressure Pressure Drop Maximum Flow
S.No. Tag No. Description Seat Facing Fluid Fluid State Viscocity. Remarks
Euipment Body Plug Seat Ring Position (NB) Rating Temp. (Deg C) Max. (kg/m3) (Kg/cm² g) - P1 (Kg/cm² g) - P2 (P1-P2) kg/cm2 Rate (m³/hr)
for Class VI Max. (cP)

H BLOCK
CV-201 in Utility return line to H/SFT/003 -
1 H/SFT/003/CV-201 H/SFT/003 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 36
Soya Oil
CV-201 in Utility return line to H/DT/001-Soya
2 H/DT/001/CV-201 H/DT/001 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 2
Oil Addition
CV-201 in Utility return line to B/PSFT/001 -
3 B/PSFT/001/CV-201 B/PSFT/001 CS SS-316 SS-316 PTFE FC 25 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 3
Pre Seed Fermenter
CV-201 in Utility return line to H/SFT/001 -
4 H/SFT/001/CV-201 H/SFT/001 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 30
Seed Fermenter
CV-202 in CA LIine to H/SFT/001 - Seed
5 H/SFT/001/CV-202 H/SFT/001 SS-316 SS-316 SS-316 PTFE FC 40 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 425.2
Fermenter
CV-201 in Utility return line to H/FE/003 -
6 H/FE/003/CV-201 H/FE/003 CS SS-316 SS-316 PTFE FC 250 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 200
Fermenter

7 H/FE/003/CV-202 H/FE/003 CV-202 in CA Line to H/FE/003 - Fermenter SS-316 SS-316 SS-316 PTFE FC 100 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 5263.6

8 H/FE/003/CV-101 H/FE/003 CV In NH3 line to H/FE/003 - Fermenter SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# NH3 Liquid 28 900 0.6531 2.5 2.2 0.3 0.05
9 H/FE/003/CV-102 H/FE/003 CV In Soya line to H/FE/003 - Fermenter SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# Soya Liquid 30 840 6.5310 2.5 2.2 0.3 0.2
10 H/FE/003/CV-501 H/FE/003 CV in Vent line from H/FE/003 - Fermenter CS SS-316 SS-316 PTFE FC 150 ASA 150# Vent Gas 30 1.2 0.0187 1.0 0.7 0.3 5263.6
CV-201 in Utility return line to H/DT/002 -
11 H/DT/002/CV-201 H/DT/002 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 3.0
Soya Oil Addition
CV-201 in Utility return line to H/SFT/002 -
12 H/SFT/002/CV-201 H/SFT/002 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 30.0
Seed Fermenter
CV-202 in CA line to H/SFT/002 - Seed
13 H/SFT/002/CV-202 H/SFT/002 SS-316 SS-316 SS-316 PTFE FC 40 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 425.2
Fermenter
14 H/FE/004/CV-201 H/FE/004 CV-20 in CA line to H/FE/004 - Fermenter SS-316 SS-316 SS-316 PTFE FC 100 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 5263.6
CV-201 in Utility return line to H/FE/004 -
15 H/FE/004/CV-202 H/FE/004 CS SS-316 SS-316 PTFE FC 250 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 198
Fermenter
16 H/FE/004/CV-101 H/FE/004 CV In NH3 line to H/FE/004 - Fermenter SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# NH3 Liquid 30 900 0.6531 2.5 2.2 0.3 0
17 H/FE/004/CV-102 H/FE/004 CV In Soya oil line to H/FE/004 - Fermenter SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# Soya Oil Liquid 30 840 6.5310 2.5 2.2 0.3 0
18 H/FE/004/CV-501 H/FE/004 CV in Vent line from H/FE/004 - Fermenter CS SS-316 SS-316 PTFE FC 150 ASA 150# Vent Gas 30 1.2 0.0187 1.0 0.7 0.3 5263.6
CV-202 in CA line to H/FE/001- Media
19 H/FE/001/CV-201 H/FE/001 SS-316 SS-316 SS-316 PTFE FC 100 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 3598.6
Preparation
CV-201 in Utility return line to H/FE/001-
20 H/FE/001/CV-202 H/FE/001 CS SS-316 SS-316 PTFE FC 200 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 200
Media Preparation
CV In NH3 line to H/FE/001- Media
21 H/FE/001/CV-101 H/FE/001 SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# NH3 Liquid 30 900 0.6531 2.5 2.2 0.3 0.05
Preparation
CV In Soya oil line to H/FE/001- Media
22 H/FE/001/CV-102 H/FE/001 SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# Soya Oil Liquid 30 840 6.5310 2.5 2.2 0.3 0.20
Preparation
CV in Vent line from H/FE/001- Media
23 H/FE/001/CV-501 H/FE/001 CS SS-316 SS-316 PTFE FC 150 ASA 150# Vent Gas 30 1.2 0.0187 1.0 0.7 0.3 3598.6
Preparation
CV-201 in Utility return line to B/IT/002 -
24 B/IT/002/CV-201 B/IT/002 CS SS-316 SS-316 PTFE FC 25 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 2
Germinator
CV-201 in Utility return line to H/PSF/001 - Pre
25 H/PSF/001/CV-201 H/PSF/001 CS SS-316 SS-316 PTFE FC 50 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 12
Seed Fermenter
CV-201 in Utility return line to H/SFTF/004 -
26 H/SFTF/004/CV-201 H/SFTF/004 CS SS-316 SS-316 PTFE FC 100 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 42
Seed Fermenter
CV-201 in CA line to H/PSF/004 - Seed
27 H/PSF/004/CV-202 H/PSF/004 SS-316 SS-316 SS-316 PTFE FC 50 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 425.2
Fermenter
CV-201 in Utility return line to H/AT/003 -
28 H/AT/003/CV-201 H/AT/003 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 34
Soya Flour Booster
CV-201 in Utility return line to H/AT/004 -
29 H/AT/004/CV-201 H/AT/004 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 36
Dextrose
CV-201 in Utility return line to H/AT/005 -
30 H/AT/005/CV-201 H/AT/005 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 36
Dextrose
31 H/FE/002/CV-201 H/FE/002 CV-201 in CA line to H/FE/002 - Fermenter SS-316 SS-316 SS-316 PTFE FC 100 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 4591.8
CV-201 in Utility return line to H/FE/002 -
32 H/FE/002/CV-202 H/FE/002 CS SS-316 SS-316 PTFE FC 200 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 140
Fermenter
33 H/FE/002/CV-101 H/FE/002 CV In NH3 line to H/FE/002 - Fermenter SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# NH3 Liquid 28 900 0.6531 2.5 2.2 0.3 0.05
34 H/FE/002/CV-102 H/FE/002 CV In NH4 line to H/FE/002 - Fermenter SS-316 SS-316 SS-316 PTFE FC 40 ASA 150# NH4 Liquid 30 1100 0.6531 2.5 2.2 0.3 0.05

35 H/FE/002/CV-103 H/FE/002 CV In Soya Flour line to H/FE/002 - Fermenter SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# Soya Flour Liquid 30 840 6.5310 2.5 2.2 0.3 0

36 H/FE/002/CV-104 H/FE/002 CV In dextrose line to H/FE/002 - Fermenter SS-316 SS-316 SS-316 PTFE FC 40 ASA 150# Dextrose Liquid 30 1200 13.0620 2.5 2.2 0.3 0

37 H/FE/002/CV-501 H/FE/002 CV in vent line from H/FE/002 - Fermenter SS-316 SS-316 SS-316 PTFE FC 150 ASA 150# Vent Vapour 30 1 0.0187 1.0 0.7 0.3 4592
CV-201 in Utility return line to H/AT/007 -
38 H/AT/007/CV-201 H/AT/007 CS SS-316 SS-316 PTFE FC 80 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 25
(NH4)2SO4 Tank
Client: M/s. IPCA LABORATORIES LTD.
Project Title: H-Block & B Block
Revision: A
Date: 03.09.2020
ANNEXURE FOR CONTROL VALVES
Material
Liquid
Connected Air Fail Valve size Flage Operating Liquid Density Inlet Pressure Outlet Pressure Pressure Drop Maximum Flow
S.No. Tag No. Description Seat Facing Fluid Fluid State Viscocity. Remarks
Euipment Body Plug Seat Ring Position (NB) Rating Temp. (Deg C) Max. (kg/m3) (Kg/cm² g) - P1 (Kg/cm² g) - P2 (P1-P2) kg/cm2 Rate (m³/hr)
for Class VI Max. (cP)

B BLOCK
CV-201 in Utility return line to B/FT/001 - Soya
1 B/FT/001/CV-201 B/FT/001 CS SS-316 SS-316 PTFE FC 50 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 13
Oil
CV-201 in Utility return line to B/AT/001 -
2 B/AT/001/CV-201 B/AT/001 CS SS-316 SS-316 PTFE FC 25 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 3.0
Soya Oil
CV-201 in Utility return line to B/DT/001 -
3 B/DT/001/CV-201 B/DT/001 CS SS-316 SS-316 PTFE FC 100 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 40
Dextrose
CV-201 in Utility return line to B/AT/003 -
4 B/AT/003/CV-201 B/AT/003 CS SS-316 SS-316 PTFE FC 50 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 4
Dextrose
CV-201 in Utility return line to B/SFT/002 -
5 B/SFT/002/CV-201 B/SFT/002 CS SS-316 SS-316 PTFE FC 100 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 41
Seed Fermenter
CV-202 in CA LINE TO B/SFT/002 - Seed
6 B/SFT/002/CV-202 B/SFT/002 SS-316 SS-316 SS-316 PTFE FC 40 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 579.9
Fermenter
7 B/FE/001/CV-201 B/FE/001 CV-202 in CA line to B/FE/001 - Fermenter SS-316 SS-316 SS-316 PTFE FC 100 ASA 150# CA Gas 30 1.23 0.0187 2.5 2.2 0.3 2642.9
CV-201 in Utility return line to B/FE/001 -
8 B/FE/001/CV-202 B/FE/001 CS SS-316 SS-316 PTFE FC 250 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 200
Fermenter
9 B/FE/001/CV-101 B/FE/001 CV In Dextrose line to B/FE/001 - Fermenter SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# NH3 Liquid 30 1200 0.3744 2.5 2.2 0.3 0.250

10 B/FE/001/CV-102 B/FE/001 CV In Soya oil line to B/FE/001 - Fermenter SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# Soya Liquid 30 840 6.5310 2.5 2.2 0.3 0.025

11 B/FE/001/CV-501 B/FE/001 CV in Vent line from B/FE/001 - Fermenter CS SS-316 SS-316 PTFE FC 150 ASA 150# Vent Gas 30 1.2 0.0187 1.0 0.7 0.3 2642.9
CV-201 in Utility return line to B/PFE/001 -
12 B/PFE/001/CV-201 B/PFE/001 CS SS-316 SS-316 PTFE FC 100 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 44
Partial Broth Collection Tank
CV-201 in Utility return line to B/AT/002 Soya
13 B/AT/002/CV-201 B/AT/002 CS SS-316 SS-316 PTFE FC 25 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 3.0
Oil
CV-201 in Utility return line to B/AT/004
14 B/AT/004/CV-201 B/AT/004 CS SS-316 SS-316 PTFE FC 50 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 3.0
Dextrose
15 B/FE/002/CV-201 B/FE/002 CV-201 in CA line to B/FE/002 - Fermentor SS-316 SS-316 SS-316 PTFE FC 100 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 2643
CV-201 in Utility return line to B/FE/002 -
16 B/FE/002/CV-202 B/FE/002 CS SS-316 SS-316 PTFE FC 250 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 200
Fermentor
17 B/FE/002/CV-101 B/FE/002 CV In Dextrose line to B/FE/002 - Fermentor SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# Dextrose Liquid 30 1200 13.0620 2.5 2.2 0.3 0.250

18 B/FE/002/CV-102 B/FE/002 CV In Soya oil line to B/FE/002 - Fermentor SS-316 SS-316 SS-316 PTFE FC 25 ASA 150# Soya Oil Liquid 30 840 6.5310 2.5 2.2 0.3 0.025

19 B/FE/002/CV-501 B/FE/002 CV in Vent line from B/FE/002 - Fermentor CS SS-316 SS-316 PTFE FC 150 ASA 150# Vent Gas 30 1.2 0.0187 1.0 0.7 0.3 2643
CV-201 in Utility return line to B/PFE/002 -
20 B/PFE/002/CV-201 B/PFE/002 CS SS-316 SS-316 PTFE FC 100 ASA 150# CTW/CHW/STEAM Liquid / Vapour +5 to 140°C 1000 0.6531 4.5 4.2 0.3 44
Partial Broth Collection Tank