Unique Nanotechnology Cored Wire

Nanoalloy 395 N

WIRE
• Unique sub-microstructure with nano-like properties for enhanced anti-wear
• Superior single-pass wear resistance
• Outstanding hardness in one pass of 68 HRC with low dilution Second-pass
hardness up to 71 HRC
• High resistance to ultra-fine particle abrasion while maintaining toughness
• Maintains hardness at high temperatures up to 1400°F (760°C)
• Lasts significantly longer than most chrome carbide and complex carbide
alloys
• A cost-effective alloy when compared to tungsten carbide welding wires

Abrasion Resistance ASTM G-65

Hardness HRC



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 DESCRIPTION:
Nanoalloy 395 N is the newest development in cored wire
technology. A new generation of wearfacing products based
on the science and engineering of ultra-fine, submicron
grain structures. Weld deposits have a high volume fraction
of ultra-hard borocarbides distributed in a mesomorphous*
iron-alloy matrix. A transformation phase relating to, or
existing in, a state of matter typically intermediate bet-
ween a liquid and a crystal phase i.e. not fully crystalline or
fully amorphous.
Nanoalloy 395 N weld deposits present a crystalline mic-
rostructure with nano-size crystals and high hardness car-
bides evenly spread throughout the matrix.
The most important characteristic of 395 N is that it pro-
vides high hardness within a ductile matrix resistant to
moderate impact.
TECHNICAL DATA:
Operating Conditions:
Current Type:..............................................DCEP (+)
Voltage:.........................................................25-34
Amperage:...................................................170-300
Wire Stick-Out (MIG):..............................1/2” - 3/4”
Wire Stick-Out (Open Arc): ...................1” - 1 1/4”
PROCEDURE AND TECHNIQUE:
Power-Source Type: Nanoalloy 395 N is compatible with
most conventional constant voltage/constant potential
(CC/CV) power sources, including programmable & pulsed-
arc units. Note: Integrated wire feeders should be set up
with a 4-roll, knurled-drive wire system, and the gun cable
liner, with either a Teflon® or polyamide liner to reduce wire
drag.
Base Metal Preparation: Parts to be welded should be free
of oil or grease. For optimum results a light grind to remo-
ve scale or other surface contamination, is advised. Also
eliminate any previous weld metal and fatigued metal by
mechanical means. Base material such as carbon steels,
alloy steels, cast iron, and stainless steels can be welded
with this product.
Preheating Guide: The carbon and alloy content of the
part to be welded normally dictates preheating levels.
The ease at which a part air-hardens (air-hardenability) is
another critical point along with considerations of work
piece size, thickness, and shape. Preheating according to
carbon contents of metal and thickness and configuration
of the part to be welded. For a total carbon equivalent we
recommend:
• Up to 0.25%C: It is not necessary to preheat
• From 0.25% to 0.45%C: Preheat to 200° - 400°F (100° - 200°C)
• From 0.45% to 0.8%C: Preheat to 400° - 660°F (200° - 350°C)

Typical Mechanical Values: Buffer Layer Guide: To minimize any microfissuring ten-
dencies, the use of an underlay is often a practical advan-
Typical Hardness 1st Pass: ....................68-70 HRC tage. When welding manganese steel castings, or steels
Typical Hardness 2nd Pass:...................69-71 HRC with a high hardenability, TeroMatec 688OA or 690OA offer
Temperature Limit ...................................1,400°F (760°C) an ideal cushion layer to further optimize the wear resis-
tance of 395 N.
Carbide Type: Complex borocarbide matrix of sub-micron,
near-nano scale microstructure Welding Technique: As indicated in the parameters, there
Parameters: are certain advantages in using either a “push” or “pull”
method during welding. For most downhand welding the
Position: Pull Technique
pull method is suggested with the wire positioned at a 70°-
Shielding Gasses:
80° angle. This will provide a clean, virtually spatter-free,
a. Recommended gas mixture: 98% Ar + 2% O2
b. Alternative gas mixture: 75%Ar + 25% CO2 high-crowned weld deposit. 395 N can be utilized as an
90%Ar + 10%CO2 open arc wire requiring no shielding gas.
Flow Rates: 30-35 SCFH (15-17 L/min.) Note - If a second pass is required it should follow while the weld metal is still hot.
Typical Coverage: 5.5lbs will cover 1 sq.ft. x 1/8” thick
TYPICAL APPLICATIONS:
Note 1 - MIG or Open Arc: Nanoalloy 395 N wire works very well with or without shiel- • Bucket teeth • Extruders • Fans
ding gas. When using extended welding parameters the shielding gas helps reduce
heat build up in the welding gun assembly. • Mixers • Bark crushers • Hammers
• Scrapers • Knives • Central blades
Availability: • Sinter crushers • Milling rolls
Package: 33 lb coils (15 kg) • Milling liners • Conveyor screws
Wire Diameter: 0.045“ (1.2mm), 1/16“ (1.6mm) • Coal crushers • Pipes and elbows

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic Corporation
N94 W14355 Garwin Mace Drive
Menomonee Falls, WI 53051 USA
P 800-558-8524 • F 262-255-5542
www.eutecticusa.com
Eutectic Canada Eutectic Mexico
428, rue Aime Vincent KM 36.5 Autopista
Vaudreuil-Dorion, Quebec J7V 5V5 Mexico-Quertaro
Phone: (800) 361-9439 54730 Cautitlan-Izcalli
Estado de Mexico, Mexico
Fax: (514) 695-8793
Phone: 011 (52) 55-5872-1111
www.eutectic-na.com e-mail: eutectic.mexico@eutectic.com.mx

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or
results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each
process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic
Corporation and its affiliates shall have no liability in respect thereof.
395N 08-17-10 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.