NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS

(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA

DOC. NO. Version Revision Date Page
IMS-CHP-HID-DIM-001 2017/01 00 17.04.2017 Page 1 of 10

S.N Activity / Product/ Hazard Risk Identification

Services Condition Adequacy of Measure Risk Likely Risk
Hood Consequences
D/I R/NR N/AN/ E As existing Gap if
any
1 Coal Conveying / 1.1. Exposure to dust D/I R N Dust Suppression ----- Very Likely Momentary
Crushing / system, use of nose discomfort
Handling mask
1.2 .Slip & falls D/I R AN Good Housekeeping, ------ Likely Injury, fracture
Use of safety shoe
1.3. Fall from height D/I R AN Providing approaches, ----- Likely Injury
use of safety belt
1.4. Entanglement with D/I R AN Pull cord provided, ----- Likely Injury
moving parts guards provided
1.5 Fall of objects D/I R AN Loose items removal, ----- Injury
use of safety helmet
1.6 Fire Hazard D/I R AN/E Fire protection system, ----- Very Likely Burns, loss of
fire retardant conveyor man & machine,
belts, fire extinguishers property loss
1.7 Electrocution D/I R AN PTW, earthing ensured, ----- Very Likely Electrocution,
use of safety shoes serious injury
1.8 Exposure to noise D/I R N Maintain safe distance, ----- Likely Momentary
use of ear buds discomfort
2 Welding, cutting, 2.1 Emission of fumes, D/I R N Maintain safe distance, ----- Likely Momentary
grinding gases use of nose mask discomfort
2.2 Exposure to heat D/I R N Maintain safe distance, ----- Likely Fatigue
use of nose mask
2.3 Electric shock D/I R AN PTW, earthling ensured, ----- Likely Electric shock
use of safety shoe
 NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS
(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
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S.N Activity / Product/ Hazard Risk Identification

Services Condition Adequacy of Measure Risk Likely Risk
Hood Consequences
D/I R/NR N/AN/ E As existing Gap if
any
2.4 Contact with D/I R N Maintain safe distance, ----- Likely Burns
spatters use of nose mask,
goggles
2.5 Fire Hazard D/I R AN/E Maintain safe distance ------ Very Likely Burns, loss of
man & machine,
property loss
3 Housekeeping 3.1 Exposure to dust D/I R N Dust Suppression ------ Very Likely Momentary
system, use of nose discomfort
mask
3.2 Slip & falls D/I R AN Good Housekeeping, ------ Likely Injury, fracture
Use of safety shoe
3.3. Fall from height D/I R AN Providing approaches, ----- Likely Injury, fracture
use of safety belt
3.4 Fall of objects D/I R AN Loose items removal, ----- Injury
use of safety helmet
3.5 Fire Hazard D/I R AN/E Fire protection system, ----- Very Likely Burns, loss of
fire retardant conveyor man & machine,
belts, fire extinguishers property loss
4 Stone picking 4.1 Exposure to dust D/I R N Dust Suppression ------ Likely Momentary
system, use of nose discomfort
mask
4.2 Slip & falls D/I R AN Good Housekeeping, ------ Likely Injury, fracture
Use of safety shoe
4.3. Fall from height D/I R AN Providing approaches, ----- Likely Injury, fracture
use of safety belt
 NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS
(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
IMS-CHP-HID-DIM-001 2017/01 00 17.04.2017 Page 3 of 10

S.N Activity / Product/ Hazard Risk Identification

Services Condition Adequacy of Measure Risk Likely Risk
Hood Consequences
D/I R/NR N/AN/ E As existing Gap if
any
4.4 Entanglement with D/I R AN Pull cord provided, ----- Likely Injury, fracture
moving parts guards provided
4.5 Fall of objects D/I R AN Loose items removal, ----- Likely Injury
use of safety helmet,
provision of barricades
5 Oil & waste 5.1 Spillage of oil D/I R AN Good Housekeeping, ------ Likely Injury, fracture
handling Use of safety shoe
5.2 Fire Hazard D/I R AN/E Fire protection system, ----- Very Likely Burns, loss of
fire retardant conveyor man & machine,
belts, fire extinguishers property loss
5.3 Slip & falls D/I R AN Good Housekeeping, ------ Likely Injury, fracture
Use of safety shoe
6 Maintenance of 6.1 Exposure to dust D/I R N Dust Suppression ------ Very Likely Momentary
Conveyor system, use of nose discomfort
mask
6.2 Slip & falls D/I R AN Good Housekeeping, ------ Likely Injury, fracture
Use of safety shoe
6.3. Fall from height D/I R AN Providing approaches, ----- Likely Injury, fracture
use of safety belt
6.4 Fall of objects D/I R AN Loose items removal, ----- Likely Injury
use of safety helmet
6.5 Fire Hazard D/I R AN/E Fire protection system, ----- Very Likely Burns, loss of
fire retardant conveyor man & machine,
belts, fire extinguishers property loss
7 Coal storage 7.1 Exposure to dust D/I R N Dust Suppression ------ Very Likely Momentary
 system, use of nose discomfort
mask

NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS

(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
IMS-CHP-HID-DIM-001 2017/01 00 17.04.2017 Page 4 of 10

S.N Activity / Product/ Hazard Risk Identification

Services Condition Adequacy of Measure Risk Likely Risk
Hood Consequences
D/I R/NR N/AN/ E As existing Gap if
any
7.2 Slip & falls D/I R AN Good Housekeeping, ------ Likely Injury, fracture
Use of safety shoe
7.3 Fire Hazard D/I R AN/E Water spray at ------ Unlikely Loss of coal,
stockyard property loss
8 Dozer operation & 8.1 Exposure to dust D/I R N Dust Suppression ------ Very Likely Momentary
maintenance system, use of nose discomfort
mask
8.2 Run over by Dozer D/I R AN Experienced operator ------ Likely Bodily injury
deployed, Back horn
provided.

Prepared by Reviewed by Approved by

Legend:
D/I: Direct/ Indirect, R/NR: Routine/Non-Routine,
N/AN/E: Normal/Abnormal/Emergency

IMS Co-ordinator Sectional Head H.O.D.

NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS

(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
IMS-CHP-HZA-DIM-001 2017/01 00 17.04.2017 Page 5 of 10

Sl. Activity Hazard Initial Risk Assessment Overriding Additional

No factor Risk
LC/DC / Control
Any other measures
Scale Risk Risk Conseq Severity Detect Total Risk
S1 Likelihood Likelihood uence S2= LxC ability S1 + Classification
Level L Level C D S2+D
1.1 Exposure 3 Very 4 2 8 1 12 Moderate
to dust Likely
1.2 Slip & falls 1 Likely 3 4 12 2 15 Substantial
1.3 Fall from 2 Likely 3 4 12 1 15 Substantial
height
Coal 1.4 Entangle - 1 Likely 3 4 12 1 14 Substantial
1 Conveying / ment with
Crushing / moving parts
Handling 1.5 Fall of 1 Likely 3 4 12 1 14 Substantial
objects
1.6 Fire 2 Very 4 6 24 2 28 Intolerable IMS-CHP –
Hazard Likely OCP-DIM
-080,120
1.7 Electro- 1 Very 4 6 24 1 26 Intolerable IMS-CHP –
cution Likely OCP-DIM
-080,120
1.8 Exposure 1 Likely 3 2 6 1 8 Moderate
to noise
 NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS
(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
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Sl. Activity Hazard Initial Risk Assessment Overriding Additional

No factor Risk
LC/DC / Control
Any other measures
Scale Risk Risk Conseq Severity Detect Total Risk
S1 Likelihood Likelihood uence S2= LxC ability S1 + Classification
Level L Level C D S2+D
2.1 Emission 1 Likely 3 2 6 1 8 Moderate
of fumes,
gasses
2.2 Exposure 1 Likely 3 2 6 1 8 Moderate
to heat
Welding, 2.3 Electric 1 Likely 3 6 18 1 20 Substantial
2 cutting, shock
grinding 2.4 Contact 1 Likely 3 4 12 1 14 Substantial
with spatters
2.5 Fire 2 Unlikely 4 6 24 2 28 Intolerable IMS-CHP –
hazard OCP-DIM
-080,120
3.1 Exposure 3 Very 4 2 8 1 12 Moderate
to dust Likely
3.2 Slip & falls 1 Likely 3 4 12 1 14 Substantial
3 House 3.3 Fall from 2 Likely 3 4 12 1 17 Substantial
keeping height
3.4 Fall of 1 Likely 3 4 12 1 14 Substantial
 objects
3.5 Fire 2 Unlikely 4 6 24 2 28 Intolerable IMS-CHP –
hazard OCP-DIM
-080,120

NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS

(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
IMS-CHP-HZA-DIM-001 2017/01 00 17.04.2017 Page 7 of 10

Sl. Activity Hazard Initial Risk Assessment Overriding Additional

No factor Risk
LC/DC / Control
Any other measures
Scale Risk Risk Conseq Severity Detect Total Risk
S1 Likelihood Likelihood uence S2= LxC ability S1 + Classification
Level L Level C D S2+D
4 Stone 4.1 Exposure 3 Likely 3 2 6 1 10 Moderate
Picking to dust
4.2 Slip & falls 1 Likely 3 4 12 1 14 Substantial
4.3 Fall from 2 Likely 3 4 12 1 15 Substantial
height
4.4 Entangle- 1 Likely 3 4 12 1 14 Substantial
ment with
moving
parts
4.5 Fall of 1 Likely 3 4 12 1 14 Substantial
Objects
5 Oil & Waste 5.1 Spillage 1 Likely 3 4 12 1 14 Substantial
handling of oil
5.2 Fire 2 Unlikely 4 6 24 2 28 intolerable IMS-CHP
hazard – OCP-
DIM
 -080,120
5.3 Slips & 1 Likely 3 4 12 1 14 Substantial
falls
6 Maintenance 6.1 Exposure 3 Very 4 2 8 1 12 Moderate
of conveyors to dust Likely
6.2 Slip & 1 Likely 3 4 12 1 14 Substantial
falls
6.3 Fall from 2 Likely 3 4 12 1 15 Substantial
height

NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS

(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
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Sl. Activity Hazard Initial Risk Assessment (After Control measures) Residual Applicable Status
No Risk OH&S / Legal OH&S / Legal
Level Requirement Requirement
Impl. Yes / No
Risk Risk Consequ Revised Total
Level Likelihood ence Severity RS2 = S1 + RS2
(Initial) RL Level RC RL x R C +D
1.1 Exposure to 12 2 2 4 8 Moderate Yes
dust
1.2 Slip & falls 15 1 4 4 7 Moderate Yes
1.3 Fall from height 15 1 4 4 7 Moderate Yes
1.4 Entanglement 14 1 4 4 6 Moderate Yes
with moving parts
1.5 Fall of objects 14 1 4 4 6 Moderate Yes
Coal 1.6 Fire Hazard 28 1 6 6 10 Moderate Factories Act Yes
1 Conveying /
1948- Sec. 38
Crushing /
1.7 Electrocution 26 1 6 6 8 Moderate Factories Act Yes
Handling
1948- Sec.
 36A
1.8 Exposure to 8 2 2 4 6 Moderate Noise Yes
noise Pollution
Rules 2002 –
Rule No. 3
2 Welding, cutting, 2.1 Emission of 8 2 2 4 6 Moderate Yes
grinding fumes, gasses
2.2 Exposure to 8 2 2 4 6 Moderate Factories Act Yes
heat 1948- Sec. 35
2.3 Electric shock 20 1 6 6 8 Moderate Factories Act Yes
1948- Sec.
36A

NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS

(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
IMS-CHP-HRR-DIM-001 2017/01 00 17.04.2017 Page 9 of 10

Sl. Activity Hazard Initial Risk Assessment (After Control measures) Residual Applicable Status
No Risk OH&S / Legal OH&S / Legal
Level Requirement Requirement
Impl. Yes / No
Risk Risk Conseq Revised Total
Level Likelihood uence Severity RS2 = S1 + RS2
(Initial) RL Level RL x R C +D
RC
2.4 Contact with 14 2 4 8 10 Moderate Yes
spatters
2.5 Fire hazard 28 1 6 6 10 Moderate Gas Cylinder Yes
Rule 2004
-Sec. 18

3.1 Exposure to 12 2 2 4 8 Moderate Yes

dust
 3.2 Slip & falls 14 1 4 4 6 Moderate Yes
3 Housekeeping 3.3 Fall from height 17 1 4 4 9 Moderate Yes
3.4 Fall of objects 14 1 4 4 6 Moderate Yes
3.5 Fire Hazard 28 1 6 12 10 Moderate Factories Act Yes
1948- Sec. 38
4.1 Exposure to 10 2 2 4 8 Moderate Yes
dust
4 Stone picking 4.2 Slip & falls 14 1 4 4 6 Moderate Yes
4.3 Fall from height 15 1 4 4 7 Moderate Yes
4.4 Entanglement 14 1 4 4 6 Moderate Yes
with moving parts
4.5 Fall of objects 14 1 4 4 6 Moderate Yes
5.1 Spillage of oil 14 1 4 4 6 Moderate Yes
5 Oil & waste 5.2 Fire hazard 28 1 6 12 10 Moderate Factories Act Yes
handling 1948- Sec. 38
5.3 Slips & falls 14 1 4 4 6 Moderate Yes

NTPC INTEGRATED MANAGEMENT SYSTEM TSTPS

(IDENTIFICATION OF OHS HAZARDS AND RISK) KANIHA
DOC. NO. Version Revision Date Page
IMS-CHP-HRR-DIM-001 2017/01 00 17.04.2017 Page 10 of 10`

Sl. Activity Hazard Initial Risk Assessment (After Control measures) Residual Applicable Status
No Risk OH&S / Legal OH&S / Legal
Level Requirement Requirement
Impl. Yes / No
Risk Risk Consequ Revised Total
Level Likelihood ence Severity RS2 = S1 + RS2
(Initial) RL Level RC RL x R C +D
6.1 Exposure to 12 2 2 4 8 Moderate Yes
dust
6 Maintenance of 6.2 Slip & falls 14 1 4 4 6 Moderate Yes
Conveyors 6.3 Fall from height 15 1 4 4 7 Moderate Yes
6.4 Fall of objects 14 1 4 4 6 Moderate Yes
6.5 Fire hazard 28 1 6 12 10 Moderate Factories Act Yes
1948- Sec. 38
7.1 Exposure to 12 2 2 4 8 Moderate Yes
 dust
7 Coal storage 7.2 Slip & falls 14 1 4 4 6 Moderate Yes
7.3 Fire hazard 15 1 6 12 11 Moderate Factories Act Yes
1948- Sec. 38
8.1 Exposure to 12 2 2 4 8 Moderate Yes
8 Dozer operation Dust
& maintenance 8.2 Run over by 14 1 4 4 6 Moderate Yes
Dozer

Prepared by Reviewed by Approved by

Legend : S1 = 1 for spot, 2 for within deptt, 3 for within factory, 4 for outside factory.

Risk likelihood and level L – HUL – Highly Unlikely (1), UL – Unlikely (2), L-Likely (3),
VL – Very Likely (4)

Consequence Level C=2 for momentary discomfort, 4 for minor injury, 6 for reportable IMS Co-ordinator Sectional Head H.O.D.
damage or absence from duty, up to 48 hours, 8 for fatal / permanent disability / major
destruction. Detect ability D=1 for immediate, 4-12 Moderate, 13-24 Substantial, above
24 intolerable.