REMOVAL OF BOTH LOADER AND DRUM

FROM
DBM2000 XS - DBM2000 EV
DBM2500 EV - DBM3500 EV
TRUCK MIXER

DBM-PABO.01 VALID FROM SAV 741511

 INDEX

INTRODUCTION ......................................................................................................................... 1
NECESSARY TOOLS AND REPAIR TIMES............................................................................... 2
DISMANTLING AND SERVICE OF THE COMPONENTS .......................................................... 3
 1 - INTRODUCTION

INDEX

SAFETY AND GENERAL INSTRUCTIONS...................................................................... 2

CONVERSION FACTORS ........................................................................................ 3

METRIC HARDWARE TORQUE SPECIFICATIONS ............................................................ 4

SCREW-LOCKING, SEALING AND LUBRICATING MATERIALS.............................................. 5

1-1
 1 - INTRODUCTION

This manual provides the information necessary for a correct and safe way to carry out maintenance works
not included in the "INSTRUCTION HANDBOOK FOR OPERATING AND MAINTENANCE"; it is addressed to
qualified fitters, who know enough about mechanical components and the functioning of hydraulic and
electrical systems for the machine on which it is operating. The action necessary to implement and
enforce the policies related to the Environment and Health and Safety procedures are left to the
responsability of the workshop manager.

SAFETY AND GENERAL INSTRUCTIONS

CAUTION !!!
This machine is designed and manufactured according to Merlo S.p.A. specifications. To avoid accidents
and to ensure optimum performance, the machine must not be modified or altered unless approved by
Merlo, nor should it be used in conditions or for purposes which it is not designed for. All information,
illustrations and specifications in this manual are based on the latest product information available at
the time of publication. The right is reserved to make changes at any time without notice.

CAUTION !!!
Always ensure any work carried out on the vehicle is carried out on level ground. If this is not possible
the ground should be as level as possible and the vehicle should be chocked to prevent any possibility of
the vehicle rolling.

CAUTION !!!
Servicing of the machine shall only be carried out by skilled and competent personnel. For repair of parts
that are not part of the normal scheduling, refer MERLO S.p.A. technical service.

CAUTION !!!
Always wear suitable protective clothing and safety equipment when using lubricants (gloves, masks,
goggles, overalls, etc.). Extra care should be taken to avoid burns when working with hot fluids or
elements.

CAUTION !!!
Always dispose of oils, filters or other mediums in an environmentally friendly manner. Use official
organisations for the disposal of such fluids.

1-2
 1 - INTRODUCTION

CONVERSION FACTORS

Units of Pressure Atm bar Pa Psi Nmm²

1 Atm 1 1 105 14,4 0,1
1 bar 1 1 10 5
14,4 0,1
1 Pa 0,00001 0,00001 1 0,000144 0,000001
1 Psi 0,069444 0,069444 6944,4 1 14,4
6
1 Nmm² 10 10 10 144 1

Units of Weight N daN kN Kg lbs

1N 1 0,1 0,001 0,102 0,225
1 daN 10 1 0,01 1,02 2,25
1 kN 1000 100 1 102 225
1 Kg 9,81 0,981 0,00981 1 2,205
1 lbs 4,448 0,448 0,00448 0,4536 1

Units of Torque Nm daNm kNm kgm lb-in

1 Nm 1 0,1 0,001 0,102 8,854
1 daNm 10 1 0,01 1,02 88,54
1 kNm 1000 100 1 102 8854
1 kgm 9,81 0,981 0,00981 1 86,8
1 lb-in 0,1129 0,01129 0,0001129 0,01152 1

Units of Length m cm yds inch ft

1m 1 100 1,094 39,37 3,280
1 cm 0,01 1 0,01094 0,3937 0,03280
1 yd 0,9144 91,44 1 36 3
1 inch 0,0254 2,54 0,0277 1 0,0833
1 ft 0,3048 30,48 0,333 12 1

Units of Power CV Hp Kw Watts

1 Cv 1 0,9863 0,7355 735,5
1 Hp 1,0139 1 0,7457 745,7
1 Kw 1,359 1,341 1 1000
1 Watt 0,00136 0,00134 0,001 1

Ohm's Law
I = Current intensity I=V/R
V = Electromotive force R=V/I
R = Resistance V=I*R

1-3
 1 - INTRODUCTION

METRIC HARDWARE TORQUE SPECIFICATIONS

Tightening torque Ma of a given bolt or nut is the necessary torque to put the bolt under a given preloading.
Tightening torque valve should be used to adjust dynemometric wrenches to avoid fatigue failures.
The following table contains tightening torque specifications relative to external diameter of metric thread.
Figure are approximate.

Unit = Nm

TYPE OF BOLT

SIZE OF BOLT 8.8 10.9 12.9

Standards - Standards - Standards - Standards - Standards - Standards -
Loctite 242 Loctite 270 Loctite 242 Loctite 270 Loctite 242 Loctite 270
M6 x 1 9,5 – 10,5 10,5 – 11,5 14,3 – 15,7 15,2 – 16,8 16,2 – 17,8 18,1 – 20,0
M8 x 1,25 23,8 – 26,2 25,6 – 28,4 34,2 – 37,8 36,7 – 40,5 39,0 – 43,0 43,7 – 48,3
M10 x 1,5 48 – 53 52 – 58 68 – 75 73 – 81 80 – 88 88 – 97
M12 x 1,75 82 – 91 90 – 100 116 – 128 126 – 139 139 – 153 152 – 168
M14 x 2 129 – 143 143 – 158 182 – 202 200 – 221 221 - 244 238 – 263

COARSE M16 x 2 200 – 221 219 – 242 283 – 312 309 – 341 337 – 373 371 – 410
PITCH M18 x 2,5 276 – 305 299 – 331 390 – 431 428 – 473 466 – 515 509 – 562
M20 x 2,5 390 – 431 428 – 473 553 – 611 603 – 667 660 – 730 722 – 798
M22 x 2,5 523 – 578 575 – 635 746 – 824 817 – 903 893 – 987 974 – 1076
M24 x 3 675 – 746 732 – 809 950 – 1050 1040 – 1150 1140 – 1260 1240 – 1370
M27 x 3 998 – 1103 1088 – 1202 1411 – 1559 1539 – 1701 1710 – 1890 1838 – 2032
M30 x 3,5 1378 – 1523 1473 – 1628 1914 – 2115 2085 – 2305 2280 – 2520 2494 – 2757

M8 x 1 25,7 – 28,3 27,5 – 30,5 36,2 – 39,8 40,0 – 44,0 42,8 – 47,2 47,5 – 52,5
M10 x 1,25 49,4 – 54,6 55,2 – 61,0 71,5 – 78,5 78,0 – 86,0 86,0 – 94,0 93,0 – 103,0
M12 x 1,25 90 – 100 98 – 109 128 – 142 139 – 154 152 – 168 166 – 184
M12 x 1,5 86 – 95 94 – 104 120 – 132 133 – 147 143 – 158 159 – 175
M14 x 1,5 143 – 158 157 – 173 200 – 222 219 – 242 238 – 263 261 – 289

FINE M16 x 1,5 214 – 236 233 – 257 302 – 334 333 – 368 361 – 399 394 – 436
PITCH M18 x 1,5 312 – 345 342 – 378 442 – 489 485 – 536 527 – 583 580 – 641
M20 x 1,5 437 – 483 475 – 525 613 – 677 674 – 745 736 – 814 808 – 893
M22 x 1,5 581 – 642 637 – 704 822 – 908 903 – 998 998 – 1103 1078 – 1191
M24 x 2 741 – 819 808 – 893 1045 – 1155 1140 – 1260 1235 – 1365 1363 – 1507
M27 x 2 1083 – 1197 1178 – 1302 1520 – 1680 1672 – 1848 1834 – 2027 2000 – 2210
M30 x 2 1511 - 1670 1648 - 1822 2138 – 2363 2332 - 2577 2565 - 2835 2788 - 3082

1-4
 1 - INTRODUCTION

SCREW-LOCKING, SEALING AND LUBRICATING MATERIALS

Locking, sealing and lubricating materials referred to in this manual are the same used in the shop floor.
The table below gives an account of the typical applications of each single material, in order to facilitate
replacement with similar products marketed by different brand names with different trademarks.

DENOMINATION APPLICATION
Anaerobic product apt to prevent the loosening of screws, nuts and plugs. Used for
Loctite 242 medium-strength locking. Before using it, completely remove any lubricant by using the
specific activator.
The oleo compatible alternative to “242”. Does not require the activation of lubricated
Loctite 243
surfaces.
Anaerobic product for very-high strength locking of screw and nuts. Before using it,
Loctite 270 completely remove any lubricant by using the specific activator. To remove parts, it may
be necessary to heat them at 80°C approx.
Anaerobic product suitable for high-strength locking and sealing of large threaded parts,
Loctite 275 bolts and stud bolts, for pipe sealing and for protecting parts against tampering; suitable
for sealing coupling surfaces with a maximum diametrical clearance of 0,25 mm.
Anaerobic product for the hermetic sealing of flanged units and screw holes
Loctite 510
communicating with fluids. Can seal clearances between flanges up to 0,2 mm.
Quick anaerobic sealant for sealing threaded portions of conical or cylindrical unions up to
M80. Before using it, completely remove any lubricant by using the specific activator. After
Loctite 577
polymerisation, disassembly may result rather difficult, so heating may be necessary for
larger diameters.
Anaerobic adhesive for fast and high-strength gluing of cylindrical metal joints. Can glue
Loctite 638
together parts with clearance ranging between 0,1 e 0,25 mm.
Anaerobic adhesive for fast and medium-strength gluing of cylindrical metal joints. Can
Loctite 648
glue together parts with radial clearance below 0,1 mm.
Lithium-based Applied to bearing, sliding parts and used to lubricate seals or parts during assembly.
grease
Highly adhesive synthetic grease, with silicone compounds added. Applied to adjustment
Silicone-based
screws with hole communicating with oil-type fluids. Used when frequent adjusting is
grease
required.

1-5
 1 - INTRODUCTION

INDEX

SAFETY AND GENERAL INSTRUCTIONS...................................................................... 2

CONVERSION FACTORS ........................................................................................ 3

METRIC HARDWARE TORQUE SPECIFICATIONS ............................................................ 4

SCREW-LOCKING, SEALING AND LUBRICATING MATERIALS.............................................. 5

1-1
 1 - INTRODUCTION

This manual provides the information necessary for a correct and safe way to carry out maintenance works
not included in the "INSTRUCTION HANDBOOK FOR OPERATING AND MAINTENANCE"; it is addressed to
qualified fitters, who know enough about mechanical components and the functioning of hydraulic and
electrical systems for the machine on which it is operating. The action necessary to implement and
enforce the policies related to the Environment and Health and Safety procedures are left to the
responsability of the workshop manager.

SAFETY AND GENERAL INSTRUCTIONS

CAUTION !!!
This machine is designed and manufactured according to Merlo S.p.A. specifications. To avoid accidents
and to ensure optimum performance, the machine must not be modified or altered unless approved by
Merlo, nor should it be used in conditions or for purposes which it is not designed for. All information,
illustrations and specifications in this manual are based on the latest product information available at
the time of publication. The right is reserved to make changes at any time without notice.

CAUTION !!!
Always ensure any work carried out on the vehicle is carried out on level ground. If this is not possible
the ground should be as level as possible and the vehicle should be chocked to prevent any possibility of
the vehicle rolling.

CAUTION !!!
Servicing of the machine shall only be carried out by skilled and competent personnel. For repair of parts
that are not part of the normal scheduling, refer MERLO S.p.A. technical service.

CAUTION !!!
Always wear suitable protective clothing and safety equipment when using lubricants (gloves, masks,
goggles, overalls, etc.). Extra care should be taken to avoid burns when working with hot fluids or
elements.

CAUTION !!!
Always dispose of oils, filters or other mediums in an environmentally friendly manner. Use official
organisations for the disposal of such fluids.

1-2
 1 - INTRODUCTION

CONVERSION FACTORS

Units of Pressure Atm bar Pa Psi Nmm²

1 Atm 1 1 105 14,4 0,1
1 bar 1 1 10 5
14,4 0,1
1 Pa 0,00001 0,00001 1 0,000144 0,000001
1 Psi 0,069444 0,069444 6944,4 1 14,4
6
1 Nmm² 10 10 10 144 1

Units of Weight N daN kN Kg lbs

1N 1 0,1 0,001 0,102 0,225
1 daN 10 1 0,01 1,02 2,25
1 kN 1000 100 1 102 225
1 Kg 9,81 0,981 0,00981 1 2,205
1 lbs 4,448 0,448 0,00448 0,4536 1

Units of Torque Nm daNm kNm kgm lb-in

1 Nm 1 0,1 0,001 0,102 8,854
1 daNm 10 1 0,01 1,02 88,54
1 kNm 1000 100 1 102 8854
1 kgm 9,81 0,981 0,00981 1 86,8
1 lb-in 0,1129 0,01129 0,0001129 0,01152 1

Units of Length m cm yds inch ft

1m 1 100 1,094 39,37 3,280
1 cm 0,01 1 0,01094 0,3937 0,03280
1 yd 0,9144 91,44 1 36 3
1 inch 0,0254 2,54 0,0277 1 0,0833
1 ft 0,3048 30,48 0,333 12 1

Units of Power CV Hp Kw Watts

1 Cv 1 0,9863 0,7355 735,5
1 Hp 1,0139 1 0,7457 745,7
1 Kw 1,359 1,341 1 1000
1 Watt 0,00136 0,00134 0,001 1

Ohm's Law
I = Current intensity I=V/R
V = Electromotive force R=V/I
R = Resistance V=I*R

1-3
 1 - INTRODUCTION

METRIC HARDWARE TORQUE SPECIFICATIONS

Tightening torque Ma of a given bolt or nut is the necessary torque to put the bolt under a given preloading.
Tightening torque valve should be used to adjust dynemometric wrenches to avoid fatigue failures.
The following table contains tightening torque specifications relative to external diameter of metric thread.
Figure are approximate.

Unit = Nm

TYPE OF BOLT

SIZE OF BOLT 8.8 10.9 12.9

Standards - Standards - Standards - Standards - Standards - Standards -
Loctite 242 Loctite 270 Loctite 242 Loctite 270 Loctite 242 Loctite 270
M6 x 1 9,5 – 10,5 10,5 – 11,5 14,3 – 15,7 15,2 – 16,8 16,2 – 17,8 18,1 – 20,0
M8 x 1,25 23,8 – 26,2 25,6 – 28,4 34,2 – 37,8 36,7 – 40,5 39,0 – 43,0 43,7 – 48,3
M10 x 1,5 48 – 53 52 – 58 68 – 75 73 – 81 80 – 88 88 – 97
M12 x 1,75 82 – 91 90 – 100 116 – 128 126 – 139 139 – 153 152 – 168
M14 x 2 129 – 143 143 – 158 182 – 202 200 – 221 221 - 244 238 – 263

COARSE M16 x 2 200 – 221 219 – 242 283 – 312 309 – 341 337 – 373 371 – 410
PITCH M18 x 2,5 276 – 305 299 – 331 390 – 431 428 – 473 466 – 515 509 – 562
M20 x 2,5 390 – 431 428 – 473 553 – 611 603 – 667 660 – 730 722 – 798
M22 x 2,5 523 – 578 575 – 635 746 – 824 817 – 903 893 – 987 974 – 1076
M24 x 3 675 – 746 732 – 809 950 – 1050 1040 – 1150 1140 – 1260 1240 – 1370
M27 x 3 998 – 1103 1088 – 1202 1411 – 1559 1539 – 1701 1710 – 1890 1838 – 2032
M30 x 3,5 1378 – 1523 1473 – 1628 1914 – 2115 2085 – 2305 2280 – 2520 2494 – 2757

M8 x 1 25,7 – 28,3 27,5 – 30,5 36,2 – 39,8 40,0 – 44,0 42,8 – 47,2 47,5 – 52,5
M10 x 1,25 49,4 – 54,6 55,2 – 61,0 71,5 – 78,5 78,0 – 86,0 86,0 – 94,0 93,0 – 103,0
M12 x 1,25 90 – 100 98 – 109 128 – 142 139 – 154 152 – 168 166 – 184
M12 x 1,5 86 – 95 94 – 104 120 – 132 133 – 147 143 – 158 159 – 175
M14 x 1,5 143 – 158 157 – 173 200 – 222 219 – 242 238 – 263 261 – 289

FINE M16 x 1,5 214 – 236 233 – 257 302 – 334 333 – 368 361 – 399 394 – 436
PITCH M18 x 1,5 312 – 345 342 – 378 442 – 489 485 – 536 527 – 583 580 – 641
M20 x 1,5 437 – 483 475 – 525 613 – 677 674 – 745 736 – 814 808 – 893
M22 x 1,5 581 – 642 637 – 704 822 – 908 903 – 998 998 – 1103 1078 – 1191
M24 x 2 741 – 819 808 – 893 1045 – 1155 1140 – 1260 1235 – 1365 1363 – 1507
M27 x 2 1083 – 1197 1178 – 1302 1520 – 1680 1672 – 1848 1834 – 2027 2000 – 2210
M30 x 2 1511 - 1670 1648 - 1822 2138 – 2363 2332 - 2577 2565 - 2835 2788 - 3082

1-4
 1 - INTRODUCTION

SCREW-LOCKING, SEALING AND LUBRICATING MATERIALS

Locking, sealing and lubricating materials referred to in this manual are the same used in the shop floor.
The table below gives an account of the typical applications of each single material, in order to facilitate
replacement with similar products marketed by different brand names with different trademarks.

DENOMINATION APPLICATION
Anaerobic product apt to prevent the loosening of screws, nuts and plugs. Used for
Loctite 242 medium-strength locking. Before using it, completely remove any lubricant by using the
specific activator.
The oleo compatible alternative to “242”. Does not require the activation of lubricated
Loctite 243
surfaces.
Anaerobic product for very-high strength locking of screw and nuts. Before using it,
Loctite 270 completely remove any lubricant by using the specific activator. To remove parts, it may
be necessary to heat them at 80°C approx.
Anaerobic product suitable for high-strength locking and sealing of large threaded parts,
Loctite 275 bolts and stud bolts, for pipe sealing and for protecting parts against tampering; suitable
for sealing coupling surfaces with a maximum diametrical clearance of 0,25 mm.
Anaerobic product for the hermetic sealing of flanged units and screw holes
Loctite 510
communicating with fluids. Can seal clearances between flanges up to 0,2 mm.
Quick anaerobic sealant for sealing threaded portions of conical or cylindrical unions up to
M80. Before using it, completely remove any lubricant by using the specific activator. After
Loctite 577
polymerisation, disassembly may result rather difficult, so heating may be necessary for
larger diameters.
Anaerobic adhesive for fast and high-strength gluing of cylindrical metal joints. Can glue
Loctite 638
together parts with clearance ranging between 0,1 e 0,25 mm.
Anaerobic adhesive for fast and medium-strength gluing of cylindrical metal joints. Can
Loctite 648
glue together parts with radial clearance below 0,1 mm.
Lithium-based Applied to bearing, sliding parts and used to lubricate seals or parts during assembly.
grease
Highly adhesive synthetic grease, with silicone compounds added. Applied to adjustment
Silicone-based
screws with hole communicating with oil-type fluids. Used when frequent adjusting is
grease
required.

1-5
 2 - NECESSARY TOOLS AND REPAIR TIMES

INDEX

STANDARD TOOLS.............................................................................................. 2

SPECIAL TOOLS AND ATTACHMENTS ........................................................................ 2

REPAIR TIMES ................................................................................................... 3

2-1
 2 - NECESSARY TOOLS AND REPAIR TIMES

STANDARD TOOLS

Spanner Hexagon head driver

13 - 17 - 22
13 - 17 - 22
30 - 32 - 36

Click lever Sliding lever

Torque wrench Extension

L = 100 mm
L = 200 mm

SPECIAL TOOLS AND ATTACHMENTS

Cone for pin installation on the DBM truck mixer

057001

2-2
 2 - NECESSARY TOOLS AND REPAIR TIMES

REPAIR TIMES

OPERATION DESCRIPTION EXPECTED TIME REQUIRED

REMOVAL OF THE LOADER ONLY

Removal 20 minutes

Reinstallation 30 minutes

REMOVAL OF THE LOADER LIFTING ARMS (without taking into account the removal of the loader)

Removal 40 minutes

Reinstallation 45 minutes

REMOVAL OF THE DRUM ONLY

Removal 40 minutes

Reinstallation 50 minutes

REMOVAL OF THE DRUM CHASSIS (without taking into account the removal of the drum)

Removal 40 minutes

Reinstallation 50 minutes

2-3
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

INDEX

REMOVAL OF LOADER AND LOADER ROTATION CYLINDERS ............................................. 2

DRUM REMOVAL ................................................................................................ 5

REMOVAL OF LOADER ARMS .................................................................................. 7

DRUM CHASSIS REMOVAL.....................................................................................10

3-1
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

REMOVAL OF LOADER AND LOADER ROTATION CYLINDERS

1) Operate the controls in the cab to lower the

loader boom and to rest the loader parallel to
the ground.

Place safety wedges underneath the wheels to

avoid any accidental movement, shift the gear
lever to neutral, apply the parking brake and
remove the key from the dashboard.

2) Remove the retainers from the fastening pins that secure the loader to both the lifting arm and the
rotation cylinders.

3-2
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

3) Remove the pins; if necessary, use a rubber hammer.

4) Cautiously lift the loader boom to release the loader.

5) Disconnect the pipes of the loader rotation cylinders.

3-3
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

6) Remove the retainers of the fastening pins that secure the loader rotation cylinders to the lifting arms.

7) Unscrew the pins and remove the cylinders.

REINSTALLATION
For reinstallation carry out all the operations described from step (7) to step (1) in the reverse order. Please
note the following:
STEP 3 Insert the two upper pins that secure the loader to the lifting arms first, up to half their travel.
Use special tool (part number 057001) to fully insert the pins on the loader rotation cylinders.
Fully insert the two upper pins to complete these operations.

3-4
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

DRUM REMOVAL

1) Disconnect pipe "A" from the draining filter of the drum rotation motor; disconnect both connection "B"
and the filter.

2) Disconnect pipes "C" and "D" from the drum rotation motor and connect them to each other through pipe
"E".

WARNING! If the motor is started without connecting these pipes to each other, severe damage to
the system may occur.

3-5
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

CAUTION !!! Before proceeding, support the drum with a proper hoisting device.

3) Remove the two tie rods that secure the drum

to the chassis.

4) Cautiously lift the drum, and check that the weight is balanced and there are no hindrances. Rest the drum
on the ground and support it properly. Before removing the ropes, make sure the drum cannot overturn.

3-6
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

REINSTALLATION
For reinstallation carry out all the operations described from step (4) to step (1) in reverse order.

REMOVAL OF LOADER ARMS

NOTE !!! The following operations describe the removal of the lifting arm without the loader fitted
(as shown in the pictures). However it is possible to remove the lifting arm without removing the loader.

CAUTION !!! Before proceeding, hitch the lifting arms with a proper hoisting device and tension the
ropes.

1) Disconnect the pipes from the loader arm lift cylinders.

3-7
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

2) Remove the retainers of the fastening pins that secure the lifting cylinders on the loader lifting arms; take
out the pins.

3) Slightly lift the loader arms, so that the cylinder rods can come out of their seats.

4) Remove the two half-supports.

3-8
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

5) Cautiously lift the loader arm and move it away from the machine. Make sure that there are no
hindrances.

REINSTALLATION

For reinstallation carry out all the operations described from step (4) to step (1) in reverse order. Please note
the following:
STEP 3 Use the special tool (part number 057001) to fully insert the pins on the loader arm lift cylinders.

3-9
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

DRUM CHASSIS REMOVAL

NOTE !!! The following operations describe the removal of the drum chassis without the drum
fitted (as shown in the pictures). However it is possible to remove the drum chassis without removing the
drum.

CAUTION !!! Before proceeding, hitch the drum chassis with a proper hoisting device and tension
the ropes.

1) Remove pipe (A) for water delivery to the drum. Proceed as follows:
(B) Remove the two clamps.
(C) Remove the two fastening screws that secure the water delivery pipe to the drum chassis.
(B) Disconnect the water charging pipe from the pipe for water delivery to the drum in the connection
point.

3 - 10
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

CAUTION !!! Before proceeding, hitch the drum chassis with a proper hoisting device and tension
the ropes.

2) Remove the pin locking plates. Take out the pins.

NOTE !!! Be very careful while removing the pins, since each of them supports both the loader arm
lift cylinder and the drum chassis lift cylinder.

3 - 11
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

3) Remove the loader arm lift cylinder and lower the drum chassis lift cylinder.

4) Remove the two half-supports.

3 - 12
 3 - DISMANTLING AND SERVICE OF THE COMPONENTS

5) Cautiously lift it. Check that the weight is

balanced and that there are no hindrances.

REINSTALLATION
For reinstallation carry out all the operations described from step (5) to step (1) in reverse order. Please note
the following:
STEP 2 Use the special tool (part number 057001) to fully insert the pins on both the loader arm lift
cylinders and the drum chassis lift cylinders.

3 - 13