transBio-Filter

Waste Water Treatment

Technology
 Company Profile
• A venture of the Shroff group of companies.
• Excel Industries Ltd., Transpek Industry Ltd, Excel Crop Care Ltd., and
others.

• Our group also runs an NGO Shroff Foundation Trust with special focus
on farmer’s & rural community.

• Focused on providing Innovative and Efficient products and services to

improve agriculture & environment.

• Our products are transBio-filter- A Waste Water Treatment

Technology, Soil Testing Kit, Water Testing Kit, Bio-pesticides, Nutrient
Foliar Sprays, Mobile & Stationary Labs,
About transBio-Filter
 transBio-Filter Process Flow
Sewage Waste
Water

Earthworm, Processed
Bio- Compost
organic Media & transBio-Filter (To be harvested once in a
Selected Microbial System year)
Culture

Treated Water rich in

Nutrients & Oxygen

After Tertiary
Treatment (Use in
River Discharge
Flushing & Washing
Use in Agriculture
applications)
 Accreditation of transBio-filter Technology

• Clearances from Pollution Control Boards like Gujarat Pollution Board,

Maharashtra Pollution control Board, Punjab Pollution Control Board, Delhi
Pollution Control Board.
• Patent Applied No. 201621036616.
• Validation by ATIRA (Ahmedabad Textile Industry’s Research Association).
• Technology Performance Report certified by Griffith University, Australia
• Award Received in Best Water Treatment Technology in India through
ASSOCHAM 2017 and for “Environment abatement and Pollution control”
in the year 2015 by Federation of Gujarat Industries.

48 Biofilter plants installed spread across India in 11 states running successfully

5
 Segments
transBio-Filter technology is successful in following segments:
1.Domestic Sewage & Municipal waste water
▪ Residential Complexes & Housing schemes

▪ Commercial establishments

▪ Institutes (Schools, college & Universities)

▪ Resorts & Hotels

▪ Religious places etc.

2.Chemical & Pharmaceutical Industries

3.Block / Dye Printing
4.Sugar Industries
5.Dairy Industry
6. Food Processing Units
7.Fisheries Industries
transBio-Filter Plants Modular & Civil Constructed
Capacity range 3KLD to 1.2MLD
 List of transBio-filter Technology Successfully
Installed
Type of waste
Sr. No Name & Location Capacity
water
1 Excel Crop Care Ltd, Bhavnagar, Gujarat Sewage 1 .0 MLD
Sewage+
2 Transpek Industry Ltd, Vadodara, Gujarat 55KLD & 75 KLD
Industrial
3 Agrocel Industries Ltd, Kutch, Gujarat Sewage 25 KLD
4 Sam Fine O Chem, Rajkot, Gujarat Sewage 10 KLD
Gharda Institute of Technology, Chiplun,
5 Sewage 30 KLD
Maharashtra
6 Raipura Village, Vadodara, Gujarat Sewage 2 KLD
A L N Rao Medical College,Koppa,
7 Sewage 20 KLD
Karnataka
8 Shiva Pharma Chem Ltd, Vadodara, Sewage 10 KLD
Chemical System Technologies, New
9 Sewage 80 KLD
Delhi
Rajda Industries & Exports Pvt Ltd,
10 Sewage 10 KLD
Kolkata
8/18/2017
11 VRTI, Mandvi Kutch Dyes 2 KLD
8
 List of transBio-filter Technology Successfully
Installed
Type of
Sr. No Name & Location Capacity
waste water
12 ACC Cement Limited. Bellary, Karnataka Sewage 20 KLD
13 ACC Cement Limited ,Bargarh,Orissa Sewage 10 KLD
14 ACC Cement Limited ,Jamul, Chattisgarh Sewage 5 KLD
15 ACC Cement Limited ,Jamul, Chattisgarh Sewage 10 KLD
Marathwada Auto Pvt Ltd,Aurangabad
16 Sewage 10 KLD
,Maharashtra
17 Ecoware ,Uttar Pradesh Sewage 10 KLD
18 VIVEC, Paldi, Gujarat Sewage 40KLD
19 Best Value , Karakhadi , Gujarat Sewage 10KLD
20 Best Value , Karakhadi , Gujarat Sewage 10KLD
21 Oasis Valleys, Chanod, Gujarat Sewage 35KLD
Transpek Silox Industry Ltd, Vadodara,
22 Sewage
Gujarat 35KLD
Viswaat Chemicals Ltd, Ambernath,
23 Sewage 10 KLD
8/18/2017
Maharashtra
9
 List of transBio-filter Technology Successfully
Installed
Sr. Type of waste
Name & Location Capacity
No water
Axalta Coating Systems India Pvt Ltd,
24 Sewage 10KLD
Vadodara, Gujarat
Axalta Coating Systems India Pvt Ltd,
25 Sewage 10KLD
Vadodara, Gujarat
26 Ionex, Mumbai, Maharashtra Sewage 5KLD
27 B B Dairy, Savli, Gujarat Dairy Effluent 25 KLD
Dyeing &
28 Khamir, Ajrakhpur, Gujarat
Printing Effluent 50 KLD
29 Avani Food Products, Mehasana, Gujarat Casein Base 6 KLD
30 Sam Resorts, Bengaluru, Karnataka Sewage 3 KLD
31 Sam Resorts, Bengaluru, Karnataka Sewage 3 KLD
32 KVK , Jalana , Maharashtra Sewage 100 KLD
AWPL at Hotel Surya Kaiser Palace,
33 Sewage 20 KLD
Varanasi , Uttar Pradesh
34 Rann of Resort , Dhordo, Kutch , Gujarat Sewage 10 KLD
35 AWPL at GNDEC, Ludhiana, Punjab Sewage 500 KLD
36 Bansal Roofing, Vadodara , Gujarat Sewage 10 3 KLD
 List of transBio-filter Technology Successfully
Installed
Type of
Sr. No Name & Location Capacity
waste water
37 Indo Green , Pune, Maharashtra Sewage 10 KLD
38 Ram Krishna Ashram,Gwalior, MP Sewage 10 KLD
39 Merino Industries, Hosur Sewage 10 KLD
Transmetal Ltd Karakhadi, Vadodara, Chemical
40 50 KLD
Gujarat Waste
41 ITI Mahuvad, Gujarat Sewage 20 KLD
42 Ekalbara School, Vadodara, Gujarat Sewage 3 KLD
43 Solaris Chemtech Industries limited, Bhuj Sewage 3 KLD
44 Agrocel Industries Ltd., Awania Sewage KLD
45 Excel Industries, Rajkot Sewage 3 KLD
Excel Industries, Rajkot Municipal
46 Sewage
corporation 3 KLD
47 Yeshree Auto comp, Aurangabad Sewage 10 KLD
11
Success Stories
SEWAGE WASTE WATER TREATMENT

8/18/2017
 transBio-Filter- 1.0 MLD at Bhavnagar
(City sewage treated and recycled for Industrial & Gardening use)

Sewage nala Pumping station transBio-Filter Inner view

Raw & Treated water Quality

Reuse of treated water

13
 Average Results Obtained
(1.2MLD STP Bhavnagar)
After
Before Standard Norms
Parameters transBio-Filter
Treatment for Land Irrigation
Treatment
pH 7.0-7.8 7.0 – 7.5 5.5-9.0
TDS (ppm) 1500-2000 < 200 2100
Turbidity (NTU) 100-150 Nil
COD (ppm) 200-400 < 20 100
BOD (ppm) 100-200 <5 30
DO (ppm) Nil 2-3
Colour Dark Grey Clear White
Odour Strong Odourless
Fecal Coliforms 6 3
(MPN/100ml) > 10 < 100 < 10
 transBio-Filter- 100 KLD at Krishi Vigyan Kendra, Jalna
( City sewage treated and recycled for Agriculture)
transBio-Filter Plant
Intake from city Sewage nala

Treated water for Agriculture use Plant Running on Solar Panels

Growth in summer
transBio-Filter at Keshopur,Delhi Jal Board
“Toilet to Tap’’

Type of Waste Water Domestic City Sewage

Capacity of transBio-Filter Plant 80 KLD
INDUSTRIAL WASTE WATER

8/18/2017
What Industries seek in wastewater management ?

• Maximum reduction in the effluent quantity generation.

• Environmental compliance.
• Generation of reusable water, if possible also revenue
generation.
• Minimum CAPEX & OPEX
• Minimum Footprint
 SETTING UP ETP !!
WHAT EXPERT’S NEED TO LOOK INTO - SELECTION CRITERIA

▪ Life cycle cost

This includes installation costs and operation costs, which are usually capitalized over
the life of the project to provide a common basis for comparing different options.
▪ Cost-effectiveness
Expressed as a unit cost to provide a basis for comparing different options (Rs./m3). For
example, economies of scale often reduce the unit cost of treating wastewater but are
not necessarily cost-effective if wastewater flows are not high enough to allow the
technology to perform optimally.
▪ Reliability
Measure of how well a system performs in relation to expectations without breakdowns
or failure to treat wastewater to meet water quality objectives. Reliability also is
associated with simplicity of operation and ease of maintenance. Reliable systems that
require highly skilled operators and careful maintenance would be less appropriate.
▪ Simplicity
Simplicity of operation and ease of maintenance. This is highly desirable for ETP’s
designed for SMEs.
▪ Performance
Measured in terms of percent removal or may be expressed as typical treated effluent
concentrations required to meet water quality objectives

▪ Ability to meet water quality objectives

A primary screening criterion. Any system that is not able to meet water quality objectives
does not need to be considered any further.

▪ Adaptability to change in influent quality

This is a very important criterion for ETPs designed for SMEs because wastewater quality tends
to be more variable than for conventional municipal wastewater treatment.

▪ Adaptability to varying flow rate.

This is an important criterion for CETPs designed for SMEs, if the industries involved have highly
varying flow rates.
SUCCESS STORIES
DAIRY & DAIRY PRODUCTS WASTE
WATER
 M/s. B.B.Dairy, Savli Unit, Vadodara
Type of Waste Water Dairy waste water
Capacity of Biofilter Plant 25 KLD Plant

Before After
Parameters
Treatment Treatment
pH 5.5 – 6.5 7.50 - 7.90
Turbidity
350 - 1000 10 - 25
(NTU)
COD (ppm) 2500 - 3500 150 - 200
BOD (ppm) 1500 - 2000 80 – 100
DO (ppm) Nil 2-3
White
Colour Pale Yellow
Turbid
Sour
Odour Odourless
Fermented
NH4-N (ppm) 25 - 30 10 - 15
NO3-N (ppm) Nil 15 - 20
 M/s. Indiska Magic , Hyderabad
Type of Waste Water Dairy Waste Water
Capacity of transBio-filter Plant Pilot Plant Study
Source of Waste Water Paneer Whey

Parameters Input water Output water

with Bio Filter
solution
pH 4.0-4.5 8.0 – 8.5
TDS (ppm) 7500-8000 3000-3200
Turbidity (NTU) > 1000 15-20
COD (ppm) 52000-62000 220-250
BOD (ppm) 48000-55000 100- 120
Colour Pale yellow with Pale Yellow
mild green tinge
Odour Strong Odourless
Oil & Grease 15-20
(ppm) 500-550
Ammonical –N 15-20 < 10
Onsite Pilot trials (ppm)
23
CHEMICAL & DYE INDUSTRIES WASTE
WATER

8/18/201
CASE STUDY
TRANSPEK INDUSTRY LTD.

8/18/2017
 Replacing Conventional ETP with Biofilter
• Conventional ETP • transBio-Filter Plant
(Activated Sludge Process)

Area: 3,000 square meters Area: 400 square meters

 Chemical waste water treatment with
transBiofilter
Type of Waste Chemical Waste Before After
Water Water Parameters
Treatment Treatment
Capacity of
180 KLD pH 8.0 - 9.0 7.0 – 8.0
Biofilter Plant
TDS (ppm) 12500 10500
Turbidity (NTU) 80-100 < 5.0
Sulphide (ppm) 30-40 Nil
COD (ppm) 500 80-100
BOD (ppm) 150 30-50
DO (ppm) Nil 1.5 – 2.0
NH4-N (ppm) 20 - 25 < 10.0
NO3-N (ppm) 10 - 15 25 - 30
Colour White Turbid Colorless
Odour Strong Odourless
8/18/2017
 Comparison between
Conventional ETP v/s Biofilter
Existing
Sr. Bio-Filter %
Details ETP
No: Plant Reduction
plant
Total Effluent
1. Treated 180 180 N.A.
(M3/Day)
3000 Sq. 400 Sq.
2. Area Covered 86 %
Mtr Mtr
Number Of
3. 12 Nil 100%
Aerators
 Comparison between
Conventional ETP v/s Biofilter
Existing %
Sr. Bio-Filter
Details ETP Reductio
No: Plant
plant n
4. Power Load (HP) 110 HP 20 HP 82%
5. Retention Time 10 Days 45 mins 99%
6. CAPEX 200 Lac. 50 Lac. 75%
181 63
7. OPEX 65%
Rs./KL Rs./KL

Savings of INR 74.34 Lakhs per year

Organic Waste Converter (OWC)
Organic Waste fed to
OWC along with
Bioculum and
absorbent after
Segregation

Removal of raw
compost after 15 min.
Cycle.

Raw compost kept in

curing system
 Type of Waste Water Chemical Waste Water
Source of Waste Water Chemical Manufacturing
After
Parameters Before Treatment
Bio-Filter Treatment
pH 6.2-6.5 7.5-7.8

TDS (ppm) 23200 21000

Turbidity (NTU) > 1000 3-6

COD (ppm) 7300-8000 150-200
BOD (ppm) 4500 - 4800 28 - 30
DO (ppm) Nil 3-4
Colour Black Pale Yellow
Odour Sulfide like Odorless
Sulphide (ppm) 150 - 250 Nil
Ammonical –N (ppm) 50 - 55 < 10
Type of Waste Water Chemical Waste Water
Source of Waste Water Organo Phosphorous Effluent
After Bio-Filter
Parameters Before Treatment
Treatment
Color Greyish Colorless
Odour Strong, Sulfide Mild
pH 6.4 5.7

TDS (ppm) 29260 5200

Turbidity (NTU) 230 1.3

COD (ppm) 5309 72
Chlorides (ppm) 10269 1300
Sulfide (ppm) 207 Nil
Sulfite (ppm) 2400 19
32
Sulfates (ppm) 277 100
Phosphates (ppm) 110 8
Type of Waste Water Chemical Waste Water
Capacity of Bio-filter Plant Pilot Plant Study
Source of Waste Water Formate based Effluent

Parameters Before Treatment After Treatment

Color Reddish Brown Colorless

Odour Formate Odorless

pH 6.8 6.8

TDS 14700 < 500

Turbidity 300 < 5.0
COD 24800 < 100
SO3 (ppm) 388 Nil
Sulfide (ppm) 155 Nil 33
Type of Waste Water Chemical & Natural Dye
Capacity of Biofilter Plant 50 KLD

Before
Parameters After Treatment
Treatment

pH 7.5-8.0 8.0-8.5
Turbidity
200-400 5-10
(NTU)
COD
600-1500 75-150
(ppm)
BOD
100-500 <30
(ppm)
DO (ppm) Nil 3-4

Colour Reddish-Blue Pale Yellow

Odour Muddy Odourless

 Key Features

Lowest Capital No skilled labour Lowest Power

and Operations required consumption
cost

Surety of getting Meets pollution control Lowest area

consistent, sustainable Board norms requirement
and reliable results
 THANK YOU !

Mr. Rahul Chhabra (CEO) Transchem Agritech Pvt. Ltd.,

Mobile No : +91 8141003000 850/2, GIDC Estate,
Email Id : rahul@transchem.in Makarpura,
Vadodara – 390 010, Gujarat,
Mr. Bhavar Upadhyay (Sr. Manager- Marketing) India
Mobile No : +91 7069034500 Tel : 0265-6542246/6544069
Email Id : bhavar.upadhyay@transchem.in www.transchem.in