LUBE
Innovative Lubrication Solutions
SPECIFICATION OF PUMP (P-107)
Power Voltage
Total power supply capacity
Discharge pressure
Environmental Requirment
* Ambient temperature
* Humidity
Abnormal output(Grease Level Switch)
Contact capacity
Contact Form
Output Pump stop signal
Contact capacity
Contact Form
Feed Button contact capacity (option)
USE ONLY LHL-X100
Do not remove the cartridge before it is empty.
When the pressure rises to the
specified level, the pump will stop
automatically. Only the pump
stop signal will open. This is
normal operation.
If the level switch is activated
before pressure has been
achieved, the pump will stop
automatically. Both the Pump
Stop Signal as well as the Low
Level Signal will open. This is
indication of an alarm condition
that the grease cartridge is empty.
After replacing a grease
cartridge, loosen the bleed
plug 1/8-1/4 turn and
activate the pump.
Please verify the absence of
air bubles before retightning
the plug and deactivating
the pump.
USA LHL System Quick Guide
Keeping Machinery Running All Over The World
SPECIFICATION OF PUMP (P-207)
DC24V ±10% Power Voltage DC24V ±10%
2A Total power supply capacity 2A
5MPa ±1MPa Discharge pressure 8MPa ±1MPa
Environmental Requirment
0～＋50℃ (32⁰ F ～ 122⁰F) * Ambient temperature 0～＋50℃ (32⁰ F ～ 122⁰ F)
35～85% RH * Humidity 35～85% RH If Using a Compression Bushing or Nut
Abnormal output(Grease Level Switch) Tightening torque ：3.5N･m (30 in/lb)
AC125V 0.5A DC24V 1.0A Contact capacity AC125V 0.5A DC24V 1.0A While holding the top of the valve with a wrench, tighten
N.C Contact Form N.C the compression fitting for 2/3rds rotation after hand
Output Pump stop signal tightening.
AC125V 0.5A DC24V 1.0A Contact capacity AC125V 0.5A DC24V 1.0A If Using a Push-to-Connect type valve, push tubing in
N.C Contact Form N.C securely. Check connection by giving a slight pull to the
DC24V 0.7A Feed Button contact capacity (option) AC115V/ DC28V 3A tube.
Please check whether Pressure switch (GPL-30-D)
pressure rises to the specified must be installed just before
Tighten the plug here after bleeding the system for
ＲｏＨＳ level and returns to 0MPa after
the pump stops.
the last Junction on run of
Main Line. each branch of the system.
ＩＰ５４ ⁰ 32⁰F
Grease Filling Times at 0⁰C/ ⁰
（pump operation time/1 meter piping lenght）
In case of Ф6mm steel piping → about 150 seconds
High pressure hose（PH-60) → about 90 seconds
Allways use Lube original Parts.
＊ Maximum Main Line Run Distances
<Up to the furthest valve from the pump>
（Ambient temperature：0℃, 32⁰F for these specifications）
Steel piping of Ф6mm → Less than 10m
PH-60 pressure hose → Less than 6m
NT-6H high pressure nylon tubing → Less than 8m
※ Mainline Nylon Tube can ONLY be our NT-6H
nylon tube.
-> (Maximum pressure : 15.2 MPa (2,200 psi)).
＊ Longest distance of Nylon Tail Tubing
<Up to the furthest lubrication point from the valve>
If nylon tubing of Ф4mm → Less than 2m
> (Maximum pressure : 15.2 MPa (2,200 psi)).
Above limits are subject to using our recommended
Lube original tubing materials. For assembly of high
Grease is discharged by the valve and moved though 4mm pressure hose(PH-60), please refer to Technical
tail tubing during pressure rise of the pump. Manual.
Grease movement distance in 4mm tail tubing for MU valve per
Tightening torque for
one discharge:
Electrical schematics
MU valve : 5～6N･m
(44～53 in/lb)
are shown at inside of
pump cover for terminal MU-5（0.05mℓ） → about 10mm
connections. MU-10（0.1mℓ） → about 20mm （Tighten for 1/4 rotation Please refer to "Technical
MU-20（0.2mℓ） → about 40mm after hand tightening） Manual" for more details.
Valve will become damaged
Prefilling Tail tubing is Recommended during initial installation. if over tightened.
2011.8.25 revision
LUBE USA LHL System Quick Guide
Innovative Lubrication Solutions Keeping Machinery Running All Over The World
P-107 & P-207 Programming Control Chart

Dark blue bubbles represent a

Check Main Tubing & Fittings for Leaks & Breaks Machine Control Monitored Condition.
Bleed Air from Pump (See Pump Owners Manual)
Reset Alarm. Contact Lube USA if Alarm Continues Abnormal Pressure Fault Indicated
Power Off the Pump
Yes If the maximum running time for the pump has Yellow bubbles represent a
expired it is because of the Pump Stop Signal Machine Control Required Action.
No Has Maximum Run didn’t open or GPL Switch didn’t change states.
Time been Reached?
No No
Yellow & Black Striped bubbles
Yes Pump Stop Pump Stops Did GPL (MGL) represent a
Pump Running 5MPa Reached?
Signal Opens Automatically Change State? Human Required Action.
Yes
Is Grease Level
Switch Activated? Red bubbles represent a
No Grease Level Signal Opens Remove Power from Pump Power Off Pump Fault or Alarm Condition.
Pump Stop Signal Opens Replace Grease Cartridge Begin Interval
Yes
Pump Stops Operating Reset Alarm Fault

Grey bubbles represent an action or

Power Pump On Interval Complete condition that is monitored and acted
upon internally by the pump itself.

Specialized metering valves for LHL

Positive Displacement Injector designed with straight threads
Fretting Resistance Test Friction Coefficient Test (Stick-Slip Resistance Performance) for manifold installation and tapered thread for direct to bearing
LHL-X100 Performance Test Data installation with junction header installation. Manifold mounted
Advanced Oil for sliding surfaces
Ambient Temperature Range -20 C~+120 C Fafnir Test Results 0.25 u max Static friction coefficient
Results valves are available as Compression Bushing, Compression
u max u min Dynamic friction coefficient LHL-X100 did not cause stick-slip at
all test speeds. Compared to even
Nut, and Push to Connect type tail tubing connections for ease
0.2 the most advanced oils for sliding of installing
surfaces, LHL forms lubrication films
Basic Oil Film Thickness Evaluation Test
Wear Volume (mg)

on metallic sliding surfaces

Friction Coefficient

0.15
successfully to avoid metallic contact Manifold Mount Valves Direct Mount Valves
1000 even
0.1 in low-speed areas because of 1 2 3 4 5
Center Oil Film Thickness (nm)

special Urea structure and additives.

0.05
u min
Test Method
0 Tester: Bowden Tester
100 1 10 100 1000 Test Conditions:
General Purpose Lithium Advanced oil for LHL-X100 Material: Steel-Steel
LHL-X100 Slip velocity (mm/min)
grease #2 sliding surfaces Temperature: Room Temperature
Special Urea
Stick-Slip occurred at a speed of Load
NN 4 kgf Speed: 3,6,24,30,60,240,600 mm
Li #000 base LHL-X100 controls metallic contact with excellent action similar to oil 24 mm/min or less.
grease and film formulation, thanks to its special Urea structure and additives. Stick-Slip occurred
Oil #110 Therefore, it can reduce wear of the machine components even in
lubrication areas with severe fretting conditions. 1) Compression Bushing Connection
10 LHL-X100
0.25 u max Static friction coefficient
0.001 0.010 0.100 1.000
Schematic View of
Fafnir Test u min
˙ Dynamic friction coefficient 2) Compression Nut Connection
1. Evaluation Method
Rolling Velocity (m/s)
Fafnir test (as per ASTM D 4170) -PBE 0.2 3) Push to Connect Connection * Direct Mount Valve
2. Test Conditions (ASTM D 4170) 4) Direct Mount Straight Valve With Junction Header
Friction Coefficient

LHL-X100 special Urea grease can thicken films at a Bearings

Load
Andrews W 5/8 (Use 2 sets)
2450 N (Contact Pressure 1861 MPa)
0.15 5) Direct Mount Elbow Valve Not Pictured
u max
speed that is lowen than that of oil soap grease. Angle of Oscillation 12 Degrees (Average rolling speed 0.065 m/s)
Test results on oil film thickness as a basis of lubrication performance Oscillation Cycle 25 Hz 0.1
Time 22 Hours Oscillation
shows that the oil film is thinnest when the rolling velocity is zero or u min
Temperature 25 degrees C
very close to zero. 0.05
Amount of grease per bearing set 1.0 +
- 0.05 g
Compared to oil, grease can form thicker films. However, this special Measured amount of wear Measured amount of wear: Wear of each race way grinder per
Urea grease can form thicker oil films than lithium grease can, so it bearing set is reduced. (Gross mass wear of the test race way
prevents insufficient oil films at zero or very slow speeds. grinder is halved.) 0 Manifolds are available from
1 10 100 1000
Slip velocity (mm/min) 1 to 10 port straight manifolds
Stick-Slip did not occur at all test speeds 2 to 16 port double manifolds
(3 port straight pictured above)