Ainsworth Game Technology Ltd Dapro repair Manual

Doc No. 957-001 Revision A02

Repair Manual for

Universal Machine Power Supply (UMPS)

(P/No 220010)

Doc. No. 957-001

Revision A02

Position Name Signature Date

Hardware Engineer Steve Anderson 14-4-05

Engineering Manager

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 Ainsworth Game Technology Ltd Dapro repair Manual
Doc No. 957-001 Revision A02

Revision Changes Author Date

A01 Initial Release of document S.A. 02-2-05
A02 Added section on Fan Kit S.A. 14-4-05

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1. Introduction
The purpose of this document is to furnish the technical reader with enough
information to carry out repairs to the universal machine power supply (P/No
220010) used in the Benchtop version of the Ambassador gaming machine. A
brief outline is given of the operation of the supply with the purpose of
identifying which functional block may have failed. Within each functional
block, in turn, a list of components is provided that may be subject to failure.
The following detail circuit diagrams & BOMs of the supply are useful:
- 210 514 Main assembly BOM (AGT1-al & AGT1-bg & AGT1-ic: Main board circuit
diagram)

- 201 508 Front panel assembly BOM (AGT1-ge: Front panel circuit diagram)

- 201 509 9V Module assembly BOM (AGT1-ce: Logic module circuit diagram)

- 201 511 IO Module assembly BOM (AGT1-ff: IO module circuit diagram)

- 201 512 12V Module assembly BOM (AGT1-ef: LABS module circuit diagram)

- 201 513 13V Module assembly BOM (AGT1-de: COINS module circuit diagram)

- AGT1-hc: Wiring Harness circuit diagram

2. Overall Block Diagram

An overall block diagram of the DAPRO Power Supply is provided in Fig 1 of

the Appendix. A brief outline of the function of each block is provided below.
Included in the description for each block is some diagnostic information as
well as an indication of components that have been known to fail (based on
repair analysis history).

2.1 IEC Inlet & Filter

This provides EMC filtering & the IEC inlet connector in a single housing.

2.2 Mains fuse

This is a delayed action (“T” type) 4A 20mm x 5 mm fuse. The fuse should be
checked if the power supply fails to give any output or visual indication at all.
The fuse may “blow” in the event of PFC or resonant converter failure. If this is
the case, replacing it will cause it to immediately “blow” again.

2.3 IEC Power output

This mains power outlet is switched but not fused. It is provided as a convenient
means of supplying mains power to auxiliary equipment.
The IEC outlet is not disabled by turning off the Rocker switch (mains power
control cable).

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2.4 Main Board

The main board is responsible for converting the mains supply to 24V DC for
distribution to the individual DC-DC converters. Mains AC is first converted to DC
(approx. 430 VDC, under load) by the Power Factor Correction (PFC) stage. A
resonant converter then transforms this DC voltage to 24VDC (at about 8 amps). The
main board also includes 4 “isolation/soft-switch” stages that are under control of the
on-board microcontroller.

2.4.1 Mains input filtering & Protection

A network of L’s (L3-L5,L7-L9) & C’s (C70,C71,C22) and a common mode choke
(TR4) are used to aid in filtering out EMC components from getting back to mains. A
275V Varistor (Z1) provides protection from mains transients. An NTC (R150) reduces
current surge amplitude during turn on.
Diode bridge (DB1) provides rectified mains to the PFC stage. Q31,Q32 and
associated components sense the mains voltage amplitude & shut down the PFC
stage if the mains voltage falls below about 90V AC.
These components are quite robust, however, the NTC has been known to
sometimes fail (usually physically obvious).
SYNCH1

SYNCH2

MONO2

MONO1
L3 L5
VBR+

C78 100u C70 68uH PL3

R144 4
2

Q31 1M0 100n

10n BC856 C71 DB1 3
4

R143 R145 L9 100n GBU4J Z1

3 4 TR4 C22 2
VpFB 3u3H 275V
1M0 22K 2mH 100n
L7 1
2

10uH
2

E
Q32 L8
1

BC846 3u3H L4 5PIN

R142 68uH
1 2
2

68K
1

R147 D11 C76 R146 R150

470K 6V8 100K 10/0.2R
100n C40
1

-V 4n7

2.4.2 Monitor relay

RL1 (12V relay) is switched on & off under control from the micro. ICs 14,15 &
associated components provide mains information to the micro which uses this to
activate the relay as close as possible to zero crossings.
If the monitor relay fails to activate when pins 2 & 3 of the monitor control
connector are shorted check the relay and/or transistor Q30. (a common
problem is that pins 2 or 6 of the “monitor control” input connector are
damaged or that the cable harness to it is faulty).
Check for the presence of “mains sync” pulses on pin4/IC15.

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+5VMPU +5VMPU R101

R26 R97
100K

14
100K 100K IC15B
CNY17-3 IC15A 5
R102 D20 IC14 IC15D 1 C63 4
100K C64 13 3 6
BAS16 100n 11 2
12 100p 4093
4093
+15V 4093 C50

7
100n IC15C

SYNCH1
D18 4093 9
RL1 BAS16 C46 Q30 10
FTR-12V 10n BC846 8
R65 MON CTL

SYNCH2
1K0
MONO1

MONO2

R89
10K

2.4.3 PFC Stage

The Power Factor Controller chip (IC1 MC33262), transformer TR3 & Power FET Q1
(SPP20N60 form the core of the PFC stage. The resulting 430 VDC is stored on
capacitors C15 (220uF, PCB mounted) and Cext (220uF, case mounted). These are
large capacitors.
These capacitors are fairly robust but may fail under certain conditions (usually
physically obvious).
The PFC stage always runs, even when the rocker switch is in the off position. This is
normal.
If the PFC stage is suspected of a fault, check first that there is 410V to
450VDC on Cext (which is easily accessible with the supply running). If there
is little or no voltage present the mains diode bridge (DB1) may be dead or
there may be an open circuit somewhere in the input path (eg blown track). If
there is voltage present but it is low (340VDC for 240VAC input or 170VDC for
120VAC input) then the PFC stage has almost certainly failed (most likely
IC1). The following components should be checked:
R141,R1,R99 (0R30): These may go O/C due to excessive current flow (check
with an appropriate multimeter).
Q1: May go S/C
R110: May fail if Q1 fails
IC1: Replace this IC if other components OK & stage still not operational.
D1,D7: Check that these diodes are OK (provide 33V supply to IC1).

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US1D US1D +15V

VBR+ TR350WRM12P
TR3 TP9
C27 R12 R2 R83 TEST +15VC IC4
1u0 C1 220K D1 6 12 D16 D38 LM2931-5 +5VMPU
220K 220K
100n US1D 11 8
Vin Vout
1
R7
C38 5 US1D US1D C26 SO8FV C65
10K 470u
8 C2 100n
C5 C14 10 2m2

2
3
6
7
1u0 9 D4
7 Q1 MUR460 Cext
10n 470uF R3 SPP20N60 430V Here
D36 22K C77

C1
D7 -V 220uF
IC1 R4 NF

8
33V US1D
-V MC33262 -V 1M0 C15
5 7 R110 C69
0 DET G NF PL5 TP12
Vcc
4R7 33p R148
3 4 R49 NF -V Ext Cap- TEST 400
X IN CS PL4 -V
330R
GND
2 1 Ext Cap+
CMP VF
C41 R90 R129 R131 R133 R135 R
1u0 C43 R6 R141 R1 R99 R128 R125 C9 NF NF NF NF NF N
6

22n 6K2 0R27 0R27 0R27 1K5 1K5 100n

-V
R48 -V R108 R130 R132 R134 R136 R
1K0 -V -V -V NF NF NF NF NF N
VpFB

-V TP14-V

IC4 and D15,D16,D37,D38 provide +5V power to the micro from the auxiliary winding
on TR3. The PFC stage and this +5V supply are always running even when the mains
is plugged in and the rocker switch turned off (this is not unlike many TVs , VCR’s
etc).
If the PFC stage is OK but there is no +5V present check IC4 & the associated
diodes for failure.

2.4.4 Resonant converter stage

Main components on the primary side are: Q2/Q3, IC5, TR2, Q4/Q6 (upper driver),
Q7/Q8 (lower driver).
Main components on the secondary side are: D3, D5, IC3, IC8
The micro enables the resonant converter via the signal PWR CTLO (pin 2/IC8).
IC3 compares the output 24.8 VDC with VREF (2.5V) and varies the frequency of IC5
(astable multivibrator) via IC9 (opto).
If the resonant converter is suspected of failure, check the following
components:
Q29, Q5: These provide 15V to power IC5
Q2/Q3 (IRFBC40): These FETs may fail (usually S/C).
Q4/Q6 & Q7/Q8: These driver transistors sometimes fail if Q2 or Q3,
respectively, fail.
TR1: This gate drive transformer should be checked that it is not shorted.
IC5 4047 astable): Seldom fails, but may be checked.
D5 (BAS21): Check that 40V is present on the Cathode.
D3 (Dual diode): seldom fails but worth checking.

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 Ainsworth Game Technology Ltd Dapro repair Manual
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Cext
430V Here
220uF
C15
NF PL5 TP12
-V Ext Cap- TEST 400
Q29 PL4 -V
R139 BC856 R58 Q2 Ext Cap+
10K
100K IRFBC40
R90 R129 R131 R133 R135 R137
R88 Q5 R109 C9 NF NF NF NF NF NF
33K C4 110K* 100n
2n2
-V R59
D17 10R R108 R130 R132 R134 R136 R138
15V NF NF NF NF NF NF
R111 FZT605 C44 D5 +40V
1M0 C8 R11 D2
-V -V 100n 4K7 15V TP14 -V C68
R140 -V 2m2 TR2 BAS21 C16
C11 TRAGT1 11
TEST -V
4R7 FMMT493 1u0
Q4 15n 10 470p
D14 TR1 4 D3
BAV99 IC2C GATE 14 C31 C32 C33 +24V
C17 8 C7 13 L1 TP2
10 R61 C20 12 10n 10n 3n3 +24.8V
100n +24.8V
R18 R35 9 330R 100p 6
-V 47n 9 10CTQ150 20uH L2 C25 C10
33K 7K5 4081 C6
C19 8 C72 C3 12uH 1u0 1u0
TP13 Q6 -V +15V 1u0 R15
100p 100u
T +15VH C23 IC2D FMMT593
C21 470p 18K
13

7
11 100p C39
33P IC5 12 -V -V Q3 -V 100n R103
14

4047 IC3A +5VMPU

2

8
4081 IRFBC40
LM358 18K
Q7 3
Rtc

RCtc

Ctc
+V

C28 FMMT493 1 IC3B R22

100n R46 R13 2 LM358 470R
10 IC2B 10R 5
O 2K2
6 5 -V D8 R32 R10 7 Vref D9
8
(-)TRG
11 4 R60 6 R17
(+)TRG O 0R015 0R015

4
6
330R C29 10K
12
REtrig 15V -V
R9 R85 BAS16
4081 Q8 C42 C36 C24
ASTBLE

ASTBLE

13 1K0
OSC
TP8 D13 R16
FMMT593 330R 100n 2n2
R31 TEST GATE 47n
MR

BAV70 4K7
-V

14

2K2 R14 10n

IC2A IC8
1 -V CNY17-3 33K
7

3
-V R21 2
C30 R149 PWR CTLO
100n 100K 4081
-V Q33 220K

6
7

-V BC846 IC9

1
R39 -V 5 1 R8
2K7 R87 4 2
1K0
J2
2

CNY17-3 VCO LO
2K7

J1

2.4.5 Microcontroller (IC6)

The micro controls the soft switches (via Q9 – Q12), DC-DC converter modules (via
IC6 pins 3,4,5,6,23), resonant converter (via IC6 pin 11), monitor relay (via IC6 pin
22), and the Power Good output signal (via IC6 pin 12).
IC10 & IC11 are used to select which analogue voltage is fed to the micro’s ADC.
These signals are measured by the analogue to digital converter within the micro in
order to monitor output currents and voltages (from the soft switches and/or DC-DC
converters) for overload conditions. The internal temperature is also monitored
(thermistor R127).
A 4 MHz crystal provides timing to the micro.
IC7 is a power supply monitor chip for the micro.
The micro is powered from an auxiliary winding of the preconverter transformer (TR3)
via diodes D15,D37,D16,D38 & IC4 (15 to 5V converter).
5V power is most easily checked by measuring the voltage on pins 2 and 6 of
the monitor control connector. If this falls below about 4.5V, the micro will
reset.

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+5VMPU
TP10 TP11
TEST +5VMPU TEST Vref
Vref
R27 R23
R47 100K 1K0
MAINS SYNCH 10K PL1
6 +5VMPU
+5VMPU 5
R24 D12 R25 4 C61 LOGIC Imon

16
1K0 4K7 3 IC11
+9VMON
C13 2 HC4052 100n
R29 1u0 2.5V D6 1
X0
12
METERS Imon

VCC
IC6 13 14 Vref
100K X X1

28
MC68HC705P9 C37 6V8
B

CONTROL X2
15
X3
11 R126
1
RESET PC7/Vrh
15 100n 100K

Vdd
16 1
PC6/AN0 Y0
C47 2
IRQ/Vpp PC5/AN1
17 3
Y Y1
5 R124
100n 18 2 12K
D-5 PC4/AN2 Y2
19 4
PC3/AN3 Y3
20 6
PC2 INH
E

PC1
21
A
10 R127
D19 PC0
22 MON CTL
B
9 33KT
6V8

GND
13 MONITOR IN 7

1
PB7/SCK VEE
25 12 POWER GOOD
PD7/TCAP PB6/SDI POWER GOOD
24
TCMP PB5/SDO
11 PWR CTLO C79
23

8
I/O +12V CTL PD5
PA7
3
+9VCTL PL8
4 1n0 TEST
R19 PA6
5
+13VCTL
PA5 I/O +5V CTL
6
1M0 PA4
7
LAB CTL +13VMon
PA3
8 +5VMPU +5VMPU
27
PA2
9 R40 C60
OSC1 PA1 R36 10K I/O Imon

16
26 10
Vss

X1 OSC2 PA0 10K Q12

R33 100n I/O+12VMon
10K BC846 X0
12

VCC
R28 13 14
14

Q11 X X1 I/O+5VMon
4MHz 10K X2
15
C48 C49 BC846 X3
11
I/O-12VMon
33p 33p
1
Q10 Y0 COINS Imon
3 5
Y Y1
BC846 Y2
2
LAB+12VMon
Q9 4
Y3
BC846 METERS CTL INH
6
LAB Imon
10
A
9
I/O CTL B

GND
COINS CTL VEE
7 R86
IC10 R100 1K0 C62
LOGIC CTL HC4052 12K 100n

+24.8V
+24.8V

2.4.6 Common mode isolation & soft switch stages

These stages sense the current supplied to each DC-DC converter (except the LABS)
from the 24V rail & feed a proportional voltage to the micro (only the the Logic stage
is shown below). If the current exceeds the set limit the 24 “feed” to that stage is
turned off (via the appropriate control signal from the micro).
Components to check in each of the 4 stages are given below:
LOGIC: IC18 (op amp), Q28 (FET), R78 (current sense resistor), D30 (zener
protection).
COINS: IC17 (op amp), Q27 (FET), R76 (current sense resistor), D32 (zener
protection).
IO: IC13 (op amp), Q26 (FET), R77 (current sense resistor), D33 (zener
protection).
METERS: IC12 (op amp), Q25 (FET), R75 (current sense resistor), D31
(zener protection).

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+40V
R123
+24.8V TR8 1K0
C67

4
100uH
D30 C18 IC18A R114 R78 D35
33V LM358 4K7 0R015 33V R53
100n 100n
R45 10K
R82 Q24
6K2

2
R44 R115 100R BC856
6K2 4K7
R73 D24 R104
2K7 6V8 1K0 R68
Q28 D27 R67 100K
LOGIC Imon
Q23 IRF540 18V 47K
BC856 Q22
BC856

LOGIC CTL

2.5 DC-DC Converter modules

There are 4 of these (LOGIC, IO, COINS, LABS). They provide the following voltages
& currents to the front panel board connectors for distribution to various EGM loads:
LOGIC:
9V @ 4A
24V @ 2.5A

COINS
13V @ 2A
24V @ 3A

IO
24V @ 5A
12V @ 3A
5V @ 4A
-12V @ 1A

LABS:
12V @ 3.0A total.
Each DC-DC module is physically separate and anchored to the extrusion of the
power supply. The circuit diagram for each module is almost identical apart from a few
resistor value changes to provide the different required output voltages.
The IO DC-DC converter has additional stages to provide 5V & -12V outputs.
Each output rail is switched ON/OFF by a control signal from the microcontroller on
the main board. The micro enables each module in order (LOGIC then IO then
COINS then LABS) to ensure a smooth start-up. In the event of a fault condition (eg
current overload or voltage outside range) all outputs are disabled (except for some of

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 Ainsworth Game Technology Ltd Dapro repair Manual
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the 24V outputs). When the rocker switch is turned OFF the main resonant converter
is switched OFF, disabling all output rails.

2.5.1 Logic, Coins & LABs modules

Q1 switches current ON & OFF through TR1 primary under control of the IC1 (current
mode PWM controller). The secondary voltage is rectified & smoothed. A proportion
of the output voltage is fed back to IC1/pin 3 to close the feedback loop. An op-amp
(IC2) monitors the output current and provides foldback limiting to the feedback signal
(via D1) in the event of overload. The current sense resistor (R10) in conjunction with
the amplifier gain (set by R17, R11 & R12) sets the trip level.
Components to check include: Q4, IC1, Q1, D1 & R10.

+9VMON

D6
47V
R2
C13 C18
1u0 1n0 15R
C19 D1 PL1
PL2 TP1 L2 1
1 +9VMON HSK MBR1045 1u8 2
2 100n C1 3
3 1u0 4
4
TR1 C5 5
5 L1 C10 C11 C8 100u 6
6 +24.8V 1
DCCGEN 2 7
1u0X 1u0X 1u0X
7 8 OUT
8+9VCTL 1u8 9
9
C15
C17 R15 R6 R7 C2 C16
10
100n
10
47u 2K2 10K 10K 1u0 47u 3 4 11
11 12
12 0V R10 R17 13

C1
13 Q2 0R015 1K0 14
14 D5 BCP53-16
12V Q3
OGIC IN
BC846 C14
100n R11
10K
R14 D2 D4
15V BAS16 R16 R9
10K R4 68K
Q4 C7 2K7
BC846 10K Q1
100n
R20 IRF540
IC1
12

11

10K R5 R12
R13 2K2 3843 C20 IC2A 330K
10K 14 10 100n LM358
Vr G
Vcc

Vc

7 5 R19
RC CS
R3 R1 1K0
R23 C6 1
CMP VF
3
NF C3 3K3 0R015
GND

1n5
PG

33p
R18 D3
1K5 BAS16
9

C12 R8
22n 10K

2.5.2 IO module
IC2, Q4, TR2 & IC3B act as described above for the other modules. The additional
stage centered around IC1, Q3, TR1 & IC3A is used to produce the 5V rail. D3 & IC4
are used to provide the –12V output.
Components to check for the +12V output include: IC2, Q4, TR2, D7, IC3B,
R24.
Components to check for the +5V output include: IC1, Q3, TR1, D6, IC3A,
R47.
Components to check for the -12V output include: D3, IC4.

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C23 R19 C29 PL1

1u0 1
HS1 C34 C22 15R 1n0 2
3
PL2 4
100n 100n TR2 5
1 L3 L2 6
2 +24.8V TRANSRM6 +12V 7
3 8
C13 D7 C25 C24
4 1u8 10u C2 C33 9
5 C9 Vint R39 C7 SK210 10
47u 100n 1u0 1u0 1u0 47u
6 10K 1u0X +5.1V 11
7 R38 12

12

11
8 +12VMON R9 13

C1
9 +5.1VMON
2K7 R16 R12 3K9 14
10 -12VMON Q6 14 10
0R047 1K0 IC3B 15
Vr G

Vcc

Vc
11 LM358 D4 16
12 R15 R1 R7 BCP53-16
7
RC CS
5 Q4 R6 6 BAS16
13
2K2 10K 10K C38 R23 IRF540 C12 10K 7
14 C17 1
CMP VF
3 5 IO OUT
15
C6 3K3 R24 100n

GND
16 1n5 100n R29

PG
17 D5 0R047 R13
33p 220K
18 12V Q5 IC2 1K0
19 BC846 C10
R40

8
20 R31 3843 D3
1K5 10K
IO IN 22n SK210
R17 D S -12V
Vin

GND
Vout
R3 D9 D1 0R22
15V BAS16 C11 C27 C3
10K D8 1u0 R18 C4 1u0 47u
1u0 IC4
BAV99

G
79M12
C19 15R C28 L1
Q1 1u0 D6
12V CTL R26 BC846 C26 C8 1n0 10u
10K 100p +5.1V
C32 R4
R27 100n 10K C18 TR1 MBR1045 C21 C20
100n 10K C1 C37 C30
1u0X 75691 1u0
1u0 1u0 1u0 47u

IC1 R2 R14 C5 R10

C1
12

11
3843 0R047 100n 1K0
R8 14 10 R5
Vr G

Vcc

Vc
2K2 Q3 0R047 10K
7 5 IRF540
RC CS
R32 R20
C16 C39 1 3 R21

2
CMP VF R47 8K2 1K2
C14 3K3 Vint

GND
1n5 100n 33p 0R047 8 4 R28

PG
270K
IC3A
LM358
9

8 R11
1K0

1
D2
R48 BAS16
5V CTL C15
Q2 R30 R22
10K R33
10K BC846 1K5 10K
C35 100n
100n

2.6 Front panel Board

The front panel board simply houses the DC output connectors. It is mounted to the
front panel on stand-offs and connects to the DC-DC converter modules via a set of
ribbon cables. A 5V fan is mounted off the front panel board to allow the resonant
transformer to be conveniently cooled once the front panel is mounted in its correct
position.
The fan should be checked to see that it is properly running.
The only active component on the front panel board is Q1 which supplies the
PowerGood signal to pin 8 of the IO connector. If power is “good” LED D1 will be ON.
PTC devices are used on LAB outputs (0.5A), the LAMP output (1.0A) and the FANS
outputs (0.5A).
If a PTC trips due to short or overload condition, it will recover once the load is
removed & reconnected.

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PL18 1 LOGIC +24.8V

LOGIC 2 LOGIC +24.8V
3 LOGIC +9V
1 PL19 IO +24.8V PL3 4 LOGIC +9V PL1
2 IO +24.8V 1 5 LOGIC +9V 1
3 IO +24.8V 2 6 LOGIC +9V 2
4 IO +24.8V 3 7 LOGIC +9V 3
5 IO +5.1V 4 8 LOGIC NEG 4
6 IO +5.1V 5 9 LOGIC NEG 5
7 IO +12V 6 10 LOGIC NEG 6
8 IO -12V 7 11 LOGIC NEG 7
9 IO NEG 8 12 LOGIC NEG 8
10 IO NEG 9 13 LOGIC NEG 9
11 IO NEG 10 14 LOGIC NEG 10
12 IO NEG 11
13 IO NEG 12 LOGIC
14 IO NEG 13
15 IO NEG 14
16 IO NEG
I/O
IO POWER

PL21
PL2
1 Q1 PL4 1
2 1 2
3 2 1 COINS +24.8V 3
3 PL17 2 COINS +24.8V 4
FAN 4 COINS POWER 3 COINS +24.8V 5
C1 R13 NPN 5 4 COINS +13V 6
100n 10K 6 5 COINS +13V 7
7 6 COINS +13V 8
8 7 COINS NEG 9
8 COINS NEG 10
AUX I/O 9 COINS NEG 11
10 COINS NEG 12

COIN

R1 PL5
1
2
R7 PL11 0.5A
1 LAB
2
0.5A R2 PL6
1
FAN1 2
0.5A
LAB
D1 R8 PL12
POWER GOOD 1 R3 PL7
2 1
0.5A 2
0.5A
R12 FAN2 LAB
330R
R4 PL8
R9 PL13 1
1 2
2 0.5A
PL20 0.5A LAB
1 METERS +24V
2 METERS GND FAN3 R5 PL9
3 POWER GOOD 1
4 2
5 R10 PL14 1 PL16
LAB +12V 0.5A
6 +24V - 1 1 2 LAB +12V LAB
7 FANS GND 2 3 LAB +12V
8 FANS GND 0.5A 4 LAB +12V R6 PL10
9 FANS +24V 5 LAB +12V 1
10 FANS +24V FAN4 6 LAB NEG 2
7 LAB NEG 0.5A
ASSORTED 8 LAB NEG LAB
R11 PL15 9 LAB NEG
1 10 LAB NEG
2 LAB POWER
1A

2.7 Other items

The following operational aspects are discussed and may be useful in diagnosing
faults.

2.7.1 Overtemperature
In the event of excess overheating for any number of reasons (eg fan failure, blocked
ventilation etc) the supply will shutdown if the internal temperature exceeds approx 85
deg C. In this condition the PowerGood LED will flash 14 times (continuously). The
supply will not automatically reset.
In order to reset the supply from an overtemperature condition, turn the supply
mains off for approx 10 seconds then reapply power.

2.7.2 Overload or short on DC outputs

In the event of excessive overload or short circuit on any DC output, the micro will
detect the condition and shutdown most output supply rails (unless a 24V fault is
detected, in which case all rails are shutdown). An error sequence is flashed on the
PowerGood led on the front panel.

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The error code & its meaning is printed on the front panel & are useful in
diagnosing possible fault conditions.
After approx 9 seconds the power supply will automatically try to recover from the
fault condition. However, if the fault condition is still present, the supply will
immediately re-enter shutdown & display the fault condition again.
If the same fault condition reoccurs 5 times (with less than 45 secs between
re-occurrences) the supply will not automatically restart but will remain in the
shutdown condition. This can be “reset” by turning off the rocker switch for 10
seconds the back ON again or by turning off the mains for 10 seconds and
then reapplying it.

2.8 Power Supply Fan Kit

To improve the reliability of the Dapro 220 010 Power supply a Power Supply Fan Kit
was introduced & is recommended fitting where approved by the relevant jurisdiction.
The kit (Dapro Power Supply Fan Kit P/No 011 449) consists of a new Top cover plate
with Fan & capacitor mount, a new bottom plate (open mesh), associated mounting
hardware & fitting instructions (document: WI 220020). The fan plugs into a connector
on the main board & runs continuously when the power supply is on, greatly
decreasing the internal air temperature.
Rev D manufactured power supplies have the fan already fitted.

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Doc No. 957-001 Revision A02

Appendix

Figure 1: DAPRO Power Supply Block Diagram

MONITOR
CONTROL

IEC POWER
POWER
OUTPUT
CONTROL
MAIN BOARD
(200 122)
FRONT PANEL
BOARD
COMMON MODE
SWITCH ISOLATION &
SOFT SWITCH DC-DC CONV POWER COINS /
MICRO (IC6) (LOGIC) (LOGIC) GOOD METERS

IEC INLET & MAINS INPUT FILTERING &

FUSE
FILTER PROTECTION
IO
DC-DC CONV
COMMON MODE (IO)
ISOLATION &
SOFT SWITCH (IO) IO AUX
MONITOR
RELAY
POWER
OUTPUT
DC-DC CONV
(COINS)
COMMON MODE
LOGIC
ISOLATION &
Cext C15 RESONANT SOFT SWITCH
PFC CONVERTER (24V) (COINS)
LAMP FANS 1 to 4
DC-DC CONV
(LABS)
COMMON MODE
LABS 1 to 6
ISOLATION &
TR3 TR2 SOFT SWITCH
(METERS)

5V FAN (for
TR2)

12V FAN
(for housing)

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