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Elevator

Adjustment Manual

This manual is the property of Hyundai Elevator Co., Ltd and is loaned subject to
return upon demand. Contents of this publication shall not be reproduced in any
form without written permission of Hyundai Elevator Co., Ltd.
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Contents

1. Control Panel PCB Board Adjustment 4


1.1. Main Board Adjustment 4
1.2. SAF Board Adjustment 6
1.3. VCON Board Adjustment 7
2. COP Panel Board Adjustment 8
2.1. COP-30D Board 8
2.2. WCOP30 / WCOP62 Board 9
2.3. COP Load Connection and Voice Volume Adjustment 10
2.4. HPI / CPI Inicator Setting 11
3. Boarding Floor Indicator PC Board 12
3.1. HIP PC Board 12
3.2. GH5 PC Board. 13
3.3. HIP/HPI/GH5 FIRE/PARKING SW Wiring 14
3.4. How to Set HIP / HPI Floor ID
(For GH5, use DIP SWITCH in the board) 15
4. CAR J.BOX PC Board. Adjustment 17
4.1. CTC Board. 17
4.2. CTX Board. 17
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◈ Introduction

The following icons in this manual are used to require caution in certain phrases.
The following icons are used for safety warnings, cautions, and notes.

NWARNING: Warning mark tells you that an injury or product damage is predicted when the
instructions are not correctly followed.
MCAUTION: Caution mark tells you that product damage is predicted when the
instructions are not correctly followed.
☛NOTE: Note mark tells you some useful information or procedure.

The site worker in this manual is assumed to be a person skilled in elevator installations.

This manual is targeted for installation technicians who can completely install microprocessor based
elevators. The site worker must be a person who is well aware of all the codes and rules applied to the
operation and installation safety of the elevator system.

☛ NOTE: Control panel and elevator controller wiring work must be clean and well arranged.
To prevent the short-circuit when the soft cables stick out of the terminal block, they must be
worked as in entangled state. You have to check appropriate arrangements and tightening
strengths of All controllers, site terminals, and cable connectors. During the connection of flat
cable connectors, check the position of No.1 pin to prevent the damage of the parts. (The
position of No.1 pin can be verified by an arrow mark on the connector or red color of the cable.)

MCAUTION: Only approved personnel may approach the elevator equipments and devices.
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1. Control Panel PC Board Adjustment

NWARNING: To replace PCB Bd., make sure to turn off the Main Power.
☛NOTE: The board’s settings are all set from the factory. Do not reset except for trouble
shooting or replacement.

1.1. Main Board Adjustment

Figure 1: Main board


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(1) Main PC Board. power specification

CON Pin Name Remark

1 VCC(+5V)
2 GND
CN1 MAIN POWER
3 -15V

4 +15V

(2) Check points after applying the power

LED ITEM Remark

LED1(POWER) MAIN BD VCC supply verification signal ON


LED2(WDT) DSP Watch Dog verification signal Blinking
LED3 DC LINK input verification signal ON
LED4, LED5 CAN1 TX1, RX1 verification signal Blinking
LED6, LED7 CAN2 TX2, RX2 verification signal Blinking

☛NOTE: In normal operation, LED1 and LED3 are ON, and LED2, LED4, LED5, LED6, and LED7 are
blinking.
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1.2. SAF Board Adjustment

SAF Board

No. Name Description Remark

1 CN_S1 Control Panel emergency stop

2 CN_S2 Feet safety line Site wiring(feet)

3 CN_S3 Governor (for terminal block wiring)

4 CN_S4 Upper part final limit Site wiring(hoist way)

5 CN_S5 Lower part final limit Site wiring(hoist way)

6 CN_S6 Boarding floor door Site wiring(interlock)

7 CN_S7 Boarding floor door Site wiring(interlock)

8 CN_S8 Car safety line Site wiring(T-CABLE)

9 CN_S9 For electrical emergency operation jumper

10 CN_S11 For SAF board power

11 CN_S12 For safety relay fuse inspection

12 CN_S13 For safety line monitoring

13 CN_S14 MRL external input/output signal connection

14 CN_S19A Installed vane signal Site wiring(T-CABLE)

15 CN_S19B Installed vane signal


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1.3. VCON Board Adjustment

VCON Board

No. Name Description Remark


AC220V(for rectification) /
1 CN_V1 Brake control power input
DC24V(for control)
2 CN_V2 Brake output power DC90~DC160

3 CN_V3 Safety line AC85V input AC85V

4 CN_V4 Safety line DC110V output DC110V


Brake voltage fixed/variable Before adjusting voltage, turn ON all the
5 S1
selection jumper switches.
Brake voltage adjustment If it is turned clockwise, voltage
6 R1
resistance increases.
Holding output voltage Type When 1-2 jumper is made, activation /
7 JP1
selection holding voltage is generated.
8 F1 Brake input part fuse 250V / 5A
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2. COP Panel Board Adjustment

2.1. COP-30D Board

COP Board

No. Name Description Remark

1 Sound adjuster It adjusts the size of the sound. Need adjustment driver
It is destroyed when power cable is incorrectly
16 FUSE SMD type FUSE
connected.
When it is connected to WCOP, button is
5 COP button expansion nd Need WCOP board
expanded to 62 floor.
Speaker connecting
14 It is connected to the speaker for voice output. Need speaker
part
It can be attached and
23 DOT MATRIX It displays floor and arrow.
detached.
12 Button drive It drives button input and lamp output. It can be replaced.

15 Program input It is used for program upgrade. Need JTAG tool


Emergency battery If COP power is not applied, 12VDC battery will Requires external battery
11
connecting part be used. connection

☛ NOTE: 1. When COP floor button is expanded, (when 62nd floor is applied), connect WCOP62 board
to No.5 CN_C8.
2. Connect COP CLOSE / OPEN button to CU63(DCB) and CU64(DOB).
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2.2. WCOP30 / WCOP62 Board


- It is used for handicap button input and button expansion.

WCOP30 / WCOP62 Board

No. Name Description Remark


It does not blink when
2 MCU LIVE LED It blinks when there is no problem with MCU.
there is a problem.
PIN NO Contents Remark

Power / 1 P24 board power


Connector name:
3 communication 2 CAN H CAN HIGH
CN_W1
Connecting part 3 CAN L CAN LOW
4 N24 board power
JUMP Usage Remark
SUB COP button nd
(NONE) 1~62 floor
expansion (Need JUMPER PIN)
th th
Handicap button 1~30 floor, 30 floor or less
Usage setting DIP 1, 2 nd
11 input 1 31~62 floor : WCOP30 applied
SWITCH st nd
Handicap button
th
1~30 floor, 31 floor ~ 62 floor
2, 3 nd : WCOP62 applied
input 2 31~62 floor
MAIN COP button th
1, 2, 3 1 ~ 30 floor
expansion
The number of floor
Button connecting 30 buttons are connected. (WCOP30) buttons is applied
4
part 62 buttons are connected. (WCOP62) differently according to
the usage setting.
15 UP lantern UP lantern output in the Car CN_W2
16 DOWN lantern DOWN lantern output in the Car CN_W3
10 Program input It is connected and used for program UPDATE. Need NU-LINK TOOL

☛ NOTE: Connect WCOP CLOSE / OPEN button to CU63(DCB) and CU64(DOB).


After setting JUMPER(J2), you need to turn power OFF -> ON to reflect the usage.
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2.3. COP Load Connection and Voice Volume Adjustment


Voice and Volume Adjustment in COP Board

No. Name Description Remark


SW No ON OFF Note
1 SUB MAIN OPB mode select
CTS / floor Expand floors to
2 Disable nd
expansion 62 floor
ONLY Select whether
3 ALL VOICE-
BZ,CHM voice is output
Set the mode of
27 DIP Switch Compatible to
4 Previous board Latest board COP
previous board
5 - - (Reserved)
6 V update Disable Voice Update mode
7 V night Disable Night Voice mode
8 V test Disable Voice Test mode
PIN NO Contents Remark
1 N24 Connector Name:
CC26
2 load 30% B contact switch
2 Load connector
3 load 70% A contact switch Load detection
switch is on the
4 load 100% A contact switch floor of the Car.
5 load 110% B contact switch
Voice Volume Turning to the right: Volume increases Need adjustment
1
Adjustment Turning to the left: Volume decreases driver
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2.4. HPI / CPI Indicator Setting


- It is attached to the boarding floor(HPI) and upper part(CPI) of the Car to display elevator floor and
status.

HPI / CPI Board

No. Name Description Remark


When 24VDC is applied to the board power side, It is OFF when there is a
1 24V POW LED
it is turned ON. problem.
It does not blink when there is
2 MCU LIVE LED It blinks when there is no problem with MCU.
a problem.
Power /
3 communication Connect for 24VDC and CAN communication. CH1, CH4
connecting part
Button connecting Connect the button for Car call of the
4 There are 2 connecting parts.
part corresponding floor.
Hall chime / hall
5 Connect when hall chime / hall lantern is used.
lantern
10 Program input Connect and apply for program UPDATE. Need NU-LINK TOOL
6 PARKING input part Connect cable at parking floor.
FIRE(=FMR) input
7 Connect to firefighter call (=FMR) switch. Connect at lobby floor
part
When JUMP is released, it works as At normal time, JUMP is
9 REARDIP switch
REAR(=handicap) HIP. connected.
When the sticker is removed, you can verify LED When there is a problem
11 Option LED
status. check LED defect.
When there is a JUMP, it enters floor ID input
Floor setting mode mode. Use Up/Down button to input
14
(FL_SET) (After completion, release JUMP and turn power floor ID.
OFF -> ON)

☛ NOTE: Floor setting has the corresponding floor input at ship-out before delivery to the site.
(Floor ID is fixed.)
For CPI, floor ID is set with『CP』, and for HPI, floor ID is set with『HP』, and delivered to the site.
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3. Boarding Floor Indicator PC Board.

3.1. HIP PC Board


INDICATOR Board

No. Name Description Remark


2 FL_SET DIP switch It is used to set the corresponding floor. Removed after setting.
When JUMP is released, it works as In normal time, JUMP is
11 REAR DIP switch
REAR(=handicap) HIP. connected.
Connect the button to call the Car at the There are 2 connecting
7 Button connecting part
corresponding floor. parts.
Power / communication
9 Connect for 24VDC and CAN communication. CH1, CH4
connecting part
8 Hall chime / hall lantern Connect when hall chime / hall lantern is used.
1 Program input Connect and apply for program UPDATE. Need NU-LINK TOOL
5 PARKING input part Connect cable at parking floor.
6 FIRE(=FMR) input part Connect to firefighter call (=FMR) switch. Connect at fire control floor.
☛ NOTE: Floor setting has the corresponding floor input at ship-out before the deliver to the site.
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3.2. GH5 PC Board.


- Board for hall lantern and chime during the destination floor operation without a separate floor display
and group operation

GH5 Board

No. Name Description Remark


When 24VDC is applied to the board power side, It is OFF when there is a
1 24V POW LED
it is turned ON. problem.
It does not blink when there is a
2 MCU LIVE LED It blinks when there is no problem with MCU.
problem.
Power / communication
3 Connect for 24VDC and CAN communication. CH1, CH4
connecting part
Connect the button to call the Car at the
4 Button connecting part There are 2 connecting parts.
corresponding floor.
5 Hall chime / hall lantern Connect when hall chime / hall lantern is used.

10 Program input Connect and apply for program UPDATE. Need NU-LINK TOOL

6 PARKING input part Connect the cable at parking floor.

7 FIRE(=FMR) input part Connect to firefighter call (=FMR) switch. Connect at lobby floor

When JUMP is released, it works as REAR In normal time, JUMP is


9 REARDIP switch
(=handicap) HIP. connected.
External 110VAC
14 110VAC power for external lantern and chime Separate 110VAC power
power
Separate 110VAC
15 External lantern shall use 110VAC. CH3 is not connected.
lantern connecting part
Separate 110VAC
16 External chime shall use 110VAC. CH3 is not connected.
chime connecting part
External 110VAC Check when lantern is
17 It is destroyed when over-current is supplied.
FUSE defective.
Floor setting DIP
18 Input floor according to HEXA 8421 method. ON / OFF adjustment
SWITCH
☛ NOTE: Floor setting has the corresponding floor input at ship-out before the deliver to the site.
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3.3. HIP/HPI/GH5 FIRE/PARKING SW Wiring

No. Name Description Remark


Connect to Parking switch
1 CH6 PARKING SWITCH connecting part
connector
Connect to FMR switch
2 CH7 FMR(=FIRE MAN RETURN) SWITCH connecting part
connector
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3.4. How to Set HIP / HPI Floor ID (For GH5, use DIP SWITCH in the board)

(Refer to numbers in the above 3.1 HIP/HIP_mini PC Board. figure)

1. Connect JUMPER to FL_SET of No.2.


2. Apply 24VDC to No.9.
3. Check if number ‘1’ is displayed on No.10 DOT MATRIX.
4. Connect Up/Down button to No.7.
5. Press Up/Down button to adjust the floor to input.
6. Stop at ±2 floor of the input floor, press the mouse as if you double click it. When you double click it,
it is pressing 2 times, so it stops at ±2 floor.
Example) If you want to input floor 24 in HIP, press Up/Down button to stop at, 26th floor or 22nd floor,
press the button 2 times quickly. (Here, the point is pressing it quickly.)
7. If they are properly input, OK and input floor are displayed in turn with 2 sec. interval.
8. Release No.2 FL_SET JUMPER.
9. Input completed.
To check if the floor input is correct, connect JUMPER to FL_SET, and turn ON the power.
Exceptions)
-. For the floor where HIP and HPI are applied at the same time, set to HP, which is next to 62, only for
HPI.
-. If CPI is applied, set to CP, which is next to HP.
-. If Supervisory option is used, set to SV, which is next to CP, before making the delivery to the site.
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☛ NOTE: For better understanding, refer to the following figure of order.


Example of floor input) When you want to input『24』floor ID to HIP:

Order 1 Order 2

Double click Down button (Press 2 times)


Use Up/Down button to stop at floor 『26』
(You need to press quickly.)

Order 3 Order 4

If they are properly input, the input floor and 『OK』 are displayed in turn.
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☛ NOTE: This work must be performed while JUMPER is connected to『FL_SET』.


(Same for HPI / CPI)

4. CAR JUNCTION BOX PC BOARD Adjustment

4.1. CTC Board

Figure 6: CTC BOARD

4.2. CTX Board


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Figure 7: CTX BOARD

TABLE 1: CTC BOARD connector description (1)

Connector
No. Pin No. Signal Name Name and Function Remark
Name

1 B220S 220V power supply(Control Panel)


2 LITS LIGHT output(22X)
3 FANS FAN output (22X)
1 CN_T2
4 A220S 220V power supply(Control Panel)
5 FE GND
6 22Y 220V power supply(building)
2 F7 FUSE (250V, 5A)
1 22Y 220V power supply(building)
3 CC17 2 FE GND
3 FAN FAN power(22X),output
1 22Y 220V power supply(building)
4 CC18 2 FE GND
3 LIT LIGHT power(22X),output
1 ULA ULA signal, output
2 DZ1 DZ1 signal, output
3 DZ2 DZ2 signal, output
5 CN_T3 4 DLA DLA signal, output
5 N24 Control power (0V), input
6 N24 Control power (0V), input
7 P24 Control power (+24V), input
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8 P24 Control power (+24V), input


1 PH1 Interphone signal 1
2 PH2 Interphone signal 2
6 TB1
3 PH3 Interphone signal 3
4 PH4 Interphone signal 4
1 P24 SAFTY RAY B power(+24V), output
7 CC23B
2 N24 SAFTY RAY B power(0V), output
1 P24 SAFTY RAY A power(+24V), output
8 CC23
2 N24 SAFTY RAY A power(0V), output
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TABLE 2: CTC BOARD connector description (2)

Connector
No. Pin No. Signal Name Name and Function Remark
Name
SAFTY RAY B control power(+24V),
1 P24
output
9 CC24B 2 EE1 SAFTY RAY B control signal, input
3 N24 SAFTY RAY B control power(0V), output
1 EE1 SAFTY RAY B control signal, output
10 CC24 2 EE2 SAFTY RAY B control signal, input
3 N24 SAFTY RAY B control power(0V), output
1 ONS Manual operation signal, input
11 CN_T21 2 ONU Manual UP operation signal, input
3 OND Manual DN operation signal, input
1 P24 Control power(+24V), output
12 CN_T20 2 ONS Manual operation signal, input
3 OAT Automatic operation signal, input
1 SE1 SAFTY EDGE B control signal, input
13 CC25 2 FE GND
3 SE2 SAFTY EDGE B control signal, output
1 N24 Control power(0V), output
14 CC25B 2 FE GND
3 SE1 SAFTY EDGE A control signal, input
1 N24 Control power(0V), output
15 CN_T19 2 DOB DOOR OPEN signal, input
3 DCB DOOR CLOSE signal, input
1 P24 Control power(+24V), output
16 CN_T11 2 DFMR FMR relay control output
3 DFR1 FR1 relay control output
1 P24 Control power(+24V), output
17 CN7 2 N24 Control power(0V), output
3 OPL OPEN LIMIT signal, input
1 P24 Control power(+24V), output
18 CN8 2 N24 Control power(0V), output
3 CLL CLOSE LIMIT signal, input
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TABLE 3: CTC BOARD connector description (3)

No. Connector Name Pin No. Signal Name Name and Function Remark

19 S1 PUSH BUTTON (H/W RESET)


20 CN10 HHT
1 5V Encoder power supply(+5V), output
2 GND Encoder power supply(0V),output
3 AP A phase P, input
4 AN A phase N, input
21 CN4
5 BP B phase P, input
6 BN B phase N, input
7 - -
8 - -
22 CN1 DAC
23 TAP1,2 GND GND
24 F6 FUSE(250V,10A)
1 A220 220V power supply(Control Panel), input
25 CC16
2 B220 220V power supply(Control Panel), input
1 U Inverter U phase, output
2 -
26 CN12 3 V Inverter V phase, output
4 -
5 W Inverter W phase, output
1 XTSP SPARE input (I/O)
27 CN_T10
2 DTSP SPARE output (I/O)
1 CCH CAN communication, input/output
28 CN_T9
2 CCL CAN communication, input/output
1 P24 Control power +24V, output
2 CCH CAN communication, input/output
29 CN_T14
3 CCL CAN communication, input/output
4 N24 Control power 0V, output
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TABLE 4: CTC BOARD connector description (4)

No. Connector Name Pin No. Signal Name Name and Function Remark

1 ULA ULA signal, input


2 DZ1 DZ1 signal, input
3 DZ2 DZ2 signal, input
4 DLA DLA signal, input
5 OAT Automatic operation signal, input
6 ONU Manual UP operation signal, input
30 CN_T1 7 OND Manual DN operation signal, input
8 PH1 Interphone signal, input
9 PH2 Interphone signal, input
10 PH3 Interphone signal, input
11 PH4 Interphone signal, input
12 P24 Control power(+24V), output
13 N24 Control power(0V), output
1 ON CAN communication end resistance is used.
31 JP1 2 COM COMMOM connector
3 OFF CAN communication end resistance is not used.
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TABLE 5: CTX BOARD connector description

Connector Signal
No. Pin No. Name and Function Remark
Name Name

1 P24 Control power +24V


32 CN_T12 2 DFMR FMR Relay activation output
3 DFR1 FR1 Relay activation output
1 COMP COMP Fan rope HOOK switch
33 CC7
2 ESON Car upper part E-STOP switch
1 SAFT SAFTY device
34 CC6
2 COMP COMP Fan rope HOOK switch
1 DFL Lower part final limit switch
2 EXIT Emergency rescue door switch
35 CN_T13 3 ESON Car upper part E-STOP
4 GS2 Car door switch 2
5 SAFT SAFTY device
1 SAFT SAFTY device
36 CC5 2 FE GND
3 DFL Lower part final limit switch
1 ESON Car upper part E-STOP
37 CC8 2 GND GND
3 EXIT Emergency rescue door switch
1 GS1 Car door switch 1
38 CC4B 2 FE GND
3 GS2 Car door switch 2
1 ESIN E-STOP switch inside the Car
39 CC4 2 FE GND
3 GS1 Car door switch 1
1 EL1 Emergency light power input(DC 12V or AC) (LED or
41 CC28B Incandescent
2 EL2 Emergency light power input(GND or AC) lamp)
Emergency light power output(DC 12V or (LED or
1 EL1
41 CC28 AC) Incandescent
2 EL2 Emergency light power output(GND or AC) lamp)
1 SPK1 BGM sound adjustment signal input
42 CN_T31
2 SPK2 BGM sound adjustment signal input
1 BGM BGM sound adjustment signal output
43 CC11 2 SPK2 BGM sound adjustment signal output
3 FE GND

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