AAAAABBAAAA'

Involute Spur Gear Geometry Calculations

Input data :
Power rating ,kW P 1.76 Face width Pinion 25
Pinion Speed, RPM n1 960 Face width Gear 22
Center distance a 110 Hob designation for pinion 1.25
Nos. of pinion teeth z1 15 Hob designation for gear 1.25
Nos. of gear teeth z2 58 Clearance factor for pinion 0.25
Normal module mn 3 Clearance factor for gear 0.25
Normal pressure angle άn 20 Total correction factor -0.380
Helix angle β 10 xs 0.02
Selected correction factor x 0.352 xr 0.216
Output data : Symbol Pinion Common Gear
Output RPM n2 248.3
Center Distace a 110
Center Distace, Production ap 110.05
Actual Ratio i 3.87
Nos. of teeth z 15 58
Normal Module mn 3
Transverse module mt 3.046

Normal pressure angle άn 20

Normal working pres. angle άnw 18.273
Transverse working pres. angle άtw 18.535
Helix Angle β 10
Base helix angle βb 9.391

Face width b 22
Clearance factor c 0.25 0.25
Working clearance factor cw 0.25 0.25
Total correction factor xt -0.380
Correction factor x 0.352 -0.732
Correction value x.mn 1.056 -2.197

Pitch circle diameter d 45.694 176.684

Base circle diameter db 42.861 165.728
Root circle diameter df 40.306 164.791
Tip Circle diameter da 53.709 178.194
Working pitch circle diameter dw 45.205 174.795

Profile contact ratio εά 1.002 0.552

Total profile contact ratio εάt 1.555
Face contact ratio εb 0.405
Sum of profile contact ratio εάtt 1.960
Tip width factor sa 0.508 1.473

Measurement of nos. teeth k 2 7

Measurement value wk 14.665 58.610
Difference diff. 0.000 <0.01

Tooth depth h 6.702 6.702

Circular tooth height hc 4.008 0.755
Circular tooth thickness tc 5.481 3.113
Chordal tooth height hch 4.216 0.817
Chordal tooth thickness tch 5.469 3.113
 Pinion Gear

Material EN9 Material EN9

Hardness 320 JHV Hardness 295 JHV

Surface Treatment Surface Treatment
Rp0, Proof Stress 555 mpa Rp0, Proof Stress 555 mpa
Fatigue Bending Limit 290 mpa Fatigue Bending Limit 281 mpa
Fatigue Contact Limit 750 mpa Fatigue Contact Limit 716 mpa

Pinion Gear
Bending Stress 43 43
Bending Limit 459 426

Contact Stress 473

Contact Limit 637