Академический Документы
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Культура Документы
and
Bottleneck Study Program
of COSMO OIL
25th Apr. 2019
5th ASEAN Refining & Petrochemical Forum
Group of affiliated
Oil exploration and production Oil refining, petrochemicals Oil product sales, Retail, etc. companies
Crude production Major crude oil importing countries Domestic sales share Wind power generation capacity
(three operating companies) United Arab Emirates 20,885 thousand KL 227,000kW
(Abu Dhabi) (Gasoline, Naphtha, Jet fuel, Kerosene, Domestic market share:
Approx. 40,000 barrels/day Kingdom of Saudi Arabia Gasoil, A fuel oil, C fuel oil) Approx. 6%
Comparison with refining capacity: State of Qatar
Approx. 10% Oil refining capacity Number of service stations in Japan Ethylene production capacity
400,000 barrels/day Number of COSMO 1,290,000 tons/year
Oil exploration & production areas Domestic market share : Brand stations Domestic market share:
United Arab Emirates Approx. 11.4% 2,858 Approx. 18%
(Abu Dhabi) Car leasing business for Individuals
Para-xylene production capacity Major affiliated companies
State of Qatar 1,180,000 tons/year Cumulative total Eco Power
47,602 cars Maruzen Petrochemical
Major affiliated companies Major affiliated companies COSMO Credit Card Members COSMO Oil Lubricants
Abu Dhabi Oil COSMO Matsuyama Oil Approx. 4,400 ,000 members COSMO Engineering
CM Aromatics COSMO Trade and Service
Qatar Petroleum Development Major affiliated companies
Hyundai COSMO Petrochemical COSMO ALA
United Petroleum Development COSMO Oil Sales Gyxis
Sogo Energy
Cosmo’s Business Activities 4
<E&P>
Production Capacity
Crude Oil Production
40,000 BPD Para-Xylene 1,180
Benzene 940
Mixed Xylene 620
Ethylene 1,290
(1,000 Tons/Y)
<Refining>
CDU Capacity
363,000 BPD Renewable Energy Business
<Marketing>
Sales Volume
20,885 KKL <Wind Power> <Solar Power>
Number of Generation Capacity Generation Capacity
Gas Stations 227MW+ 88MW* 24MW
2,858 *under construction
As of March 2018
Introduction of Cosmo’s Refineries 5
・Compatibility test
④Trouble shooting
・Analysis and cause investigation
of Filter clogging substance, scale
in piping and rust in the vessel tank.
②Secondary processing unit
・Pilot evaluation for catalyst selection
▲9 %
DCU
Jet Fuel
Vacuum Residue
Gas Oil
Sakai Refinery has the state of the art units(DCU, HDS) in Japan.
・Bottomless
・Able to process reasonable Heavy Crude Oil
Effective Utilization of DCU 14
00 80,000 80,000
increase in case of
Benefit
Benefit
lower API
00 60,000 Throughput will 60,000
decrease in case of
lower API
00 40,000 40,000
45 WTI
Super
40 Murban Light
Minas
35 Brent Iranian Light Arabian Light Light
API
Bonny Light Middle
30 Kuwait
Nile Blend Ural Heavy
Iranian Heavy Cold Lake
25 Super
Oriente
heavy
20 Vasconia Maya
Castilla Napo
15
0.0 1.0 2.0 3.0 4.0
Sulfur %
Effective evaluation of Selected Unexperienced Crude Oil
(Bottleneck study) 17
The following change and effect would be caused by unexperienced
Crude Oil.
Characteristics Required
Fraction Unit Effect of Equipment
change Countermeasures
Change of Semi
CDU products yield
Residue
VDU /Decrease of Pump improvement
Viscosity Fluidity
Decrease of
VR VDU
Fluidity
Corrosion Mercury
Mercury LPG/Naphtha CDU
removal unit
Catalyst Poisoning
Effective evaluation of Selected Unexperienced Crude Oil
(Bottleneck study) 18
LPG、Naphtha:
Crude Oil: Removal mercury unit
Increase
capability of
Desalter VGO, AR, VR:Change of the equipment
materials
AR:
Increase
capability
of the
pump
VR:
Increase
capability of
the pump, Increase capability of
Extension of Feed pump
the heat
exchangers Increase capability of product
distillate,
Increase capability of Coke Handling
(cooling, removal of moisture)
Bottleneck Study Program (Our service) 20
5.0MM$/y 0.6MM$/y
N-HDS
-Furnace REF MG
-Desalter
-Preheat -Reactor K-HDS
CDU -Stripper etc.
-Furnace 1.4MM$/y NAPH
-Fractionator LGO-
-Side-stripper HDS -Reactor
-Stabilizer -Stripper KERO
-Deethanizer VDU
VGO- -Debutanizer etc.
HDS
-Depropanizer
JET Fuel
-Amine etc.
Naph
HDS
ULS-DGO
Coker
Gas oil
0.6MM$/y HDS FCC
FUEL OIL
-Feed system
-Vacuum COKE
Profit
Target Level
Noise
Reduction <Operation Optimization> Soft sensor
□Stabilize Operation
□Improve product yield
+
Cluster Analysis
Control logic
<System Optimization>
Regression Analysis □ Stabilize operation
□ Increase of APC
utilization
Process control installation
Background
The current situation is based on the kinetic viscosity and catalyst
content of SLO in order to reduce SLO and to increase LCO production.
The operator manually adjusts the SLO flow rate based on SLO kinetic
viscosity.
Pump around
Monitoring items
SLO - Kinetic viscosity
- Catalyst content
FCC main fractionator
Create the Soft Sensor based on Regression Analysis 26
Analyzer
Soft sensor
Limit
Process
OPC server DCS
Controller
Refinery Operation Optimization Program (Our Service) 28
Check current operating condition
Site Survey Confirm operation level & issues
- Profit evaluation method (Product・ Utility unit price)
Research & Analysis