APIL NOIDA

DT - 11th JULY 2011

CONTRACT - 00109

00109-FWDS-0238_REV A - FURNACE START UP SYSTEM F-50,F-51,F-52,F-53,F-56,F-57,F-59A,F-59B,F-59C,F-60,F-61A,F-61B,F-61C,F-66A,F-66B,F-67A,F-67B & F-67C,F-69 & E-04

SEE DRAWING 00109-1E0238_REV A
SIZE IN mm (INCH)
FIELD WELDING
MAX FILLER MIN NO.OF
MATERIAL JOINT PROCEDURE POST FILLER METAL

NDE
WELD LOCATION OF WELD OUTSIDE THICK AT CAR METAL PRE WELDS PER REV
SPECIFICATION TYPE SPECIFICATION HEAT QTY (KG)
DIA WELD % SPEC HEAT UNIT
RING TYPE (F- WPS)
AND NO.
VALVE (01HAG15AA302)
508(20.0) 61.8 (2.43) SA 182 F11/F12 CL.2
AUX WATER RETURN VLV (HWL2) TO
WF-97 NONE B 1 A
F-67C (F-67C-3/3a)
508(20.0) 61.8 (2.43) SA 106 Gr.C
LINK-HWL2 VALVE TO FLASH TANK
F-67C (F-67C-3/3b)
508(20.0) 61.8 (2.43) SA 234 Gr. WPC
LINK-HWL2 VALVE TO FLASH TANK (ELBOW) TO
WF-98 NONE B 1 A
VALVE (01HAG15AA002)
508(20.0) 61.8 (2.43) SA 105
HIGH WTR LEVEL 2 CV ISOLATION VLV
VALVE (01HAG15AA002)
508(20.0) 61.8 (2.43) SA 105
HIGH WTR LEVEL 2 CV ISOLATION VLV TO
WF-99 NONE B 1 A
F-67C (F-67C-2/2c)
508(20.0) 61.8 (2.43) SA 106 Gr.C
LINK-HWL2 VALVE TO FLASH TANK
F-67C (F-67C-2/2a)
508(20.0) 61.8 (2.43) SA 234 Gr. WPC
LINK-HWL2 VALVE TO FLASH TANK (ELBOW) TO
WF-100 NONE B 1 A
F-67C (F-67C-1/1b)
508(20.0) 61.8 (2.43) SA 106 Gr.C
LINK-HWL2 VALVE TO FLASH TANK
F-67C (F-67C-1/1b)
508(20.0) 61.8 (2.43) SA 106 Gr.C
LINK-HWL2 VALVE TO FLASH TANK TO
WF-101 NONE B 1 A
F-67A (F-67A-3/3e)
508(20.0) 61.8 (2.43) SA 234 Gr. WPC
FURNACE LINK TO FLASH TANK SYSTEM (TEE)
VALVE (01HAG15AA301)
508(20.0) 61.8 (2.43) SA 182 F11/F12 CL.2
AUX WATER RETURN VLV (HWL1) TO
WF-102 NONE B 1 A
F-67B (F-67B-2/2b)
508(20.0) 61.8 (2.43) SA 106 Gr.C
LINK-HWL1 VALVE TO FLASH TANK
F-67B (F-67B-2/2a)
508(20.0) 61.8 (2.43) SA 106 Gr.C
LINK-HWL1 VALVE TO FLASH TANK TO
WF-103 NONE B 1 A
VALVE (01HAG15AA001)
508(20.0) 61.8 (2.43) SA 105
HIGH WTR LEVEL 1 CV ISOLATION VLV
VALVE (01HAG15AA001)
508(20.0) 61.8 (2.43) SA 105
HIGH WTR LEVEL 1 CV ISOLATION VLV TO
WF-104 NONE B 1 A
F-67B (F-67B-1/1b)
508(20.0) 61.8 (2.43) SA 106 Gr.C
LINK-HWL1 VALVE TO FLASH TANK
F-67B (F-67B-1/1a)
508(20.0) 61.8 (2.43) SA 106 Gr.C
LINK-HWL1 VALVE TO FLASH TANK TO
WF-105 NONE B 1 A
F-67A (F-67A-3/3e)
508(20.0) 61.8 (2.43) SA 234 Gr. WPC
FURNACE LINK TO FLASH TANK SYSTEM (TEE)
F-67A (F-67A-3/3a)
508(20.0) 61.8 (2.43) SA 234 Gr. WPC
FURNACE LINK TO FLASH TANK SYSTEM (ELBOW) TO
WF-106 NONE B 1 A
F-67A (F-67A-2/2e)
508(20.0) 61.8 (2.43) SA 106 Gr.C
FURNACE LINK TO FLASH TANK SYSTEM
F-67A (F-67A-2/2a)
508(20.0) 61.8 (2.43) SA 106 Gr.C
FURNACE LINK TO FLASH TANK SYSTEM TO
WF-107 NONE B 1 A
F-67A (F-67A-1/1d)
508(20.0) 61.8 (2.43) SA 234 Gr. WPC
FURNACE LINK TO FLASH TANK SYSTEM (ELBOW)
F-67A (F-67A-1/1a)
508(20.0) 61.8 (2.43) SA 106 Gr.C
FURNACE LINK TO FLASH TANK SYSTEM TO
WF-108 B 1 A
F-51 (F-51/2)
508.0(20.0) 61.8 (2.43) NONE SA 106 Gr.C
WATER STORAGE DOWNCOMER
F-60
508.0(20.0) 61.8 (2.43) SA 266M Gr.2
RECIRC.PUMP SUCTION LINE (NOZZLE) TO
WF-109 NONE B 1 A
F-59B (F-59B-3/3b)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
CIRC PUMP SUCTION LINE
F-59B (F-59B-3/3a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
CIRC PUMP SUCTION LINE TO
WF-110 NONE B 1 A
F-59B (F-59B-2/2b)
508.0(20.0) 61.8 (2.43) SA 234 Gr. WPC
CIRC PUMP SUCTION LINE (ELBOW)
F-59B (F-59B-2/2a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
CIRC PUMP SUCTION LINE TO
WF-111 NONE B 1 A
F-59B (F-59B-1/1b)
508.0(20.0) 61.8 (2.43) SA 234 Gr. WPC
CIRC PUMP SUCTION LINE (ELBOW)
F-59B (F-59B-1/1a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
CIRC PUMP SUCTION LINE TO
WF-112 NONE B 1 A
VALVE (01HAG15AA004)
508.0(20.0) 61.8 (2.43) SA 105
BWCP SUCTION ISOLATION VLV

PRINTED ON 495292915.xls
10/17/2020 1 OF 4
APIL NOIDA
DT - 11th JULY 2011
CONTRACT - 00109

00109-FWDS-0238_REV A - FURNACE START UP SYSTEM F-50,F-51,F-52,F-53,F-56,F-57,F-59A,F-59B,F-59C,F-60,F-61A,F-61B,F-61C,F-66A,F-66B,F-67A,F-67B & F-67C,F-69 & E-04

SEE DRAWING 00109-1E0238_REV A
SIZE IN mm (INCH)
FIELD WELDING
MAX FILLER MIN NO.OF
MATERIAL JOINT PROCEDURE POST FILLER METAL

NDE
WELD LOCATION OF WELD OUTSIDE THICK AT CAR METAL PRE WELDS PER REV
SPECIFICATION TYPE SPECIFICATION HEAT QTY (KG)
DIA WELD % SPEC HEAT UNIT
RING TYPE (F- WPS)
AND NO.
VALVE (01HAG15AA004)
508.0(20.0) 61.8 (2.43) SA 105
BWCP SUCTION ISOLATION VLV TO
WF-113 NONE B 1 A
F-59A (F-59A-2/2a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
CIRC. PUMP SUCTION SPOOL
F-59A (F-59A-2/2b)
508.0(20.0) 61.8 (2.43) SA 234 Gr. WPC
CIRC. PUMP SUCTION SPOOL (ELBOW) TO
WF-114 NONE B 1 A
F-59A (F-59A-1/1b)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
CIRC. PUMP SUCTION SPOOL
F-59A (F-59A-1/1a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
CIRC. PUMP SUCTION SPOOL
WF-115 NONE B 1 A
F-57 (F-57/4)
508.0(20.0) 61.8 (2.43) SA 105
MIXING SPHERE BOTTOM NOZZLE
F-57 (F-57/4)
508.0(20.0) 59.7(2.35) SA 105
MIXING SPHERE TOP NOZZLE TO
WF-116 NONE B 1 A
F-56 (F-56/1b)
508.0(20.0) 59.7(2.35) SA 106 Gr.C
LINK TO BLR RECIRC MIXING SPHERE
F-56 (F-56/1a)
508.0(20.0) 57.4(2.26) SA 106 Gr.C
LINK TO BLR RECIRC MIXING SPHERE TO
WF-117 NONE B 1 A
VALVE (01HAG15AA003)
508.0(20.0) 61.8 (2.43) SA 105
WTR STORAGE DNCOMER ISOLATION VLV
VALVE (01HAG15AA003)
508.0(20.0) 61.8 (2.43) SA 105
WTR STORAGE DNCOMER ISOLATION VLV TO
WF-118 NONE B 1 A
F-53 (F-53/1)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
LINK TO BLR RECIRC ISOL VALVE
F-53 (F-53/1)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
LINK TO BLR RECIRC ISOL VALVE TO
WF-119 NONE B 1 A
VALVE (01HAG15AA411)
508.0(20.0) 61.8 (2.43) SA 105
WTR STORAGE DNCOMER CHECK VLV
VALVE (01HAG15AA411)
508.0(20.0) 61.8 (2.43) SA 105
WTR STORAGE DNCOMER CHECK VLV TO
WF-120 NONE B 1 A
F-52 (F-52-4/4a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
LINK TO BOILER RECIRC SYSTEM
F-52 (F-52-4/4a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
LINK TO BOILER RECIRC SYSTEM TO
WF-121 NONE B 1 A
F-52 (F-52-3/3b)
508.0(20.0) 61.8 (2.43) SA 234 Gr. WPC
LINK TO BOILER RECIRC SYSTEM (ELBOW)
F-52 (F-52-3/3a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
LINK TO BOILER RECIRC SYSTEM TO
WF-122 NONE B 1 A
FE (01HAG15CF505)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
FLOW ELELMENT FOR BOILER RECIRC SYSTEM
FE (01HAG15CF505)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
FLOW ELELMENT FOR BOILER RECIRC SYSTEM TO
WF-123 NONE B 1 A
F-52 (F-52-2/2c)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
LINK TO BOILER RECIRC SYSTEM
F-52 (F-52-2/2a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
LINK TO BOILER RECIRC SYSTEM TO
WF-124 NONE B 1 A
F-52 (F-52-1/1b)
508.0(20.0) 61.8 (2.43) SA 234 Gr. WPC
LINK TO BOILER RECIRC SYSTEM (ELBOW)
F-52 (F-52-1/1a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
LINK TO BOILER RECIRC SYSTEM TO
WF-125 NONE B 1 A
F-51 (F-51/3)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
WATER STORAGE DOWNCOMER
F-51 (F-51/1a)
508.0(20.0) 61.8 (2.43) SA 106 Gr.C
WATER STORAGE DOWNCOMER TO
WF-126 NONE B 1 A
F-50 (F-50/3)
508.0(20.0) 61.8 (2.43) SA 182 F12 CL2
FURNACE CONNECTING SPHERE BOTTOM NOZZLE
F-60 (F-60/7231)
323.9(12.75) 39.9(1.57) SA 266M Gr.2
RECIRC.PUMP DISCH LINE (NOZZLE) TO
WF-127 NONE B 1 A
F-61A (F-61A-1/1a)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
LINK TO BLR ECON FLOW CTRL VALVE

PRINTED ON 495292915.xls
10/17/2020 2 OF 4
APIL NOIDA
DT - 11th JULY 2011
CONTRACT - 00109

00109-FWDS-0238_REV A - FURNACE START UP SYSTEM F-50,F-51,F-52,F-53,F-56,F-57,F-59A,F-59B,F-59C,F-60,F-61A,F-61B,F-61C,F-66A,F-66B,F-67A,F-67B & F-67C,F-69 & E-04

SEE DRAWING 00109-1E0238_REV A
SIZE IN mm (INCH)
FIELD WELDING
MAX FILLER MIN NO.OF
MATERIAL JOINT PROCEDURE POST FILLER METAL

NDE
WELD LOCATION OF WELD OUTSIDE THICK AT CAR METAL PRE WELDS PER REV
SPECIFICATION TYPE SPECIFICATION HEAT QTY (KG)
DIA WELD % SPEC HEAT UNIT
RING TYPE (F- WPS)
AND NO.
F-61A (F-61A-1/1b)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
LINK TO BLR ECON FLOW CTRL VALVE TO
WF-128 NONE B 1 A
F-61A (F-61A-2/2b)
323.9(12.75) 39.9(1.57) SA 234 Gr. WPC
LINK TO BLR ECON FLOW CTRL VALVE (ELBOW)
F-61A (F-61A-2/2a)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
LINK TO BLR ECON FLOW CTRL VALVE TO
WF-129 NONE B 1 A
VALVE (01HAG31AA301)
323.9(12.75) 39.9(1.57) SA 266
MINIMUM ECONOMIZER FLOW CONTROL VLV
VALVE (01HAG31AA301)
323.9(12.75) 39.9(1.57) SA 266
MINIMUM ECONOMIZER FLOW CONTROL VLV TO
WF-130 NONE B 1 A
F-61B (F-61B/1)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
LINK TO PUMP DISCH ISO VALVE
F-66B (F-66B/1)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
LINK TO PUMP DISCH ISO VALVE TO
WF-131 NONE B 1 A
VALVE (01HAG31AA001)
323.9(12.75) 39.95(1.57) SA 105
BWCP DISCHARGE ISOLATION VLV
VALVE (01HAG31AA001)
323.9(12.75) 39.95(1.57) SA 105
BWCP DISCHARGE ISOLATION VLV TO
WF-132 NONE B 1 A
F-61C (F-61C-1/1a)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
BOILER RECIRC. LINK TO ECON.
F-61C (F-61C-1/1b)
323.9(12.75) 39.9(1.57) SA 234 Gr. WPC
BOILER RECIRC. LINK TO ECON. (ELBOW) TO
WF-133 NONE B 1 A
F-61C (F-61C-2/2a)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
BOILER RECIRC. LINK TO ECON.
F-61C (F-61C-2/2b)
323.9(12.75) 39.9(1.57) SA 234 Gr. WPC
BOILER RECIRC. LINK TO ECON. (ELBOW) TO
WF-134 NONE B 1 A
F-61C (F-61C-3/3a)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
BOILER RECIRC. LINK TO ECON.
F-61C (F-61C-3/3a)
323.9(12.75) 39.9(1.57) SA 106 Gr.C
BOILER RECIRC. LINK TO ECON. TO
WF-135 NONE B 1 A
E-04 (E-04/6)
323.9(12.75) 39.9(1.57) SA 105
ECON INLET LINK / SPOOL (NOZZLE #2)
E-04 (E-04/5)
355.6(14.0) 44.3(1.74) SA 105
ECON INLET LINK / SPOOL (NOZZLE #1) TO
WF-136 NONE B 1 A
F-66A (F-66A-1/1a)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE CTL VLV
F-66A (F-66A-1/1e)
355.6(14.0) 44.3(1.74) SA 234 Gr. WPC
START-UP FEED WTR LINE TO MIXING SPHERE CTL VLV (ELBOW) TO
WF-137 NONE B 1 A
F-66A (F-66A-2/2a)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE CTL VLV
F-66A (F-66A-2/2b)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE CTL VLV TO
WF-138 NONE B 1 A
F-66A (F-66A-3/3b)
355.6(14.0) 44.3(1.74) SA 234 Gr. WPC
START-UP FEED WTR LINE TO MIXING SPHERE CTL VLV (ELBOW)
F-66A (F-66A-3/3a)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE CTL VLV TO
WF-139 NONE B 1 A
F-66A (F-66A-4/4a)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE CTL VLV
F-66A (F-66A-4/4a)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE CTL VLV TO
WF-140 NONE B 1 A
F-66A (F-66A-5/5b)
355.6(14.0) 44.3(1.74) SA 234 Gr. WPC
START-UP FEED WTR LINE TO MIXING SPHERE CTL VLV (ELBOW)
F-66A (F-66A-5/5a)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE CTL VLV TO
WF-141 NONE B 1 A
VALVE (01LAB96AA401)
355.6(14.0) 44.3(1.74) SA 105
INLET LINE TO SPHERE CHECK VLV
VALVE (01LAB96AA401)
355.6(14.0) 44.3(1.74) SA 105
INLET LINE TO SPHERE CHECK VLV TO
WF-142 NONE B 1 A
F-66B (F-66B/1)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE
F-66B (F-66B/1)
355.6(14.0) 44.3(1.74) SA 106 Gr.C
START-UP FEED WATER LINE TO MIXING SPHERE TO
WF-143 NONE B 1 A
F-57 (F-57/5)
355.6(14.0) 44.3(1.74) SA 105
RECIRCULATION MIXING SPHERE SIDE NOZZLE

PRINTED ON 495292915.xls
10/17/2020 3 OF 4
APIL NOIDA
DT - 11th JULY 2011
CONTRACT - 00109

00109-FWDS-0238_REV A - FURNACE START UP SYSTEM F-50,F-51,F-52,F-53,F-56,F-57,F-59A,F-59B,F-59C,F-60,F-61A,F-61B,F-61C,F-66A,F-66B,F-67A,F-67B & F-67C,F-69 & E-04

SEE DRAWING 00109-1E0238_REV A
SIZE IN mm (INCH)
FIELD WELDING
MAX FILLER MIN NO.OF
MATERIAL JOINT PROCEDURE POST FILLER METAL

NDE
WELD LOCATION OF WELD OUTSIDE THICK AT CAR METAL PRE WELDS PER REV
SPECIFICATION TYPE SPECIFICATION HEAT QTY (KG)
DIA WELD % SPEC HEAT UNIT
RING TYPE (F- WPS)
AND NO.

SA 106 Gr.C
WF-144 GAMA PLUG NONE S 8 A
SA 105

SA 106 Gr.C
WF-145 GAMA PLUG NONE S 9 A
SA 105

SA 106 Gr.C
WF-146 GAMA PLUG NONE S 30 A
SA 105

VALVE (01HAG15AA302)
508(20.0) 23.4(0.92) SA 182 F11/F12 CL.2
AUX WATER RETURN VLV (HWL2) TO
WF-147 NONE B 1 A
F-69
508(20.0) 23.4(0.92) SA 106 Gr.B
FLASH TANK INLET NOZZLE (N2)
VALVE (01HAG15AA301)
508(20.0) 23.4(0.92) SA 182 F11/F12 CL.2
AUX WATER RETURN VLV (HWL1) TO
WF-148 NONE B 1 A
F-69
508(20.0) 23.4(0.92) SA 106 Gr.B
FLASH TANK INLET NOZZLE (N2)

PRINTED ON 495292915.xls
10/17/2020 4 OF 4