430TL-460TL Front Loader

SERVICE
MANUAL SERVICE MANUAL

430TL / 440TL / 450TL / 460TL
Front Loader
430TL
440TL
450TL
460TL
Front Loader
1/1
Part number 47743048 Part number 47743048
English
February 2015
© 2015 CNH Industrial Latin America LTDA. All Rights Reserved.

SERVICE MANUAL
430TL Without self leveling system - Brazil

440TL With self leveling system - Brazil
47743048 19/02/2015
EN
Contents
INTRODUCTION
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.560] Pickup lift circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
Electrical systems ....................................................................... 55

[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
Front loader and bucket............................................................... 82

[82.100] Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1
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INTRODUCTION
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Contents
INTRODUCTION
Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Foreword - How to use and navigate through this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Basic instructions — Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Torque - Minimum tightening torques for normal assembly (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Torque — Standard torque data for hydraulics (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
(*) See content for specific models

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INTRODUCTION
Foreword - Important notice regarding equipment servicing

All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
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INTRODUCTION
Foreword - How to use and navigate through this manual

This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on their machine it is usually because a function or system on their ma-
chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer
to the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system: the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - the component or function on the machine, that the piece of technical information is going to describe
(e.g., Fuel tank).
• INFORMATION TYPE - the piece of technical information that has been written for a particular component or func-
tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel
tank).
• PRODUCT - the model for which the piece of technical information is written.
Every piece of technical information will have those three categories attached to it. You will be able to use any combi-
nation of those categories to find the right piece of technical information you need to resolve that customer's concern
on their machine.
That information could be:

• the procedure for how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
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INTRODUCTION
Manual content
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at
the end of each Chapter. Page number references are included for every piece of technical information listed in the
Chapter Contents or Chapter Index.
Each Chapter is divided into four Information types:

• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components, assemblies or sub-assemblies.
• Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents, assemblies or sub-assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that
the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates
which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes, excavators,
skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
SECTION Mounted equipment and tools, ….
00 - Maintenance X X X X X
05 - Machine completion and equipment X X X X X
10 - Engine X X X X
14 - Main gearbox and drive X X X X
18 - Clutch X X X
21 - Transmission X X X X
23 - Four wheel drive (4WD) system X X X X
25 - Front axle system X X X X
27 - Rear axle system X X X X
29 - Hydrostatic drive X X X X
31 - Power Take-Off (PTO) X X
33 - Brakes and controls X X X X
35 - Hydraulic systems X X X X
36 - Pneumatic system X X X X
37 - Hitches, drawbars and implement couplings X X X
39 - Frames and ballasting X X X X X
41 - Steering X X X X
44 - Wheels X X X X
46 - Steering clutches
48 - Tracks and track suspension X X X
50 - Cab climate control X X X X
55 - Electrical systems X X X X X
56 - Grape harvester shaking
58 - Attachments/headers X
60 - Product feeding X
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INTRODUCTION
61 - Metering system X
62 - Pressing - Bale formation X
63 - Chemical applicators X
64 - Chopping X
66 - Threshing X
68 - Tying/Wrapping/Twisting X
69 - Bale wagons
70 - Ejection X
71 - Lubrication system X X X X X
72 - Separation X
73 - Residue handling X
74 - Cleaning X
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding X
78 - Spraying X
79 - Planting X
80 - Crop storage / Unloading X
82 - Front loader and bucket X X
83 - Telescopic single arm X X
84 - Booms, dippers and buckets X X
86 - Dozer blade and arm X X
88 - Accessories X X X X X
89 - Tools X X X X X
90 - Platform, cab, bodywork and decals X X X X
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INTRODUCTION
Chapters
Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical
to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the
Chapter contained within the Section.
CONTENTS
The Chapter Contents lists all the technical data (specifications), functional data (how it works), diagnostic data (fault
codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written in that Chapter for
that function or system on the machine.
Contents
ENGINE
ENGINE - Engine and crankcase – 10.001
TECHNICAL DATA
ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4
FUNCTIONAL DATA
ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6
SERVICE
ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8
DIAGNOSTIC
ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10
INDEX
The Chapter Index lists in alphabetical order all the types of information (called information units) that have been
written in that Chapter for that function or system on the machine.
Index
ENGINE - 10
ENGINE
ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6
ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4
ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8
ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10
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INTRODUCTION
Information units and information search

Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This
indicates the function and type of information in that information unit. Each information unit has a page reference within
that Chapter. The information units provide a quick and easy way to find just the right piece of technical information
you are looking for.
Example information Engine block cover - Front – Remove (10.102.AP.01 - F.10.A.10)

unit
Information Unit SAP 10 102 AK 01 F 10.A.10
code
SAP code classification Engine Pan and covers Engine block Front Service data Remove
cover
NHIL12GEN0070A 1
Navigate to the correct information unit you are searching for by identifying the function and information type
from the SAP code.
• (1) Location and (2) Information type.
• (A) corresponds to the sections of the service manual.
(B) corresponds to the chapters of the service manual. After (B) there may be some additional information. In this
case it shows “.01”, which represents the “Front” block cover. These options may be front/rear, left/right, hydraulic/
mechanical etc.
(C) corresponds to the type of information listed in the chapter contents: Technical Data, Functional Data, Diagnos-
tic, or Service.
(A) and (B) are also shown in the page numbering on the page footer.
THE REST OF THE CODING IS NOT LISTED IN ALPHANUMERIC ORDER IN THIS MANUAL.
• You will find a table of contents at the beginning and end of each section and chapter.
You will find an alphabetical index at the end of each chapter.
• By referring to (A), (B) and (C) of the coding, you can follow the contents or index (page numbers) and quickly find
the information you are looking for.
Page header and footer

The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following references:

• Publication number for that Manual.
• Version reference for that publication.
• Publication date
• Section, chapter, and page reference e.g. 10.102 / 9
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INTRODUCTION
Safety rules - Ecology and the environment

Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. NEW
HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND
dealer, who will dispose of the used batteries or recycle the used batteries properly. In
some countries, this is a legal requirement.
Mandatory battery recycling

NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:

• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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INTRODUCTION
Safety rules
430TL Without self leveling system - Brazil LA
440TL With self leveling system - Brazil LA
450TL Without self leveling system - Brazil LA
TL LA
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAU-
TION followed by special instructions. These precautions are intended for the personal safety of you and those
working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. The color
associated with DANGER is RED.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. The color
associated with WARNING is ORANGE.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. The
color associated with CAUTION is YELLOW.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine damage or property damage. The
color associated with Notice is BLUE.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine dam-
age or property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
Basic instructions — Shop and assembly

Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals

For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or NEW HOLLAND Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can
offer this guarantee.
When ordering spare parts, always provide the following information:

• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
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INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
Special tools
The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and
designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The
special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.
By using these tools, repair personnel will benefit from:

• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
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INTRODUCTION
Torque - Minimum tightening torques for normal assembly

430TL LA
440TL LA
450TL LA
460TL LA
METRIC NON-FLANGED HARDWARE

NOM. LOCKNUT LOCKNUT
SIZE CL.8 CL.10
CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9
CLASS 8 NUT CLASS 10 NUT BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.2 N·m (19 lb 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb
M4 2 N·m (18 lb in)
in) in) in) in) in)
4.5 N·m (40 lb 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb
M5 4 N·m (36 lb in)
in) in) in) in) in)
7.5 N·m (66 lb 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb
M6
in) in) in) in) in) in)
18 N·m (163 lb 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb
M8
49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb
M10 37 N·m (27 lb ft) 52 N·m (38 lb ft)
ft) ft) ft) ft)
M12 64 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft) ft)
158 N·m (116 lb 210 N·m 225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb
M16
ft) (155 lb ft) ft) ft) ft) ft)
319 N·m (235 lb 425 N·m 440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb
M20
ft) (313 lb ft) ft) ft) ft) ft)
551 N·m (410 lb 735 N·m 762 N·m (560 lb 1016 N·m 501 N·m (370 lb 693 N·m (510 lb
M24
ft) (500 lb ft) ft) (750 lb ft) ft) ft)
NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque
specifications are shown in pound-feet.
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INTRODUCTION
METRIC FLANGED HARDWARE

NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT
SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10
W/CL8.8 W/CL10.9
BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb
M4
4.9 N·m (43 lb 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb
M5
8.3 N·m (73 lb 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb
M6
M8
54 N·m (40 lb 77 N·m (56 lb
M10 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft)
ft) ft)
93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb
M12 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft)
M16
ft) ft) ft) ft) ft) ft)
M20
ft) ft) ft) ft) ft) ft)
607 N·m (447 lb 809 N·m (597 lb 838 N·m (618 lb 1118 N·m 552 N·m (407 lb
M24
ft) ft) ft) (824 lb ft) ft)
IDENTIFICATION
Metric Hex head and carriage bolts, classes 5.6 and up
20083680 1
1. Manufacturer's Identification
2. Property Class
Metric Hex nuts and locknuts, classes 05 and up
20083681 2
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INTRODUCTION
1. Manufacturer's Identification
2. Property Class
3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class
10 properties, and marks 120 ° apart indicate Class 8.
INCH NON-FLANGED HARDWARE

LOCKNUT LOCKNUT
NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT
GrB W/ Gr5 GrC W/ Gr8
SIZE and NUT and NUT
BOLT BOLT
UN-
UN-
PLATED PLATED PLATED
PLATED
or W/ZnCr W/ZnCr
or PLATED
PLATED GOLD GOLD
SILVER
SILVER
8 N·m (71 lb 11 N·m (97 lb 12 N·m 16 N·m 12.2 N·m (109 lb
1/4 8.5 N·m (75 lb in)
in) in) (106 lb in) (142 lb in) in)
17 N·m 23 N·m 24 N·m 32 N·m 17.5 N·m (155 lb 25 N·m (220 lb
5/16
(150 lb in) (204 lb in) (212 lb in) (283 lb in) in) in)
30 N·m (22 lb 40 N·m 43 N·m (31 lb 57 N·m (42 lb
3/8 31 N·m (23 lb ft) 44 N·m (33 lb ft)
ft) (30 lb ft) ft) ft)
48 N·m (36 lb 65 N·m 68 N·m (50 lb 91 N·m (67 lb
7/16 50 N·m (37 lb ft) 71 N·m (53 lb ft)
ft) (48 lb ft) ft) ft)
74 N·m (54 lb 98 N·m 104 N·m 139 N·m 108 N·m (80 lb
1/2 76 N·m (56 lb ft)
ft) (73 lb ft) (77 lb ft) (103 lb ft) ft)
107 N·m 142 N·m 150 N·m 201 N·m 156 N·m (115 lb
9/16 111 N·m (82 lb ft)
(79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) ft)
147 N·m 196 N·m 208 N·m 277 N·m 153 N·m (113 lb 215 N·m (159 lb
5/8
(108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) ft) ft)
3/4
7/8
1
NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in
through 1 in hardware torque specifications are shown in pound-feet.
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INTRODUCTION
INCH FLANGED HARDWARE

NOM- LOCKNUT LOCKNUT
SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and
INAL GrF W/ Gr5 GrG W/ Gr8
NUT NUT
SIZE BOLT BOLT
UNPLATED PLATED UNPLATED PLATED
or PLATED W/ZnCr or PLATED W/ZnCr
SILVER GOLD SILVER GOLD
1/4 9 N·m (80 lb in) 8 N·m (71 lb in)
in) in) in) in)
5/16
3/8 30 N·m (22 lb ft) 43 N·m (32 lb ft)
ft) ft) ft) ft)
7/16 48 N·m (35 lb ft) 68 N·m (50 lb ft)
ft) ft) ft) ft)
81 N·m (60 lb 108 N·m (80 lb 115 N·m (85 lb 153 N·m 104 N·m (77 lb
1/2 74 N·m (55 lb ft)
ft) ft) ft) (113 lb ft) ft)
117 N·m (86 lb 156 N·m 165 N·m 221 N·m 157 N·m (116 lb
9/16 106 N·m (78 lb ft)
ft) (115 lb ft) (122 lb ft) (163 lb ft) ft)
162 N·m (119 lb 216 N·m 228 N·m 304 N·m 147 N·m (108 lb 207 N·m (153 lb
5/8
ft) (159 lb ft) (168 lb ft) (225 lb ft) ft) ft)
3/4
7/8
1
IDENTIFICATION
Inch Bolts and free-spinning nuts
20083682 3
Grade Marking Examples
SAE Grade Identification

1 Grade 2 - No Marks 4 Grade 2 Nut - No Marks
2 Grade 5 - Three Marks 5 Grade 5 Nut - Marks 120 ° Apart
3 Grade 8 - Five Marks 6 Grade 8 Nut - Marks 60 ° Apart
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INTRODUCTION
Inch Lock Nuts, All Metal (Three optional methods)
20090268 4
Grade Identification
Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3)
Grade A No Notches No Mark No Marks
Grade B One Circumferential Notch Letter B Three Marks
Grade C Two Circumferential Notches Letter C Six Marks
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INTRODUCTION
Torque — Standard torque data for hydraulics

430TL LA
440TL LA
450TL LA
460TL LA
Installation of adjustable fittings in straight

thread O-ring bosses
1. Lubricate the O-ring by coating it with a light oil or

petroleum. Install the O-ring in the groove adjacent
to the metal backup washer which is assembled at the
extreme end of the groove (4).
2. Install the fitting into the SAE straight thread boss until
the metal backup washer contacts the face of the boss
(5).
NOTE: Do not over tighten and distort the metal
backup washer. 23085659 1
3. Position the fitting by turning out (counterclockwise)
up to a maximum of one turn. Holding the pad of the
fitting with a wrench, tighten the locknut and washer
against the face of the boss (6).
Standard torque data for hydraulic tubes and fittings

Tube nuts for 37° flared fittings O-ring boss plugs
adjustable fitting
locknuts, swivel JIC-
37° seats
Size Tubing OD Thread Torque Torque
size
4 6.4 mm (1/4 in) 7/16-20 12 - 16 N·m (9 - 12 lb ft) 8 - 14 N·m (6 - 10 lb ft)
12 19.1 mm (3/4 in) 1-1/16-12 104 - 111 N·m (77 - 82 lb ft) 81 - 95 N·m (60 - 70 lb ft)
14 22.2 mm (7/8 in) 1-3/16-12 122 - 136 N·m (90 - 100 lb ft) 95 - 109 N·m (70 - 80 lb ft)
16 25.4 mm (1 in) 1-5/16-12 149 - 163 N·m (110 - 120 lb ft) 108 - 122 N·m (80 - 90 lb ft)
20 31.8 mm (1-1/4 in) 1-5/8-12 190 - 204 N·m (140 - 150 lb ft) 129 - 158 N·m (95 - 115 lb ft)
24 38.1 mm (1-1/2 in) 1-7/8-12 217 - 237 N·m (160 - 175 lb ft) 163 - 190 N·m (120 - 140 lb ft)
32 50.8 mm (2 in) 2-1/2-12 305 - 325 N·m (225 - 240 lb ft) 339 - 407 N·m (250 - 300 lb ft)
These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm
(0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually.
Before installing and torquing 37 ° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite
cleaner and apply hydraulic sealant LOCTITE® 569™ to the 37 ° flare and the threads.
Install fitting and torque to specified torque, loosen fitting and retorque to specifications.
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INTRODUCTION
Pipe thread fitting torque Thread size Torque (maximum)

1/8-27 13 N·m (10 lb ft)
Before installing and tightening pipe fittings, clean the
1/4-18 16 N·m (12 lb ft)
threads with a clean solvent or Loctite cleaner and apply
sealant LOCTITE® 567™ PST PIPE SEALANT for all fittings 3/8-18 22 N·m (16 lb ft)
including stainless steel or LOCTITE® 565™ PST for 1/2-14 41 N·m (30 lb ft)
most metal fittings. For high filtration/zero contamination 3/4-14 54 N·m (40 lb ft)
systems use LOCTITE® 545™.
Installation of ORFS (O-Ring Flat Seal fit-

tings)
When installing ORFS fittings thoroughly clean both flat
surfaces of the fittings (1) and lubricate the O-ring (2) with
light oil. Make sure both surfaces are aligned properly.
Torque the fitting to specified torque listed throughout the
repair manual.
NOTICE: If the fitting surfaces are not properly cleaned,
the O-ring will not seal properly. If the fitting surfaces are
not properly aligned, the fittings may be damaged and will
not seal properly.
NOTICE: Always use genuine factory replacement oils
50011183 2
and filters to ensure proper lubrication and filtration of en-
gine and hydraulic system oils.
The use of proper oils, grease, and keeping the hydraulic

system clean will extend machine and component life.
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INTRODUCTION
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SERVICE MANUAL
Hydraulic systems

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Contents
Hydraulic systems - 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.560] Pickup lift circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
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Contents
FUNCTIONAL DATA
Hydraulic systems
Hydraulic symbol - Schematic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic symbol - Pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hydraulic symbol - Directional control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
- Hydraulic symbol - Composite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydraulic symbol - Flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hydraulic symbol - Table of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hydraulic schematic frame 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hydraulic schematic frame 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Overview – Mach System Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Overview – Mach System Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
SERVICE
Hydraulic systems
Repair on the valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Hydraulic systems - Hydraulic systems
Hydraulic systems - Hydraulic symbol - Schematic components

Accurate diagrams of hydraulic circuits are essential to the technician who must repair them. The diagram shows
how the components interact. The diagram shows how the system works, what each component should be doing and
where the oil should be going so the technician can diagnose and repair the system.
There are two types of circuit diagrams:

• Cutaway circuit diagrams show the internal construction of the components as well as the flow paths. Using colors,
shades or various patterns in the lines and passages, they show many different conditions of flow and pressure.
Cutaway diagrams take considerably longer to produce because of their complexity.
• Schematic circuit diagrams, the “shorthand” system of the industry, are usually preferred for troubleshooting. A
schematic diagram is made up of simple geometric symbols for the components and their controls and connections.
There are several systems of symbols used when making schematic diagrams:
• ISO – International Standards Organization
• ANSI – American National Standards Institute
• ASA – American Standards Association
• JIC – Joint Industry Conference
A combination of symbols from these systems are shown. There are differences between the symbol systems. There
is enough similarity, however, so if you understand the symbols shown, you will be able to interpret other symbols as
well.
Reservoirs
A rectangle with the top removed represents a vented
reservoir (A). A rectangle with the top in place represents
a pressurized reservoir (B).
RCIL07CCH025AAA 1
There are other schematic diagrams that show a slightly

different version of a pressurized reservoir, but the sym-
bols are similar and easily recognized. An oval with a
short line on top or a rectangle with curved sides repre-
sents a reservoir that is pressurized.
RCIL07CCH027AAA 2
Lines connected to the reservoir usually are drawn from

the top, regardless of where the actual connection is. This
symbol shows a line which returns fluid above the level in
the reservoir.
RCIL07CCH030AAA 3
If the hydraulic line returns fluid below the level in the

reservoir, it is drawn all the way to the bottom of the sym-
bol.
RCIL07CCH032AAA 4
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A hydraulic line connected to the bottom of the reservoir

may be drawn from the bottom of the symbol if the bottom
connection is essential to the systems operation.
RCIL07CCH033AAA 5
If the pump inlet (B) must be charged or flooded with fluid

above the inlet port, the reservoir symbol (A) appears
above the pump symbol, and the suction line is drawn out
of the bottom of the reservoir symbol.
Every system reservoir has at least two hydraulic lines

connected to it, and some may have many more. Often
the components that are connected to the reservoir are
spread all over the schematic. Rather than multiplying
lines all over the schematic, individual reservoir symbols
are drawn close to the components. The reservoir is usu-
ally the only component symbol pictured more than once
on a diagram.
RCIL07CCH124AAA 6
Lines, tubes and hoses

A hydraulic line, tube, hose or any conductor that carries
the fluid between components is shown as a line. A work-
ing line, such as an inlet pressure or return, is shown as
a solid line.
RCIL07CCH034AAA 7
Working lines with arrows show direction of flow. In the

first example (A), fluid flows in one direction only; in the
second example (B), fluid can flow in both directions.
RCIL07CCH035AAA 8
Pilot or control lines (A) are broken into long dashes.

Drain lines (B) for leakage oil are broken into short
dashes.
RCIL07CCH036AAA 9
A flexible line is shown as an arc between two dots and is

always represented by a solid line.
RCIL07CCH026AAA 10
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An enclosure outline indicates that there are several sym-

bols that make up a component assembly such as a valve
or a valve stack. The enclosure outline is rectangular and
is broken with dashes on all sides.
RCIL07CCH028AAA 11
Lines between components are drawn differently when

they are crossing or connected. There are lines that cross
other lines but are not connected. There are several ways
to show crossing lines which are not connected.
RCIL07CCH038AAA 12
Lines that are connected are shown with a dot that repre-
sents the connection or shown as a tee connection. The
dot connection is the most commonly used when drawing
schematic diagrams.
RCIL07CCH047AAA 13
Pumps
There are many basic pump designs. A simple fixed dis-
placement pump (A) is shown as a circle with a solid ar-
row that pointing outward. The arrow points in the direc-
tion that the fluid flows. If the pump is reversible (B) or
designed to pump in either direction, the symbol has two
arrows which point in opposite directions. The pump nor-
mally has a pressure port and line (1) from which pressur-
ized fluid is discharged and a suction port and line (2) into
which fluid is drawn from the reservoir.
RCIL07CCH048AAA 14
A variable displacement pump (A) is shown by an arrow

drawn through the pump symbol at a 45 degree angle. A
variable displacement, pressure compensated pump (B)
is shown by a small box with an arrow, added to the side
of the pump symbol.
RCIL07CCH040AAA 15
If the pump is controlled by a lever (A) or a pedal (B), the

appropriate symbol is added to the side of the pump.
RCIL07CCH041AAA 16
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A drive shaft is shown as two short parallel lines extending

from the side of the pump. A curved arrow, if present, on
the drive shaft indicates the direction of rotation.
RCIL07CCH049AAA 17
Motors
Motor symbols are circles with solid black arrows, which
point in the opposite direction of a pump’s arrow, to show
the motor as a receiver of fluid. One arrow is used for
non-reversible motors (A); and two arrows are used for
reversible motors (B).
RCIL07CCH051AAA 18
A simple schematic diagram is shown of a hydraulic motor

(A) connected to a hydraulic pump (B).
RCIL07CCH046AAA 19
Cylinders
A cylinder is a simple rectangle (A) representing the bar-
rel. The piston and rod are represented by a tee (B), in-
serted into the rectangle. The symbol can be drawn in any
position.
RCIL07CCH055AAA 20
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If the cylinder is single-acting (A), there is only one port

shown on the end of the cylinder that receives pressurized
fluid. The opposite end of the cylinder is left open. Both
ends are closed on a double-acting cylinder (B), and two
ports are shown.
RCIL07CCH054AAA 21
A double rod end cylinder has a rod extending from each

end of the rectangle.
RCIL07CCH057AAA 22
Some cylinders have cushions built into them. The cush-

ion slows the movement of the piston as it nears the end of
its stroke. Cylinder cushions are shown as a smaller rec-
tangle (A) on the piston. If the cushion has an adjustable
orifice, a slanted arrow is drawn at 45 degrees (B) across
the symbol.
RCIL07CCH126AAA 23
Accessories
Filters, strainers and heat exchangers are represented as
squares that are turned 45 degrees and have the port
connections at the corners.
A dotted line perpendicular to the flow line represent a

filter, strainer or screen.
RCIL07CCH080AAA 24
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A solid line perpendicular to the flow with solid arrows

pointing outward represents a cooler.
RCIL07CCH081AAA 25
The symbol for a heater is like the symbol for a cooler,

except the solid arrows point inward.
RCIL07CCH118AAA 26
Two sets of arrows pointing inward and outward repre-

sents a temperature control unit
The solid arrows point in the direction that heat is dissi-

pated. Or in the case of the control unit, they show that
heat can be regulated.
RCIL07CCH119AAA 27
An oval with details inside represents an accumulator.

The details explain what type of accumulator it is: spring
loaded (A), gas charged (B), or other features.
The divider line indicates there is a separator between the

charge and the fluid. A hollow arrow indicates gas.
A spring indicates that the accumulator is spring-loaded.
RCIL07CCH130AAA 28
Reference: Hydraulic systems - Hydraulic symbol - Pressure control (35.000)

Hydraulic systems - Hydraulic symbol - Directional control (35.000)
Hydraulic systems - Hydraulic symbol - Composite (35.000)
Hydraulic systems - Hydraulic symbol - Flow control (35.000)
Hydraulic systems - Hydraulic symbol - Table of symbols (35.000)
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Hydraulic systems - Hydraulic symbol - Pressure control

The basic valve symbol is a square (which is called an
envelope) with external port connections and an arrow
inside to show the fluid passage and direction of flow. The
valve usually operates by balancing fluid pressure against
a spring, so a spring is shown on one side of the symbol
and a pilot pressure line on the other side.
Normally closed valve

A normally closed valve, such as a relief or sequence
valve, is shown with an arrow offset from the ports [in-
let (A), outlet (B)] toward the pilot pressure line (C) side
of the square. The spring (D) holds the valve closed until
the pilot line pressure is greater than the spring pressure.
Mentally visualize a build up of pressure in the pilot line
and the envelope moving over, compressing the spring.
Fluid can now flow through the valve.
RCIL07CCH059AAA 1
Normally open valve

A normally open valve is shown with the arrow connecting
the inlet and outlet ports. It closes when pressure over-
comes spring force. Mentally visualize a build up of pres-
sure in the pilot line and the envelope moving over, com-
pressing the spring. Fluid flow through the valve is now
blocked.
RCIL07CCH060AAA 2
Relief valve
A relief valve is shown as a normally closed symbol con-
nected between the pressure line (A) and the reservoir
(B). The flow direction arrow points away from the pres-
sure line port and toward the reservoir. This graphically
represents how a relief valve operates. When pressure in
the system overcomes the valve spring (C), flow is from
the pressure line through the relief valve to the reservoir.
RCIL07CCH061AAA 3
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Pressure reducing valve

A pressure reducing valve is shown as a normally open
symbol in a pressure line. This valve works opposite of
a relief valve, since it senses outlet pressure (A) versus
inlet pressure (B). As the outlet pressure builds, it works
against a predetermined spring force. As the spring force
is overcome, flow through the valve is reduced or shut off.
RCIL07CCH063AAA 4
Sequence valve
The normally closed symbol is also used for a sequence
valve (A). The inlet port is connected to a primary cylin-
der (B) and the outlet port to the secondary cylinder line
(C). When the piston in the primary cylinder reaches the
end of its stroke, the pressure in the supply line increases.
The sequence valve is also connected to the supply line
and also feels the increase in pressure. As pressure in-
creases, the envelope and directional flow arrow move
over, connecting the inlet and outlet ports allowing fluid to
flow to the secondary cylinder.
RCIL07CCH062AAA 5
Reference: Hydraulic systems - Hydraulic symbol - Directional control (35.000)

Hydraulic systems - Hydraulic symbol - Composite (35.000)
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Hydraulic systems - Hydraulic symbol - Directional control

One way valve
A simple ball check valve is shown. When fluid pressure
is exerted on the left side of the ball, the ball is forced into
the “V” and no fluid can flow though the valve. When fluid
pressure is applied to the right side of the ball, the ball
moves away from the “V” and fluid can flow through the
valve.
RCIL07CCH066AAA 1
Bypass valve
A bypass valve is shown as a one-way valve with a spring
on the ball end of the symbol. Pressurized flow is neces-
sary to overcome the spring force and allow flow around
the ball.
RCIL07CCH067AAA 2
Reference: Hydraulic systems - Hydraulic symbol - Composite (35.000)

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Hydraulic systems - Hydraulic symbol - Composite

One way valve
A more complex one-way valve is shown. This directional
control symbol uses multiple envelopes with a separate
envelope for each valve position. Within each envelope,
arrows show the flow paths when the valve is shifted to
that position.
NOTE: All port connections are made to the envelope
which shows the neutral condition of the valve.
The left symbol (A) a one-way valve in the closed position.

Mentally visualize a build up of pressure on the right side
of the valve symbol (B) to enable free flow through the
valve.
RCIL07CCH072AAA 1
Two position valve

Two envelopes (representing the spool) indicate a two po-
sition valve. Each envelopes shows the flow conditions for
its position. This simple schematic shows fluid supplied to
the rod end of the cylinder (A) from the control valve (B).
Return flow is from the piston end of the cylinder through
the control valve to tank.
RCIL07CCH073AAA 2
Mentally visualize the directional control valve shifted to

the other position. Pressurized fluid is supplied to the pis-
ton end of the cylinder (A) from the control valve (B), and
return fluid flows from the rod end of the cylinder through
the control valve to tank.
RCIL07CCH074AAA 3
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Three position valve

Three position valves have a centered (neutral) position.
The centered position can be either open or closed to flow.
The open center (A) is usually used with a fixed displace-
ment pump, while the closed center (B) is usually used
with a variable displacement pump.
RCIL07CCH068AAA 4
RCIL07CCH069AAA 5
Actuating controls
Valve spools are controlled by pedals (A), levers (B), pilot
fluid (C), electric solenoids (D), etc., which are called ac-
tuating controls. These actuating controls are shown by
symbols placed on the ends of the envelopes.
This symbol (E) is used when a solenoid is controlled with

internal pilot assist pressure.
RCIL07CCH017BAA 6
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To show that a valve is spring-centered, a spring symbol is

placed at each end of the envelope. This symbol shows
that a solenoid and pilot pressure assist are required to
overcome spring force to move the valve spool.
RCIL07CCH070AAA 7
Reference: Hydraulic systems - Hydraulic symbol - Flow control (35.000)

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Hydraulic systems - Hydraulic symbol - Flow control

Restrictors
The basic flow control symbol is a restrictor. If the restric-
tor is adjustable, a slanted arrow is drawn across the sym-
bol. The restrictor could be a special fitting with a small
hole in it or a small drilled passageway within a valve. An
adjustable restrictor acts like a faucet: adjusting the re-
striction regulates flow. Restrictors are used to meter and
bleed circuits. RCIL07CCH075AAA 1
Adjustable restrictors can be pressure-compensated:

the size of the opening in the restrictor changes with
increases and decreases in pressure. A perpendicular
arrow indicates pressure compensation. If the restrictor
has both pressure and temperature compensation, the
symbol for a thermometer is added.
RCIL07CCH078AAA 2
Reference: Hydraulic systems - Hydraulic symbol - Table of symbols (35.000)
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Hydraulic systems - Hydraulic symbol - Table of symbols

Line and line functions
Solid line - main line Dotted line - exhaust or
drain line
Dashed line - pilot line Enclosure outline
Lines crossing Lines joining
Lines crossing Liquid direction of flow
Gaseous direction of flow Flexible line
Mechanical devices
Connections (two parallel Variable component (arrow
lines) for shafts, levers, etc. intersects symbol at 45 °)
Spring
Pumps and motors

Pump, fixed displacement Pump, variable
displacement
Pressure compensated, Fixed displacement pump

variable displacement (bidirectional flow)
pump
Motor, fixed displacement Motor, variable

displacement
Oscillator
Reservoirs
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Reservoir, open to Pressurized reservoir

atmosphere
Return line to reservoir Return line to reservoir

below fluid level above fluid level
Cylinders
Single acting Double acting, single rod
end
Double acting. double rod Single rod end, fixed

end cushion both ends
Single rod end, adjustable Differential cylinder

cushion, rod end only
Valves
Check valve Pilot-operated check valve
On/Off manual shut off Regulating or selector

valve valves
2 position, 2 way valve 2 position, 3 way valve
2 position, 4 way valve 3 position, 4 way valve
2 position, 4 way open Valve capable of infinite

center, crossover valve positioning (indicated by
horizontal lines parallel to
the envelope)
Pressure relief valve Pressure reducing valve
Non-adjustable restrictor Adjustable restrictor valve

valve
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Adjustable restrictor, Adjustable restrictor,

pressure compensated temperature and pressure
compensated
Valve actuators
Solenoid Detent
Spring Manual
Push button Lever
Pedal Mechanical
Pressure compensated Pilot pressure, remote

supply
Liquid supply
Accessories
Filter Cooler
Heater Temperature controller
Accumulator (hydro- Reversing motor

pneumatic
Station or test point Pressure indicator
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Temperature indicator Pressure switch
Quick disconnect Quick disconnect

(disconnected) (connected)
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Hydraulic systems - Hydraulic schematic frame 01

Reference Component Reference Component
(1) 3ª and 4ª function valve (4) Hydraulic cylinder
(2) Mach 2000 (5) Hydraulic cylinder
(3) Hydraulic cylinder (6) Hydraulic cylinder
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CUIL14TR01345AA 1
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Hydraulic systems - Hydraulic schematic frame 02

(1) 3ª and 4ª function valve (4) 3ª function
(2) 3ª and 4ª function valve (5) 4ª function
(3) 3ª function (6) Fast Lock
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CUIL14TR01346FA 1
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Hydraulic systems - Overview – Mach System Valve
CUIL14TR01245AA 1
Reference Component Reference

(1) Raise (4) Unloading
(2) Lowering (5) Return to the reservoir
(3) Excavation (6) Electrical connector
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Hydraulic systems - Overview – Mach System Valve
CUIL14TR01257AA 1

(1) Raise (5) Plastic cover
(2) Pressure limiter (6) Return to the reservoir
(3) Plastic cover (7) Unloading
(4) Electrical connector (8) Excavation
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Hydraulic systems - Repair on the valve

DANGER
Pressurized system!
Always remove all pressure before working on the hydraulic system. Follow the pressure BLEED
program in the Configuration Mode to remove the pressure in the entire hydraulic system.
Failure to comply will result in death or serious injury.
D0035A
Controls of the Mach system® support

• Turn off the Mach System® clutch
• Place the valve under pressure. Check for oil leaks
on the couplers.
• If there are oil leaks on the couplers, shut down the
engine. Then decompress the hydraulic circuit.
• It is not possible to repair the male coupler. To re-
place the male coupler, loosen the male coupler with
a 27 mm wrench.
CUIL14TR01257AA 1
Controls of the Mach system® clutch

• Check the condition of the seal inside the female
coupler:
• If the seal is in good condition, check the coupler
union.
CUIL14TR01313AA 2
• If the seal has any damage, replace the seal.

Use a screwdriver to remove the seal.
CUIL14TR01314AA 3
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Replacement of the female coupler

• Connect the Mach System® clutch. Shut down the
engine. Then decompress the hydraulic circuit.
• Loosen the hose (1). Remove the retaining ring (2).
CUIL14TR01315AA 4
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Index

Hydraulic systems - Hydraulic symbol - Composite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydraulic systems - Hydraulic schematic frame 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hydraulic systems - Hydraulic schematic frame 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hydraulic systems - Hydraulic symbol - Directional control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hydraulic systems - Hydraulic symbol - Flow control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hydraulic systems - Hydraulic symbol - Pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hydraulic systems - Hydraulic symbol - Schematic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic systems - Hydraulic symbol - Table of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hydraulic systems - Overview – Mach System Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulic systems - Overview – Mach System Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Hydraulic systems - Repair on the valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Front loader arm hydraulic system - 701

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Contents
FUNCTIONAL DATA
Front loader arm hydraulic system

Front loader arm hydraulic system - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview – Propilot System (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dynamic description - Propilot System (Open center) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dynamic description Propilot System (Load sensor) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE

Pressure test - Propilot (Open center) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pressure test - Propilot (Load sensor) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DIAGNOSTIC

Front loader arm hydraulic system - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Hydraulic systems - Front loader arm hydraulic system
Front loader arm hydraulic system - Dynamic description

Operation – Float position and dual action
The concept of dual-action pilot and float position allows optimal use of the hydraulic system, according to the work
to be done.
Intuitively, the conductor adapts the effort you exert on the front loader pilot lever to the pressure you want on the
ground:
• In dual action, the implements exert pressure on the ground.

• In the float position, the implements do not exert pressure, so they do not suffer premature wear.
CUIL14TR01251EA 1
(1) Neutral (2) Lowering (3) Float
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Front loader arm hydraulic system - Overview – Propilot System

CUIL14TR01349GA 1
Reference Componente Reference Componente

(A) Joystick (F) Reservoir
(B) Cables (G) High pressure Circuit
(C) Shock Absorber (optional) (H) Feed back
(D) Distributor (I) Return to the reservoir
(E) Transmission kit - -
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Front loader arm hydraulic system - Dynamic description - Propilot

System (Open center)
CUIL14TR01350FA 1
The pump flow reaches (P). In neutral, the flow passes through the valve to reach (T1) and replenishes the tractor
circuit.
When the operator pulls the joystick, the valve gate moves. The oil then flows to the desired function (B1)- (A1)- (B2)-
(A2).
The pressure limiter regulates the pressure to 190 bar to protect the hydraulic circuit.
This pressure is evacuated by tubing (T), which is also used to drain the pressure limiters of the tipping circuit through
the orifice (T2).
To supply a new lifting activity or to activate the (Shock Eliminator System) front loader suspension, unions are used
that enable the hydraulic outlets to be captured through the orifices (a1)- (b1); (a2)- (b2).
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Front loader arm hydraulic system - Dynamic description Propilot

System (Load sensor)
CUIL14TR01348GA 1
The pump flow reaches (P). In neutral, the pump is in the disengaged state. There is no flow to pass through the
valve. The neutral position of the valve passages places the (LS) orifice in a return position.
When the operator pulls the joystick, the return from the (LS) line becomes blocked. This line goes on to connect to
the receiver. The pump may then be engaged. Then the front loader function will be activated.
The valve does not have a pressure limiter. The pump regulator limits the pressure.
Inside the distributor, there is a circuit selector between the lifting element and the tipping element.
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Front loader arm hydraulic system - Pressure test - Propilot (Open

center)
There is a malfunction of the hydraulic system in the tractor

1. Shut down the engine. Decompress the hydraulic cir-
cuit of the front loader.
2. Disassemble the pressure hose (1). Connect the back-
feeding hose (2).
CUIL14TR01249AA 1
CUIL14TR01252AA 2
The front loader does not lift the indicated load

1. Measure the pressure (P1) in the tractor distributor.
CUIL14TR01250AA 3
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2. Measure the pressure (P2) in the lift coupler.

3. Turn engine OFF.
4. Activate the Mach clutch.
5. Disconnect the lift hose (1).
6. Connect the pressure gauge (2) at this location.
• If (P1) = (P2), the front loader is at full capacity if
you take into account the pressure available from the
tractor.
• If the difference between (P1) and (P2) is greater
than 10 bar, replace the distributor of the front
4
loader. CUIL14TR01258AA
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Front loader arm hydraulic system - Pressure test - Propilot (Load

sensor)
There is a malfunction of the hydraulic system in the tractor

1. Shut down the engine. Decompress the hydraulic cir-
cuit of the loader.
(1) Pressure hose
(2) LS hose
CUIL14TR01253AA 1
2. Disassemble the pressure hose (1).

3. Disassemble the LS hose (2).
NOTE: After you disconnect each of the hoses, protect the
disconnected ends with suitable covers.
CUIL14TR01254AA 2
The front loader does not lift the indicated load

1. Measure the pressure (P1) in the tractor distributor.
CUIL14TR01250AA 3
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2. Measure the pressure (P2) at the lifting coupler (1).

Measure the pressure (P3) at the digging coupler (2),
figure 5.
CUIL14TR01258AA 4
If the difference between (P2) and (P3) is greater than

10 bar, then:
• Replace the distributor.
If (P2) = (P3) and less than 190 bar, then:
• Case 1: (P1) greater than or equal to 190 bar. The
load sensor shuttle valve is in the tractor and links to
the loader distributor. The load sensor shuttle valve
does not seal in both ways. You must replace the
load sensor shuttle valve.
• Case 2: (P1) less than 190 bar. Look for damage on
the tractor.
CUIL14TR01256AA 5
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Front loader arm hydraulic system - Leakage test

1. Activate the joystick to successively perform pressur-
ization of the distributor for each function.
2. Check where the leak comes from:
A. Leak in the couplers.
B. Leak in the plastic covers:
• Shut down the engine. Decompress the hydraulic
circuit.
• Replace the seals on the gates.
(1) Plastic cover of the gate
(2) Gate
CUIL14TR01255AA 1
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Front loader arm hydraulic system - Troubleshooting

Problem Possible Cause Correction
Appearance of oil leaks Component wear Carry out the procedure on page Hydraulic
systems - Repair on the valve (35.000)
Tractor hydraulic system Damage in the valve Carry out the procedure on page Front
malfunction loader arm hydraulic system - Pressure
test - Propilot (Open center) (35.701).
Front loader does not lift Damage in the valve Carry out the procedure on page Front
the indicated load loader arm hydraulic system - Pressure
test - Propilot (Open center) (35.701).
Tractor hydraulic system Damage in the load sensor Carry out the procedure on page Front
malfunction loader arm hydraulic system - Pressure
test - Propilot (Load sensor) (35.701).
Front loader does not lift Damage in the load sensor Carry out the procedure on page Front
the indicated load loader arm hydraulic system - Pressure
test - Propilot (Load sensor) (35.701).
Appearance of external oil High return pressure Carry out the procedure on page Front
leaks in the valve loader arm hydraulic system - Leakage
test (35.701).
Front loader unloads by Component wear Carry out the procedure on page Front
itself loader bucket hydraulic system - Repair
(35.723)
Front loader lowers by Component wear Carry out the procedure on page Pickup
itself lift circuit - Repair (35.560)
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Index

Front loader arm hydraulic system - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front loader arm hydraulic system - Dynamic description - Propilot System (Open center) (*) . . . . . . . . . . . . . . . . . 5
Front loader arm hydraulic system - Dynamic description Propilot System (Load sensor) (*) . . . . . . . . . . . . . . . . . . 6
Front loader arm hydraulic system - Leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Front loader arm hydraulic system - Overview – Propilot System (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Front loader arm hydraulic system - Pressure test - Propilot (Load sensor) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front loader arm hydraulic system - Pressure test - Propilot (Open center) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Front loader arm hydraulic system - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Front loader bucket hydraulic system - 723

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Contents
FUNCTIONAL DATA
Front loader bucket hydraulic system

Dynamic description of the tipping circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dynamic description of the 3rd function circuit (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE
Front loader bucket hydraulic system

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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Hydraulic systems - Front loader bucket hydraulic system
Front loader bucket hydraulic system - Dynamic description of the

tipping circuit
CUIL14TR01352FA 1
Reference Componente Reference

Pump Pressure Oil Lubrication circuit oil
Return to tank
The tipping function includes two movements:

• Digging, when the joystick is moved to the left. The bucket tilts toward the tractor.
• Unloading, when the lever is moved to the right. The bucket tilts toward the front.
Circuit description
The circuit is made up of two hydraulic tipping cylinders and a pressure limiter block as an anti-shock valve.
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Front loader bucket hydraulic system - Dynamic description of the

3rd function circuit
Used by implements that require a hydraulic function (grip), this circuit is composed of an electrovalve integrated in
the pressure limiter block.
This electrovalve uses oil from the tipping distributor to reach the front loader and also to feed the grip of an implement,
for example.
CUIL14TR01353FA 1
Reference Componente
Tipping oil distributor
On the front loader, the electrovalve is located in the pressure limiter block.
In turn, the assembly is fastened to the cross member.
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Front loader bucket hydraulic system - Repair

DANGER
Crushing hazard!
NEVER disconnect or connect lift cylinders while working under the machine. Clear the area under
and around the machine before servicing the lift cylinders.
D0159A
Control of the tipping cylinder seals

1. Lower the front loader.
2. Raise the front loader to approximately 1 m from the
ground. Then tip the front loader fully.
3. Disconnect the hoses (1) of the tipping cylinders from
the inside.
CUIL14TR01228AA 1
4. Maintain the pressure. Tip fully.

5. Replace the gaskets when there is continuous drainage
or leakage of oil from the cylinder.
Replace the tipping cylinder gaskets

1. Loosen the guide ring (1).
CUIL14TR01226AA 2
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2. Loosen the jam nut (1) from the piston.
CUIL14TR01225AA 3
Control of the pressure block sealant

1. Switch off the return hose (1) of the limiter block (2).
2. If you notice a constant leak on one of the hoses, re-
place the limiter block (2).
CUIL14TR01227AA 4
Control of the unloading limiter

1. Install a pressure gauge in the form of (T) on the un-
loading line (1).
CUIL14TR01229AA 5
2. Lower the front loader to 1 m from the ground.

3. Unload the implement fully.
4. Raise the front loader.
5. Read the pressure during lifting. This pressure should
be between 100.0 - 120.0 bar (1450.0 - 1740.0 psi)
100 - 120 bar. If the pressure is not within this range,
replace the limiter block.
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Control of the digging limiter

1. Install a pressure gauge in the form of T on the digging
line (1).
CUIL14TR01231AA 6
2. Raise the front loader to approximately 2 m from the

ground.
3. Dig fully.
4. Lower to 0,3 m from the ground.
5. The implement support is in contact with the tips (1).
CUIL14TR01230AA 7
6. Read the pressure during lowering. This pressure

should be between 210.0 - 230.0 bar (3045.0 -
3335.0 psi). If not, replace the limiter block.
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Index

Front loader bucket hydraulic system - Dynamic description of the 3rd function circuit (*) . . . . . . . . . . . . . . . . . . . . 4
Front loader bucket hydraulic system - Dynamic description of the tipping circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front loader bucket hydraulic system - Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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Pickup lift circuit - 560

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Contents
FUNCTIONAL DATA
Pickup lift circuit

Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Pickup lift circuit

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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Hydraulic systems - Pickup lift circuit
Pickup lift circuit - Dynamic description
CUIL14TR01351FA 1

Pump Pressure Oil Return to tank
Circuit description
The lifting circuit is made up of two dual action hydraulic cylinders, installed in parallel.
The front loader raises when the cylinder chamber is supplied. The rod side chamber is connected to the return.
The front loader raises when the control lever is pushed to the middle, just before the notch. The rod side chamber is
pressurized. The chamber on the other side makes the return.
When the lever is pushed all the way, it moves to the float position (i.e. the chambers of the rod side and outside are
connected to the tank).
Lifting circuit option: Shock Eliminator ® System
The accumulator is installed under the distributor and connected to the lifting chamber. The accumulator serves as a
shock absorber.
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Pickup lift circuit - Repair

DANGER
Crushing hazard!
NEVER disconnect or connect lift cylinders while working under the machine. Clear the area under
and around the machine before servicing the lift cylinders.
D0159A
Do not shut down the Mach system.
Check the seals of the hydraulic system

1. Internal or external leak in the hoses, pressure limiter
block, connections, couplers, Mach System®.
Control of the lift cylinder seals

2. Support the double-acting front loader on the ground
so that the oil can fill the rod-side lift cylinders.
3. Raise the front loader at half height. Shut down the
tractor engine.
4. Remove the hoses (1) and (2) from the rod-side lift
cylinders.
5. If you notice a constant leak in lines from the cylinder,
replace the gaskets of this cylinder.
CUIL14TR01235AA 1
Replace the lift cylinder gaskets

1. Loosen the guide ring (1).
CUIL14TR01239AA 2
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2. Loosen the jam nut (1) from the piston.
CUIL14TR01234AA 3
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Index

Pickup lift circuit - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pickup lift circuit - Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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Av. Juscelino K. de Oliveira, 11825, CIC - Curitiba (PR) - Brasil, CEP:81170-901
SERVICE - Technical Publications & Tools
PRINTED IN BRASIL
© 2015 CNH Industrial Latin America LTDA
All rights reserved. No part of the text or illustrations of this publication may be reproduced.
NEW HOLLAND policy is one of continuous improvement and the right to change prices, specification or equipment
at any time without notices is reserved.
All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your NEW HOLLAND Dealer.
47743048 19/02/2015
EN
SERVICE MANUAL
Electrical systems

47743048 19/02/2015
55
Contents
Electrical systems - 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
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Harnesses and connectors - 100

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Contents
FUNCTIONAL DATA
Harnesses and connectors

Overview (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE

Electrical test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Test of the Mach system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DIAGNOSTIC

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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Electrical systems - Harnesses and connectors
Harnesses and connectors - Overview

Propilot System
CUIL14TR01347GA 1

(1) Red (+12V) (4) Brown
(2) Blue (-terra) (5) (+) After ignition
(3) Brown (3ª função) - -
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Harnesses and connectors - Electrical test

Testing of the lever - Propilot System

NOTE: It is essential that you complete the tests under voltage.
1. Disconnect the connectors (1) from the joystick.
CUIL14TR01355AA 1
2. Connect the red wire (1) to the positive pole (+) of the
battery.
3. Connect the blue wire (2) to the negative pole (-) of the
battery.
4. Connect a voltmeter (V) between the brown and the
blue wires.
Press the green button (3rd function):
• The voltage should be greater than or equal to 12 V.
When you do not press the button, the voltage is
about 0,6 V.
CUIL14TR01357AA 2
Proceed with replacement of the lever in the event of a fault:

1. Remove the trim piece (1).
For each wire, use a small screwdriver to push the ter-
minal and pull the wire at the same time.
See the explanatory schematics for the (2) male con-
nector and (3) female connector.
CUIL14TR01232AA 3
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CUIL14TR01356EA 4
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Harnesses and connectors - Test of the Mach system

1. Turn the ignition ON.
2. On the male connector of the Mach system bracket,
connect the voltmeter between terminals (1) and (4).
3. Press the green button (3rd function):
• The voltage should be greater than or equal to 12 V.
CUIL14TR01236AA 1
4. If necessary, control the connections of the male con-

nector.
5. Loosen the bolt (1) on the back of the hydraulic distrib-
utor to remove the connector.
CUIL14TR01233AA 2
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Harnesses and connectors - Inspect

1. Power the solenoid (1) with a battery cable directly on
the 2 terminals opposite the solenoid. Solenoids do not
have polarity.
2. If the electrovalve works, look for the damage in the
command circuit.
CUIL14TR01240AA 1
3. If the electrovalve does not work, activate the emer-

gency controls (1).
4. If the electrovalve still does not work, measure the re-
sistance of the electrovalve.
CUIL14TR01237AA 2
5. Before you measure the resistance of the electrovalve,

you must switch off the electrovalve. You must also
switch off the voltage of the joystick (disconnect the red
and blue wires from the battery).
6. Connect the ohmmeter to the electrovalve terminals, as
shown in figure 3. The solenoid power should be 38 W
with 12 V and resistance of 3,8 Ω
CUIL14TR01241AA 3
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Harnesses and connectors - Troubleshooting

Problem Possible Cause Correction
Electrovalve does not Damage in the command circuit Carry out the procedure on page Har-
work nesses and connectors - Inspect
(55.100).
An option activated by Defective handle Carry out the procedure on page Har-
an electrovalve does not nesses and connectors - Electrical test
work (55.100).
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Index

Harnesses and connectors - Electrical test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Harnesses and connectors - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Harnesses and connectors - Overview (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Harnesses and connectors - Test of the Mach system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Harnesses and connectors - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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Remote control valve electric control - 035

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Contents
FUNCTIONAL DATA
Control valve joystick

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Electrical systems - Remote control valve electric control
Control valve joystick - Overview
CUIL14TR01354AA 1

(1) 3rd function - -
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Index

Control valve joystick - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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PRINTED IN BRASIL
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EN
SERVICE MANUAL
Front loader and bucket

47743048 19/02/2015
82
Contents
Front loader and bucket - 82
[82.100] Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1
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Arm - 100

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Contents
Arm - 100
FUNCTIONAL DATA
Front loader arm

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Front loader arm

Service instruction - Difficulty in engagement of the front loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Service instruction - Difficulty in disengagement of the front loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front loader arm supporting stands
Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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Front loader and bucket - Arm
Front loader arm - Overview
CUIL14TR01247AA 1

(1) Fitlock engagement system (5) Support stands
(2) Draft arm tie rod (6) Boom
(3) Rocker (7) Rail
(4) Implement hitch - -
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Front loader arm - Service instruction - Difficulty in engagement

of the front loader
1. Connect the hydraulic system and the electrical sys-
tem.
CUIL14TR01341AA 1
2. Move the lever forward to the float position. Move the

tractor forward. Turn the wheels, if necessary.
CUIL14TR01342AA 2
3. Slowly activate lifting. The front loader must be in a

locked state (indicators in green).
4. Place the support stands again.
5. Place the implement on the ground (on the front wheels
of the tractor) to check that the coupling of the loader
is correct.
CUIL14TR01343AA 3
Advice for an easier coupling

To easily engage the front loader, you must disengage
the front loader correctly
1. The operator must only place support stands once the
loader is on the ground. This ensures that there is
always a space between the ground and the support
stands.
2. It is necessary to immobilize the Fit lock II frames so
that they do not change their angular position. The
only way to do this hydraulically is to place the lifting
cylinders under pressure in the lowering circuit.
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Front loader arm - Service instruction - Difficulty in disengagement

of the front loader
The operator tries to disengage the front loader without an implement
• Make sure that the front loader always has an imple-
ment before you disengage the front loader
The support stands are flush to the ground

• Observe a clearance of 10.0 - 30.0 mm (0.4 - 1.2 in)
between the ground and the support stands.
CUIL14TR01243AA 1
• Lubricate the contact area of the hitch supports. See

the area shown in the figure to the side.
CUIL14TR01259AA 2
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Front loader arm supporting stands - Service instruction

• To ensure effective tightening of the bolts on the trac-
tor, make sure that the threads of the tractor attach-
ment points are clean. The passage of an adapted
self-threading bolt allows the elimination of paint,
rust, impurities, and other dirt.
• This applies equally to new tractors. This ensures
the effectiveness of the torque.
• You must assemble all bolts with a fastening washer
and medium-strength anaerobic sealant (e.g.:
LOCTITE® 246™) according to the recommended
torque.
• In case of fastening with an oblong orifice, position
1
the ring from the oblong side. CUIL14TR01244AA
• Maintenance: Check that the bolt assembly is tight-

ened to the correct torque after 10 to 50 hours of
work, and then every 100 hours. You must inspect all
bolts that require re-torque. You must replace these
bolts if necessary. You must clean these bolts. You
must apply anaerobic sealant to these bolts.
CUIL14TR01246AA 2
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Index
Arm - 100
Front loader arm - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front loader arm - Service instruction - Difficulty in disengagement of the front loader . . . . . . . . . . . . . . . . . . . . . . . 5
Front loader arm - Service instruction - Difficulty in engagement of the front loader . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Front loader arm supporting stands - Service instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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PRINTED IN BRASIL
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EN

430TL-460TL Front Loader

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SERVICE

MANUAL SERVICE MANUAL

© 2015 CNH Industrial Latin America LTDA. All Rights Reserved.

430TL Without self leveling system - Brazil

[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2

[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

[35.560] Pickup lift circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4

Electrical systems ....................................................................... 55

[55.035] Remote control valve electric control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

Front loader and bucket............................................................... 82

Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

(*) See content for specific models

Foreword - Important notice regarding equipment servicing

Foreword - How to use and navigate through this manual

That information could be:

Each Chapter is divided into four Information types:

ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6

ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4

ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8

ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10

Information units and information search

Example information Engine block cover - Front – Remove (10.102.AP.01 - F.10.A.10)

Page header and footer

The page footer will contain the following references:

Safety rules - Ecology and the environment

Mandatory battery recycling

Points of sale are obliged to:

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

Basic instructions — Shop and assembly

Rotating shaft seals

When ordering spare parts, always provide the following information:

By using these tools, repair personnel will benefit from:

Torque - Minimum tightening torques for normal assembly

METRIC NON-FLANGED HARDWARE

METRIC FLANGED HARDWARE

Metric Hex head and carriage bolts, classes 5.6 and up

Metric Hex nuts and locknuts, classes 05 and up

INCH NON-FLANGED HARDWARE

INCH FLANGED HARDWARE

Inch Bolts and free-spinning nuts

SAE Grade Identification

Inch Lock Nuts, All Metal (Three optional methods)

Torque — Standard torque data for hydraulics

Installation of adjustable fittings in straight

1. Lubricate the O-ring by coating it with a light oil or

Standard torque data for hydraulic tubes and fittings

Pipe thread fitting torque Thread size Torque (maximum)

Installation of ORFS (O-Ring Flat Seal fit-

The use of proper oils, grease, and keeping the hydraulic

430TL Without self leveling system - Brazil

[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1

[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2

[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

[35.560] Pickup lift circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4

Hydraulic systems - 000

430TL Without self leveling system - Brazil

Hydraulic systems - 000

Hydraulic systems - Hydraulic symbol - Schematic components

There are two types of circuit diagrams:

There are other schematic diagrams that show a slightly

Lines connected to the reservoir usually are drawn from

If the hydraulic line returns fluid below the level in the

A hydraulic line connected to the bottom of the reservoir