PWC Sceen Design Calculation

PROJECT: PWC HEADQUARTERS
Client: OPP CONTRACTING LTD
Date: 11.05.2018
Purpose of Calculation: DETAILED DESIGN OF STANDARD OPENINGS
Report Reference: PWC-OPP-YK-SCR-002

Codes of Practice
BS 6399: Part 1: 1984: Design Loading for Buildings

CP 3: Chapter V: Part 2: 1972: Wind Loads
Glass for Glazing Part 1: Classification
Glazing for Building Part 3: Codes of Practice for Fire, Security & Wind Loading
BS 8118 Part 1: Structural Use of Aluminium – Codes of Practice for Design
BS 6262 Part 3: Codes of Practice for Fire, Security & Wind Loading
BS 6262: 1982: Glazing for Building
Material Properties
Alloy type = T5 Extrusion

Limiting Stress for Bending = 110 N/mm 2 (Data from Supplier)
Limiting stress for tension or compression = 150 N/mm 2
Limiting stress for shear = 85 N/mm 2
Imposed Loading
Wind Load shall be considered for the design of the screen.
The Building
The building is a 4 Storey Building with a lower ground floor level set at 0.00 m.
The wind load has been calculated for each building heights as per the table below:
Buiding Height Wind Load, q (kN/m2) Cp qs (kN/m2)
4 2.55 1.0 2.55

8 3.36 1.1 3.70
11.5 3.80 1.1 4.18
15 3.93 1.1 4.33
18.5 4.12 1.1 4.53
22 4.21 1.1 4.64
A typical wind loading has been provided for reference. Similar methodology has been used for the wind loading calculation at
each building height
Wind Loading from First to Second Floor 3.94 kPa Average
Wind Loading from Second to Third Floor 4.25 kPa Average
Wind Loading from Third to Fourth Floor 4.48 kPa Average
Wind Loading From Fourth to Roof 4.64 kPa Average
Most critical wind pressure shall be applied to the screen

Wind Loading Calculation
Basic Wind Speed 280 km/hr Employers Requirements

77.8 m/s
Design Wind Factors
S1 1.0
Building Height 18.5 m Max opening Height is 2.4 m
Ground Roughness 1
Building Class A Design of Openings
Ground Roughness 1 - Open Country with no

S2 1.054
obstruction
S3 1
Dynamic Wind Pressure
q = kVs2
Vs2 6720.4 (m/s)2
k 0.613
q 4.1 kPa
Pressure Coefficients Building Divided by an Expansion Joint with building (32x32) m
h/w 1.45 l= 32 m
l/w 2.5 h= 18.5 m
w= 12.8 m
Local Pressure Coefficient, Cp 1.1
Hence qs 4.6 kPa
Documents
This report should be read in conjunction with the following drawings:
- Contractor Shop Drawings

- Architect Drawings
- Data Sheet for Stainless Steel Screw attached at end of report
- Data Sheet of Aluminium Profile
- Folding Blind Rivet Standard
Prepare by: Yashvir KISHNAH

RPEM 1225
YK ENGI LTD
DATA SHEET OF SCREWS
ZONE PWC HEADQUARTERS
Date: 11.05.18
Refer to shop drawings
OPENING REFERENCE SCREEN A at Fire Staircase
PWC-DWG- 01 to 02
Purpose of Calculation: Structural Design For Screen A at Fire Staircase

Report Reference: PWC-OPP-YK-002A
Screen Designed for the most Critical Conditions
Threfore qs = 4.64 kPa
Size of Aluminium Blade - 100 x 100 x 1.5 mm
UDL on Alu Blade 0.46 kN/m
Ixx of Frame 95.59 cm4
Young Modulus E 70000 N/mm2
Limiting Stress in Bending, Po 110 N/mm2
Material Factor of Safety F 1.2
Moment Capacity of Section Mo Po x Z

Mo 1.75 kNm
Moment, M = wl2/8 F.O.S = 1.2
M= 0.85 kNm Section is Adequate
Deflection d = (5qsa4)/(384EI)
d= 13.5 mm
Permissible Deflection, dp span/175
dp 17.1 mm Deflection check OK
HENCE USE BLADE 100x100x1.5mm
Frame GMS Tube 150 x 100 x 5 mm
Reaction from blade on main support = 1.61 kN
Hence Frame GMS Tube 150 x 100 x 5 mm designed as follows:
Deflection
Actual Deflection = 0.02 mm

Moment
Maximum Moment 0.456 kNm
SUMMARY
Design Parameters
Moment, kNm 0.46
Shear, kN 3.408
Deflection mm 0.02
Reaction, kN 3.72
DESIGN OF 150x100x5mm GMS TUBE
Grade of steel 43S

Code of Practice BS 5950: Part 1: 1990
2
Py 275 N/mm
Thickness of Tube 5 mm < 16 mm
2
Hence, Py 275 N/mm
Check for Lateral Torsional Buckling
Slenderness λ= Le/ry ry 40.4
L 3400 mm
Le 1.0L D/B 1.5
Le 3400 mm λ 350
λx = 84.2
Appendix B Limiting λx < 350.0
Lateral Buckling need not to be checked
Section Classification
B 100 mm
D 150 mm
t 5 mm
3t 15 mm
b = B - 3t
d = D-3t
b 85 mm
d 135 mm
b/t 17.0 <26ε Internal Element of compression flange

d/t 27.0 <79ε Web with neutral axis at Mid Span
Section is plastic
Check for shear Capacity
Shear force 3.408 kN
Shear Area Av
Av = (D/{D+B})A
2
A 2310 mm
Av 1386 mm2
Shear Capacity Pv = 0.6PyAv
Pv 228.7 kN
Shear is adequate
Check for Moment Capacity
Mc PySx Check for low shear since Fv <0.6Pv
3
Sx 87300 mm
3
Zx 75700 mm
Mc 24.0075 kNm
1.2Zx 90840
Since Sx < 1.2Zx,
1.2PyZ 24.981 kNm >Mc
Actual Moment 0.46 kNm

Hence Mc is adequate
Check for deflection
Permissible deflection,δ Le/200 mm
δ 17 mm
Actual deflection δa 0.02 mm Deflection Check ok
GMS Tube - 50 x 50 x 2.5mm
Designed as column with pinned ends
Maximum factored reaction from 150x100x4 mm Frame GMS tube = 6.77 kN
Effective length LE = 1.4 m
Grade of steel 43S
Code of Practice BS 5950: Part 1: 1990
Thickness of Tube 2.5 mm < 16 mm
2
Hence, Py 275 N/mm
Section Classification
B 50 mm
D 50 mm
t 2.5 mm
3t 7.5 mm
A 454 mm2
b = B - 3t
d = D-3t
b 42.5 mm
d 42.5 mm
b/t 17.0 <26ε Internal Element of compression flange
Since section is not slender, capacity will not be reduced by local buckling
Slenderness, λ
λy = LE/r r= 19.1 mm
λy = 73.30
λy < 250 BS 5950:1:1990 Cl 4.7.3.2
Check for Compression resistance,Pc
From Strut Table 27 (a) BS 5950:1:1990 Cl 4.7.5
For Py= 275 N/mm2 and λy = 73.3
2
Compressive Strength, pc = 217 N/mm
Compression Resistance, Pc = Agpc Where Ag is the gross sectional area
2
Ag= 454 mm
Pc = 98.52 kN
Since Pc = 98.52 kN > Fc = 6.77 kN
Section is satisfactory
Design of Connections
Connection of Aluminium tube to 150x100x5 mm GMS tube
No. of Pop Rivet provided = 2
Max reaction load = 0.97 kN
Plate thickness, t = 4 mm
Plate area to transfer shear stress Area, Av 400 mm2
Shear Capacity of plate, Pv = 0.6PyAv BS 5950:Part 1:1990-Cl 4.2.3
Pv 0.97 kN
Plate =50x100 x 4mm
Therefore, t 0.06 mm Hence 4mm thick GMS plate is adequate
Pressure on
0.19 N/mm2
Plate
2
Py 150 N/mm
Area of GMS Plate Required,A

A 6.49 mm2
Area of GMS Plate Provided 5000 mm2 Hence OK
Actual reaction on Pop Rivet 0.97 kN
Load capacity of 1no Pop Rivet 1.1 kN Refer to data sheet
Hence 2no. Pop Rivet provided is adequate.
Connection of 50x50x2.5 mm GMS tube to 150x100x5 mm GMS tube
No. of Bolts provided = 1M10 GRADE 8.8
Max Reaction load = 6.77 kN
Plate thickness, t = 2.5 mm
Plate to transfer shear stress Area, Av 125 mm2
Shear Capacity of plate, Pv = 0.6PyAv
Plate =50x50x2.5mm
Therefore, t 0.90 mm Hence 2.5 mm thick GMS plate Adequate
Pressure on
2.71 N/mm2
Plate
2
Py 250 N/mm
A 27.07 mm2
Actual reaction at M10 Bolts 6.77 kN
Shear Capacity of M10 bolts, Ps = ps x As 21.75 kN Hence OK BS 5950:Part 1:1990-Cl 6.3.2
Tensile Stress area, At = 58 mm2 As = At
2
Shear strength ps = 375 N/mm BS 5950:Part 1:1990- Table 32
Bearing capacity of Bolts = Pbb = d x t x pbb 25.875 kN BS 5950:Part 1:1990-Cl 6.3.3.2

2
pbb 1035 N/mm BS 5950:Part 1:1990- Table 32
Bearing capacity of connected ply, Pbs = d t pbs 11.5 KN BS 5950:Part 1:1990-Cl 6.3.3.3
2
pbs 460 N/mm BS 5950:Part 1:1990- Table 33
Therefore, effective bearing capacity of bolt = 25.875 kN Hence OK BS 5950:Part 1:1990-Cl 6.3.3.1
Hence 1M10 grade 8.8 bolts provided is adequate.

Connection of 150x100x5 mm GMS tube to Concrete
Bracket plate thickness, t = 4 mm
Bracket dimension as indicated in sketch
Therefore, t 0.25 mm Hence 4 mm thick GMS plate Adequate
Pressure on
0.37 N/mm2
Plate
2
Py 250 N/mm
A 14.88 mm2
Actual reaction at M12 Bolt 1.86 kN Plate in double shear
Tensile Stress area, At = 84.3 mm2 As = At
2

2
2
Hence 1M12 grade 8.8 bolts provided is adequate.

Connection of Bracket to concrete
Used BOLTS FBN II 10 Bolts
Max Shear Capacity of FBN II 10 bolts = 12 kN Refer to data sheet
Actual Shear = 3.408 kN
Hence 2 No. FBN II 10 bolts is OK.

ZONE PWC HEADQUARTERS
Date: 11.05.18
OPENING REFERENCE SCREEN B Refer to shop drawings PWC-DWG- 03 to 06
Purpose of Calculation: Structural Design For Screen B

Report Reference: PWC-OPP-YK-002A
Screen Designed for the most Critical Conditions
Threfore qs = 4.64 kPa
Size of Aluminium Blade - 150 x 50 x 1.5 mm
UDL on Alu Blade 0.70 kN/m
Ixx of Frame 28.6 cm4

Mo 0.35 kNm
M= 0.65 kNm Section is not Adequate
d= 17.7 mm
dp 14.3 mm Deflection check not adequate

Reinforcement Needed
Loading Apportionment between Alu and Steel
Stiffness of Alu Profile 20020000000 mm4
Stiffness of SHS 145x45x2 mm 56800000000 mm4
Total Inertia 76820000000 mm4
Hence Loading Aportionment for Alu Profile 0.261
UDL on Alu Profile 0.18 kN/m
M= 0.17 kNm Section is Adequate
d= 4.6 mm
dp 14.3 mm Deflection check adequate
Hence reinforce section with a SHS 145x45x2 mm at Mid span - Length 900.
Main Support - 300 x 100 x 3 mm
Reaction from blade on main support = 0.9 kN
Hence Main Support designed as follows:
Deflection
Permissible Deflection = Span/175
Actual Deflection = 4.88 mm
Moment
Maximum Moment = 6.47 kNm
Ixx of Frame 2520 cm4

Mo 46.20 kNm
Moment, M= 7.76 kNm F.O.S = 1.2 Section is Adequate
Deflection d= 4.88 mm
dp 21.0 mm Deflection check adequate

Main Support - 300 x 100 x 3 mm - Frame Analysis
UDL on Alu Blade 0.46 kN/m (Wind Load on Vertical member)
UDL on Alu Blade 0.33 kN/m (Wind Load on Horizontal member)
Hence Main Support designed as follows:
Critical load case = Wind load on vertical member only
Deflection
Actual Deflection for horizontal member= 1.64 mm

Actual Deflection for vertical member= 3.94 mm
Moment
Maximum Moment = 1.73 kNm
Ixx of Frame 2520 cm4


Mo 46.20 kNm
Moment, M= 2.08 kNm F.O.S = 1.2 Section is Adequate
Deflection,
d for horizontal member = 1.64 mm
d for vertical member = 3.94 mm
dp for horizontal member = 29.71 mm Deflection check adequate

dp for vertical member = 29.46 mm
Design of Connections
Connection of 50x150x1.5 mm aluminium tube to 300x100x3 mm aluminium frame tube
No. of Pop Rivet provided = 2
Max reaction load = 1.04 kN
Angle Plate thickness, t = 2 mm
Plate area to transfer shear stress Area, A 100 mm2
Pv 1.04 kN
GMS Angle =52x50 x 2mm
Therefore, t 0.14 mm Hence 2mm thick Adequate
Pressure on
0.14 N/mm2
Plate
2
Py 250 N/mm
Area of Angle Plate Required,A

A 4.17 mm2
Actual reaction on Pop Rivet 1.04 kN
Load capacity of 1no Pop Rivet 1.1 kN Refer to data sheet
Hence 2 no. Pop Rivet provided is adequate.
Connection of 300x100x3 mm aluminium frame tube to concrete
Max Reaction load = 42.00 kN (Factor of safety = 2.5 to cater for eccentricity)
Plate dimension= 375x100x5mm

Pressure on
1.60 N/mm2
Plate
2
Py 250 N/mm
A 168.00 mm2
2

2
2
Hence 2 M12 grade 8.8 bolts provided is adequate.
Connection of 150x100x5mm plate to concrete
Max Reaction load = 42.00 kN (Factor of safety = 2.5 to cater for eccentricity)
Plate dimension= 150x100x5mm
Pressure on
2.80 N/mm2
Plate
Fcu 30 N/mm2
Area of Base Plate Required,A Reaction/(0.4xFcu)
A 3500.00 mm2
Connection of 375x100x5mm plate to 150x100x5mm plate
Design of 5mm thick Welding using Electrode E60XX

Resistance = 0.43 kN/mm (South African Steel Construction Handbook)
Hence max Weld length = 18.06 mm
Actual Weld Length > 18 mm Hence welding capacity of plate is adequate
Connection of 300x100x3 mm Aluminium frame tube (From frame analysis)
Moment at connection= 2.076 kNm
FT x 0.1 + FC x 0.1 = 2.076
Let FT = FC = F
0.2F = 2.076
F= 10.38 kN
Angle Plate area to transfer shear stress Area, Av 1080 mm2
Pv 10.38 kN
Therefore, t 0.19 mm Hence 3mm thick Adequate
Pressure on
0.08 N/mm2
Plate
2
Py 150 N/mm
Area of Angle Plate Required,A

A 69.20 mm2
Area of Angle Plate Provided 126000 mm2 Hence OK

Tension capacity of Bolts = Pt = pt x At 37.94 kN Hence OK BS 5950:Part 1:1990-Cl 6.3.6.1
Tensile Stress area, At = 84.3 mm2
2
pt 450 N/mm BS 5950:Part 1:1990- Table 32

2
2
Connection of 300x100x3 mm Aluminium frame tube to Concrete (From frame analysis)
Bracket Plate dimension= 125x100x5mm
Pressure on
0.11 N/mm2
Plate
2
Py 150 N/mm
A 9.52 mm2
2
2
2
Connection of bracket plate to concrete
Plate dimension=50x100x5 mm
Pressure on
0.29 N/mm2
Plate
Fcu 30 N/mm2
Area of Base Plate Required,A Reaction/(0.4xFcu)
A 119.00 mm2

PWC Sceen Design Calculation

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PWC Sceen Design Calculation

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PROJECT: PWC HEADQUARTERS

Client: OPP CONTRACTING LTD

Purpose of Calculation: DETAILED DESIGN OF STANDARD OPENINGS

Report Reference: PWC-OPP-YK-SCR-002

BS 6399: Part 1: 1984: Design Loading for Buildings

Alloy type = T5 Extrusion

Wind Load shall be considered for the design of the screen.

Buiding Height Wind Load, q (kN/m2) Cp qs (kN/m2)

4 2.55 1.0 2.55

Wind Loading from First to Second Floor 3.94 kPa Average

Wind Loading from Second to Third Floor 4.25 kPa Average

Wind Loading from Third to Fourth Floor 4.48 kPa Average

Wind Loading From Fourth to Roof 4.64 kPa Average

Most critical wind pressure shall be applied to the screen

Basic Wind Speed 280 km/hr Employers Requirements

Design Wind Factors

Building Height 18.5 m Max opening Height is 2.4 m

Building Class A Design of Openings

Ground Roughness 1 - Open Country with no

Dynamic Wind Pressure

Vs2 6720.4 (m/s)2

Pressure Coefficients Building Divided by an Expansion Joint with building (32x32) m

Local Pressure Coefficient, Cp 1.1

Hence qs 4.6 kPa

This report should be read in conjunction with the following drawings:

- Contractor Shop Drawings

Prepare by: Yashvir KISHNAH

Purpose of Calculation: Structural Design For Screen A at Fire Staircase

Threfore qs = 4.64 kPa

Size of Aluminium Blade - 100 x 100 x 1.5 mm

UDL on Alu Blade 0.46 kN/m

Ixx of Frame 95.59 cm4

Young Modulus E 70000 N/mm2

Limiting Stress in Bending, Po 110 N/mm2

Material Factor of Safety F 1.2

Moment Capacity of Section Mo Po x Z

Moment, M = wl2/8 F.O.S = 1.2

M= 0.85 kNm Section is Adequate

Permissible Deflection, dp span/175

dp 17.1 mm Deflection check OK

HENCE USE BLADE 100x100x1.5mm

Frame GMS Tube 150 x 100 x 5 mm

Reaction from blade on main support = 1.61 kN

Hence Frame GMS Tube 150 x 100 x 5 mm designed as follows:

Actual Deflection = 0.02 mm

Maximum Moment 0.456 kNm

DESIGN OF 150x100x5mm GMS TUBE

Grade of steel 43S

Thickness of Tube 5 mm < 16 mm

Check for Lateral Torsional Buckling

Slenderness λ= Le/ry ry 40.4

Le 1.0L D/B 1.5

Appendix B Limiting λx < 350.0

Lateral Buckling need not to be checked

b/t 17.0 <26ε Internal Element of compression flange

Shear force 3.408 kN

Shear Capacity Pv = 0.6PyAv

Check for Moment Capacity

Mc PySx Check for low shear since Fv <0.6Pv

1.2PyZ 24.981 kNm >Mc

Actual Moment 0.46 kNm

Check for deflection

Permissible deflection,δ Le/200 mm