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William S. Janna
Department of Mechanical Engineering
Memphis State University
©1997 William S. Janna
2
TABLE OF CONTENTS
Item Page
Report Writing.................................................................................................................4
Cleanliness and Safety ....................................................................................................6
Experiment 1 Density and Surface Tension.....................................................7
Experiment 2 Viscosity.........................................................................................9
Experiment 3 Center of Pressure on a Submerged Plane Surface.............10
Experiment 4 Measurement of Differential Pressure..................................12
Experiment 5 Impact of a Jet of Water ............................................................14
Experiment 6 Critical Reynolds Number in Pipe Flow...............................16
Experiment 7 Fluid Meters................................................................................18
Experiment 8 Pipe Flow .....................................................................................22
Experiment 9 Pressure Distribution About a Circular Cylinder................24
Experiment 10 Drag Force Determination .......................................................27
Experiment 11 Analysis of an Airfoil................................................................28
Experiment 12 Open Channel Flow—Sluice Gate .........................................30
Experiment 13 Open Channel Flow Over a Weir ..........................................32
Experiment 14 Open Channel Flow—Hydraulic Jump ................................34
Experiment 15 Open Channel Flow Over a Hump........................................36
Experiment 16 Measurement of Velocity and Calibration of
a Meter for Compressible Flow.............................39
Experiment 17 Measurement of Fan Horsepower .........................................44
Experiment 18 Measurement of Pump Performance....................................46
Appendix .........................................................................................................................50
3
REPORT WRITING
4
as its strong points. Suggest extensions of the Short Form Report Format
experiment and improvements. Also Often the experiment requires not a formal
recommend any changes necessary to better report but an informal report. An informal report
accomplish the object. includes the Title Page, Object, Procedure,
Each experiment write-up contains a Results, and Conclusions. Other portions may be
number of questions. These are to be answered added at the discretion of the instructor or the
or discussed in the Discussion and Conclusions writer. Another alternative report form consists
section. of a Title Page, an Introduction (made up of
shortened versions of Object, Theory, and
Appendix Procedure) Results, and Conclusion and
(1) Original data sheet. Discussion. This form might be used when a
(2) Show how data were used by a sample detailed theory section would be too long.
calculation.
(3) Calibration curves of instrument which Graphs
were used in the performance of the In many instances, it is necessary to compose a
experiment. Include manufacturer of the plot in order to graphically present the results.
instrument, model and serial numbers. Graphs must be drawn neatly following a specific
Calibration curves will usually be supplied format. Figure R.2 shows an acceptable graph
by the instructor. prepared using a computer. There are many
(4) Bibliography listing all references used. computer programs that have graphing
capabilities. Nevertheless an acceptably drawn
graph has several features of note. These features
are summarized next to Figure R.2.
0.2
Features of note
Q
th
flow rate Q in m /s
0.15 Q
3
5
CLEANLINESS AND SAFETY
6
EXPERIMENT 1
Equipment
Graduated cylinder or beaker
Liquid whose properties are to be
measured FIGURE 1.1. Measuring the buoyant force on an
Hydrometer cylinder object with a hanging weight.
Scale
Referring to Figure 1.1, the buoyant force B is
The density of the test fluid is to be found by found as
weighing a known volume of the liquid using the
graduated cylinder or beaker and the scale. The B = W1 - W2
beaker is weighed empty. The beaker is then
filled to a certain volume according to the The buoyant force is equal to the difference
graduations on it and weighed again. The between the weight of the object in air and the
difference in weight divided by the volume gives weight of the object while submerged. Dividing
the weight per unit volume of the liquid. By this difference by the volume displaced gives the
appropriate conversion, the liquid density is weight per unit volume from which density can be
calculated. The mass per unit volume, or the calculated.
density, is thus measured in a direct way. Questions
A second method of finding density involves 1. Are the results of all the density
measuring buoyant force exerted on a submerged measurements in agreement?
object. The difference between the weight of an 2. How does the buoyant force vary with
object in air and the weight of the object in liquid depth of the submerged object? Why?
is known as the buoyant force (see Figure 1.1).
Part II: Surface Tension Measurement to a stainless steel torsion wire. One end of this
wire is fixed and the other is rotated. As the wire
Equipment is placed under torsion, the rod lifts the ring
Surface tension meter slowly out of the liquid. The proper technique is
Beaker to lower the test fluid container as the ring is
Test fluid lifted so that the ring remains horizontal. The
Surface tension is defined as the energy force required to break the ring free from the
required to pull molecules of liquid from beneath liquid surface is related to the surface tension of
the surface to the surface to form a new area. It is the liquid. As the ring breaks free, the gage at
therefore an energy per unit area (F⋅L/L2 = F/L). the front of the meter reads directly in the units
A surface tension meter is used to measure this indicated (dynes/cm) for the given ring. This
energy per unit area and give its value directly. A reading is called the apparent surface tension and
schematic of the surface tension meter is given in must be corrected for the ring used in order to
Figure 1.2. obtain the actual surface tension for the liquid.
The platinum-iridium ring is attached to a The correction factor F can be calculated with the
balance rod (lever arm) which in turn is attached following equation
7
clamp
balance rod
platinum
iridium ring
torsion wire
F = 0.725 + √
0.000 403 3( σ a/ρ ) + 0.045 34 - 1.679(r/R)
σ = Fσa
8
EXPERIMENT 2
One of the properties of homogeneous liquids average the results. With the terminal velocity
is their resistance to motion. A measure of this of this and of other spheres measured and known,
resistance is known as viscosity. It can be the absolute and kinematic viscosity of the liquid
measured in different, standardized methods or can be calculated. The temperature of the test
tests. In this experiment, viscosity will be liquid should also be recorded. Use at least three
measured with a falling sphere viscometer. different spheres. (Note that if the density of
the liquid is unknown, it can be obtained from any
The Falling Sphere Viscometer group who has completed or is taking data on
When an object falls through a fluid medium, Experiment 1.)
the object reaches a constant final speed or
terminal velocity. If this terminal velocity is Questions
sufficiently low, then the various forces acting on 1. Should the terminal velocity of two
the object can be described with exact expressions. different size spheres be the same?
The forces acting on a sphere, for example, that is 2. Does a larger sphere have a higher
falling at terminal velocity through a liquid are: terminal velocity?
3. Should the viscosity found for two different
Weight - Buoyancy - Drag = 0 size spheres be the same? Why or why not?
4. If different size spheres give different
4 4 results for the viscosity, what are the error
ρsg πR3 - ρg πR3 - 6πµVR = 0 sources? Calculate the % error and account
3 3
for all known error sources.
where ρs and ρ are density of the sphere and 5. What are the shortcomings of this method?
liquid respectively, V is the sphere’s terminal 6. Why should temperature be recorded.
velocity, R is the radius of the sphere and µ is 7. Can this method be used for gases?
the viscosity of the liquid. In solving the 8. Can this method be used for opaque liquids?
preceding equation, the viscosity of the liquid can 9. Can this method be used for something like
be determined. The above expression for drag is peanut butter, or grease or flour dough?
valid only if the following equation is valid: Why or why not?
ρVD
< 1
µ
Equipment
Hydrometer cylinder
V
Scale
Stopwatch
Several small spheres with weight and
diameter to be measured FIGURE 2.1. Terminal velocity measurement (V =
Test liquid d/time).
9
EXPERIMENT 3
Submerged surfaces are found in many verification of these equations for force and
engineering applications. Dams, weirs and water distance is the subject of this experiment.
gates are familiar examples of submerged Center of Pressure Measurement
surfaces used to control the flow of water. From
the design viewpoint, it is important to have a Equipment
working knowledge of the forces that act on Center of Pressure Apparatus
submerged surfaces. Weights
A plane surface located beneath the surface Figure 3.2 gives a schematic of the apparatus
of a liquid is subjected to a pressure due to the used in this experiment. The torus and balance
height of liquid above it, as shown in Figure 3.1. arm are placed on top of the tank. Note that the
Increasing pressure varies linearly with pivot point for the balance arm is the point of
increasing depth resulting in a pressure contact between the rod and the top of the tank.
distribution that acts on the submerged surface. The zeroing weight is adjusted to level the
The analysis of this situation involves balance arm. Water is then added to a
determining a force which is equivalent to the predetermined depth. Weights are placed on the
pressure, and finding the location of this force. weight hanger to re-level the balance arm. The
amount of needed weight and depth of water are
then recorded. The procedure is then repeated for
four other depths. (Remember to record the
yF distance from the pivot point to the free surface
for each case.)
From the depth measurement, the equivalent
force and its location are calculated using
F
Equations 3.1 and 3.2. Summing moments about the
pivot allows for a comparison between the
theoretical and actual force exerted. Referring to
FIGURE 3.1. Pressure distribution on a submerged Figure 3.2, we have
plane surface and the equivalent force.
WL
F= (3.3)
(y + y F )
For this case, it can be shown that the
equivalent force is: where y is the distance from the pivot point to
the free surface, yF is the distance from the free
F = ρgycA (3.1) surface to the line of action of the force F, and L is
the distance from the pivot point to the line of
in which ρ is the liquid density, yc is the distance action of the weight W. Note that both curved
from the free surface of the liquid to the centroid surfaces of the torus are circular with centers at
of the plane, and A is the area of the plane in the pivot point. For the report, compare the force
contact with liquid. Further, the location of this obtained with Equation 3.1 to that obtained with
force yF below the free surface is Equation 3.3. When using Equation 3.3, it will be
necessary to use Equation 3.2 for yF.
Ix x
yF = + yc (3.2) Questions
y cA 1. In summing moments, why isn't the buoyant
force taken into account?
in which Ixx is the second area moment of the 2. Why isn’t the weight of the torus and the
plane about its centroid. The experimental balance arm taken into account?
10
L
level
y zeroing weight
Ri
pivot point
torus (point of contact)
yF
Ro
weight
hanger h
w
F
11
EXPERIMENT 4
12
5. Is a low value of the standard deviation
expected? Why?
6. What does a low standard deviation
imply?
7. In your opinion, which device gives the
most accurate reading. What led you to this
conclusion?
Gage
13
EXPERIMENT 5
A jet of fluid striking a stationary object the weighing tank inside to obtain the weight or
exerts a force on that object. This force can be mass flow rate.
measured when the object is connected to a spring The variables involved in this experiment
balance or scale. The force can then be related to are listed and their measurements are described
the velocity of the jet of fluid and in turn to the below:
rate of flow. The force developed by a jet stream 1. Mass rate of flow–measured with the
of water is the subject of this experiment. weighing tank inside the sump tank. The
volume flow rate is obtained by dividing
Impact of a Jet of Liquid mass flow rate by density: Q = m/ρ.
2. Velocity of jet–obtained by dividing volume
Equipment flow rate by jet area: V = Q/A. The jet is
Jet Impact Apparatus cylindrical in shape with a diameter of 0.375
Object plates in.
3. Resultant force—found experimentally by
Figure 5.1 is a schematic of the device used in summation of moments about the pivot point
this experiment. The device consists of a tank of the balance arm. The theoretical resultant
within a tank. The interior tank is supported on a force is found by use of an equation derived by
pivot and has a lever arm attached to it. As applying the momentum equation to a control
water enters this inner tank, the lever arm will volume about the plate.
reach a balance point. At this time, a stopwatch
is started and a weight is placed on the weight Impact Force Analysis
hanger (e.g., 10 lbf). When enough water has The total force exerted by the jet equals the
entered the tank (10 lbf), the lever arm will rate of momentum loss experienced by the jet after
again balance. The stopwatch is stopped. The it impacts the object. For a flat plate, the force
elapsed time divided into the weight of water equation is:
collected gives the weight or mass flow rate of
water through the system (lbf/sec, for example). ρQ2
The outer tank acts as a support for the table F= (flat plate)
A
top as well as a sump tank. Water is pumped from
the outer tank to the apparatus resting on the For a hemisphere,
table top. As shown in Figure 5.1, the impact
apparatus contains a nozzle that produces a high 2ρQ2
velocity jet of water. The jet is aimed at an object F= (hemisphere)
A
(such as a flat plate or hemisphere). The force
exerted on the plate causes the balance arm to For a cone whose included half angle is α,
which the plate is attached to deflect. A weight
is moved on the arm until the arm balances. A ρQ2
summation of moments about the pivot point of F= (1 + cos α) (cone)
A
the arm allows for calculating the force exerted
by the jet. For your report, derive the appropriate
Water is fed through the nozzle by means of equation for each object you use. Compose a graph
a centrifugal pump. The nozzle emits the water in with volume flow rate on the horizontal axis,
a jet stream whose diameter is constant. After the and on the vertical axis, plot the actual and
water strikes the object, the water is channeled to theoretical force. Use care in choosing the
increments for each axis.
14
balancing
weight lever arm with
pivot flat plate attached
flat plate
water
jet
nozzle
drain
flow control
valve
weigh tank
weight hanger
sump tank
motor pump
FIGURE 5.1. A schematic of the jet impact apparatus.
15
EXPERIMENT 6
The Reynolds number is a dimensionless ratio dye will flow downstream in a threadlike
of inertia forces to viscous forces and is used in pattern for very low flow rates. Once steady state
identifying certain characteristics of fluid flow. is achieved, the rotameter valve is opened
The Reynolds number is extremely important in slightly to increase the water flow rate. The
modeling pipe flow. It can be used to determine valve at B is opened further if necessary to allow
the type of flow occurring: laminar or turbulent. more dye to enter the tube. This procedure of
Under laminar conditions the velocity increasing flow rate of water and of dye (if
distribution of the fluid within the pipe is necessary) is repeated throughout the
essentially parabolic and can be derived from the experiment.
equation of motion. When turbulent flow exists, Establish laminar flow in one of the tubes.
the velocity profile is “flatter” than in the Then slowly increase the flow rate and observe
laminar case because the mixing effect which is what happens to the dye. Its pattern may
characteristic of turbulent flow helps to more change, yet the flow might still appear to be
evenly distribute the kinetic energy of the fluid laminar. This is the beginning of transition.
over most of the cross section. Continue increasing the flow rate and again
In most engineering texts, a Reynolds number observe the behavior of the dye. Eventually, the
of 2 100 is usually accepted as the value at dye will mix with the water in a way that will
transition; that is, the value of the Reynolds be recognized as turbulent flow. This point is the
number between laminar and turbulent flow end of transition. Transition thus will exist over a
regimes. This is done for the sake of convenience. range of flow rates. Record the flow rates at key
In this experiment, however, we will see that points in the experiment. Also record the
transition exists over a range of Reynolds numbers temperature of the water.
and not at an individual point. The object of this procedure is to determine
The Reynolds number that exists anywhere in the range of Reynolds numbers over which
the transition region is called the critical transition occurs. Given the tube size, the
Reynolds number. Finding the critical Reynolds Reynolds number can be calculated with:
number for the transition range that exists in pipe
flow is the subject of this experiment. VD
Re =
ν
Critical Reynolds Number Measurement
where V (= Q/A) is the average velocity of
Equipment liquid in the pipe, D is the hydraulic diameter of
Critical Reynolds Number Determination the pipe, and ν is the kinematic viscosity of the
Apparatus liquid.
The hydraulic diameter is calculated from
Figure 6.1 is a schematic of the apparatus its definition:
used in this experiment. The constant head tank
provides a controllable, constant flow through 4 x Area
D=
the transparent tube. The flow valve in the tube Wetted Perimeter
itself is an on/off valve, not used to control the
flow rate. Instead, the flow rate through the tube For a circular pipe flowing full, the hydraulic
is varied with the rotameter valve at A. The diameter equals the inside diameter of the pipe.
head tank is filled with water and the overflow For a square section, the hydraulic diameter will
tube maintains a constant head of water. The equal the length of one side (show that this is
liquid is then allowed to flow through one of the the case). The experiment is to be performed for
transparent tubes at a very low flow rate. The both round tubes and the square tube. With good
valve at B controls the flow of dye; it is opened technique and great care, it is possible for the
and dye is then injected into the pipe with the transition Reynolds number to encompass the
water. The dye injector tube is not to be placed in traditionally accepted value of 2 100.
the pipe entrance as it could affect the results.
Establish laminar flow by starting with a very
low flow rate of water and of dye. The injected
16
Questions
1. Can a similar procedure be followed for
gases?
2. Is the Reynolds number obtained at
transition dependent on tube size or shape?
3. Can this method work for opaque liquids?
dye reservoir
drilled partitions B
on/off valve
rotameter
transparent tube
inlet to
tank
overflow
to drain A
to drain
FIGURE 6.1. The critical Reynolds number determination apparatus.
17
EXPERIMENT 7
There are many different meters used in pipe and substituting from the hydrostatic equation, it
flow: the turbine type meter, the rotameter, the can be shown after simplification that the
orifice meter, the venturi meter, the elbow meter volume flow rate through the venturi meter is
and the nozzle meter are only a few. Each meter given by
works by its ability to alter a certain physical
√
characteristic of the flowing fluid and then 2g ∆ h
allows this alteration to be measured. The Qth = A2 (7.1)
1 - (D 24/D 14)
measured alteration is then related to the flow
rate. A procedure of analyzing meters to The preceding equation represents the theoretical
determine their useful features is the subject of volume flow rate through the venturi meter.
this experiment. Notice that is was derived from the Bernoulli
equation which does not take frictional effects
The Venturi Meter into account.
The venturi meter is constructed as shown in In the venturi meter, there exists small
Figure 7.1. It contains a constriction known as the pressure losses due to viscous (or frictional)
throat. When fluid flows through the effects. Thus for any pressure difference, the
constriction, it must experience an increase in actual flow rate will be somewhat less than the
velocity over the upstream value. The velocity theoretical value obtained with Equation 7.1
increase is accompanied by a decrease in static above. For any ∆h, it is possible to define a
pressure at the throat. The difference between coefficient of discharge Cv as
upstream and throat static pressures is then
measured and related to the flow rate. The Qac
Cv =
greater the flow rate, the greater the pressure Qth
drop ∆p. So the pressure difference ∆h (= ∆p/ρg)
can be found as a function of the flow rate. For each and every measured actual flow rate
through the venturi meter, it is possible to
calculate a theoretical volume flow rate, a
Reynolds number, and a discharge coefficient.
The Reynolds number is given by
h
V2D2
2 Re = (7.2)
ν
1
where V 2 is the velocity at the throat of the
meter (= Q ac/A 2).
FIGURE 7.1. A schematic of the Venturi meter. The Orifice Meter and
Nozzle-Type Meter
Using the hydrostatic equation applied to The orifice and nozzle-type meters consist of
the air-over-liquid manometer of Figure 7.1, the a throttling device (an orifice plate or bushing,
pressure drop and the head loss are related by respectively) placed into the flow. (See Figures
(after simplification): 7.2 and 7.3). The throttling device creates a
measurable pressure difference from its upstream
p 1 - p2
= ∆h to its downstream side. The measured pressure
ρg difference is then related to the flow rate. Like
By combining the continuity equation, the venturi meter, the pressure difference varies
with flow rate. Applying Bernoulli’s equation to
Q = A1 V 1 = A2 V 2 points 1 and 2 of either meter (Figure 7.2 or Figure
7.3) yields the same theoretical equation as that
with the Bernoulli equation, for the venturi meter, namely, Equation 7.1. For
any pressure difference, there will be two
p 1 V 12 p2 V 22
+ = + associated flow rates for these meters: the
ρ 2 ρ 2 theoretical flow rate (Equation 7.1), and the
18
actual flow rate (measured in the laboratory). rotor supported
The ratio of actual to theoretical flow rate leads on bearings to receiver
to the definition of a discharge coefficient: Co for (not shown)
the orifice meter and Cn for the nozzle.
FIGURE 7.2. Cross sectional view of the orifice The Rotameter (Variable Area Meter)
meter. The variable area meter consists of a tapered
metering tube and a float which is free to move
inside. The tube is mounted vertically with the
h inlet at the bottom. Fluid entering the bottom
raises the float until the forces of buoyancy, drag
and gravity are balanced. As the float rises the
annular flow area around the float increases.
1 2 Flow rate is indicated by the float position read
against the graduated scale which is etched on
the metering tube. The reading is made usually at
the widest part of the float. Figure 7.5 is a sketch
of a rotameter.
FIGURE 7.3. Cross sectional view of the nozzle-
type meter, and a typical nozzle.
outlet
19
encountered in using it is the scale factor. The
scale factor will vary from fluid to fluid. g∆H
Cp = (7.3)
2. Diameter-ratio type–the ratio of cross V2/2
sectional diameter of the tube to the All velocities are based on actual flow rate and
diameter of the float is etched at various pipe diameter.
locations on the tube itself. Such a scale The amount of work associated with the
requires a calibration curve to use the meter. laboratory report is great; therefore an informal
3. Direct reading–the scale reading shows the group report is required rather than individual
actual flow rate for a specific fluid in the reports. The write-up should consist of an
units indicated on the meter itself. If this Introduction (to include a procedure and a
type of meter is used for another kind of fluid, derivation of Equation 7.1), a Discussion and
then a scale factor must be applied to the Conclusions section, and the following graphs:
readings.
1. On the same set of axes, plot Qac vs ∆h and
Experimental Procedure Q th vs ∆ h with flow rate on the vertical
axis for the venturi meter.
Equipment 2. On the same set of axes, plot Qac vs ∆h and
Fluid Meters Apparatus Q th vs ∆ h with flow rate on the vertical
Stopwatch axis for the orifice meter.
The fluid meters apparatus is shown 3. Plot Qac vs Qth for the turbine type meter.
schematically in Figure 7.6. It consists of a 4. Plot Qac vs Qth for the rotameter.
centrifugal pump, which draws water from a 5. Plot Cv vs Re on a log-log grid for the
sump tank, and delivers the water to the circuit venturi meter.
containing the flow meters. For nine valve 6. Plot Co vs Re on a log-log grid for the orifice
positions (the valve downstream of the pump), meter.
record the pressure differences in each 7. Plot ∆H vs Qac for all meters on the same set
manometer. For each valve position, measure the of axes with flow rate on the vertical axis.
actual flow rate by diverting the flow to the 8. Plot Cp vs Re for all meters on the same set
volumetric measuring tank and recording the time of axes (log-log grid) with C p vertical axis.
required to fill the tank to a predetermined
volume. Use the readings on the side of the tank
Questions
itself. For the rotameter, record the position of
1. Referring to Figure 7.2, recall that
the float and/or the reading of flow rate given
Bernoulli's equation was applied to points 1
directly on the meter. For the turbine meter,
and 2 where the pressure difference
record the flow reading on the output device.
measurement is made. The theoretical
Note that the venturi meter has two
equation, however, refers to the throat area
manometers attached to it. The “inner”
for point 2 (the orifice hole diameter)
manometer is used to calibrate the meter; that is,
which is not where the pressure
to obtain ∆h readings used in Equation 7.1. The
measurement was made. Explain this
“outer” manometer is placed such that it reads
discrepancy and how it is accounted for in
the overall pressure drop in the line due to the
the equation formulation.
presence of the meter and its attachment fittings.
2. Which meter in your opinion is the best one
We refer to this pressure loss as ∆H (distinctly
to use?
different from ∆h). This loss is also a function of
3. Which meter incurs the smallest pressure
flow rate. The manometers on the turbine-type
loss? Is this necessarily the one that should
and variable area meters also give the incurred
always be used?
loss for each respective meter. Thus readings of
4. Which is the most accurate meter?
∆H vs Qac are obtainable. In order to use these
5. What is the difference between precision
parameters to give dimensionless ratios, pressure
and accuracy?
coefficient and Reynolds number are used. The
Reynolds number is given in Equation 7.2. The
pressure coefficient is defined as
20
manometer
orifice meter
volumetric
measuring
tank
venturi meter
return
rotameter
sump tank
turbine-type meter
FIGURE 7.6. A schematic of the Fluid Meters Apparatus. (Orifice and Venturi meters: upstream
diameter is 1.025 inches; throat diameter is 0.625 inches.)
21
EXPERIMENT 8
PIPE FLOW
Experiments in pipe flow where the presence • With the pump on, record the assigned
of frictional forces must be taken into account are pressure drops and the actual volume flow
useful aids in studying the behavior of traveling rate from the rotameter.
fluids. Fluids are usually transported through • Using the valve closest to the pump, change
pipes from location to location by pumps. The the volume flow rate and again record the
frictional losses within the pipes cause pressure pressure drops and the new flow rate value.
drops. These pressure drops must be known to • Repeat this procedure until 9 different
determine pump requirements. Thus a study of volume flow rates and corresponding pressure
pressure losses due to friction has a useful drop data have been recorded.
application. The study of pressure losses in pipe
flow is the subject of this experiment. With pressure loss data in terms of ∆h, the
friction factor can be calculated with
Pipe Flow
2g ∆ h
f=
Equipment V 2 (L/D)
Pipe Flow Test Rig
It is customary to graph the friction factor as a
Figure 8.1 is a schematic of the pipe flow test function of the Reynolds number:
rig. The rig contains a sump tank which is used as
a water reservoir from which a centrifugal pump VD
Re =
discharges water to the pipe circuit. The circuit ν
itself consists of four different diameter lines and
The f vs Re graph, called a Moody Diagram is
a return line all made of drawn copper tubing. The
traditionally drawn on a log-log grid. The graph
circuit contains valves for directing and
also contains a third variable known as the
regulating the flow to make up various series and
roughness coefficient ε/D. For this experiment
parallel piping combinations. The circuit has
the roughness factor ε is that for drawn tubing.
provision for measuring pressure loss through the
Where fittings are concerned, the loss
use of static pressure taps (manometer board not
incurred by the fluid is expressed in terms of a loss
shown in schematic). Finally, because the circuit
coefficient K. The loss coefficient for any fitting
also contains a rotameter, the measured pressure
can be calculated with
losses can be obtained as a function of flow rate.
As functions of the flow rate, measure the ∆h
pressure losses in inches of water for (as specified K=
V2/2g
by the instructor):
where ∆h is the pressure (or head) loss across the
1. 1 in. copper tube 5. 1 in. 90 T-joint fitting. Values of K as a function of Qac are to be
2. 3/4-in. copper tube 6. 1 in. 90 elbow (ell) obtained in this experiment.
3. 1/2-in copper tube 7. 1 in. gate valve For the report, calculate friction factor f and
4. 3/8 in copper tube 8. 3/ 4-in gate valve graph it as a function of Reynolds number Re for
items 1 through 4 above as appropriate. Compare
• The instructor will specify which of the to a Moody diagram. Also calculate the loss
pressure loss measurements are to be taken. coefficient for items 5 through 8 above as
• Open and close the appropriate valves on the appropriate, and determine if the loss coefficient
apparatus to obtain the desired flow path. K varies with flow rate or Reynolds number.
• Use the valve closest to the pump on its Compare your K values to published ones.
downstream side to vary the volume flow Note that gate valves can have a number of
rate. open positions. For purposes of comparison it is
often convenient to use full, half or one-quarter
open.
22
rotameter
tank
valve
pump
23
EXPERIMENT 9
In many engineering applications, it may be Figure 9.2a is the cylinder with lines and
necessary to examine the phenomena occurring arrowheads. The length of the line at any point
when an object is inserted into a flow of fluid. The on the cylinder surface is proportional to the
wings of an airplane in flight, for example, may pressure at that point. The direction of the
be analyzed by considering the wings stationary arrowhead indicates that the pressure at the
with air moving past them. Certain forces are respective point is greater than the free stream
exerted on the wing by the flowing fluid that pressure (pointing toward the center of the
tend to lift the wing (called the lift force) and to cylinder) or less than the free stream pressure
push the wing in the direction of the flow (drag (pointing away). Note the existence of a
force). Objects other than wings that are separation point and a separation region (or
symmetrical with respect to the fluid approach wake). The pressure in the back flow region is
direction, such as a circular cylinder, will nearly the same as the pressure at the point of
experience no lift, only drag. separation. The general result is a net drag force
Drag and lift forces are caused by the equal to the sum of the forces due to pressure
pressure differences exerted on the stationary acting on the front half (+) and on the rear half
object by the flowing fluid. Skin friction between (-) of the cylinder. To find the drag force, it is
the fluid and the object contributes to the drag necessary to sum the components of pressure at
force but in many cases can be neglected. The each point in the flow direction. Figure 9.2b is a
measurement of the pressure distribution existing graph of the same data as that in Figure 9.2a
around a stationary cylinder in an air stream to except that 9.2b is on a linear grid.
find the drag force is the object of this
experiment. Freestream Stagnation
Consider a circular cylinder immersed in a Velocity V Streamline Wake
uniform flow. The streamlines about the cylinder
are shown in Figure 9.1. The fluid exerts pressure
on the front half of the cylinder in an amount
that is greater than that exerted on the rear
half. The difference in pressure multiplied by the
projected frontal area of the cylinder gives the
drag force due to pressure (also known as form
drag). Because this drag is due primarily to a
pressure difference, measurement of the pressure FIGURE 9.1. Streamlines of flow about a circular
distribution about the cylinder allows for finding cylinder.
the drag force experimentally. A typical pressure
distribution is given in Figure 9.2. Shown in
separation
point p
separation
point
FIGURE 9.2. Pressure distribution around a circular cylinder placed in a uniform flow.
24
Pressure Measurement Plot the pressure distribution on polar coordinate
graph paper for both cases. Also graph pressure
Equipment difference (pressure at the point of interest minus
A Wind Tunnel the free stream pressure) as a function of angle θ
A Right Circular Cylinder with Pressure on linear graph paper. Next, graph ∆p cosθ vs θ
Taps (horizontal axis) on linear paper and determine
the area under the curve by any convenient
Figure 9.3 is a schematic of a wind tunnel. It method (counting squares or a numerical
consists of a nozzle, a test section, a diffuser and a technique).
fan. Flow enters the nozzle and passes through The drag force can be calculated by
flow straighteners and screens. The flow is integrating the flow-direction-component of each
directed through a test section whose walls are pressure over the area of the cylinder:
made of a transparent material, usually
Plexiglas or glass. An object is placed in the test π
section for observation. Downstream of the test Df = 2RL ∫ ∆p cosθdθ
section is the diffuser followed by the fan. In the 0
inlet flow
straighteners
nozzle fan
diffuser
test section
25
where V is the free stream velocity (upstream of
the cylinder), A is the projected frontal area of
the cylinder (2RL), D is the cylinder diameter, ρ
is the air density and µ is the air viscosity.
Compare the results to those found in texts.
90
60 120
30 150
static pressure
0 taps attach to 180
manometers
26
EXPERIMENT 10
An object placed in a uniform flow is acted in which ρ is the fluid density, V is the free
upon by various forces. The resultant of these stream velocity, and A is the projected frontal
forces can be resolved into two force components, area of the object. Traditionally, the drag
parallel and perpendicular to the main flow coefficient is graphed as a function of the
direction. The component acting parallel to the Reynolds number, which is defined as
flow is known as the drag force. It is a function of
a skin friction effect and an adverse pressure VD
Re =
gradient. The component perpendicular to the ν
flow direction is the lift force and is caused by a
pressure distribution which results in a lower where D is a characteristic length of the object
pressure acting over the top surface of the object and ν is the kinematic viscosity of the fluid. For
than at the bottom. If the object is symmetric each object assigned, graph drag coefficient vs
with respect to the flow direction, then the lift Reynolds number and compare your results to
force will be zero and only a drag force will exist. those published in texts. Use log-log paper if
Measurement of the drag force acting on an object appropriate.
immersed in the uniform flow of a fluid is the
subject of this experiment. Questions
1. How does the mounting piece affect the
Equipment readings?
Subsonic Wind Tunnel 2. How do you plan to correct for its effect, if
Objects necessary?
A description of a subsonic wind tunnel is
given in Experiment 9 and is shown schematically
in Figure 9.3. The fan at the end of the tunnel
draws in air at the inlet. An object is mounted on a
stand that is pre calibrated to read lift and drag object
forces exerted by the fluid on the object. A
schematic of the test section is shown in Figure
10.1. The velocity of the flow at the test section is
also pre calibrated. The air velocity past the mounting stand
object can be controlled by changing the angle of uniform flow
the inlet vanes located within the fan housing.
Thus air velocity, lift force and drag force are
read directly from the tunnel instrumentation.
There are a number of objects that are
available for use in the wind tunnel. These
include a disk, a smooth surfaced sphere, a rough
drag force
surface sphere, a hemisphere facing upstream,
measurement
and a hemisphere facing downstream. For
whichever is assigned, measure drag on the object lift force
as a function of velocity. measurement
Data on drag vs velocity are usually graphed
in dimensionless terms. The drag force Df is
customarily expressed in terms of the drag
FIGURE 10.1. Schematic of an object mounted in
coefficient CD (a ratio of drag force to kinetic
the test section of the wind tunnel.
energy):
Df
CD =
ρV2A/2
27
EXPERIMENT 11
ANALYSIS OF AN AIRFOIL
c
uniform flow mounting stand
stagnation
point drag force
negative pressure
Cp measurement
gradient on upper
pressure surface
coefficient
lift force
measurement
28
Experiment II at no less than 9 angles of attack. Use the data to
For a number of wings, lift and drag data produce a polar diagram.
vary only slightly with Reynolds number and
therefore if lift and drag coefficients are graphed Analysis
as a function of Reynolds number, the results are Lift and drag data are usually expressed in
not that meaningful. A more significant dimensionless terms using lift coefficient and drag
representation of the results is given in what is coefficient. The lift coefficient is defined as
known as a polar diagram for the wing. A polar
diagram is a graph on a linear grid of lift Lf
coefficient (vertical axis) as a function of drag CL =
ρV A/2
2
coefficient. Each data point on the graph
corresponds to a different angle of attack, all where Lf is the lift force, ρ is the fluid density, V
measured at one velocity (Reynolds number). is the free stream velocity far upstream of the
Referring to Figure 11.2 (which is the wing, and A is the area of the wing when seen
experimental setup here), the angle of attack α is from a top view perpendicular to the chord
measured from a line parallel to the chord c to a length c. The drag coefficient is defined as
line that is parallel to the free stream velocity.
If so instructed, obtain lift force, drag force and Df
angle of attack data using a pre selected velocity. CD =
ρV2A/2
Allow the angle of attack to vary from a negative
angle to the stall point and beyond. Obtain data
in which Df is the drag force.
29
EXPERIMENT 12
30
axis) versus (Q 2/b 2h 03g). Determine h/h0
corresponding to maximum flow. Note that h/h0 Questions
varies from 0 to 1. 1. For the required report, derive the sluice
Figure 12.2 is a sketch of the open channel gate equation in detail.
flow apparatus. It consists of a sump tank with a 2. What if it was assumed that V 0 << V, and
pump/motor combination on each side. Each pump so V0 could be canceled from the Bernoulli
draws in water from the sump tank and equation? Derive the resulting equation
discharges it through the discharge line to which will contain h/h0 and the upstream
calibrated orifice meters and then to the head Froude number.
tank. Each orifice meter is connected to its own 2. What is the significance of Froude number?
manometer. Use of the calibration curve 3. What is the significance of the Reynolds
(provided by the instructor) allows for finding number in this or in any open channel flow
the actual flow rate into the channel. The head situation?
tank and flow channel have sides made of 4. Where are sluice gates found?
Plexiglas. Water flows downstream in the 5. What are they used for?
channel past the object of interest (in this case a
sluice gate) and then is routed back to the sump
tank.
flow channel
sluice gate
sump tank
pump/motor
31
EXPERIMENT 13
Flow meters used in pipes introduce an This is the case for the analysis of all
obstruction into the flow which results in a conventional weirs. A coordinate system is
measurable pressure drop that in turn is related to imposed whose origin is at the intersection of the
the volume flow rate. In an open channel, flow free surface and a vertical line extending upward
rate can be measured similarly by introducing an from the vertex of the V-notch. We select an
obstruction into the flow. A simple obstruction, element that is dy thick and extends the entire
called a weir, consists of a vertical plate width of the flow cross section. The velocity of
extending the entire width of the channel. The the liquid through this element is found by
plate may have an opening, usually rectangular, applying Bernoulli's equation:
trapezoidal, or triangular. Other configurations
exist and all are about equally effective. The use p a Vo 2 pa V2
of a weir to measure flow rate in an open channel + + gh = + + g(h - y)
ρ 2 ρ 2
is the subject of this experiment.
Flow Over a Weir Note that in pipe flow, pressure remained in the
equation when analyzing any of the differential
Equipment pressure meters (orifice or venturi meters). In open
Open Channel Flow Apparatus (See channel flows, the pressure terms represents
Figure 12.1) atmospheric pressure and cancel from the
Several Weirs Bernoulli equation. The liquid height is
therefore the only measurement required here.
The open channel flow apparatus allows for
From the above equation, assuming Vo negligible:
the insertion of a weir and measurement of liquid
depths. The channel is fed by two centrifugal
pumps. Each pump has a discharge line which V=
√
2 gy (13.1)
contains an orifice meter attached to a
manometer. The pressure drop reading from the Equation 13.1 is the starting point in the analysis
manometers and a calibration curve provide the of all weirs. The incremental flow rate of liquid
means for determining the actual flow rate into through layer dy is:
the channel.
Figure 13.1 is a sketch of the side and dQ = 2Vxdy =
√
2 gy(2x)d y
upstream view of a 90 degree (included angle) V-
notch weir. Analysis of this weir is presented From the geometry of the V-notch and with
here for illustrative purposes. Note that respect to the coordinate axes, we have y = h - x.
upstream depth measurements are made from the
lowest point of the weir over which liquid flows.
pa y
V y axis
Vo h
pa dy
x axis
FIGURE 13.1. Side and upstream views of a 90° V-notch weir.
32
Therefore, It is convenient to combine the effects of the
constant C and the coefficient C’ into a single
h coefficient Cvn for the V-notch weir. Thus we
Q= ∫ (2√2g)y 1/2 (h - y)d y reformulate the previous two equations to obtain:
0
Qac
Cvn ≈ (13.3)
Integration gives Qth
8 Q ac = Cvnh5/2 (13.4)
15
Qth = √2g h5/2 =Ch 5/2 (13.2)
33
EXPERIMENT 14
√
over a short channel length. Rapidly varied flow h1 2Q 2 h 12
h2 = - + +
of this type produces what is known as a 2 gb 2 h 1 4
hydraulic jump.
Consider a horizontal, rectangular open from which the downstream height can be found.
channel of width b, in which a hydraulic jump By applying Bernoulli’s Equation along the free
has developed. Figure 14.1 shows a side view of a surface, the energy lost irreversibly can be
hydraulic jump. Figure 14.1 also shows the depth calculated as
of liquid upstream of the jump to be h1, and a
downstream depth of h2. Pressure distributions g(h2 - h1)3
Lost Energy = E =
upstream and downstream of the jump are drawn 4h 2 h 1
in as well. Because the jump occurs over a very
short distance, frictional effects can be neglected. and the rate of energy loss is
A force balance would therefore include only dW
pressure forces. Applying the momentum equation = ρQE
dt
in the flow direction gives:
The above equations are adequate to properly
p 1A 1 - p 2A 2 = ρ Q(V 2 - V 1) describe a hydraulic jump.
p2 V2
FIGURE 14.1. Schematic of a h2
p1
hydraulic jump in an open h1
V1
channel.
34
Develop a hydraulic jump in the channel; Analysis
record upstream and downstream heights, Data on a hydraulic jump is usually specified
manometer readings (from which the actual in two ways both of which will be required for
volume flow rate is obtained) and the lost energy the report. Select any of the jumps you have
E. By varying the flow rate, upstream height, measurements for and construct a momentum
downstream height and/or the channel slope, diagram . A momentum diagram is a graph of
record measurements on different jumps. Derive liquid depth on the vertical axis vs momentum on
the applicable equations in detail and substitute the horizontal axis. The momentum of the flow is
appropriate values to verify the predicted given by:
downstream height and lost energy. In other
words, the downstream height of each jump is to 2Q 2 h 2
be measured and compared to the downstream M= +
gb 2 h 4
height calculated with Equation 14.1. The same
is to be done for the rate of energy loss (Equation Another significant graph of hydraulic jump
14.2). data is of depth ratio h 2 /h 1 (vertical axis) as a
function of the upstream Froude number, Fr1 (=
Q2/gb2h13 ). Construct such a graph for any of the
jumps for which you have taken measurements.
35
EXPERIMENT 15
Flow over a hump in an open channel is a Figure 15.1 is a sketch of flow over a hump,
problem that can be successfully modeled in order with flow from left to right. Shown is the chan-
to make predictions about the behavior of the nel bed and the hump. Upstream of the hump
fluid. This experiment involves making (subscript 1 notation), the flow is subcritical;
appropriate measurements for such a system, and downstream (subscript 2) the flow is super-
relating flow rate to critical depth. The flow critical. Just at the highest point of the hump,
rate, critical depth, and specific energy are the flow is critical (subscript c). Also shown in
determined theoretically and experimentally. the figure is the total energy line, which we
assume is parallel to the flow channel bed; i.e.,
Theory the total energy remains a constant in the flow.
Flow in a channel is modeled in terms of a Upstream of the hump, the total specific
parameter called the specific energy head (or just energy head of the flow is denoted as E1, and the
specific energy) of the flow, E. The specific depth of the liquid is h1, as shown graphically in
energy head is defined as Figure 15.1. At any location z on the hump before
zc, the energy head is E, and the depth is h. At
Q2 this same height z downstream of zc, the liquid
E=h+ (15.1)
2gh 2 b 2 depth is h’, but the energy head is still E. At the
highest point of the hump zc, the energy head is
where h is the depth of the flow, Q is the volume
E c and the liquid depth is hc. The total specific
flow rate, g is gravity, and b is the channel
energy head and the liquid depth anywhere are
width. The dimension of the specific energy head
related according to Equation 15.1.
is L (ft or m).
flow
direction hc
Ec
E1 h1 h E
zc h'
h1
We can illustrate the relationship between
these parameters graphically by drawing a
specific energy head diagram, as illustrated in
Figure 15.2. This graph has flow depth on the h
depth h
z
vertical axis and specific energy head on the
horizontal axis. The condition of the flow is
zc subcritical
represented by the solid line with arrows hc
showing how the flow changes from subcritical to supercritical
h'
supercritical. At the location on the hump where
h2
the height is z, the energy head is E. We draw a
vertical line at this value of the specific energy Ec E E1, E2
head; it will intersect the line at h (upstream) specific energy head E
and h’ (downstream).
FIGURE 15.2. Specific energy diagram.
36
At any upstream (of the hump) location, say measure the water depth at certain specific
h1, we see that the corresponding specific energy locations on or about the hump. These locations
head is E 1. The vertical line that locates E 1 also are shown in Figure 15.3 (dimensions are in feet).
locates the energy E2 which is downstream of the There are 8 water depths to be measured. So for
hump. A vertical line drawn at E1 intersects the one flow rate, two manometer readings and 8
line at h1 and h2, which are the upstream and water depths will be recorded. Gather data for
downstream liquid heights, respectively. Note the assigned number of flow rates.
that the minimum specific energy head is at the
highest point of the hump zc, and the energy Results
head there is E c. Although the data taken in this experiment
As water flows over the hump, the initial seem simple, the calculations required to reduce
specific energy head E1 is reduced to a value E by the data appropriately can occupy much time.
an amount equal to the height of the hump. So at With the data obtained:
any location along the hump, the specific energy
head is E 1 - z, where z is the elevation above the Determine the flow rate using the manometer
channel bed. At the point where the flow is readings. This value will be referred to as the
critical, the critical depth h c is given by actual flow rate Q AC (subscript AC will refer
to an actual value, while TH refers to a
Q 2 1/3 2Ec theoretical value).
hc = = (15.2)
b 2g 3
Calculate the flow rate using a rearranged
form of Equation 15.2. This value will be
Flow Over a Hump
referred to as the theoretical flow rate Q TH.
Compare the two flow rates and find % error.
Equipment
Open Channel Flow Apparatus (Figure
Use Equation 15.2 to find the value of the
12.1)
critical depth using QAC. Compare this value
Installed hump
to the measured value, and find % error.
The open channel flow apparatus is described
Calculate the theoretical and actual values
in Experiment 12 and illustrated schematically in
of the minimum energy Ec using Equation 15.2.
Figure 12.1. Adjust the channel so that it is
Compare the results.
horizontal. Make every effort to minimize
leakage of water past the sides of the hump.
Start both pumps and adjust the valves to give a Calculate the actual specific energy head EAC
smooth water surface profile over the hump. For at each measurement station using Equation
one set of conditions, take readings from the 15.1. Determine also the total energy head
manometers to determine the volume flow rate HAC (= EAC + z) for all readings.
over the hump.
The open channel flow apparatus has a Compose a chart using the column and row
depth gage attached. It will be necessary to headings shown in Table 15.1.
1 2 3 4 5 6 7 8
flow
direction
hump
37
TABLE 15.1. Data reduction table for flow over a hump.
Station 1 2 3 4 5 6 7 8
Depth of flow hAC in ft
Specific energy head EAC in ft
Height of hump above channel bed z
in ft
Total energy head HAC in ft
38
EXPERIMENT 16
MEASUREMENT OF VELOCITY
AND
CALIBRATION OF A METER FOR COMPRESSIBLE FLOW
The objective of this experiment is to the tap that is perpendicular to the flow gives
determine a calibration curve for a meter placed the static pressure.
in a pipe that is conveying air. The meters of When the pitot-static tube is immersed in the
interest are an orifice meter and a venturi meter. flow of a fluid, the pressure difference
These meters are calibrated in this experiment by (stagnation minus static) can be read directly
using a pitot-static tube to measure the velocity, using a manometer and connecting the pressure
from which the flow rate is calculated. taps to each leg. Applying the Bernoulli equation
between the two pressure taps yields:
Pitot Static Tube
When a fluid flows through a pipe, it exerts manometer
connections
pressure that is made up of static and dynamic
components. The static pressure is indicated by a section A-A
measuring device moving with the flow or that enlarged
causes no velocity change in the flow. Usually, to
measure static pressure, a small hole
perpendicular to the flow is drilled through the
container wall and connected to a manometer (or
four to eight holes
pressure gage) as indicated in Figure 16.1. equally spaced
The dynamic pressure is due to the movement A
of the fluid. The dynamic pressure and the static
pressure together make up the total or stagnation A
flow direction
pressure. The stagnation pressure can be measured
in the flow with a pitot tube. The pitot tube is an
open ended tube facing the flow directly. Figure FIGURE 16.2. Schematic of a pitot-static tube.
16.1 gives a sketch of the measurement of
stagnation pressure.
p 1 V 12 p V2
+ + z1 = 2 + 2 + z2
ρg 2g ρg 2g
stagnation pressure
flow measurement where state “1” as the stagnation state (which
static pressure will be changed to subscript “t”), and state “2” as
measurement pitot tube
the static state (no subscript). Elevation
differences are negligible, and at the point where
stagnation pressure is measured, the velocity is
zero. The Bernoulli equation thus reduces to:
h h
pt p V2
= +
ρg ρg 2g
FIGURE 16.1. Measurement of static and
Next, we rearrange the preceding equation and
stagnation pressures.
solve for velocity
The pitot-static tube combines the effects of
√
static and stagnation pressure measurement into 2(p t - p)
one device. Figure 16.2 is a schematic of the pitot- V=
ρ
static tube. It consists of a tube within a tube
which is placed in the duct facing upstream. The A manometer connected to the pitot-static tube
pressure tap that faces the flow directly gives a would provide head loss readings ∆h given by
measurement of the stagnation pressure, while
39
pt - p
∆h =
ρg
The total flow rate through the entire cross
where density is that of the flowing fluid. So section is the sum of these:
velocity in terms of head loss is
5
Qtotal = ∑Q i = A1V1 + A2V2 + A3V3 + A4V4
V=
√
2g ∆ h 1
+ A 5V 5
Note that this equation applies only to
incompressible flows. Compressibility effects are or Qtotal = A1 (V1 + V2 + V3 + V4 + V5)
not accounted for. Furthermore, ∆h is the head
loss in terms of the flowing fluid and not in terms The total area Atotal is 5A1 and so
of the reading on the manometer.
For flow in a duct, manometer readings are to Qtotal (A total/5)(V 1 + V 2 + V 3 + V 4 + V 5)
V= =
be taken at a number of locations within the cross Atotal Atotal
section of the flow. The velocity profile is then
plotted using the results. Velocities at specific The average velocity then becomes
points are then determined from these profiles.
The objective here is to obtain data, graph a (V 1 + V 2 + V 3 + V 4 + V 5 )
V=
velocity profile and then determine the average 5
velocity.
The importance of the five chosen radial
Average Velocity positions for measuring V1 through V5 is now
The average velocity is related to the flow evident.
rate through a duct as
Velocity Measurements
Q Equipment
V=
A Axial flow fan apparatus
Pitot-static tube
where Q is the volume flow rate and A is the Manometer
cross sectional area of the duct. We can divide
the flow area into five equal areas, as shown in The fan of the apparatus is used to move air
Figure 16.3. The velocity is to be obtained at through the system at a rate that is small enough
those locations labeled in the figure. The chosen to allow the air to be considered incompressible.
positions divide the cross section into five equal While the fan is on, make velocity profile
concentric areas. The flow rate through each area measurements at a selected location within the
labeled from 1 to 5 is found as duct at a cross section that is several diameters
downstream of the fan. Repeat these
Q 1 = A 1V 1 Q 2 = A 2V 2 measurements at different fan speed settings so
that 9 velocity profiles will result. Use the
Q 3 = A 3V 3 Q 4 = A 4V 4 velocity profiles to determine the average
velocity and the flow rate.
Q 5 = A 5V 5
Questions
1. Why is it appropriate to take velocity
measurements at several diameters
0.837 R
0.707 R 0.949 R downstream of the fan?
0.548 R
0.316 R 2. Suppose the duct were divided into 6 equal
areas and measurements taken at select
positions in the cross section. Should the
average velocity using 6 equal areas be the
R
same as the average velocity using 5 or 4
equal areas?
FIGURE 16.3. Five positions within the cross
section where velocity is to be determined.
40
Incompressible Flow Through a Meter somewhat different. When the fluid flows
Incompressible flow through a venturi and an through a meter and encounters a change in area,
orifice meter was discussed in Experiment 9. For the velocity changes as does the pressure. When
our purposes here, we merely re-state the pressure changes, the density of the fluid changes
equations for convenience. For an air over liquid and this effect must be accounted for in order to
manometer, the theoretical equation for both obtain accurate results. To account for
meters is compressibility, we will rewrite the descriptive
equations.
√
2g ∆ h
Qth = A2 Venturi Meter
(1 - D 24/D 14)
Consider isentropic, subsonic, steady flow of
Now for any pressure drop ∆hi, there are two an ideal gas through a venturi meter. The
corresponding flow rates: Qac and Qth. The ratio of continuity equation is
these flow rates is the venturi discharge
· ·
coefficient Cv, defined as ρ 1A 1V 1 = ρ 2A 2V 2 = m isentropic = ms
T2
= 2CpT1 1 -
term becomes 0.039.
T 1
L2 = 0 for corner taps
L2 = 1/D1 for flange taps
1 If we assume an isentropic compression process
L2 = 0.5 - E/D1 for 1D & 2 D taps through the meter, then we can write
E = orifice plate thickness
γ
p2 T γ-1
Compressible Flow Through a Meter = 2
p 1 T 1
When a compressible fluid (vapor or gas)
flows through a meter, compressibility effects
where γ is the ratio of specific heats (γ = C p/C v).
must be accounted for. This is done by introduction
Also, recall that for an ideal gas,
of a compressibility factor which can be
determined analytically for some meters
Rγ
(venturi). For an orifice meter, on the other hand, Cp =
the compressibility factor must be measured. γ - 1
The equations and formulation developed
thus far were for incompressible flow through a Substituting, rearranging and simplifying, we get
meter. For compressible flows, the derivation is
41
could be plotted as compressibility factor Y versus
· 2 γ - 1
m
ρ 22A 22 Rγ
p2
γ pressure ratio p2/p1 for various values of D2/D1.
T 1 -
s
1 - 2 2 =2
ρ 22A 22 ρ1 A 1 γ - 1 1 p 1 The advantage of using this approach is that a
pressure drop term appears just as with the
incompressible case, which is convenient if a
For an ideal gas, we write ρ = p/RT. Substituting
manometer is used to measure pressure. Moreover,
for the RT1 term in the preceding equation yields
the compressibility effect has been isolated into
one factor Y.
· 2
m s γ p 1 1 - (p 2/p 1) (γ - 1)/γ
= 2ρ22
A2 2 γ - 1 ρ1 1 - ( ρ 2 2 A 2 2 / ρ 1 2 A 1 2 ) Orifice Meter
The equations and formulation of an analysis
For an isentropic process, we can also write for an orifice meter is the same as that for the
venturi meter. The difference is in the evaluation
p1 p2 of the compressibility factor. For an orifice meter
= the compressibility factor is much lower than
ρ1γ ρ2γ
that for a venturi meter. The compressibility
p 2 1/γ factor for an orifice meter cannot be derived, but
or ρ2 = ρ1 instead must be measured. Results of such tests
p 1 have yielded the Buckingham equation, Equation
16.4 of Table 16.1, which is valid for most
from which we obtain manometer connection systems.
p 2 2/γ 2
ρ22 = ρ1 Calibration of a Meter
p 1 Figures 16.4 and 16.5 show how the apparatus
is set up. An axial flow fan is attached to the
Substituting into the mass flow equation, we get shaft of a DC motor. The rotational speed of the
after considerable manipulation Equation 16.1 of motor, and hence the volume flow rate of air, is
Table 16.1, which summarizes the results. controllable. The fan moves air through a duct
Thus for compressible flow through a venturi into which a pitot-static tube is attached. The
meter, the measurements needed are p1, p2, T1, pitot static tube is movable so that the velocity
the venturi dimensions, and the fluid properties. at any radial location can be measured. An orifice
By introducing the venturi discharge coefficient or a venturi meter can be placed in the duct
C v, the actual flow rate through the meter is system.
determined to be The pitot static tube has pressure taps which
are to be connected to a manometer. Likewise each
· =C m
· meter also has pressure taps, and these will be
mac v s
connected to a separate manometer.
Combining this result with Equation 16.1 gives A meter for calibration will be assigned by
Equation 16.2 of Table 16.1. the instructor. For the experiment, make
It would be convenient if we could re-write measurements of velocity using the pitot-static
Equation 16.2 in such a way that the tube to obtain a velocity profile. Draw the
compressibility effects could be consolidated into velocity profile to scale. Obtain data from the
one term. We attempt this by using the flow rate velocity profile and determine a volume flow
equation for the incompressible case multiplied rate.
by another coefficient called the compressibility For one velocity profile, measure the pressure
factor Y; we therefore write drop associated with the meter. Graph volume
flow rate as a function of head loss ∆h obtained
from the meter, with ∆h on the horizontal axis.
√
· = C Yρ A 2(p 1 - p 2 ) Determine the value of the compressibility factor
mac v 1 2
ρ 1 (1 - D 2 4 /D 1 4 ) experimentally and again using the appropriate
equation (Equation 16.3 or 16.4) for each data
We now set the preceding equation equal to point. A minimum of 9 data points should be
Equation 16.2 and solve for Y. We obtain Equation obtained. Compare the results of both
16.3 of the table. calculations for Y.
The ratio of specific heats γ will be known for
a given compressible fluid, and so Equation 16.3
42
TABLE 16.1. Summary of equations for compressible flow through a venturi or an orifice meter.
( γ - 1)/ γ
· = A 2p 1 ρ 1 (p 2 /p 1 ) 2/ γ [γ /( γ - 1)] [1 - (p 2 /p 1 ) ]1/2
m s 2 2/ γ 4 4 (16.1)
1 - (p 2 /p 1 ) (D 2 /D 1 )
( γ - 1)/ γ 1/2
· = C A 2p 1 ρ 1 (p 2 /p 1 ) 2/ γ [γ /( γ - 1)] [1 - (p 2 /p 1 ) ]
m ac v 2 2/ γ (D /D )
4 4 (16.2)
1 - (p 2 /p 1 ) 2 1
Y=
√
γ [(p 2 /p 1 ) 2/ γ - (p 2 /p 1 ) (γ + 1)/γ](1 - D 2 4 /D 1 4 )
γ - 1 [1 - (D 2 4 /D 1 4 )(p 2 /p 1 ) 2/ γ ](1 - p 2 /p 1 )
(venturi meter) (16.3)
(1 - p2/p1)
Y = 1 - (0.41 + 0.35β 4) (orifice meter) (16.4)
γ
manometer
connections
rounded
inlet
pitot-static
tube
motor
axial flow outlet duct venturi meter
fan
FIGURE 16.4. Experimental setup for calibrating a venturi meter.
manometer
connections
rounded
inlet
pitot-static
tube
motor
axial flow outlet duct orifice plate
fan
43
EXPERIMENT 17
· =m·
m 1 2 in which p 1 is atmospheric pressure, and p 2 is
measured at section 2. The quantity in brackets in
The energy equation is the previous equation is the change in total
pressure ∆pt. Thus, the power is
dW · V 2 2
+ m1 h 1 + 1 - m
· h + V 2
0=- 2 2 dW
dt 2 2 = ∆pt Q (17.1)
dt
where dW/dt is the power input from the fan to
the air, which is what we are solving for. By This is the power imparted to the air from the
substituting the enthalpy terms according to the fan.
definition (h = u + pv), the preceding equation
becomes Data Acquisition
The motor controller is used to set the
dW · rotational speed of the fan, which in turn controls
= m (u1 - u2) the volume flow rate of air through the duct. On
dt
2 2
the side of the motor is a shaft (a torque arm)
· p 1 + V 1 - p 2 + V 2 that extends outward normal to the axis of
+ m
ρ 2 ρ 2 rotation. When the fan rotates, the motor tends to
rotate in the opposite direction. A weight can be
Assuming ideal gas behavior, we have
manometer
rounded
1 2 connections
inlet
motor
axial flow outlet duct venturi meter
fan
44
placed on the torque arm to reposition the motor 1. An appropriate reading for the flow meter.
to its balanced position. The product of weight 2. Weight needed to balance the motor, and its
and torque arm length gives the torque input from position on the torque arm.
motor to fan. 3. Rotational speed of the fan and motor.
A tachometer is used to measure the 4. The static pressure at section 2.
rotational speed of the motor. The product of
torque and rotational speed gives the power input With these data, the following parameters
to the fan: can be calculated, again for each setting of the
motor controller:
dWa 1. Outlet velocity at section 2: V 2 = Q/A 2.
= Tω (17.2)
dt 2. The power using Equation 17.1.
3. The input power using Equation 17.2.
This is the power delivered to the fan from the 4. The efficiency using Equation 17.3.
motor.
The efficiency of the fan can now be Presentation of Results
calculated using Equations 1 and 2: On the horizontal axis, plot volume flow
rate. On the vertical axis, graph the power using
dW/dt Equation 1, and Equation 2, both on the same set of
η= (17.3) axes. Also, again on the same set of axes, graph
d W a/ d t
total pressure ∆pt as a function of flow rate. On a
Thus for one setting of the motor controller, the separate graph, plot efficiency versus flow rate
following readings should be obtained: (horizontal axis).
45
EXPERIMENT 18
The objective of this experiment is to perform The parameters used to characterize the
a test of a centrifugal pump and display the pump are calculated with the raw data obtained
results in the form of what is known as a from the test (listed above) and are as follows:
performance map. input power to the pump, the total head
Figure 18.1 is a schematic of the pump and difference as outlet minus inlet, the power
piping system used in this experiment. The pump imparted to the liquid, and the efficiency. These
contains an impeller within its housing. The parameters are summarized in Table 18.2. These
impeller is attached to the shaft of the motor parameters must be expressed in a consistent set of
and the motor is mounted so that it is free to units.
rotate, within limits. As the motor rotates and
the impeller moves liquid through the pump, the TABLE 18.2. Pump characterization parameters.
motor housing tends to rotate in the opposite
direction from that of the impeller. A calibrated Reduced Data
measurement system gives a readout of the torque
exerted by the motor on the impeller. Parameter Symbol Dimensions
The rotational speed of the motor is obtained
with a tachometer. The product of rotational input power dW a/dt F·L/T
speed and torque is the input power to the total head diff ∆H L
impeller from the motor.
power to liquid dW/dt F·L/T
Gages in the inlet and outlet lines about the
pump give the corresponding pressures in gage efficiency η —
pressure units. The gages are located at known
heights from a reference plane.
After moving through the system, the water
The raw data are manipulated to obtain the
is discharged into an open channel containing a
reduced data which in turn are used to
V-notch weir. The weir is calibrated to provide
characterize the performance of the pump. The
the volume flow rate through the system.
input power to the pump from the motor is the
The valve in the outlet line is used to control
product of torque and rotational speed:
the volume flow rate. As far as the pump is
concerned, the resistance offered by the valve
dW a
simulates a piping system with a controllable - = Tω (18.1)
dt
friction loss. Thus for any valve position, the
following data can be obtained: torque, rotational
where the negative sign is added as a matter of
speed, inlet pressure, outlet pressure, and volume
convention. The total head at section 1, where
flow rate. These parameters are summarized in
the inlet pressure is measured (see Figure 18.1), is
Table 18.1.
defined as
TABLE 18.1. Pump testing parameters.
p 1 V 12
Raw Data H1 = + + z1
ρg 2g
46
p 2 V 22 dW/dt
∆ H = H2 - H 1 = + + z2 η= (18.3)
ρg 2g d W a/ d t
p 1 V 12
- + + z1 Experimental Method
ρg 2g
The experimental technique used in obtaining
data depends on the desired method of expressing
The dimension of the head H is L (ft or m). The
performance characteristics. For this experiment,
power imparted to the liquid is calculated with
data are taken on only one impeller-casing-motor
the steady flow energy equation applied from
combination. One data point is first taken at a
section 1 to 2:
certain valve setting and at a preselected
2
rotational speed. The valve setting would then be
-
dW ·g
=m p 2 + V 2 + z changed and the speed control on the motor (not
dt ρg 2g 2
shown in Figure 18.1) is adjusted if necessary so
p V 2 that the rotational speed remains constant, and
- 1 + 1 + z 1 the next set of data are obtained. This procedure
ρg 2g
is continued until 6 data points are obtained for
one rotational speed.
In terms of total head H, we have
Next, the rotational speed is changed and
dW · · g ∆H the procedure is repeated. Four rotational speeds
- = mg (H2 - H1) = m (18.2) should be used, and at least 6 data points per
dt
rotational speed should be obtained.
The efficiency is determined with
v-notch weir
return
valve
1 nominal
schedule 40
control panel PVC pipe inlet
and gages •
sump tank
pressure
tap
pressure valve
z2 tap
1-1/2 nominal
motor pump z1 schedule 40
motor shaft PVC pipe
47
Performance Map
A performance map is to be drawn to dW
= f3(ρ , µ , Q, ω , D)
summarize the performance of the pump over its dt
operating range. The performance map is a graph
if the total head ∆ H versus flow rate Q Performing a dimensional analysis gives the
(horizontal axis). Four lines, corresponding to the following results:
four pre-selected rotational speeds, would be
drawn. Each line has 6 data points, and the ρω D 2 Q
efficiency at each point is calculated. Lines of η = f1 ,
µ ω D 3
equal efficiency are then drawn, and the resulting
graph is known as a performance map. Figure 18.2
g∆H ρω D 2 Q
is an example of a performance map. = f2 ,
ω D
2 2
µ ω D 3
Efficiency in %
40
3600 rpm
dW/dt
ρω D 2 Q
65% = f ,
75% ρω 3D 5 3
µ ω D 3
2700 75%
30 80%
65%
where
Total head in ft
1760
85%
20 g∆H
= energy transfer coefficient
900
ω 2D 2
10 Q
= volumetric flow coefficient
ωD3
0
0 200 400 600 800 ρω D 2
= rotational Reynolds number
Volume flow rate in gallons per minute µ
dW/dt
FIGURE 18.2. Example of a performance map of = power coefficient
ρω 3D 5
one impeller-casing-motor combination
obtained at four different rotational speeds. Experiments conducted with pumps show that the
rotational Reynolds number (ρωD2/µ) has a
smaller effect on the dependent variables than
Dimensionless Graphs does the flow coefficient. So for incompressible
To illustrate the importance of flow through pumps, the preceding equations
dimensionless parameters, it is prudent to use the reduce to
data obtained in this experiment and produce a
dimensionless graph. Q
A dimensional analysis can be performed for η ≈ f1 (18.4)
ω
D 3
pumps to determine which dimensionless groups
are important. With regard to the flow of an
g∆H Q
incompressible fluid through a pump, we wish to ≈ f2 (18.5)
relate three variables introduced thus far to the ω 2D 2 ω D 3
flow parameters. The three variables of interest
here are the efficiency η, the energy transfer rate dW/dt Q
g ∆ H, and the power dW/dt. These three ≈ f3 (18.6)
ρω 3D 5 ω
D 3
parameters are assumed to be functions of fluid
properties density ρ and viscosity µ, volume flow For this experiment, construct a graph of
rate through the machine Q, rotational speed ω , efficiency, energy transfer coefficient, and power
and a characteristic dimension (usually impeller coefficient all as functions of the volumetric flow
diameter) D. We therefore write three functional coefficient. Three different graphs can be drawn,
dependencies: or all lines can be placed on the same set of axes.
η = f1(ρ, µ, Q, ω , D )
g∆H = f2(ρ , µ , Q, ω , D)
48
Specific Speed
A dimensionless group known as specific ω Q 1/2
ωs = rpm = rpm(gpm)1/2
speed can also be derived. Specific speed is found ∆ H 3/4 ft 3/4
by combining head coefficient and flow
coefficient in order to eliminate characteristic
in which the rotational speed ω is expressed in
length D:
rpm, volume flow rate Q is in gpm, total head ∆H
is in ft of liquid, and specific speed ωs is
Q 1/2 ω 2 D 2 3/4
ωss = arbitrarily assigned the unit of rpm. The equation
ω D 3 g ∆ H for specific speed ωss is dimensionless whereas
ωs is not.
ω Q 1/2 The specific speed of a pump can be
or ωss = [dimensionless]
(g ∆ H) 3/4 calculated at any operating point, but
customarily specific speed for a pump is
Exponents other than 1/2 and 3/4 could be used (to determined only at its maximum efficiency. For
eliminate D), but 1/2 and 3/4 are customarily the pump of this experiment, calculate its
selected for modeling pumps. Another definition specific speed using both equations.
for specific speed is given by
49
Appendix
Calibration Curves
50
1
large orifice
volume flow rate in ft /s
3
small orifice
0.1
0.01
0.01 0.1 1 10
FIGURE A.1. Calibration curve for the open channel flow device.
51
120
100
80
height reading in mm
60
40
20
0
0 50 100 150 200 250 300 350
FIGURE A.2. Calibration curve for the V-notch weir, turbomachinery experiments.
52