®

POWER SYSTEMS, INC.

Owner’s Manual

GTS “Wn” Type

Automatic
Transfer Switch

100 thru 2600 Amp,

600 Volts

This manual should remain with the unit.

 Important Safety Instructions

Read the following information carefully before attempting to install, operate or service this
! equipment. Also read the instructions and information on tags, decals, and labels that may
be affixed to the transfer switch. Replace any decal or label that is no longer legible.
!
DANGER! Connection of a generator to an electrical system normally supplied by an electric
! utility shall be by means of suitable transfer equipment so as to isolate the electric system
from utility distribution system when the generator is operating (Article 701 Legally Required !
Standby Systems or Article 702 Optional Standby Systems, as applicable). Failure to isolate
electric system by these means may result in damage to generator and may result in injury
or death to utility workers due to backfeed of electrical energy.

Generac cannot possibly anticipate every possible
circumstance that might involve a hazard. The warn-
ings in this manual, and on tags and decals
affixed to the unit are, therefore, not all-inclusive. If a
procedure, work method or operating technique is
used that Generac does not specifically recommend,
you must satisfy yourself that it is safe for you and
others. Also, make sure the procedure, work method
or operating technique choosen does not render the
transfer switch unsafe.
Throughout this publication, and on tags and
decals affixed to the generator, DANGER, WARNING,
CAUTION and NOTE blocks are used to alert the user
of special instruction about a particular operation
that may be hazardous if performed incorrectly or
carelessly. Observe them carefully. Their definitions
are as follows:
DANGER
After this heading, are instructions that, if not
strictly complied with, will result in personal injury
or property damage.
After this heading, are instructions that, if not
strictly complied with, may result in personal injury
or property damage.
After this heading, are instructions that, if not strict-
ly complied with, could result in damage to equip-
ment and/or property.
NOTE:
After this heading, are explanatory statements
that require special emphasis.
These safety warnings cannot eliminate the hazards
that they indicate. Common sense and strict compli-
ance with the special instructions while performing the
service are essential to preventing accidents.
Four commonly used safety symbols accompany the
DANGER, WARNING and CAUTION blocks. The type
of information each indicates follows:
Generac® Power Systems, Inc.
This symbol points out important safety informa-
! tion that, if not followed, could endanger personal
safety and/or property.
This symbol points out potential explosion hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical shock
hazard.
! GENERAL HAZARDS !
• Any AC generator that is used for backup power if
a NORMAL (utility) power source failure occurs,
must be isolated from the NORMAL (utility) power
source by means of an approved transfer switch.
Failure to properly isolate the NORMAL and
STANDBY power sources from each other may
result in injury or death to electric utility workers,
due to backfeed of electrical energy.
• Improper or unauthorized installation, operation,
service or repair of the equipment is extremely
dangerous and may result in death, serious per-
sonal injury, or damage to equipment and/or per-
sonal property.
• Extremely high and dangerous power voltages are
present inside an installed transfer switch. Any
contact with high voltage terminals, contacts or
wires will result in extremely hazardous, and pos-
sibly LETHAL, electric shock. DO NOT WORK ON
THE TRANSFER SWITCH UNTIL ALL POWER
VOLTAGE SUPPLIES TO THE SWITCH HAVE
BEEN POSITIVELY TURNED OFF.
• Competent, qualified personnel should install,
operate and service this equipment. Adhere strict-
ly to local, state and national electrical and build-
ing codes. When using this equipment, comply
with regulations the National Electrical Code
(NEC), CSA Standard; C22.1 Canadian Electric
Code and Occupational Safety and Health
Administration (OSHA) have established.
• Never handle any kind of electrical device while
standing in water, while barefoot, or while hands
or feet are wet. DANGEROUS ELECTRICAL
SHOCK MAY RESULT.

• Remove all jewelry (such as rings, watches,
bracelets, etc.) before working on this equipment.
• If work must be done on this equipment while
standing on metal or concrete, place insulative
mats over a dry wood platform. Work on this
equipment only while standing on such insulative
mats.
• Never work on this equipment while physically or
mentally fatigued.
• Keep the transfer switch enclosure door closed and
bolted at all times. Only qualified personnel
should be permitted access to the switch interior.
• In case of an accident caused by electric shock,
immediately shut down the source of electrical
power. If this is not possible, attempt to free the
victim from the live conductor but AVOID DIRECT
CONTACT WITH THE VICTIM. Use a nonconduct-
ing implement, such as a rope or board, to free the
victim from the live conductor. If the victim is
unconscious, apply first aid and get immediate
medical help.
• When an automatic transfer switch is installed for
a standby generator set, the generator engine may
crank and start at any time without warning. To
avoid possible injury that might be caused by such
sudden start-ups, the system’s automatic start cir-
cuit must be disabled before working on or around
the generator or transfer switch. For that purpose,
a MAINTENANCE DISCONNECT is provided
inside the transfer switch. Always set the switch to
its MANUAL position before working on the equip-
ment. Then place a “DO NOT OPERATE” tag on
the transfer switch and on the generator.
Table of Contents
Safety Rules ..........................................Inside Front Cover
Section 1 — General Information ....................................2
1.1 Introduction............................................................2
1.2 Equipment Description ..........................................2
1.3 Transfer Switch Data Plate ....................................2
1.4 Transfer Switch Enclosure ....................................2
1.5 Safe Use Of Transfer Switch ..................................2
Section 2 — Installation ....................................................3
2.1 Introduction to Installation ....................................3
2.2 Unpacking ..............................................................3
2.3 Mounting ................................................................3
2.4 Connecting Power Source and Load Lines ..............3
2.5 Connecting Start Circuit Wires ..............................4
2.6 Auxiliary Contacts ..................................................4
2.7 Time Delay Neutral On-Off Switch ..........................5
2.8 Optional Accessories ..............................................5
Section 3 — Operation ......................................................5
3.1 Functional Tests & Adjustments ............................5
3.2 Manual Operation ..................................................6
3.3 Voltage Checks........................................................7
3.4 Electrical Operation ................................................9
3.5 Transfer Mechanism ..............................................9
3.6 Stationary and Moveable Main Contacts ................9
3.7 Main Contacts Operation ......................................10
3.8 Switches and Advisory Lamps ..............................10
3.9 System Test Switch ..............................................10
3.10 Standby-Operating Light ......................................11
3.11 Switch Position Lamps ........................................11
3.12 Sequence of Operation..........................................11
3.13 Sequence of Operation Settings ............................12
3.14 Transfer Switch Options ......................................14
3.15 System Central Control (CPU) Circuit Board ........16
3.16 Sensor and Timer Adjustments -
Sensing Circuit Board ..........................................16
3.17 Adjustments On Inphase Monitor
Control Circuit Board ..........................................17
3.18 Calibrating the Inphase Monitor
Control Circuit Board ..........................................19
3.19 Circuit Board Switch SW1 ....................................19
3.20 Adjustments On 7-Day Exerciser
Circuit Board ........................................................20
3.21 Optional Deluxe Exercise Circuit
Board Settings ......................................................21
3.22 Calibrate Utility Voltage Sensing
Circuit Board ........................................................21
Section 4 – Maintenance ................................................22
4.1 Operate Transfer Switch ......................................22
4.2 Clean and Inspect Transfer Switch ......................22
4.3 7-Day Exerciser ....................................................22
4.4 Lubrication ..........................................................22
4.5 Main Current Carrying Contacts ..........................22
4.6 Nine-Volt Battery ..................................................22
Section 5 – Mounting Dimensions ..............................23
Section 6 – Wiring Diagrams & Electrical
Schematics....................................................26
Section 7 – Exploded Views & Parts Lists ..................44
Section 8 – Warranty........................................Back Cover
Generac® Power Systems, Inc. 1
 Section 1 — General Information
Generac GTS “Wn” Type Transfer Switch
1.1 INTRODUCTION
This manual has been prepared especially for the
purpose of familiarizing personnel with the design,
application, installation, operation and servicing of
the applicable equipment. Read the manual carefully
and comply with all instructions. This will help to
prevent accidents or damage to equipment that might
otherwise be caused by carelessness, incorrect appli-
cation, or improper procedures.
Every effort has been expended to make sure that the
contents of this manual are both accurate and cur-
rent. Generac, however, reserves the right to change,
alter or otherwise improve the product at any time
without prior notice.
1.2 EQUIPMENT DESCRIPTION
The automatic transfer switch is used for transfer-
ring critical electrical load from a NORMAL (utility)
power source to a STANDBY (emergency generator)
power source. Such a transfer of electrical loads
occurs automatically when the NORMAL power
source has failed or is substantially reduced and the
STANDBY source voltage and frequency have reached
an acceptable level. The transfer switch prevents elec-
trical feedback between two different power sources
(such as the NORMAL and STANDBY sources) and,
for that reason, codes require it in all standby electric
system installations.
The transfer switch consists of a solid state intelli-
gence circuit which consists of a utility voltage sens-
ing PCB, an inphase monitor, a seven day exerciser, a
transfer mechanism and a control panel.
1.3 TRANSFER SWITCH DATA PLATE
A DATA PLATE is permanently affixed to the transfer
switch enclosure. Use this transfer switch only with
the specific limits shown on the DATA PLATE and on
other decals and labels that may be affixed to the
switch. This will prevent damage to equipment and
property.
2 Generac® Power Systems, Inc.
When requesting information or ordering parts for this
equipment, make sure to include all information from
the DATA PLATE.
Record the Model and Serial numbers in the space pro-
vided below for future reference.
MODEL #
SERIAL #
1.4 TRANSFER SWITCH ENCLOSURE
The standard switch enclosure is a National
Electrical Manufacturer’s Association (NEMA) 1 type.
NEMA 1 type enclosures (indoor installation only)
primarily provide protection against contact with the
enclosed equipment and against a limited amount of
falling dirt.
1.5 SAFE USE OF TRANSFER SWITCH
Before installing, operating or servicing this equip-
ment, read the SAFETY RULES (inside front cover)
carefully. Comply strictly with all SAFETY RULES to
prevent accidents and/or damage to the equipment.
Generac recommends that a copy of the SAFETY
RULES is make and posted near the transfer switch.
Also, be sure to read all instructions and information
on tags, labels and decals affixed to the equipment.
Two publications that outline the safe use of transfer
switches are the following:
• National Electrical Code
• UL 1008, STANDARD FOR SAFETY-AUTOMATIC
TRANSFER SWITCHES
 Section 2 — Installation
Generac GTS “Wn” Type Transfer Switch

2.1 INTRODUCTION TO INSTALLATION
This equipment has been wired and tested at the facto-
ry. Installing the switch includes the following proce-
dures:
• Mounting the enclosure.
• Connecting power source and load leads.
• Connecting the generator start circuit.
• Installing/connecting any options and accessories.
• Functional tests and adjustments.
2.2 UNPACKING
Carefully unpack the transfer switch. Inspect closely for
any damage that might have occurred during shipment.
The purchaser must file with the carrier any claims for
loss or damage incurred while in transit.
Check that all packing material is completely removed
from the switch prior to installation.
Attach any lifting device to the transfer switch mounting
holes or brackets only. DO NOT LIFT THE SWITCH AT
ANY OTHER POINT.
Wiring diagrams and electrical schematics are provided
in this manual. Power source and load connections are
made at a transfer mechanism, inside the switch enclo-
sure.
‹ 2.4.1 TRANSFER MECHANISMS
The transfer mechanism may be either a 2-pole, 3-pole,
or 4-pole type (Figure 2.1). The switch enclosure may
include a NEUTRAL BLOCK for connection of the NEU-
TRAL line. Connect power source and load leads to
transfer mechanism terminal lugs as follows:
• LOAD Leads: Connect to terminals T1, T2, T3, etc.
• NORMAL (utility) Source Leads: To terminals N1,
N2, N3, etc.
• STANDBY (emergency) Source Leads: Connect to
transfer mechanism terminal lugs E1, E2, E3, etc.
Figure 2.1 — Transfer Mechanism

062707-T

062707-T

062707-T
2.3 MOUNTING
Mounting dimensions for the transfer switch enclosure A
ON

are in this manual. Enclosures are typically wall-mount-

UTILITY
A SCREWDRIVER.

ed. Components are generally mounted in a standard TRIP SELECT

NEMA 1-type enclosure. A NEMA 12, 3R, 4 & 4X are

TRANSFER SWITCH
RATED CURRENT
400 AMP
RATED VOLTAGE
480 VAC UL
600 VAC CSA

also available. See TRANSFER SWITCH OPTIONS, XXXXXX

Section 3.15. 64796

B
OFF
STANDBY

A1 A2 B1 B2 AT1 AT2 BT1 BT2

Handle transfer switches carefully when

!
062707-T
062707

062707-T
062707

062707-T
062707
-

installing. Do not drop the switch. Protect the

062707-T

062707-T

062707-T

switch against impact at all times, and against

construction grit and metal chips. Never install a
transfer switch that has been damaged.
Install the transfer switch as close as possible to the
electrical loads that are to be connected to it. Mount the
switch vertically to a rigid supporting structure. To pre-
vent switch distortion, level all mounting points. If nec-
essary, use washers behind mounting holes to level the
unit.
NOTE:
Unless otherwise specified, a NEUTRAL block is not
supplied with the transfer switch on single phase, 3-
pole units where the NEUTRAL line is to be switched
during transfer action. Similarly, a NEUTRAL block
is not supplied on 3-phase, 4-pole units where the
NEUTRAL line is to be switched during transfer.

2.4 CONNECTING POWER SOURCE AND Solderless, screw-type terminal lugs are standard.
Conductor sizes must be adequate to handle the maxi-
LOAD LINES mum current to which they will be subjected. The
installation must comply fully with all applicable codes,
DANGER standards and regulations.

Make sure to turn OFF both the normal (Utility)
and standby (generator) power supplies before
trying to connect power source and load lines to
the transfer switch. Supply voltages are extremely
high and dangerous. Contact with such high volt-
age power supply lines causes extremely haz-
ardous, possibly lethal, electrical shock.
Before connecting wiring cables to terminals, remove
any surface oxides from the cable ends with wire brush.
If ALUMINUM conductors are used, apply joint com-
pound. Tighten terminal lugs to the torque values on
page 4.
All power cables should enter the switch next to trans-
fer mechanism terminals. Standard terminal lugs on
the transfer mechanism are solderless, screw-type.
Generac® Power Systems, Inc. 3
 Section 2 — Installation
Generac GTS “Wn” Type Transfer Switch

Recommended wire gauge sizes for this wiring depends

SWITCH RATING WIRE SIZE TORQUE RATING on the length of the wire, as recommended below:
100 AMP 2/0-#3 50 INCH-LBS
MAXIMUM WIRE LENGTH RECOMMENDED WIRE
100 AMP #4 45 INCH-LBS SIZE
200/300 AMP 350MCM-#1 375 INCH-LBS 460 feet (140m) No. 18 AWG.
400 AMP 250MCM-#6 375 INCH-LBS 461 to 730 feet (223m) No. 16 AWG.
600 AMP 500MCM-1/O 375 INCH-LBS 731 to 1,160 feet (354m) No. 14 AWG.
800/1000 AMP 500MCM-1/O 375 INCH-LBS 1,161 to 1,850 feet (565m) No. 12 AWG.
1200/1600 AMP 750MCM-1/O 500 INCH-LBS
2.6 AUXILIARY CONTACTS
Be sure to maintain proper electrical clearance between There is access to Auxiliary Contacts on the transfer
live metal parts and grounded metal. Allow at least 1/2 switch to operate customer accessories, remote adviso-
inch for 100-400 amp circuit; at least 1 inch for circuits ry lights, or remote annunciator devices. For connection
over 400 amps. details, consult the relevant annunciator or control
panel manual. The contacts shown as FACTORY in
2.5 CONNECTING START CIRCUIT WIRES Figure 2.3 (page 5) are connected at the factory for oper-
ating transfer switch advisory lights. The contacts
Connect suitable, approved wiring to transfer switch
terminals 178 and 183 (see chart below). Route these shown as auxiliary are available for customer use.
wires through suitable, approved conduit (separate Contact operation is shown in the following chart:
from AC conduit) and connect to identically numbered
terminals in the AC connection (lower) panel of Generac Switch Position
power systems (engine-generator set). See Figure 2.2. Utility Standby
Common to Normally Open Closed Open
Closure of Wire 178/183 circuit by switch circuit action Common to Normally Closed Open Closed
must result in generator engine cranking and startup.
NOTE: NOTE:

The preceding applies to the standard 2-WIRE
START SYSTEM. If a generator having a 3-WIRE
START SYSTEM is to be installed, using the option-
al 3-wire start system. See TRANSFER SWITCH
OPTIONS, Section 3.15.
Auxiliary Contacts are rated 10 amps at 125 or 250
volts AC. DO NOT EXCEED THE RATED VOLTAGE
AND CURRENT OF THE CONTACTS.

Figure 2.2 — Connection Diagram - 3-Phase With Neutral Shown (Typical)

4 Generac® Power Systems, Inc.


Generac GTS “Wn” Type Transfer Switch
Figure 2.3 — Auxiliary Contact Diagram
300-amp thru 2,600-amp Switches
2.7 TIME DELAY NEUTRAL ON-OFF
SWITCH
The Time Delay Neutral feature extends the time that
the main contacts normally disconnect. By permitting
the LOAD to remain disconnected from both power
sources for a fixed time setting, residual voltages gener-
ated by heavy inductive loads will decay to a safe level
before reconnecting. This provides some protection
against nuisances such as blown fuses or circuit break-
ers that otherwise might occur during a rapid transfer
of motor and other heavy inductive loads (Figure 2.4).
Units with the Time Delay Neutral feature are equipped
with a Time Delay On/Off switch. To eliminate the time
delay at neutral during a transfer action, set the switch
to OFF.
Figure 2.4 — Time Delay Neutral Switch
Section 3 — Operation
2.8 OPTIONAL ACCESSORIES
Note any optional accessories that may be installed on
the transfer switch or are to be installed in the standby
electric system in conjunction with the switch. Complete
the necessary connections for these accessories.
3.1 FUNCTIONAL TESTS AND
ADJUSTMENTS
Following transfer switch installation and interconnec-
tion, inspect the entire installation carefully. A compe-
tent, qualified electrician should inspect it. The installa-
tion should comply strictly with all applicable codes,
standards, and regulations. When absolutely certain the
installation is proper and correct, complete a function-
al test of the system. Perform functional tests in the
exact order presented in this manual, or damage could
occur to the switch.
IMPORTANT: Before proceeding with functional tests,
read and make sure all instructions and information in
this section are understood. Also read the information
and instructions of labels and decals affixed to the
switch. Note any options or accessories that might be
installed and review their operation.
Generac® Power Systems, Inc. 5
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch
3.2 MANUAL OPERATION
DANGER
Do NOT manually transfer under load. discon-
! nect transfer switch from all power sources by
approved means, such as a main circuit
breaker(s).
A manual HANDLE is shipped with the transfer switch.
Manual operation must be checked BEFORE the trans-
fer switch is operated electrically. To check manual
operation, proceed as follows (Figure 3.1):
1. In the transfer switch enclosure, set the
Maintenance Disconnect switch to MANUAL. This
prevents the generator from starting automatically
as soon as you turn OFF the UTILITY power source.
2. If so equipped, turn the generator’s Manual-Off-Auto
switch to OFF.
3. Turn OFF both NORMAL and STANDBY power sup-
plies to the transfer switch, with whatever means
provided (such as the main line circuit breakers).
Figure 3.1 — Actuating Transfer Switch
6 Generac® Power Systems, Inc.
4. Note position of transfer mechanism main contacts
by observing display windows in “A” and “B” in
Figure 3.1 as follows:
• Window “A” ON, Window “B” OFF - LOAD terminals
(T1, T2, T3) are connected to NORMAL terminals
(N1, N2, N3).
• Window “A” OFF, Window “B” ON - LOAD terminals
(T1, T2, T3) are connected to STANDBY terminals
(E1, E2, E3).
Do not use excessive force when operating the
!
transfer switch manually or you could damage
the manual handle.
◆ 3.2.1 TRIP TO NEUTRAL POSITION
Remove handle from the square lug at the upper left
corner of the switch. Insert a screwdriver into the “T”
hole and push inward. The main contact should trip to
the neutral position and the word OFF should appear in
both windows “A” and “B”. See Figure 3.2.
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch

Figure 3.2 — Trip to Neutral ◆ 3.2.3 CLOSE TO EMERGENCY SOURCE SIDE

Before proceeding, verify the position of the switch by
observing window “A” and window “B”. If window “B”
reads ON the ATS is closed in the STANDBY position,
with the LOAD connected to the STANDBY source. It is
not necessary to manually close in the STANDBY posi-
tion. See Figure 3.4.
If window “B” reads OFF and window “A” reads ON it
will be necessary to trip the ATS to the neutral position.
See section 3.2.1.
With handle attached to the actuating shaft. Move man-
ual handle upward as indicated by arrow in illustration
until it stops. DO NOT FORCE. Confirm main contacts
close to STANDBY source when window “B” is ON and
window “A” is OFF. Remove handle from switch.

Figure 3.4 — Closure to Emergency Source Side

◆ 3.2.2 CLOSE TO NORMAL SOURCE SIDE
Before proceeding, verify the position of the switch by
observing window “A” and window “B”. If window “A” dis-
plays ON the ATS is closed in the UTILITY position,
with the LOAD connected to the NORMAL source. It is
not necessary to manually close in the UTILITY posi-
tion. See Figure 3.3.
If window “A” reads OFF and window “B” reads ON it
will be necessary to trip the ATS to the neutral position.
See section 3.2.1.
With handle attached to the actuating shaft. Insert
screwdriver into hole marked “S”. While pushing
inward on screwdriver, move manual handle upward as
indicated by arrow in illustration until it stops. DO NOT
FORCE. Confirm main contacts close to UTILITY
source when window “A” is ON and window “B” is OFF.
Remove handle from switch.

Figure 3.3 — Closure to Normal Source Side

3.3 VOLTAGE CHECKS

DANGER
Disconnect all loads from the transfer switch
! until all voltage checks and phase rotation
checks have been completed to prevent possible
injury to personnel and, or damage to equip-
ment.
For safety, set the maintenance disconnect
! switch (inside transfer switch enclosure) to its
manual position before proceeding with voltage
checks.
Generac® Power Systems, Inc. 7
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch
Before proceeding, check the transfer switch
! data PLATE for switch rated voltage. Make sure
the data plate voltage is compatible with NOR-
MAL and STANDBY power source voltages.
Proceed with caution. Do not touch electrically
! hot terminals, wires, etc. During the voltage
checks, the transfer switch is electrically ener-
gized.
Perform voltage checks as follows:
1. Inside the transfer switch enclosure, set the
Maintenance Disconnect switch to MANUAL.
2. If generator is so equipped, set the Manual-Off-Auto
switch to OFF.
3. On the switch enclosure door, set SYSTEM TEST
switch to AUTOMATIC MODE position.
4. Check that the GREEN indicator is visible in
UTILITY Window “B”. See MANUAL OPERATION for
location of “A” and “B” windows.
IMPORTANT: DO NOT PROCEED UNTIL STEPS 1,
2, 3, AND 4 HAVE BEEN COMPLETED.
Before proceeding to voltage checks, manually
! connect the load to NORMAL power supply.
Window “A” must indicate ON, Window “B”
must indicate OFF before proceeding.
5. Turn ON the NORMAL (UTILITY) power supply to
the transfer switch, with whatever means provided
(such as the main line circuit breaker).
DANGER
The transfer switch is now electrically hot.
! Proceed with caution.
6. With UTILITY voltage available to the transfer
switch, check that the SWITCH - POSITION UTILI-
TY lamp on the enclosure door is ON. If the SWITCH
- POSITION UTILITY lamp is OFF, turn off the utili-
ty power supply to the transfer switch by whatever
means provided (such as the main line circuit
breaker(s)), then proceed back to Step 1 of “VOLT-
AGE CHECKS”.
7. Inside the transfer switch enclosure door, locate the
Utility Voltage Sensor Circuit Board. The UTILITY
ON light (LED) should be ON.
8. With an accurate AC voltmeter, check the phase-to-
phase (line-to-line) and phase-to-neutral (line-to-
neutral) voltages present at transfer mechanism ter-
minals N1, N2, N3 and neutral. SUPPLIED VOLT-
AGES MUST BE FULLY COMPATIBLE WITH
TRANSFER SWITCH RATED VOLTAGE.
8 Generac® Power Systems, Inc.
DANGER
Ensure that the phase rotation of NORMAL
! (UTILITY) power lines and transfer switch load
power lines are compatible.
9. Refer to the standby generator instruction manual.
Make sure the generator engine has been properly
serviced and prepared for use, as outlined in that
manual. Then start the generator engine manually.
Let the engine stabilize and warm up for a few min-
utes.
10. Turn ON the STANDBY (GENERATOR) power sup-
ply to the transfer switch by whatever means pro-
vided (such as the main line circuit breaker).
11. With the generator running, check that the STAND-
BY - OPERATING light on the switch enclosure door
is ON.
12. With an accurate AC voltmeter, check phase-to
phase (line-to-line) and phase-to neutral (line-to
neutral) voltages present at transfer mechanism ter-
minals E1, E2 and E3. Also check AC frequency at
those terminals. If frequency is incorrect, the engine
governor may require adjustment. Generator AC
output voltage and frequency must be compatible
with transfer switch rated voltage and frequency.
DANGER
Ensure that the phase rotation of STANDBY
! (GENERATOR) power lines and transfer switch
NORMAL (UTILITY) and load power lines are
compatible.
13. If supplied voltage or frequency is incorrect, refer to
standby generator Owner’s Manual. If AC frequency
is incorrect, adjust engine governed speed. If voltage
is incorrect, adjust generator’s voltage regulator or
correct the problem.
14. When supplied voltage and frequency is correct,
shut down the engine manually.
DANGER
Supplied voltages from both NORMAL (UTILITY)
! and STANDBY (GENERATOR) power sources must
be compatible with transfer switch rated volt-
age before proceeding.
15. Connect the transfer switch load to the transfer
switch when “voltage checks” section has been com-
pleted. Connect the load to the transfer switch by
whatever means provided (such as circuit break-
er(s)), then proceed with the “ELECTRICAL OPER-
ATION” section.

Generac GTS “Wn” Type Transfer Switch
3.4 ELECTRICAL OPERATION
Test transfer system electrical operation as follows:
1. On the Utility Voltage Sensor circuit board, check
that the UTILITY ON lamp (LED) is ON.
2. On the enclosure door, check that the Switch
Position-Utility lamp is ON.
The UTILITY ON lamp (on circuit board) and the
! SWITCH POSITION-UTILITY lamp ( on enclosure
door) must both be ON before proceeding to
Step 3.
3. Refer to the appropriate owner’s manual. Be sure
the standby generator is prepared for automatic
operation.
4. In the switch enclosure, set the Maintenance
Disconnect switch to AUTOMATIC.
5. Set the System Test switch to its NORMAL TEST
MODE position. Generator startup and transfer to
the STANDBY power source should occur. Refer to
the SEQUENCE OF OPERATION, Section 3.13.
NOTE:
All systems are equipped with the Inphase Monitor
Control board, and advisory lights on the circuit
board will light up to indicate operation of the vari-
ous solid state timers that control automatic opera-
tion. By observing these lights (LED’s), the operator
Figure 3.5 — Stationary and Moveable Main Contacts
Section 3 — Operation
can check the automatic operating sequences and
times. See SENSOR AND TIMER ADJUSTMENTS,
Section 3.16. For a detailed description of the auto-
matic operating sequences, see SEQUENCE OF
OPERATION, Section 3.13.
6. When the test is complete, return the System Test
Switch to its AUTOMATIC MODE position. R etrans-
fer back to the UTILITY (NORMAL) power source.
The generator should shut down according to cir-
cuit board timers.
3.5 TRANSFER MECHANISM
The transfer mechanism main contacts are actuated by
an electro-magnetic coil. Power for that coil’s operation
is taken from the side to which the LOAD is being trans-
ferred. Thus, transfer to any power source cannot occur
unless that power source is available to the switch.
3.6 STATIONARY AND MOVEABLE MAIN
CONTACTS
LOAD or “T” contacts, bolted to an insulated plastic
pole piece are stationary. The NORMAL (UTILITY) and
STANDBY (EMERGENCY) contacts are moveable
(Figure 3.5). The contacts are actuated by means of a
closing coil and mechanical linkage. The pole assem-
blies which retain the stationary and moveable main
contacts are assembled together and retained by thru-
bolts. Either 2, 3 or 4 pole assemblies may be used to
form a 2, 3 or 4-pole mechanism.
Generac® Power Systems, Inc. 9
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch
3.7 MAIN CONTACTS OPERATION
There are three coils inside a “Wn” switch that are used
in transferring power to the respective load: a trip coil,
a slect coil and a closing coil. Working with these coils
is a series of limit switches that allow voltage to go to the
respective coil for actuation. Refer to the diagnostic
repair manual 079247, section 9.6, for complete opera-
tional analysis. See Figures 3.6, 3.7 and 3.8.
Figure 3.6 — Main Contacts at Normal (Utility)
Figure 3.7 — Main Contacts at Neutral
Figure 3.8 — Main Contacts at Standby
(Emergency)
10 Generac® Power Systems, Inc.
3.8 SWITCHES AND ADVISORY LAMPS
This section will familiarize the reader with switches
and advisory lights on the transfer switch enclosure
door, as well as with the Maintenance Disconnect
Switch inside the switch enclosure.
Circuit board inside the switch door may also mount
several switches. Operation of these switches will be
covered in the section entitled SENSOR AND TIMER
ADJUSTMENTS.
3.9 SYSTEM TEST SWITCH
This switch permits operator selection of AUTOMATIC,
NORMAL TEST or FAST TEST mode operations
(Figure 3.9).
◆ 3.9.1 AUTOMATIC MODE
Use this switch position for all normal automatic oper-
ations. With AUTOMATIC MODE selected, any NORMAL
source voltage that dropped below a pre-set value will
result in the automatic sequence of events listed in the
chart in Section 3.13.
◆ 3.9.2 NORMAL TEST MODE
Permits the operator to test automatic operations, just as
though an actual drop in NORMAL source voltage had
occurred. See the chart in Section 3.13. During the test,
observe the lights (LED’s) on the transfer switch circuit
board to monitor automatic operating sequences.
◆ 3.9.3 FAST TEST MODE
Permits the operator to test system operation with all
circuit board timers accelerated to less than five sec-
onds. Switch is spring-loaded back to AUTOMATIC
MODE, so continuously press the FAST TEST CON-
TROL. Following the generator startup, loads are trans-
ferred to the EMERGENCY (STANDBY) power source as
soon as EMERGENCY source voltage and frequency
have reached the settings of STANDBY VOLTAGE and
STANDBY FREQUENCY sensors on the inphase moni-
tor board.
Figure 3.9 — System Test Switch, Standby
Operating Light, and Switch Position Light

Generac GTS “Wn” Type Transfer Switch
3.10 STANDBY-OPERATING LIGHT
This light will go ON to tell the operator that the stand-
by generator is running and that STANDBY (emergency)
source power is available to the transfer switch.
3.11 SWITCH POSITION LAMPS
◆ 3.11.1 EMERGENCY
This light will go ON when main current-carrying con-
tacts have actuated to their STANDBY (EMERGENCY)
position and that power source is available to the trans-
fer switch.
◆ 3.11.2 UTILITY
This light will go ON when main contacts have actuated
to NORMAL (utility) position and that power supply is
available to the transfer switch.
The switch is equipped with the Inphase Monitor
Control circuit board. The sensors and timers are
adjustable (see SENSOR AND TIMER ADJUSTMENTS,
Section 3.17).
3.12 SEQUENCE OF OPERATION
When acceptable NORMAL source voltage is available,
observe the following:
• Utility voltage Sensor circuit board monitor’s NOR-
MAL source voltage and UTILITY ON lamp is ON.
• Switch Position - UTILITY lamp is ON.
• Transformer reduced LOAD (T) terminal voltage is
delivered to the 7-day exerciser board to operate the
7-day exercise timer.
Automatic timers and sensors on the Inphase Monitor
Control circuit board can be monitored by observing
light emitting diodes (LED’s) next to the sensor/timer
adjustments.
◆ 3.12.1 SEQUENCE 1 - VOLTAGE DROPOUT
• UTILITY source voltage drops below 75-95% of the
Voltage Pickup Setting (factory set to about 80%).
The UTILITY ON lamp goes OFF.
• Voltage Dropout sensor is factory set to about 80% of
“pickup” voltage.
• Voltage dropout below this sensor’s setting triggers
Sequence 2.
◆ 3.12.2 SEQUENCE 2 - LINE INTERRUPT DELAY
• UTILITY voltage dropout below setting of Voltage
Dropout sensor turns on a line Interrupt Delay
Timer.
• Line Interrupt Delay may be set for 0.1 to 10 seconds,
(factory set to about 5 seconds).
Section 3 — Operation
• If voltage dropout lasts longer than Line Interrupt
Delay setting, circuit board action closes the auto-
matic start circuit (Wires 178 and 183). When that
circuit closes, engine cranks and starts as controlled
by a circuit board in the generator’s control panel.
• Once the standby generator starts, circuit board is
turned ON (go to Sequence 3).
◆ 3.12.3 SEQUENCE 3 - ENGINE MINIMUM RUN
AND WARMUP TIMERS
• This timer establishes the minimum length of time
for the generator to run before it shuts down. Timer
prevents shutdown of a cold engine.
• Timer is adjustable from five to 30 minutes, (factory
setting is about 20 minutes).
• An engine warmup timer is also turned ON. This
timer permits engine to stabilize and warm up before
loads are transferred to STANDBY. Timer is
adjustable from five seconds to three minutes. (facto-
ry setting is about one minute).
◆ 3.12.4 SEQUENCE 4 - STANDBY VOLTAGE AND
FREQUENCY SENSORS
• If generator AC output voltage and frequency is above
the setting of these sensors, loads transfer to the
STANDBY power source.
• Adjust Standby Voltage Sensor between 75% and 95%
or nominal supply frequency, (factory setting is about
90%).
• Adjust Standby Frequency Sensor between 80% and
90% or nominal supply frequency; factory setting is
about 90%.
NOTE:
You can bypass the engine warmup timers by setting
the Engine Warmup Timer Bypass switch to ON.
Loads are transferred to STANDBY as soon as gener-
ator AC voltage and frequency have reached the set-
tings of the Voltage and Frequency sensors without
having to wait for the engine to warm up.
◆ 3.12.5 SEQUENCE 5 - VOLTAGE PICKUP
• If the UTILITY source voltage is restored above the
setting of the Voltage Pickup sensor, Sequence 5
begins.
• Adjust Voltage Pickup between 85% to 95% of the
normal supply voltage from the UTILITY source, (fac-
tory setting is about 90%).
◆ 3.12.6 SEQUENCE 6 - RETURN TO UTILITY
TIMER
• This timer prevents retransfer that a Utility Source
voltage surge or transient might cause.
• Adjust timer between one to 30 minutes, (factory set-
ting is about five minutes).
Generac® Power Systems, Inc. 11
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch

• If UTILITY voltage remains above the setting of the • Adjust timer between one to 30 minutes, factory set-
Voltage Pickup Sensor for the time interval of the ting is about 10 minutes).
Return to Utility Timer setting, loads are re-trans- NOTE:
ferred back to the UTILITY source.
Actual time between retransfer back to UTILITY and
◆ 3.12.7 SEQUENCE 7 - ENGINE COOL DOWN engine shutdown is whichever is longer of the Engine
Cool Down timer setting or any time remaining on
TIMER Engine Minimum run timer.
• After the switch retransfers loads back to UTILITY,
After the switch automatically retransferred loads back
this timer starts. When the interval has “timed out”,
to the UTILITY power source and generator has shut
the automatic start circuit (Wires 178/183) is opened,
down, the system is “armed” for Sequence 1 again.
and the engine shuts down.
• Timer permits engine to run at noload for a fixed
time, so the engine internal temperature can stabilize
before shutting down.

3.13 SEQUENCE OF OPERATION SETTINGS

‹ 3.13.1 UNITS WITH INPHASE MONITOR CONTROL CIRCUIT BOARD
ADJUST FACTORY
SEQUENCE ACTION TIMER/SENSOR RANGE SETTING
—* UTILITY voltage available - no action Voltage Dropout Sensor 75 - 95% 80%
A* UTILITY voltage drops out Voltage Dropout Sensor 75 - 95% 80%
B Line Interrupt Delay Timer Starts Line Interrupt Delay Timer 0.1 - 10 seconds 5 seconds
C Line Interrupt Delay Timer Stops Line Interrupt Delay Timer 0.1 - 10 seconds 5 seconds
— Engine cranks and starts
D Engine Minimum Run Timer starts Engine Minimum Run Timer 5 to 30 minutes 20 minutes
E** Engine Warmup Timer Starts Engine Warmup Timer 5 sec. - 3 min. 1 minute
F STANDBY ON lamp ON
G** Engine Warmup Timer stops Engine Warmup Timer 5 sec. - 3 min. 1 minute
H Is STANDBY voltage good? Standby Voltage Sensor 75 - 95% 90%
J Is STANDBY frequency good? Standby Frequency Sensor 80 - 90% 90%
K Time Delay at NEUTRAL Time Delay Neutral Timer 0.1 - 10 seconds 5 seconds
L Inphase Transfer Inphase Transfer Select None
— Transfer to STANDBY
M TRANSFER TO STANDBY lamp ON
— STANDBY source powers LOAD
N UTILITY voltage restored Voltage Pickup Sensor 85 - 95% 90%
O Return to UTILITY Timer ON Return to Utility Timer 1 - 30 minutes 5 minutes
P Time Delay at NEUTRAL Time Delay Neutral Timer 0.1 - 10 seconds 5 seconds
R Inphase Transfer Inphase Transfer Select none 0.1 - 30 seconds
S Signal Before Transfer LED lights Signal Before Transfer Timer 1 - 30 seconds 10 seconds
— Retransfer to UTILITY source
T*** Engine Cooldown Timer starts Engine Cooldown Timer 1 - 30 minutes 10 minutes
U*** Engine Cooldown Timer stops Engine Cooldown Timer 1 - 30 minutes 10 minutes
— Engine shuts down
— UTILITY voltage available - no action

* 75 - 95% of the Voltage Pickup Sensor setting

** Engine Warmup Timer can be bypassed. See SENSOR AND TIMER ADJUSTMENTS
*** Following re-transfer to UTILITY source, engine shutdown will not occur until both Engine Minimum run and Engine
Cooldown timers have timed out.
12 Generac® Power Systems, Inc.
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch

3.13.2 UNITS WITH SYSTEM CENTRAL CONTROL (CPU) CIRCUIT BOARD

ADJUST FACTORY
SEQUENCE ACTION TIMER/SENSOR RANGE SETTING
— UTILITY voltage available - no action Voltage Dropout Sensor 75 - 95% 80%
A UTILITY voltage drops out Voltage Dropout Sensor 75 - 95% 80%
B Line Interrupt Delay Timer Starts Line Interrupt Delay Timer 0.1 - 10 seconds 5 seconds
C Line Interrupt Delay Timer Stops Line Interrupt Delay Timer 0.1 - 10 seconds 5 seconds
— Engine cranks and starts
D Engine Minimum Run Timer starts Engine Minimum Run Timer Fixed 10 minutes
E** Engine Warmup Timer Starts Engine Warmup Timer Fixed 30 seconds
F STANDBY ON lamp ON
G** Engine Warmup Timer stops Engine Warmup Timer Fixed 30 seconds
H Is STANDBY voltage good? Standby Voltage Sensor Fixed 80%
J Is STANDBY frequency good? Standby Frequency Sensor Fixed 80%
K*** Time Delay at NEUTRAL Time Delay Neutral Timer Fixed 5 seconds
— Transfer to STANDBY
L TRANSFER TO STANDBY lamp ON
— STANDBY source powers LOAD
M UTILITY voltage restored Voltage Pickup Sensor 85 - 95% 90%
N Return to UTILITY Timer ON Return to Utility Timer Fixed 30 seconds
P*** Time Delay at NEUTRAL Time Delay Neutral Timer Fixed 5 seconds
— Retransfer to UTILITY source
R**** Engine Cooldown Timer starts Engine Cooldown Timer Fixed 10 minutes
S**** Engine Cooldown Timer stops Engine Cooldown Timer Fixed 10 minutes
— Engine shuts down
— UTILITY voltage available - no action
* 75 - 95% of the Voltage Pickup Sensor setting
** Engine Warmup Timer can be bypassed. See SENSOR AND TIMER ADJUSTMENTS
*** Following re-transfer to UTILITY source, engine shutdown will not occur until both Engine Minimum run and Engine
Cooldown timers have timed out.

Generac® Power Systems, Inc. 13

 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch

3.14 TRANSFER SWITCH OPTIONS ◆ 3.14.2 INSTRUMENT PACKAGE

The transfer switch may be equipped with one or more The optional instrument package includes (a) an AC
of the following options: voltmeter, (b) an AC ammeter, (c) an AC frequency
• 3-wire Start System meter, (d) an hourmeter, and (e) a phase selector switch
• Instrument Package (Figure 3.11). Current transformers are required to
operate the instrument package, i.e., two for single
• System Central Control (CPU) Circuit Board
phase systems, three for three-phase systems. Use the
• Deluxe Exerciser Circuit Board phase selector switch to select the single-phase voltage
• NEMA 3R, 4, 4X, or 12 Enclosure and current being read as follows:
◆ 3.14.1 3-WIRE START SYSTEM SWITCH OPERATION
1
CURRENT READING
Line 1
VOLTAGE READING
Line 1 to Neutral
The standard generator start circuit on Generac trans- 2 Line 2 Line 2 to Neutral
fer switches is a “2-wire” type. If the standby generator 3 No reading Line 1 to Line 2
being installed has a “3-wire” start/stop system, a trans- OFF No reading No reading
fer switch with a 3-wire system may be needed. For three-phase systems use the switch as follows:
The optional 3-wire start system includes a 6-point ter- SWITCH OPERATION CURRENT READING VOLTAGE READING
minal strip, a control relay, terminal strip decal and 1 Phase A Phase A to Phase B
required wiring (Figure 3.10). These components are 2 Phase B Phase B to Phase C
shown in the REPAIR PARTS section. Terminal strip 3 Phase C Phase C to Phase A
connections are shown below: OFF No reading No reading

• Terminal 178 - + 12 volts DC supply. On Generac Figure 3.11 — Instrument Package

generators, connect to generator Terminal #15.
• Terminal 10 - Common ground. Connect to negative
(-) side of the DC supply circuit (to Terminal #10 on
Generac generators).
• Terminal 213 - Acts as the COMMON terminal for the
normally-open (N.O.) START and the normally-
closed (N.C.) STOP relay contacts.
• Terminal 136 - N.O. START terminal. On Generac
generators, connect to generator Terminal #136.
• Terminal 18 - N.C. STOP terminal. On Generac gen-
erators, connect to generator Terminal #18.
Figure 3.10 — 3-Wire Start System

◆ 3.14.3 SIGNAL BEFORE TRANSFER

The signal before transfer option includes a signal relay,
customer connection terminal strip and the associated
wiring. See Figure 3.12.
The logic for this option is a part of the GTS Controller
PCB. The option is active when the Signal Before
Transfer switch is ON. The delay time is adjustable
from 1 to 30 seconds.
The basic operation of the option is to delay (for the
period of time set on timer) the transfer of the GTS
mechanism while a signal relay (SR) is energized. When
the relay is energized, 2 sets of the dry contacts (wire
nos. 236-240 and 237-238) are closed. These dry con-
tacts can be connected to, via a terminal strip located
on the bottom of the subplate. Reference wiring diagram
for further details. The customer connections are made
on terminal strip TS4.
14 Generac® Power Systems, Inc.

Generac GTS “Wn” Type Transfer Switch
Figure 3.12 — Signal Before Transfer
NOTE:
This delay is not active on a Normal source failure.
Transfer during Normal source failure is immediate.
◆ 3.14.4 REMOTE AUTO CONTROL
The Remote Auto Control option includes a customer
connection terminal strip and the associated wiring
(Figure 3.13).
This option allows for remote starting of the generator
and transfer of the GTS to connect the LOAD to the
EMERGENCY source. This is done by paralleling the
Fast Test switch. A description of the Fast Test Mode
function can be found in Section 3.9.3 on page 10.
Reference wiring diagram for further details. The cus-
tomer connections are made on TS3. The associated
wire numbers are 0, 177, 178 and 201.
Figure 3.13 — Remote Auto Control
Section 3 — Operation
◆ 3.14.5 MANUAL BYPASS FOR RETURN TO
NORMAL
The Manual Bypass for Return to Normal option
includes a door mounted toggle switch and associated
wiring (Figure 3.14).
This option will override the Return to Utility timer on
the GTS Controller PCB. When the toggle switch is acti-
vated (pushed down), and the Return to Utility timer is
active, the remaining time on the timer will be cleared.
Once the timer is cleared the GTS mechanism will
transfer and the LOAD will be connected to the UTILITY
source.
If the toggle switch is not activated, the Return to Utility
timer will function as normal. The retransfer of the GTS
will be delayed until it times out.
Figure 3.14 — Manual Bypass for Return to
Normal
◆ 3.14.6 PREFERRED SOURCE SELECTOR SWITCH
The Preferred Source Selector Switch option includes a
door mounted rotary 2-position selector switch, cus-
tomer connection terminal strip and associated wiring
(Figure 3.9).
This option is normally used when there is not a
UTILITY supply present and both sources are a genera-
tor. It may be used when it is desirable for either source
of power to serve as the preferred source. The other
power source then becomes the backup source. The
switch is manually operated
When the rotary switch is in position Source #1 the
GTS will perform as a normal system. Generator #1
will be the primary source and generator #2 will be the
backup source.
When the rotary switch is in position #2, the GTS will
signal generator #2 to start and the GTS will transfer
the LOAD to generator #2. If Source #2 fails, Source #1
will be signaled to start. The GTS mechanism will trans-
fer the LOAD to Source #1. When Source #2 returns to
service, the GTS will transfer the LOAD to Source #2.
Generac® Power Systems, Inc. 15
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch
Reference wiring diagram No. 0D8035 for further
details. The customer connections are made on TS2.
The associated wire numbers are 178, 183, 253 and
254.
◆ 3.14.7 MANUAL 3-POSITION SELECTOR
SWITCH (NORMAL-AUTO-STANDBY)
The Manual 3-Position Selector Switch option includes
a door mounted rotary 3-position selector switch and
associated wiring (Figure 3.15).
Under certain conditions it may be desirable to manu-
ally select the active power source. This can be done by
means of the door mounted selector switch. The
Normal - Auto - Standby, 3-position selector switch pro-
vides the following:
1. When the switch is set to the Normal position, the
Load will be connected to the Normal source and
any other transfer will be inhibited.
2. When the switch is set to the Auto position, the ATS
will function as normal. See the Sequence of
Operation section 3.13, page 12.
3. When the switch is set to the Standby position, the
Load will be connected to the Emergency source
and any other transfer will be inhibited.
Reference the wiring diagram No. 0D8035 for further
details.
Figure 3.15 — Manual 3-Position Switch
◆ 3.14.8 OPTIONAL DELUXE EXERCISER
CIRCUIT BOARD
See OPTIONAL DELUXE EXERCISER CIRCUIT
BOARD SETTINGS, Section 3.21.
◆ 3.14.9 NEMA 12 ENCLOSURE
National Electrical Manufacturer’s Association (NEMA)
12 enclosure. This type of enclosure is intended for use
indoors to provide a degree of protection against dust,
falling dirt, and dripping, non-corrosive liquids. Ask the
local Dealer/Distributor or consult the factory for
details.
16 Generac® Power Systems, Inc.
◆ 3.14.10 NEMA 3R ENCLOSURE
National Electrical manufacturer’s Association (NEMA)
3R enclosure. This type of enclosure is intended for use
outdoors to protect enclosed parts from windblown
dust and water. The enclosure is sealed for dust, rain or
sleet and is ice resistant. Ask the local Dealer/Distributor
or consult the factory for details.
◆ 3.14.11 NEMA 4 ENCLOSURE
National Electrical Manufacturer’s Association (NEMA)
4 enclosure. This type of enclosure is intended for use
indoors or outdoors to provide a degree of protection
against windblown dust and rain, splashing water, and
hose-directed water: undamaged by the formation of ice
on the enclosure. Ask the local Dealer/Distributor or
consult the factory for details.
◆ 3.14.12 NEMA 4X ENCLOSURE
National Electrical Manufacturer’s Association (NEMA)
4X enclosure. This type of enclosure is intended for use
indoors and outdoors to provide a degree of protection
against corrosion, windblown dust and rain, splashing
water, and hose-directed water: undamaged by the
formation of ice on the enclosure. Ask the local
Dealer/Distributor or consult the factory for details.
◆ 3.14.13 ADDITIONAL OPTIONS
For information on additional options not covered in
this manual, ask the local Dealer/Distributor or consult
the factory.
3.15 SYSTEM CENTRAL CONTROL (CPU)
CIRCUIT BOARD
This circuit board controls automatic operation and
timing sequences.
The circuit board is located behind a circuit board
COVER. This circuit board is non-adjustable. Functions
of the 7-day Exercise Timer are incorporated into the
System Central Control board, thus eliminating the
need for a third circuit board.
3.16 SENSOR AND TIMER ADJUSTMENTS
— SENSING CIRCUIT BOARD
◆ 3.16.1 VOLTAGE DROPOUT SENSOR
This sensor (Figure 3.16) establishes the NORMAL
power source voltage which generator startup and
transfer to STANDBY (EMERGENCY) power source
occurs. Adjust the sensor to any voltage between 75-
95% of the nominal voltage Pickup Sensor setting, by
turning the adjusting knob to the desired setting (in per-
cent). Sensor is factory set to about 80% of the Voltage
Pickup Sensor setting.

Generac GTS “Wn” Type Transfer Switch
◆ 3.16.2 VOLTAGE PICKUP SENSOR
Establishes the NORMAL power source voltage at which
retransfer back to that power source occurs. Turn knob
to adjust setting to 85-95% of the nominal NORMAL
source supply voltage. Sensor has been factory set to
about 90% of nominal rated NORMAL source voltage.
◆ 3.16.3 LINE INTERRUPT DELAY TIMER
Established a definite time interval between NORMAL
source voltage dropout below the setting of the Voltage
Dropout Sensor and generator startup. This time inter-
val is necessary to prevent false generator starts that
voltage transients might otherwise cause. Adjust timer
from 0.1 to 10 seconds, sensor is factory set to about
five seconds.
Figure 3.16 — Sensing Circuit Board Panel
Figure 3.17 — Inphase Monitor Control Panel
Section 3 — Operation
3.17 ADJUSTMENTS ON INPHASE
MONITOR CONTROL CIRCUIT BOARD
The Inphase Monitor Control board is operational only
when the generator set is running. Transfer will occur
when UTILITY and GENERATOR voltage and phase are
comparatively equal with a maximum difference of 20°
between the power sources. To assure precision match-
ing control, minimum voltage and frequency ranges are
specified by the operator. In addition, each inphase con-
trol is programmed with the use of an onboard DIP
switch to match the actuation time of the corresponding
switch. Inphase transfer is used only between two live
power sources and NOT during a UTILITY source fail-
ure. The Inphase Monitor Control board (Figure 3.17) is
designed to transfer loads under the following condi-
tions:
• When generator set frequency is between 58-62 Hz
(48-52 Hz for 50 Hz systems).
• When generator set and utility power source frequen-
cies are within 2 Hz.
• When the generator set and utility source voltage are
within 85-100 percent of normal voltage.
• When both power sources are able to come into phase
within 10 seconds.
• When less than 10 seconds has elapsed since the
engine warmup timer has indicated “go ahead.”
If any one of the preceding conditions are not met with-
in 30 seconds, the system will automatically revert to
Time delay Neutral (if selected). If Time Delay Neutral is
not selected, the switch will transfer immediately after
failing to do an inphase transfer within the 30 second
window.
Generac® Power Systems, Inc. 17
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch
◆ 3.17.1 ENGINE WARMUP TIMER
Permits the engine to warm up before transferring
LOAD from NORMAL to STANDBY power. Reset timer
to any time interval between five seconds and three min-
utes; factory set to about one minute.
◆ 3.17.2 ENGINE MINIMUM RUN TIMER
Establishes the minimum length of time the generator
must run before it can be shut down automatically.
Timer prevents a cold engine from being shut down. It
is factory set to about 20 minutes, but you can reset the
interval between five and 30 minutes.
◆ 3.17.3 RETURN TO UTILITY TIMER
Establishes time interval between restoration of NOR-
MAL source voltage above the setting of the Voltage
Pickup Sensor and retransfer back to that source. This
time interval is necessary, to prevent retransfer that
otherwise might occur as a result of transient voltages.
Timer may be reset to any interval between one and 30
minutes, timer is factory set to about five minutes.
◆ 3.17.4 ENGINE COOL DOWN TIMER
Provides a time delay between automatic re-transfer
back to the NORMAL source and engine shutdown. This
permits internal engine-generator temperatures to stabi-
lize at “no-load” prior to shutdown. Set timer between
one and 30 minutes; factory set to about 10 minutes.
NOTE:
The actual time interval between retransfer back to
NORMAL and generator shutdown, is the time
remaining on Engine Minimum Run timer or time
setting of the Engine Cool Down Timer, whichever is
longer.
◆ 3.17.5 STANDBY VOLTAGE SENSOR
After engine starts automatically, the system does not
transfer LOAD to STANDBY power source until genera-
tor AC output voltage has reached the setting of this sen-
sor. Factory set to about 90% of the nominal rated volt-
age, but can be reset between 75% and 95% of the unit’s
rated voltage.
◆ 3.17.6 STANDBY FREQUENCY SENSOR
This adjustment allows the installer or operator to
select the minimum required frequency of the standby
power source. It is adjustable between 80-90%. Factory
set to 90%.
◆ 3.17.7 SIGNAL BEFORE TRANSFER TIMER
If this function is selected, this timer will control the
amount of time signal remains active. Timer is
adjustable from one to 30 seconds, timer is factory set
to about 10 seconds.
18 Generac® Power Systems, Inc.
NOTE:
The “Signal Before Transfer” feature provides a time
delay that allows elevators to continue operating
before transfer to another power supply occurs.
◆ 3.17.8 TIME DELAY NEUTRAL
This timer holds the transfer mechanisms main con-
tacts in the “Neutral” position for a time that has been
selected. “Neutral” is the main contacts position where
the LOAD is disconnected from both UTILITY and
STANDBY power supplies. Timer is adjustable from 0.1
and 10 seconds, timer is factory set to about five sec-
onds.
◆ 3.17.9 CALIBRATION MODE SWITCH
This switch has three positions, identified as “STDBY”,
“OFF” and “UTIL”. The switch allows the installer or
operator to calibrate the circuit board to the existing
generator set output voltage and to the existing UTILITY
power source voltage. The board must be calibrated to
both power source voltages in order to initiate transfer
and retransfer at the correct voltages. To calibrate the
circuit board to the correct voltage, see Section 3.18,
Calibrating the Circuit Board.
◆ 3.17.10 INPHASE TRANSFER SELECT SWITCH
This switch allows the operator or installer to select
either “Inphase Transfer” or “Time Delay Neutral” oper-
ation. The switch may be positioned as follows:
• Switch at ON: Inphase transfer operation is selected.
• Switch at OFF: Time Delay Neutral is activated, if
selected.
◆ 3.17.11 SIGNAL BEFORE TRANSFER SWITCH
This switch allows the operator or installer to select the
“Signal Before Transfer” feature or to turn OFF the fea-
ture. To activate the feature, set the switch to ON, if the
option is installed. To turn off the feature, set the switch
to OFF.
◆ 3.17.12 ENGINE WARMUP TIMER BYPASS
SWITCH
To bypass Engine Warmup Timer and transfer as soon
as generator voltage and frequency have reached the set-
ting of the Standby Voltage and Frequency Sensors, set
switch to ON. To place engine warmup Timer back into
the automatic operating system, set the switch to OFF.
◆ 3.17.13 TRANSFER ON EXERCISE SWITCH
For transferring LOAD to the STANDBY source during
the 7-day exercise cycle, set switch to ON. For no trans-
fer during the exercise, set switch to OFF.
 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch

◆ 3.17.14 ADVISORY LAMPS Figure 3.18 — Inphase Monitor Control Circuit

The advisory lamps on the Inphase Control board con-
Board
sist of nine LED’s (light emitting diodes) and include the
following:
• The four red timer lamps will turn ON when their
respective timers are activated.
• The “Inphase Transfer Selected” lamp goes ON when
Inphase Transfer Select switch is set to ON, indicat-
ing the system will operate in its “Inphase” mode (and
NOT in Time Delay Neutral mode).
• The Time Delay Neutral (TDN) Timer lamp will turn
ON when the TDN timer is running.
• The Signal Before Transfer Timer lamp will turn ON
for the duration of the Signal Before Transfer Timer,
when it is turned ON.
• Transfer to Standby Lamp goes ON when LOAD has
been transferred to STANDBY power source.
• Standby run Signal will go ON when the generator is
running and the Inphase Monitor Control circuit
board is operational and controlling the generator.

3.18 CALIBRATING THE INPHASE NOTE:

MONITOR CONTROL CIRCUIT BOARD
The Inphase Monitor circuit board must be calibrated
to existing STANDBY and UTILITY source voltages if the
system is to operate properly. To calibrate the circuit
board, two adjustment potentiometers (R102 and
R107) are provided in the lower left corner of the circuit
board (Figure 3.18). The board must be calibrated as
follows:
1. Check that UTILITY supply voltage is available to
the system.
2. Start the generator, let it stabilize and warm up.
3. Set the Calibration Mode Switch to “STDBY” and
observe the four top red LED’s on the circuit board
(Warmup Timer, Minimum Run Timer, Return to
Utility Timer and Cool down Timer).
• If the two upper LED’s are illuminated, calibration
is set too low.
• If the two bottom LED’s are illuminated, calibration
is set too high.
4. On the circuit board, adjust potentiometer R102
until only the two center LED’s are illuminated
(Minimum Run and Return to Utility timers).
5. Now, set the Calibration Mode switch to “UTIL” and
observe the four upper LED’s on the circuit board.
6. Adjust potentiometer R107 until only two center
LED’s are illuminated (Minimum Run and Return to
Utility).
7. Set the Calibration Mode Switch to “OFF”. The
Inphase Monitor Control board is calibrated.
With the Calibration Mode Switch set to “STDBY” or
“UTIL”, the four top LED’s should turn ON in
sequence. That is, the lights should sweep on and
off, from one light to the next. Calibration is
obtained when the two center lamps of the four
(Minimum Run and Return to Utility) are illuminat-
ed. This establishes 100% rated voltage.
NOTE:
The Inphase Monitor Control circuit board should be
calibrated when the transfer switch has been
installed as part of an operating system. Also,
replacement circuit boards must be calibrated.
3.19 CIRCUIT BOARD SWITCH SW1
On the Inphase Monitor Control Board, a switch assem-
bly consisting of a bank of eight miniature switches is
identified as “SW1” and is usually set up at the factory.
SW1 should require no additional configuring (Figure
3.19 on page 20).
NOTE:
On boards not installed at the factory, SW1 must be
set by the installer. SW1 must be set to match the
type of transfer switch in which the board is
installed.
The individual switches on SW1 are numbered from “1”
(bottom) through “8” (top), as shown in figures 3.18 and
3.19. To make the circuit board compatible to the spe-
cific transfer switch assembly, set the switches as indi-
cated in the chart on page 20. Improper settings may
cause transfer outside the 20-degree specification.

Generac® Power Systems, Inc. 19

 Section 3 — Operation
Generac GTS “Wn” Type Transfer Switch

Figure 3.19 — Circuit Board Switch SW1
3.20 ADJUSTMENTS ON 7-DAY EXERCISER
CIRCUIT BOARD
◆ 3.20.1 SET EXERCISE DAY AND TIME OF DAY
On the day, and at the time of day chosen for the system
to start and exercise, press the GENERATOR EXER-
CISE switch and hold it there for about 15 seconds
(Figure 3.20). The generator will start and exercise
seven days later at the selected time of day.
Figure 3.20 — 7-Day Exerciser

DIP Switch Settings - Wn-Type Transfer Switches

TRANSFER SWITCH SWITCH RATED 208 VOLTS SWITCH RATED 240/416/480/600 VOLTS
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
100 amps, 3-pole (64787) * on on off on off on off * on on off on on on on
100 amps, 4-pole (64788) * on on off on on off off * on on on off off off off
150 amps, 2 pole (64789) * on on off on on off on * on on on off off off off
150 amps, 3-pole (64790) * on on off on on off on * on on on off off off on
150 amps, 4-pole (64791) * on on off on on off off * on on on off off on off
200 amps, 2-pole (64789) * on on off on on off on * on on on off off off off
200 amps, 3-pole (64790) * on on off on on off on * on on on off off off on
200 amps, 4-pole (64791) * on on off on on off off * on on on off off on off
300 amps, 2-pole (64795) * on on off off on on off * on on off on off off on
300 amps, 3-pole (64796) * on on off off on off on * on on off on off off on
300 amps, 4-pole (64797) * on on off off on on on * on on off on on off off
400 amps, 2-pole (64795) * on on off off on on off * on on off on off off on
400 amps, 3-pole (64796) * on on off off on off on * on on off on off off on
400 amps, 4-pole (64797) * on on off off on on on * on on off on on off off
600 amps, 3-pole (72111) * on off off on on on on * on off on off on on off
600 amps, 4-pole (72117) * on off off on on off on * on off on off on off off
800 amps, 3-pole (72113) * on off off on on off off * on off on off off on off
800 amps, 4-pole (72119) * on off off on on on off * on off on off off on on
1000 amps, 3-pole (72113) * on off off on on off off * on off on off off on off
1000 amps, 4-pole (72119) * on off off on on on off * on off on off off on on
1200 amps, 3-pole (72114) * on off off on off on on * on off on off off off on
1200 amps, 4-pole (72120 * on off on off on off off * on off off on on off off
1600 amps, 3-pole (72114) * on off off on off on on * on off on off off off on
1600 amps, 4-pole (72120 * on off on off on off off * on off off on on off off
2000 amps, 3-pole (72115) * off on on off off on on * off on on on on on on
2000 amps, 4-pole (72121) * off on on off off off on * off on on on on on off
2600 amps, 3-pole (72116) * off on on on off off on * on off off off off on off
2600 amps, 4-pole (72122) * off on off off on on off * off on on off on on on
* Set Switch 1 to OFF for 60 Hz systems; set Switch to ON for 50 Hz systems
20 Generac® Power Systems, Inc.

Generac GTS “Wn” Type Transfer Switch
3.21 OPTIONAL DELUXE EXERCISE
CIRCUIT BOARD SETTINGS
Always adjust the board in the exact order given (Figure
3.21).
1. Set Actual Day of Week: Locate the switch above
which appears the words “ADVANCE DAY”. Press
this Advance Day switch while watching the lighted
DAY OF WEEK indicator. That indicator advances
one day each time you press the switch. Stop when
the actual current day of the week is displayed.
2. Set Actual Time of Day: Hold FAST SET switch
down while watching the lighted chronograph at left
side of circuit board. When close to actual current
time of day, release the FAST SET switch. Then, use
the SLOW SET switch to complete adjustment of
actual time of day.
Figure 3.21 — Deluxe 7-Day Exerciser
3. Select Day (or Days) of Exercise: A bank of eight
miniature rocker switches is provided at right side
of circuit board. Switches one (1) through seven (7)
correspond to days of the week (Sunday through
Saturday respectively). Switch eight (8) is not used.
To select a day of the week for system exercise,
move the correct numbered switch to its ON posi-
tion. A lighted band appears next to that day. In this
manner, the system can be set to exercise one, two
or more days each week.
4. Select Exercise Time of Day: Push down on switch
below the words DISPLAY EXERCISE TIME. While
holding that switch down, press FAST SET and
SLOW SET switches until the exercise time is dis-
played. A red dot next to the letters “PM” indicates
p.m. times.
Section 3 — Operation
3.22 CALIBRATE UTILITY VOLTAGE
SENSING CIRCUIT BOARD
The utility sensing interface reduces utility source volt-
age at a fixed ratio. Thus, if utility voltage varies from
the nominal, sensing voltage to the circuit board also
varies. For that reason, calibration of the circuit board
is needed to match the system (Figure 3.22).
Figure 3.22 — Utility Voltage Sensing Circuit
Board
The installed transfer switch must be rated at a
! voltage and phase that is compatible with the
utility and standby power supplies. DO NOT
attempt to calibrate any utility voltage sensor
board on any non-compatible unit trying to
make the unit compatible.
Once the circuit board has been properly calibrated, the
voltage that was present during calibration establishes
100 percent utility voltage for “pickup” and “dropout”
settings. Utility source voltage must be available to the
transfer switch during calibration.
NOTE:
Use this procedure to calibrate a replacement circuit
board. Follow these instructions:
1. In the transfer switch enclosure, set the
Maintenance Disconnect Switch to “Manual”.
2. On the Utility Voltage Sensor circuit board, locate
test points “TP3” and “TP4” and install a jumper
lead.
3. Locate the small potentiometer “R10”. Turn the
potentiometer fully counterclockwise.
4. Now, turn the “R10” potentiometer SLOWLY clock-
wise until the “Utility On” light emitting diode (LED)
just turns ON.
Generac® Power Systems, Inc. 21
 Section 4 — Maintenance
Generac GTS “Wn” Type Transfer Switch
5. Remove the jumper wire from “TP3” and “TP4”.
6. Reset the Maintenance Disconnect switch to AUTO-
MATIC.
RESULTS:
• If the “Utility On” LED does NOT go on as described
above, check to see if jumper is making contact on
TP3 and TP4, before replacing utility voltage sensor.
Calibrate the new board and perform a “Normal Test”
of the system.
• If the “Utility On” LED goes ON, discontinue the test.
4.1 OPERATE TRANSFER SWITCH
Operate the transfer switch at least once each month.
This can be done by performing a NORMAL TEST of the
system. Because the System Test switch only simulates
failure of the UTILITY power source, service will be
interrupted only during the actual transfer of the load.
4.2 CLEAN AND INSPECT TRANSFER
SWITCH
Protect the transfer switch against construction grit,
metal chips, excessive moisture and other harmful dirt
at all times. At least once each year, turn OFF all power
supplies to the switch, then brush and vacuum away
dust and dirt that has accumulated inside the enclo-
sure. After cleaning, inspect the transfer switch careful-
ly. Look for evidence of arcing, burning, hot spots, char-
ring and other damage. If any of these are found, have
the switch assembly checked by an authorized service
technician.
4.3 7-DAY EXERCISER
On each transfer action (when applicable), the LOAD
will be disconnected from both power sources for a
brief interval. During such brief intervals, the exercise
timer is powered by the nine volt battery. However, the
timer will not advance during the transfer. For that rea-
son, it may be necessary to reset the exercise timer peri-
odically.
4.4 LUBRICATION
Operating parts inside the transfer mechanism have
been properly lubricated at the time of assembly. Under
normal conditions, no additional lubrication should be
required. The service technician should lubricate all
recommended points whenever major transfer mecha-
nism components are replaced.
22 Generac® Power Systems, Inc.
Use only specified greases to lubricate contactor
! parts. DO NOT USE ANY SUBSTITUTES.
Use the following lubricants for the:
1. Main Contacts (Between movable contact and bus-
bars).
• Dow Corning (Molykote) BR2 Plus; (Mfg. by Dow
Corning Co., USA)
• Liqui-Moly (Mfg. by DAI TO Co., Ltd., Japan)
2. Operating Mechanism (Used on the actuator and
other parts of the contactors. Excluding the mov-
able contacts).
• Mobilgrease 28 (Mfg. by Mobil Oil Co.)
• Mobiltemp SHC 32 (Mfg. by Mobil Oil Co.)
• Polo Moly Complex Grease #NLG12 (Mfg. by Polo
Lubricants, USA)
• Rheolube 363 (Mfg. by Nye Lubricants Inc., USA)
4.5 MAIN CURRENT CARRYING
CONTACTS
At least once annually, have an Authorized Service
Technician check the main current carrying contacts in
the transfer mechanism. They will repair or replace
major components that have been found defective.
4.6 NINE-VOLT BATTERY
The transfer switch is equipped with an adjustable
Inphase Monitor Control circuit board. The battery con-
nects to a separate 7-day exerciser circuit board.
Battery power for Exercise Timer operation is only
needed during the short time interval when the transfer
mechanism main contacts are at NEUTRAL position
(LOAD disconnected from both power sources). It is
recommended that the nine volt battery be replaced
once each year.
 Section 5 — Mounting Dimensions
Generac GTS “Wn” Type Transfer Switch

100-150 Amp NEMA 1 Units

200-400 Amp NEMA 1 Units

Generac® Power Systems, Inc. 23

 Section 5 — Mounting Dimensions
Generac GTS “Wn” Type Transfer Switch

100-150 Amp NEMA 12, 3R, 4, and 4X Units (Typical)

200-400 Amp NEMA 12, 3R, 4 and 4X Units (Typical)

24 Generac® Power Systems, Inc.

 Section 5 — Mounting Dimensions
Generac GTS “Wn” Type Transfer Switch

100-150 Amp NEMA 12 Units With Instrument Package

200-400 Amp NEMA 12 Units With Instrument Package

Generac® Power Systems, Inc. 25

 C = Closing coil
LS = Selective switch
Ax Bx = Control switch
SC = Selective coil
TC = Trip coil
AUX = Auxiliary switch
ATS1 ATS2
= Trip control switch
BTS1 BTS2
A1 A2 = A Power Source Side(ON)
B1 B2 = B Power Source Side(ON)
AT1 AT2 = A Power Source Side(Trip)
BT1 BT2 = B Power Source Side(Trip)
"A" POWER SOURCE (UTILITY)

26 Generac® Power Systems, Inc.

A1 B1 AT1 BT1

TO
AX BX
ATS1 BTS1 CUSTOMER
LOAD

2 3
LS
SC TC
Generac GTS “Wn” Type Transfer Switch
Connection Diagram - Drawing No. 073658

1
5 6
C
AUX

4
LS
ATS2 BTS2 AUX
Section 6 — Electrical Schematics and Wiring Diagrams

A2 B2 AT2 BT2
NOTE:
ALL CONTACTS SHOWN WITH "B" POWER SOURCE (STANDBY)
MAIN POWER CONTACTS CLOSED
IN UTILITY POSITION
 107
235

148 148
147
126 N2
N1 N1 N1

SW3 1 1 3 N1 N2 N3
TR

235
126 9

N1

126
107
194
194 NC NC

TD ATS
193 107
107 COM
0 126

N2
233
192 177
191
191 NC
N2

23

126
126
126

107
107
125
107

194
194
NO

234
E2 E1 E2 E3
0

191
191
177

148
147
192
177 COM

B1

A1
B2

A2
BT1
BT2

AT2
SW2
CL RL YL 107
0 107

191
191

177
193
192
N1

N2
N1 107 T1 T2 T3
0 126

201

178
E1 E1

202
202
203 126 234 E2
126 E1
N2

192
177
194 H1 H4 T1 T1
177 T2 T2
194
194
TR2 185 185 185
CPU N3
TS X2 X1
23 NOTE:
178
WIRE NO. N3 & 226
USED ON 3 Ø
185 E2 SYSTEM ONLY
193 0

199

178
N1 N1 N1

202
23 E1
191 0 N2 N2

N3 N3
185
15 0 224 224
H1 H4 225 225

1 224 226 226

TR1 227 227
P
X2 X1
UTILITY
SENSING
191 INTERFACE
192
199 1
183
202 2
S 3 178

178
183
183
4 177 177 TS LEGEND
ATS TRANSFER SWITCH CONTACTOR
178 CL
178 CPU CONNECTOR, CENTRAL PROCESSING UNIT
CUSTOMER CONNECTION
P CONNECTOR, UTILITY VOL. SENSING PCB
178 178
S CONNECTOR, UTILITY VOL. SENSING PCB
224 SW1 SWITCH, MAINTENANCE DISCONNECT
Generac GTS “Wn” Type Transfer Switch
Wiring Diagram - 240V with CPU - Drawing No. 74324
Section 6 — Electrical Schematics and Wiring Diagrams

225 SW2 SWITCH, SYSTEM TEST

226 SW3 SWITCH, TDN ON/OFF
227
TR2 TRANSFORMER, LOAD POWER SUPPLY
TD RELAY, TIME DELAY

TS TERMINAL STRIP
YL YELLOW LIGHT, STANDBY OPERATING

Generac® Power Systems, Inc. 27

 SEE DWG. 70067617 FOR
UTILITY (STANDARD)
NOTE: SENSING INTERFACE
INTERFACE INTERNAL CONNECTIONS
WIRE N3,59,AND CT3 USED ON
N1 N2 N3 224 225 226 227
3 PHASE SYSTEM ONLY
ALL RELAY CONTACTS SHOWN WITH P1
N1 224
GTS IN UTILITY POSITION
N2 N2 225
P3 UTILITY
OPTIONAL INSTRUMENT PACKAGE N3 226
P4
VOLTAGE
T3 227
SENSING
T1 PCB
S3
T2 178 LO
S4
N2 177 HI
S2
1
126 126 126 125
7
9
SW1

T1

N1
T3
T2
107

28 Generac® Power Systems, Inc.

N2
N3
TD TR
15 3

T1

T3
T2
E2 185 185

N2

107
233
14

65
PSW AT2 AT1 A2 A1 TR2
H1
FM
ATS N1 N2 N3
VM
X2
185
16 240V
0

E2

64
N2
126

107
X1
199
202

19 COM COM

E2
N2
H4

T1
NO E1 E2 E3
18 NC
T1

T2
T2
1 2
204 BT2 BT1 B2 B1
Generac GTS “Wn” Type Transfer Switch

T1 T2 T3
0
185

E1
126

E2
E2
PSW

148
147

234
AM

0
E2
178
177

9 H1 TR1 L15 L14

N2 E2 E2

67
191

204
4 L12
1 191 HI
X2
191

59

57
58
TD
240V YL LO
192 L13 L2
CT3 TR X1 192
6 9 H4
107 108 E1 D
CT1 L11
SW1 23 LO CPU
A
Electrical Schematic - 240V with CPU - Drawing No. 74325

TR PCB
CL OPTIONAL B L1
Section 6 — Electrical Schematics and Wiring Diagrams

194 +12V
AM METER, AMP RL B
7
CL CLEAR LIGHT, SWITCH POSITION UTILITY 1
A L10
CR RELAY, 3 WIRE START CONTROL 0 0 235 193 LO
7 4 SW3
FM METER, FREQUENCY 178
HM METER, HOUR L3 L4 L6 L7
PSW SWITCH, PHASE SELECTOR SW2

18
RL RED LIGHT, SWITCH POSITION EMERGENCY

136

213
178 201
SW2 SWITCH, SYSTEM TEST A B
SW3 SWITCH, TDN ON/OFF 10 CR 183 177 202

2-WIRE START OPTIONAL

SW1 203
TR RELAY,, TRANSFER

COM.
TR1 TRANSFORMER, STANDBY SENSING CUSTOMER CONNECTION
177
TR2 TRANSFORMER, LOAD POWER SUPPLY
VM METER, VOLT

N.C. STOP
178 178 178

N.O. START
YL YELLOW LIGHT, STANDBY OPERATING

OPTION - 3 WIRE START

Section 6 — Electrical Schematics and Wiring Diagrams
Generac GTS “Wn” Type Transfer Switch
Wiring Diagram - 240V Inphase - Drawing No. 91398

Generac® Power Systems, Inc. 29

 POSITION
CONTACTS UTILITY
123 OFF SEE DWG. 70067617 FOR
NOTE:
14 - 13 INTERFACE INTERNAL CONNECTIONS
16 - 15 X
20 - 19 X WIRE N3,59, AND CT3 USED ON N1 N2 N3 224 225 226 227

1-2 3 PHASE SYSTEM ONLY

N1 P1
3-4 224 18-25V
ALL RELAY CONTACTS SHOWN WITH
N2 P2
7-8 X ATS IN UTILITY POSITION 225 18-25V
9 - 10 XX X N3 UTILITY
226
X INDICATES CLOSED VOLTAGE
T3 227 LO
SENSING
T2
PCB
T1
178 LO
2 WIRE START S4

T1
13 N2 177 HI
S2

T2
65
TR SW1

N1
1 MAN
FM

30 Generac® Power Systems, Inc.

126 126 125
16 15 7
9 AUT

T3
T1

T3

N2
N3
T2
VM
20 19 PSW 107 3 185 185

N2
E2 N1

233
18 17 N2
64

1 2 AT2 2 A1 TR2
204 LS AX ATS
N1 N2 N3 T1
4 H1 X1 E2
COM COM 185 185 7 DAY
LS H2
X2 18/20V E6 EXERCISE
0 0
199

NC NO
202

T1

E2
AM

N2

126
107
7 8 PSW H3 X3 TIMER

208/240V
AUX H4 PCB
E1

N1
N2
T2 TEST 195

204
178
177
12 T1 T2 T3 POINT LO HI
67
COM COM T2 E5 E4

59

57
58
TR3 E7
CT3 178
BTS1 NC NO N1 2 WIRE START
BX E9
Generac GTS “Wn” Type Transfer Switch

H1 X1 177
CT2 E1 E2 E3 264
198

202

BT2 BT1 B2 B1 AUX H2

X2 18/20V
CT1 202 202
N2

E2
X3

148
147
H3

234
208/240V
E2 E2
YL
N2 L13
1

E1
E2
LEGEND 126
L4
A1 A2 A POWER SOURCE SIDE(ON) 264 L12
AM METER, AMP (OPT) 7 E1
SW1 H1 L2
AT1 AT2 A POWER SOURCE SIDE(TRIP) MAN 191 191
6 9 L5
SWITCH, TRIP CONTROL 107 108 L1
BTS1 BTS2 202 266 N.C.
AUT
ATS TRANSFER SWITCH CONTACTOR 18/20V
AUX SWITCH, AUXILIARY TR

208/240V
266 194 265
Ax Bx SWITCH, CONTROL H4
E2 B A * SW4 L11
B1 B2 267
0
Electrical Schematic - 240V Inphase - Drawing No. 91287

178
177

202

BT1 BT2 B POWER SOURCE SIDE(TRIP) CL RL L9

C COIL, CLOSING A 23
SR HM
CR RELAY, 3 WIRE START CONTROL (OPT) 7 4 9 6 TR INPHASE
L6
Section 6 — Electrical Schematics and Wiring Diagrams

CT1,CT2,CT3 TRANSFORMER, CURRENT (OPT) B 194

0 MONITOR
FM METER, FREQUENCY (OPT) TD SW3
178 ON L10 PCB

236
240
237
238
HM METER, HOUR (OPT) CR A 235 193
7 SW2
PSW SWITCH, PHASE SELECTOR (OPT) A B
1 10 CR 183 177
RL RED LIGHT, SWITCH POSITION EMERGENCY
SC COIL, SELECTIVE
SR 7 4 SW1 FAST TEST L14
RELAY, SIGNAL BEFORE TRANSFER (OPT) MAN 201
SW1
183 NORMAL TEST
SW2 SWITCH, SYSTEM TEST CR 203
OPTIONS 2 WIRE START AUT
SW3 SWITCH, TDN ON/OFF

18

136

213
L3
CUSTOMER CONNECTION 202 202
TC COIL, TRIP L7
TD RELAY, TIME DELAY 178 178 178
2 WIRE START L8
TR1 178 177

COM.
TRANSFORMER, STANDBY SENSING
TR2 TRANSFORMER, LOAD POWER SUPPLY 202
TRANSFORMER, UTILITY SENSING
177

N.C. STOP
VM METER, VOLT (OPT)

N.O. START
YL YELLOW LIGHT, STANDBY OPERATING 201
 107
235

148 148
147 147
126 N2
N1 N1 N1

SW3 1 1 3 N1 N2 N3
TR 6

235
126 7 9 7 9
A A

N1
B B

126
107
194
194 NC
108 TD NO
193 ATS
107 COM
0 126 NB

N2
233
192 177
191 SW1
191 NC

23

126
126
126

107
107
125
107

194
194
234
00 00 00 E1 E2 E3 NO
0 177

191
191

148
147
192
177 COM

A1
B2

A2
SW2

BT1

AT1
BT2

AT2
CL 107
0 107 107

191
192
N1
107 T1 T2 T3
E1
0 126

178
E1 E1
126 234

191

201
177
193
202
203 126 126 E1
00 00 00

192
177
1 194 H1 H4 T1 T1
2 177 T2 T2
194
194 194 E2 E2
4 TR2 185 185 185
5 CPU N3
6 TS X2 X1
23 NOTE:
7
WIRE NO. N3 & 226
USED ON 3 Ø
9 185 SYSTEM ONLY
193 0

199

178
178
N1 N1 N1
23 E1
191 0 N2 N2

N3 N3
185
0 224
H1 H4 225 225

1 224 226 226

2 225 TR1 227 227
P 3 226
4 227 X2 X1
UTILITY
SENSING
191 INTERFACE
192
199 1
183
202 LEGEND
S 3 178
ATS TRANSFER SWITCH CONTACTOR

178
178
183
183
4 177 177 TS CL CLEAR LIGHT, SWITCH POSITION UTILITY
CPU CONNECTOR, CENTRAL PROCESSING UNIT
2-WIRE START NB BLOCK, NEUTRAL
178 CUSTOMER CONNECTION
178 178 RL RED LIGHT, SWITCH POSITION EMERGENCY
178 178 S CONNECTOR, UTILITY VOL. SENSING PCB

SW2 SWITCH, SYSTEM TEST

225
SW3 SWITCH, TDN ON/OFF
226
Generac GTS “Wn” Type Transfer Switch
Wiring Diagram - 416V 3P with CPU - Drawing No. 74328
Section 6 — Electrical Schematics and Wiring Diagrams

227 TR2 TRANSFORMER, LOAD POWER SUPPLY

TD RELAY, TIME DELAY
TR RELAY,, TRANSFER
TS TERMINAL STRIP
YL YELLOW LIGHT, STANDBY OPERATING

Generac® Power Systems, Inc. 31

 SEE DWG. 70067617 FOR
UTILITY (STANDARD)
NOTE: NB INTERFACE INTERNAL CONNECTIONS SENSING INTERFACE
WIRE N3,59,AND CT3 USED ON
N1 N2 224 226 227
3 PHASE SYSTEM ONLY
ALL RELAY CONTACTS SHOWN WITH P1
N1 224
GTS IN UTILITY POSITION P2
N2 225
P3
OPTIONAL INSTRUMENT PACKAGE N3 226 UTILITY
P4 VOLTAGE
T3 227

T1
SENSING
S3 PCB
T2 178 LO
S4
177 HI
S2
1
126 126 126 125
15 7

T1

T3
T2
9
SW1

T1

N1
T3
T2
107

N2
N3

32 Generac® Power Systems, Inc.

TD TR
14 3 185 185

65
00

107
PSW

233
FM

VM AT2 AT1 A2 A1 TR2

H1
16
ATS N1 N2 N3

64
X2
185
19
240V
0

126

107
X1
199
202

18 COM COM

00
00
00
H4

T1
00 NO E1 E2 E3
NC
T1
1 2

T2
204
T2

BT2 BT1 B2 B1
5
Generac GTS “Wn” Type Transfer Switch

PSW
AM T1 T2 T3
0
185

E1
126

E2

148
147

234
9

67
204
0
178
177

4
H1 TR1 L15 L14
E2

59

57
58
191
L12 L5
1 191 HI
CT3 X2
TD 191
240V YL LO
192 L13 L2
TR X1 192
CT1
6 9 H4
107 108 E1 D
L11
SW1 23 LO
A CPU
LEGEND
AM METER, AMP TR PCB
CL OPTIONAL B L1
ATS TRANSFER SWITCH CONTACTOR
Section 6 — Electrical Schematics and Wiring Diagrams

194 +12V
Electrical Schematic - 416V 3P with CPU - Drawing No. 74329

CL CLEAR LIGHT, SWITCH POSITION UTILITY B

RL
7
CT1,CT2,CT3 TRANSFORMER, CURRENT 1
A L10
FM METER, FREQUENCY 0 0 235 193 LO
7 4 SW3
NB BLOCK, NEUTRAL 178
PSW SWITCH, PHASE SELECTOR L3 L4 L6 L7
RL RED LIGHT, SWITCH POSITION EMERGENCY SW2

18
SW1 SWITCH, MAINTENANCE DISCONNECT

136

213
SW2 178 201
SW3 SWITCH, TDN ON/OFF A B
TD RELAY, TIME DELAY 10 CR 183 177 202

OPTIONAL
SW1 203
TR1 TRANSFORMER, STANDBY SENSING 2-WIRE START

COM.
TR2 TRANSFORMER, LOAD POWER SUPPLY CUSTOMER CONNECTION
177
VM METER, VOLT
YL YELLOW LIGHT, STANDBY OPERATING

N.C. STOP
178 178 178

N.O. START
OPTION - 3 WIRE START
Section 6 — Electrical Schematics and Wiring Diagrams
Generac GTS “Wn” Type Transfer Switch
Wiring Diagram - 416V 3P Inphase - Drawing No. 91399

Generac® Power Systems, Inc. 33

 POSITION
CONTACTS UTILITY
123 OFF SEE DWG. 70067617 FOR
14 - 13 NB INTERFACE INTERNAL CONNECTIONS
16 - 15 X
20 - 19 X N1 N2 N3 224 225 226 227

1-2
N1 P1
3-4 224 18-25V
5-6
N2
7-8 X
225

00
9 - 10 XX X N3 UTILITY
11 - 12 X
226
X INDICATES CLOSED VOLTAGE
P4
T3 227 LO
SENSING
00
PCB
T2 S3
T1 178 LO
2 WIRE START S4
177 HI

T1
13 S2

T2
00
65 TR SW1

N1
1 MAN
FM

34 Generac® Power Systems, Inc.

126 126 125
7
16 15 9 AUT

T1

T3
T3

N2
N3
T2
VM
PSW TD
20 19 107 3 185 185
00 00 N1

233
N2
64
1 2 AT2 AT1 A2 A1 TR2
204 ATS
ATS2 LS T1
3 4 N1 N2 N3 H1 X1 E2
M COM 185 185 7 DAY
6 E6
X2 18V EXERCISE
416V 0 0
199

C NO
202

AM T1
7 8 PSW H3 X3 TIMER

00

126
107
9 10 AUX H4 PCB
E1

N1
N2
T2 TEST

204
195

178
177
12 T2 T3 POINT LO HI
67
TC SC COM COM T2 E5 E4

59

57
58
CT3 E7
178
NC NO N1
BTS1 BX 2 WIRE START E9
Generac GTS “Wn” Type Transfer Switch

X1
CT2 E1 E2 E3 264 177
198

202

BT2 BT1 B2 B1
CT1 X2 18V
416V 202 202
00 X3

148
147

234
E1
126 H4

E2
LEGEND YL
N2 L13
A1 A2 A POWER SOURCE SIDE(ON) 1
L4
AM METER, AMP (OPT) TD 264 L12
AT1 AT2 A POWER SOURCE SIDE(TRIP) 7 E1
SW1 H1 L2
SWITCH, TRIP CONTROL MAN 191 191
BTS1 BTS2 6 9 H2 18V L5
107 108 L1
ATS TRANSFER SWITCH CONTACTOR 416V 202 266 N.C.
AUT
AUX SWITCH, AUXILIARY 18V
TR H3 X3 L16
Ax Bx SWITCH, CONTROL 266 194 265
B1 B2 B POWER SOURCE SIDE(ON) H4
E2 A * SW4
BT1 BT2 B POWER SOURCE SIDE(TRIP) 267
0

D
178
177

C COIL, CLOSING NOTE: CL RL L9

CL CLEAR LIGHT, SWITCH POSITION UTILITY A 23
202

CR RELAY, 3 WIRE START CONTROL (OPT) ALL RELAY CONTACTS SHOWN WITH
CT1,CT2,CT3 TRANSFORMER, CURRENT (OPT) ATS IN UTILITY POSITION TR
Electrical Schematic - 416V 3P Inphase - Drawing No. 91288

L6 INPHASE
D
Section 6 — Electrical Schematics and Wiring Diagrams

0 194
FM METER, FREQUENCY (OPT) MONITOR
HM METER, HOUR (OPT) TD SW3
178 ON L10 PCB
CR SR A 235 193
NB BLOCK, NEUTRAL SW2
7 4 9 6
PSW SWITCH, PHASE SELECTOR (OPT) 1 A B
10 CR 183 177
SC COIL, SELECTIVE
7 4 SW1 FAST TEST L14
SR RELAY, SIGNAL BEFORE TRANSFER (OPT) MAN

236
240
237
238 201
183 NORMAL TEST L15
SW2 SWITCH, SYSTEM TEST OPTIONS CR 203
AUT
SW3

18
SWITCH, TDN ON/OFF 2 WIRE START

136

213
L3
CUSTOMER CONNECTION 202 202
TC COIL, TRIP L7
TD RELAY, TIME DELAY 178 178 178
2 WIRE START L8
178 177

COM.
TR1 TRANSFORMER, STANDBY SENSING
TR2 TRANSFORMER, LOAD POWER SUPPLY 202
TR3 TRANSFORMER, UTILITY SENSING

N.C. STOP
177
VM METER, VOLT (OPT)

N.O. START
YL YELLOW LIGHT, STANDBY OPERATING 201
 107
235

148 148
147 147
126 N2
N1 N1 N1

SW3 1 1 3 N1 N2 N3 N4
TR 6

235
126 7 9 7 9
A A

N1
B B

126
107
194
194 NC
108 TD NO
193 107 ATS
107
0

N2
233
192 177
191
191 N4

23
N3
N4

126
126
126

107
107
125
107
185

194
194
E4

234
0 177 E1 E2 E3 E4

191
191

148
147
192
177

B1

A1
B2

A2
SW2

BT1

AT1
BT2

AT2
CL 107
0 107 107

191
192
N1
N1 N1 107
E1 T1 T2 T3 T4
0 126

178
E1 E1
126 234 E4

191

201
177
193

202
202
203 126 126 N4 N4

192
177 E1 E1
1 194 H1 H4 T1 T1
2 177
194 T2 T2
3 194 194 E2 E2
4 TR2
185 185 185
5 TS N3 N3
6 X2 X1
23
8
9 185
10 193 0

199

178
178
11 23 E1
12 191 0
13
185 N1 N1 N1
15 0
N2 N2
H1 H4
N3 N3 LEGEND
1 224 ATS TRANSFER SWITCH CONTACTOR
TR1 224 224
2 225 CL CLEAR LIGHT, SWITCH POSITION UTILITY
P 3 226 225 225 CPU CONNECTOR, CENTRAL PROCESSING UNIT
P CONNECTOR, UTILITY VOL. SENSING PCB
4 227 X2 X1
226 226 RL RED LIGHT, SWITCH POSITION EMERGENCY
S CONNECTOR, UTILITY VOL. SENSING PCB
227 227
191 SW2 SWITCH, SYSTEM TEST
192 SW3 SWITCH, TDN ON/OFF
199 1 UTILITY
183
2 202 SENSING TR2 TRANSFORMER, LOAD POWER SUPPLY
S 3 178 TD RELAY, TIME DELAY
INTERFACE

178
183
4 177 177 TR RELAY,, TRANSFER
TS TERMINAL STRIP
YL YELLOW LIGHT, STANDBY OPERATING
178 CUSTOMER CONNECTION
178 178
178 178
224
Wiring Diagram - 416V 4P with CPU - Drawing No. 88790
Generac GTS “Wn” Type Transfer Switch
Section 6 — Electrical Schematics and Wiring Diagrams

226
227

Generac® Power Systems, Inc. 35

 SEE DWG. 70067617 FOR
UTILITY
INTERFACE INTERNAL CONNECTIONS SENSING INTERFACE
NOTE: N1 N2 N3 224 225 226 227

ALL RELAY CONTACTS SHOWN WITH P1

ATS IN UTILITY POSITION N1 224 224 18-25V

N2 225 225 18-25V

P3 UTILITY
N3 226 226 18-25V
P4
VOLTAGE
T3 227 227 LO
SENSING
T4 PCB
S3
T1 178 178 LO
2-WIRE START
S4
T2 177 177 HI
N4 N4 S1 S2

T2
14 13 1

T1
T4
65 126 126 126 125
7
9
FM SW1

T1

N1
T3
T2
107

T4

N2
N3
N4
TD TR
16 15

36 Generac® Power Systems, Inc.

3

T3
185 185

N4

107
E4

233
PSW
20 19 VM
AT2 AT1 TR2
H1
ATS2
ATS
N1 N2 N3 N4
18 17 ATS1
64 COM COM COM
X2
185
NO NO 416V 21V
NC NC
0

E4
T1

N4

126
107
1 2
204
199
202

AUX H4
3 4

5 6 T1 T2 T3 T4

AM COM COM T2
7 PSW
NC NO
9 10 BTS1 BX

204
BT2 BT1 B2 B1 E1 E2 E4
11 12 AUX
67
Generac GTS “Wn” Type Transfer Switch

N4

59
E4

57
58
148
147

234
185

CT3 E4 E4

E1
126

E2
178
177

CT2
H1 TR1 L15 L14

191
CT1
L12 L5
POSITION
1 191 191 HI
X2
CONTACTS 123 OFF TD 191
7 416V 21V YL LO
192 L13 L2
TR X1 192 192
1-2
3-4 X OPTIONAL 6 9 H4 SYSTEM

192
5-6 107 108 E1 D
7-8 CENTRAL
INSTRUMENT L11
SW1 HM 23 23 LO
PACKAGE A CONTROL
(CPU)
CL OPTIONAL B L1
LEGEND 194 194 +12V PCB
RL B
A1 A2 A POWER SOURCE SIDE(ON) 7
Section 6 — Electrical Schematics and Wiring Diagrams

TD
Electrical Schematic - 416V 4P with CPU - Drawing No. 88791

AM METER, AMP 1
AT1 AT2 A POWER SOURCE SIDE(TRIP) L10
A
0 0 235 193 193 LO
BTS1 BTS2
ATS TRANSFER SWITCH CONTACTOR 7 4 SW3
178
AUX SWITCH, AUXILIARY L3 L4 L6 L7
Ax Bx SWITCH, CONTROL
B1 B2 B POWER SOURCE SIDE(ON) CR SW2

18
BT1 BT2 B POWER SOURCE SIDE(TRIP)

136

213
178 201
CL CLEAR LIGHT, SWITCH POSITION UTILITY FAST TEST
CR RELAY, 3 WIRE START CONTROL 2-WIRE START 183 177 202
CT1,CT2,CT3 TRANSFORMER, CURRENT
CUSTOMER CONNECTION NORMAL TEST
D DIODE
FM METER, FREQUENCY
A B SW1 203
10 CR 183
HM METER, HOUR

COM.
177
PSW SWITCH, PHASE SELECTOR OPTIONAL 2-WIRE START
RL RED LIGHT, SWITCH POSITION EMERGENCY

N.C. STOP
178 178 178

N.O. START
SWITCH, MAINTENANCE DISCONNECT
SWITCH, SYSTEM TEST
SWITCH, TDN ON/OFF
COIL, TRIP OPTION - 3 WIRE START
TD RELAY, TIME DELAY
TR RELAY, TRANSFER

TR2 TRANSFORMER, LOAD POWER SUPPLY

VM METER, VOLT
YL YELLOW LIGHT, STANDBY OPERATING
Section 6 — Electrical Schematics and Wiring Diagrams
Generac GTS “Wn” Type Transfer Switch
Wiring Diagram - 416V 4P Inphase - Drawing No. 91401

Generac® Power Systems, Inc. 37

 POSITION
CONTACTS UTILITY
123 OFF SEE DWG. 70067617 FOR
14 - 13 INTERFACE INTERNAL CONNECTIONS
16 - 15 X
20 - 19 X NOTE: N1 N2 N3 224 225 226 227

1-2
ALL RELAY CONTACTS SHOWN WITH
ATS IN UTILITY POSITION N1 P1
3-4 224 18-25V
5-6
N2
7-8 X
225
9 - 10 XX X N3 UTILITY
11 - 12 X
226
X INDICATES CLOSED VOLTAGE
P4
T3 227 LO
SENSING
T4 PCB
T2 S3
178 LO
T1 2 WIRE START S4
N4 N4 177 HI
S2

T1
13

T2
T4
65 TR SW1

N1
1 MAN

38 Generac® Power Systems, Inc.

FM 126 126 125
7
9 AUT
16 15

T1

T3
T4

N2
N3
T2

N4

T3
VM TD
20 19 PSW 107 3 185 185

N4
E4 N1

233
N2
64
AT2 AT1 A2 A1 TR2
1 2 ATS
204 ATS2 LS
N1 N2 N3 N4 T1
H1 X1 E2
3 4 M COM 185 185 7 DAY
5 6 X2 E6 EXERCISE
416V 0 0
199

C NO
202

T1

E4
N4

126
107
AM H3 X3 TIMER
8 PSW AUX H4 PCB
E1

N1
N2
T2 TEST 195

178
177

204
T2 T3 POINT LO HI
11 12
67
TC SC COM COM T2 E5 E4
TR3

59

57
58
E7
CT3 178
NC NO N1
BTS1 BX H1 X1 2 WIRE START E9
Generac GTS “Wn” Type Transfer Switch

E1 E2 E3 E4 264 177
198

CT2
202

BT2 BT1 B2 B1
X2 18V
CT1 416V 202 202
N4

E4
X3

148
147

234
E4 E4 H4 YL
N2 L13
1

E1
LEGEND

E2
126
L4
A1 A2 A POWER SOURCE SIDE(ON) TD 264 L12
AM METER, AMP (OPT) 7 E1
SW1 H1 L2
AT1 AT2 A POWER SOURCE SIDE(TRIP) MAN 191 191
ATS1 ATS2 6 9 H2 18V L5
SWITCH, TRIP CONTROL 107 108 L1
BTS1 BTS2 416V 202 266 N.C.
AUT
ATS TRANSFER SWITCH CONTACTOR 18V
TR H3 X3 L16
AUX SWITCH, AUXILIARY 266 194 265
Ax Bx SWITCH, CONTROL H4
E2 A * SW4
B1 B2 B POWER SOURCE SIDE(ON) 267
0

D
178
177

BT1 BT2 B POWER SOURCE SIDE(TRIP) CL RL

L9
C A 23
202

CL CLEAR LIGHT, SWITCH POSITION UTILITY SR

TR
Electrical Schematic - 416V 4P Inphase - Drawing No. 91289

CR RELAY, 3 WIRE START CONTROL (OPT) 4 9 6 INPHASE

L6
Section 6 — Electrical Schematics and Wiring Diagrams

0 194
D DIODE (OPT) MONITOR
FM METER, FREQUENCY (OPT) TD SW3
178 ON L10 PCB

236
240
237
238
CR A 235 193
LS SWITCH, SELECTIVE SW2
7
PSW SWITCH, PHASE SELECTOR (OPT) 1 A B
10 CR 183 177
SC COIL, SELECTIVE
7 4 SW1 FAST TEST L14
SR RELAY, SIGNAL BEFORE TRANSFER (OPT) MAN 201
183 NORMAL TEST L15
SW2 SWITCH, SYSTEM TEST OPTIONS CR 203
AUT
SW3 2 WIRE START

18
SWITCH, TDN ON/OFF

136

213
L3
CUSTOMER CONNECTION 202 202
TC COIL, TRIP L7
TD RELAY, TIME DELAY 178 178 178
2 WIRE START L8
178 177

COM.
TR1 TRANSFORMER, STANDBY SENSING
TR2 TRANSFORMER, LOAD POWER SUPPLY 202
TR3 TRANSFORMER, UTILITY SENSING

N.C. STOP
177
VM METER, VOLT (OPT)

N.O. START
YL YELLOW LIGHT, STANDBY OPERATING 201
 107
107
110
110

147 147 147

148 148 148
N2
TR TD N1 N1
SW3

110

107
107
107
1 1 3

235
N1 N2 N3
6
7 9

N1
N2
N3
A A
23 B B
194 NC

208
235 235 NO
194 ATS LEGEND
COM ATS TRANSFER SWITCH CONTACTOR

110
110
110

107
194
TS CL CLEAR LIGHT, SWITCH POSITION UTILITY
0 CPU CONNECTOR, CENTRAL PROCESSING UNIT

N1
N2
192 P CONNECTOR, UTILITY VOL. SENSING PCB

208
191 RL RED LIGHT, SWITCH POSITION EMERGENCY
191 NC S CONNECTOR, UTILITY VOL. SENSING PCB

107
108

194
110 126
SW1 205 NO SW2 SWITCH, SYSTEM TEST
0 201 107 E1 E2 E3 SW3 SWITCH, TDN ON/OFF

191
191
185

148
147
192
177 COM

110
107
194

233
234
B1

A1
194 TR2

B2

A2
TRANSFORMER, LOAD POWER SUPPLY

BT1

AT1
BT2

AT2
CL RL SW2 TR3,TR4 TRANSFORMER, STEP DOWN
YL
125 233 TR RELAY,, TRANSFER
177 177 TS TERMINAL STRIP
177 234 T1 T2 T3 YL YELLOW LIGHT, STANDBY OPERATING
0 206 107 107

0
203 T1 110 110

23
191

193
177
192
194

202
202
191
185

177

192
194 H1 H4

178
H1 H4

T1
T1
E1

T2
T2

E2

126

125
183
185

206
205
TR2
CPU
X2 X1 TR4
178
N1
N2
N3

185 185 185 X4 X1

199
178
193 N1 N1
23 0 0 126
191 0 0 125 N2 N2
E1
E2 N3
185
E1 E2 224 224
0
H1 H4 225 225

H1 H2 226 226
H4
T1
T2

1
205

T1
TR1

T2
2

191

178
192
177
183
206
227 227
P 3
4 X2 X1
191 TR3 UTILITY
SENSING
192 INTERFACE
X4 X1
1
226
225
227

224

2
S 206 205
178

178
178
183
4 177 177 TS
T1 T1
T2 T2
178 CUSTOMER CONNECTION
178
178 178
224 224 224
Wiring Diagram - 480V with CPU - Drawing No. 74332-B
Generac GTS “Wn” Type Transfer Switch
Section 6 — Electrical Schematics and Wiring Diagrams

225 225 225

226 226 226
227 227 227

Generac® Power Systems, Inc. 39

 H4 SEE DWG. 70067617 FOR
UTILITY
NOTE: INTERFACE INTERNAL SENSING INTERFACE
WIRE N3,59,AND CT3 USED ON 125
N1 N2 N3 224 225 226 227
3 PHASE SYSTEM ONLY 480V
SW1 240V OR
ALL RELAY CONTACTS SHOWN WITH 600V P1

108
X4
126 N1 224 224 18-25V
ATS IN UTILITY POSITION 1 H1
N2 225 225 18-25V
TR TR4 P3 UTILITY
7 N3 226 226
P4
VOLTAGE
T3 227 227 LO
SENSING
T2 PCB
S3
T1 178 178 LO
2-WIRE START
S4

110
177 177 HI

T1
14 13 S2

T2
65 110 110
9

T1

N1
N1
T3
T2

N2
N2
N3
16 15
TD
3

T3
107 185 185

40 Generac® Power Systems, Inc.

126

126
233
PSW 205
20 19 VM
AT2 AT1 A2 A1 TR2
LS AX ATS H1
N1 N2 N3
18 17
64 COM COM COM COM
X2
480V 185
NO NO OR 24V
NC NC
T1 600V 0

126
1 2 X1
204
199
202

C AUX

110
107
205
3 4 H4

5 6 T1 T2 T3

AM TC SC COM COM T2
7 8 PSW
NC NO
9 10 BTS1 BX

204
BT2 BT1 B2 B1 E1 E2 E3
11 12 AUX
67
205
0

59

57
58
126
185

234
Generac GTS “Wn” Type Transfer Switch

E1
110

E2

148
147
CT3
7 1

205
178
CT2 177
H1 H4 TR1 L15 L14
FM E1

191
CT1
X1 L12 L5
205 191 191 HI
X2
OFF 480V 480V 191
14 - 13 240V OR OR 24V YL LO

206
20 - 19
600V 600V 192 L13 L2

107
107
TR X4
18 - 17 192 192
1-2
OPTIONAL 6 9 H1

192
5-6 107 208 206 E2 D SYSTEM
7-8
9 - 10
INSTRUMENT TR3 L11
SW1 HM 23 23 LO CONTROL
A
X INDICATES CLOSED PACKAGE
TR (CPU)
CL
OPTIONAL
B L1
LEGEND 194 194 +12V PCB
RL B
A1 A2 A POWER SOURCE SIDE(ON) 7
AM
Electrical Schematic - 480V with CPU - Drawing No. 74333-B

1
AT1 AT2 A POWER SOURCE SIDE(TRIP)
Section 6 — Electrical Schematics and Wiring Diagrams

A L10
ATS1 ATS2 0 0 235 193 193 LO
SWITCH, TRIP CONTROL CR
BTS1 BTS2
ATS TRANSFER SWITCH CONTACTOR 7 4 SW3
178
AUX SWITCH, AUXILIARY L3 L4 L6 L7
Ax Bx SWITCH, CONTROL
CR SW2

18
BT1 BT2 B POWER SOURCE SIDE(TRIP)

136

213
C COIL, CLOSING 178 201
FAST TEST
CR RELAY, 3 WIRE START CONTROL 2-WIRE START 183 177 202
TRANSFORMER, CURRENT
CUSTOMER CONNECTION NORMAL TEST
D DIODE
FM METER, FREQUENCY
B SW1 203
10 183
HM METER, HOUR

COM.
LS SWITCH, SELECTIVE 177
2-WIRE START
PSW SWITCH, PHASE SELECTOR

N.C. STOP
178 178 178

N.O. START
RL RED LIGHT, SWITCH POSITION EMERGENCY
SC
SW1 SWITCH, MAINTENANCE DISCONNECT
SW2 SWITCH, SYSTEM TEST
SW3 SWITCH, TDN ON/OFF OPTION - 3 WIRE START
TD RELAY, TIME DELAY
TR RELAY, TRANSFER

TR2 TRANSFORMER, LOAD POWER SUPPLY

VM METER, VOLT
YL YELLOW LIGHT, STANDBY OPERATING
Section 6 — Electrical Schematics and Wiring Diagrams
Generac GTS “Wn” Type Transfer Switch
Wiring Diagram - 480V Inphase - Drawing No. 91400

Generac® Power Systems, Inc. 41

 POSITION
CONTACTS UTILITY
123 OFF SEE DWG. 70067617 FOR
14 - 13 MAN
INTERFACE INTERNAL
16 - 15 X X1 H1
20 - 19 X
NOTE: 125 N1 N2 N3 225 227
AUT
SW1
1-2 240V OR
600V P1
3-4 X

108
X4 N1 224 18-25V
126
7-8 X H4 P2
1 N2 225 18-25V
9 - 10 XX X UTILITY
P3
TR TR4 N3 226 18-25V
X INDICATES CLOSED 7 VOLTAGE
P4
T3 227 LO
SENSING
T2
PCB
T1 S3
178 LO
2 WIRE START S4

110

T1
14 13 177 HI
S1 S2

T2
65
110 110
16 15

N1
T3
T1

N2
N3
T2
9

42 Generac® Power Systems, Inc.

PSW VM TD

126
20 19

T3
107 3 185 185
126 N1
18 17

233
64 205 N2

1 2 AT2 AT1 A2 A1
204
ATS
4 N1 N2 N3 TR2
5 6 M COM T1
H1 X1 E2
AM 185 185 7 DAY
C NO H2
7 8 PSW T1 480V X2 20V E6 EXERCISE
0 0
199
202

10 AUX

110
107
TIMER

205
126
H3 X3

204
N1
N2
11 12 T1 T2 T3 H4 E1 PCB
67 TEST 195

178
177

59
POINT

57
58
TC SC COM COM T2 LO HI
CT3
E5 E4
BTS2 BTS1 NC NO TR3
CT2 BX E7
178
BT2 BT1 B2 B1 E1 E2 E3 N1
AUX 2 WIRE START E9
Generac GTS “Wn” Type Transfer Switch

X1
264 177
198

202

H2
126 480V X2 20V
202 202

148
147

205
234
110
600V H3 X3

E1
E2
TD
LEGEND YL
7 1 FM N2 L13

107
205
A1 A2 A POWER SOURCE SIDE(ON) E1
AM METER, AMP (OPT) H1 H1 L4
AT1 AT2 A POWER SOURCE SIDE(TRIP) 205 191 264 L12
ATS1 ATS2 TR SW1 480V 480V X2 L2
SWITCH, TRIP CONTROL

107
BTS1 BTS2 MAN 240V OR OR 202 191

206
ATS TRANSFER SWITCH CONTACTOR 6 9 600V 600V L5
107 208 X4 X3 20V L1
AUX SWITCH, AUXILIARY 266 266 N.C.
Wiring Diagram - 480V Inphase - Drawing No. 91290

AUT
H4 L16
E2 194
B1 B2 B POWER SOURCE SIDE(ON) 265
BT1 BT2 B POWER SOURCE SIDE(TRIP) D B A * SW4 L11
SR 267
0
178
177

202

CL CLEAR LIGHT, SWITCH POSITION UTILITY L9

CR RELAY, 3 WIRE START CONTROL (OPT) CL RL A 23
TR INPHASE
D DIODE (OPT) L6
Section 6 — Electrical Schematics and Wiring Diagrams

FM METER, FREQUENCY (OPT) 0 B 194

MONITOR
TD SW3
LS SWITCH, SELECTIVE ON L10 PCB
CR 178 A
PSW SWITCH, PHASE SELECTOR (OPT) SR SR 235 193
RL RED LIGHT, SWITCH POSITION EMERGENCY 7 7 4 9 6 SW2
SC COIL, SELECTIVE 1 A B
10 CR 183 177
SR
SW1 SWITCH, MAINTENANCE DISCONNECT 7 4 SW1 FAST TEST L14
SW2 SWITCH, SYSTEM TEST MAN

236
240
237
SW3
238 201
183 NORMAL TEST L15
SW4 SWITCH, RETURN TO NORMAL BYPASS (OPT) OPTIONS CR 203
AUT
2 WIRE START

18
TC COIL, TRIP

136

213
L3
CUSTOMER CONNECTION 202 202
TR RELAY, TRANSFER L7
TR1 TRANSFORMER, STANDBY SENSING 178 178 178
2 WIRE START L8
178 177

COM.
TR3 TRANSFORMER, UTILITY SENSING
TR4 TRANSFORMER, SWITCH OPERATION 202
TR5 TRANSFORMER, SWITCH OPERATION
177

N.C. STOP
VM METER, VOLT (OPT)

N.O. START
YL YELLOW LIGHT, STANDBY OPERATING 201
 A B C
FOR FOR FOR
400/416/480/600 VOLT 208/240 VOLT 240 VOLT
THREE PHASE THREE PHASE SINGLE PHASE
OPERATION OPERATION OPERATION

1 1
N1 N1

2 6 2 6 2 6
A 3 7 C 3 N1 A 3 7 A

E E
4 8 4 8 N1 4

B
1 5 1 5 1
N2 227 224 N2 227 224 225
N2
B 2 6 2 6 N2 2 6
D D
A 3 7 N1 A 3 7 A

N1 E E 227
4 8 4 8 4 8
N2
B
1 5 1 5
N2 224

C 2 6 N3 2 6
A 3 7 3 7
C
N3
227 225 227 225
N1

4 8 4 8
N2
N3
224
225
226
227

226 226
N3 N3

224 224
Generac GTS “Wn” Type Transfer Switch
Electrical Schematic - Interface - Drawing No. 70067617-B
Section 6 — Electrical Schematics and Wiring Diagrams

N1
N1

N2
N3
N2
N3

224
225
226
227
224
225
226
227

Generac® Power Systems, Inc. 43

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
100-400A CPU Assembly - Drawing No. 075021-C

88 90

60
85 SENSING PCB-
COVER ONLY

61 60

89

LAMP HOLDER TOGGLE SWITCH

61 NEMA 3R ENCLOSURE (TYPICAL)

61 ** 100 AMP ONLY

COVER * NOTES:
NOT USED ON 1-PHASE, 3 POLE
24 SYSTEMS OR ANY 4 POLE SYSTEM.

MANUFACTURING NOTE

1
P.C.BOARD WIPE OFF AICHI INSIGNIA USING SOLVENT,
FROM TRANSFER SWITCH CONTACTOR (ITEM #1)
P.C. INSTALLATION (TYPICAL)
2
REMOVE AICHI MODEL AND RATING DECAL.

28 2 38 39 34 2 54 54 41 42 43
DECAL

82
DECAL
66 66 66
52
37 37 37
OUTSIDE
29 30 31 32
27
5
9 **
45 49
22 26

74 73 87

54
* ONLY ON
7 1 80
16 400/416V SYSTEM

36
47 48 3
35
75
57 DECAL

58 15 10 11
54
4 25 79

51
33
DECAL 86 DECAL
59 54 84
54 17 40 34
17
26 18
71 50

69 24
12
17
54

17
54 71

DECAL
84

17
18 53
78 ** 21
62

33

19
20

25 79 55 70 85
22 26
65

44 Generac® Power Systems, Inc.

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
100-400A CPU Assembly - Drawing No. 075021-C

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 064787 1 SWITCH ASSEM, TRANSFER, 100A, 3 - POLE 073619-D DECAL TESTING SEQUENCE 300 AMP
064788 SWITCH ASSEM, TRANSFER, 100A, 4 - POLE 073619-E DECAL TESTING SEQUENCE 400 AMP
064790 SWITCH ASSEM, TRANSFER, 200A, 3 - POLE 36 0A2111 2 10-32 - 5/16 FASTENER
064791 SWITCH ASSEM, TRANSFER, 200A, 4 - POLE 37 057514 3 HOLDER LAM
064793 SWITCH ASSEM, TRANSFER, 300A, 3 - POLE 38 038150 4 WASHER FLAT -NO.8
064794 SWITCH ASSEM, TRANSFER, 300A, 4 - POLE 39 0A2284 4 8-32 X 1/2 FASTENER
064796 SWITCH ASSEM, TRANSFER, 400A, 3 - POLE 40 036917 8 PPHMS 8-32 X 3/8"
064797 SWITCH ASSEM, TRANSFER, 400A, 4 - POLE 41 090388 3 M6-1 .0 X 12 TAPTITE
2 063617 2 RELAY, TRANSFER 42 049811 3 WASHER FLAT - M6
3 063384 LUG ASSEMBLY NEUTRAL - 100 AMP 43 022097 3 WASHER LOCK-M6
063657 1* LUG ASSEMBLY NEUTRAL - 200 & 300 AMP 44 058000-L 1 TRIC-NUT - M6 100-200 AMP
062633 LUG ASSEMBLY NEUTRAL - 400 AMP 45 0A2312 2 10-32 - 1" FASTENER 100 AMP
4 057329 1 LUG GROUNDING 200-300-400 AMP 0A2311 2 1/4-20-1 SCREW 150-400 AMP
062684 LUG GROUNDING 100 AMP 46
5 074509 1 BRACKET SAFE DISCONNECT SWITCH 47 024526 1 SCREW TAPTITE - 5/16"-18 X 3/4"
6 074511 1 DECAL MAINTENANCE DISCONNECT SWITCH 48 022129 1 WASHER LOCK-5/16"
7 055868 1 SWITCH SAFETY DISCONNECT -4PDT 49 022678 1 CC LOC-TITE TYPE A
8 099084 9 LUG SOLDERLESS - 100 AM 50 064113 1 STUD MANUAL HANDLE INCLUDES WIN NUT
062706 LUG SOLDERLESS - 200&300 AM 51 072252 1 GROMMET
062707 LUG SOLDERLESS - 400 AM 52 074398 1 NEMA 12 ENCLOSURE 100 AMP
9 074513-B 1 DECAL, 100 AMP, 3 POLE SWITCH 074399 NEMA 12 ENCLOSURE 150-200-300-400 AMP
074513-F DECAL, 100 AMP, 4 POLE SWITCH 53 063378 8 TIE-DOWN CABLE
074513-C DECAL, 200 AMP, 3 POLE SWITCH 54 057593 11 TIE-DOWN CABLE
074513-G DECAL, 200 AMP, 4 POLE SWITCH 55 067629 1 BOARD UTILITY VOLTAGE SENSING
074513-D DECAL, 300 AMP, 3 POLE SWITCH 56 ---- - NOT USED
074513-H DECAL, 300 AMP, 4 POLE SWITCH 57 067626 1 BOARD SYSTEM CONTROL CPU
074513-E DECAL, 400 AMP, 3 POLE SWITCH 58 071775 1 COVER CPU
074513-J DECAL, 400 AMP, 4 POLE SWITCH 59 063582 1 DOOR CIRCUIT BOARD COMPARTMENT
10 073662-B 2 COVER 100 AMP, SWITCH 60 064525 20 SUPPORT CIRCUIT BOARD
073662-C COVER, 100 AMP, 4-POLE SWITCH 61 063526 24 SCREW IN - NO. 6-32 X 3/8"
073662-D COVER, 200 AMP, 3-POLE SWITCH 62 046669 2 JUMPER TERMINAL BLOCK
073662-E COVER, 200 AMP, 4-POLE SWITCH 63 ---- - NOT USED
073662-F COVER, 300 & 400 AMP 3-POLE SWITCH 64 ---- - NOT USED
073662-G COVER, 300 & 400 AMP 4-POLE SWITCH 65 064152 1 SUB-PLATE - 100 AMP
11 067210-A 1 DECAL GROUND 064151 SUB-PLATE - 150-400 AMP
12 074525 1 DECAL MANUAL OPERATION 66 040587 3 LAMP
13 073617-B 1 DECAL 100 AMP 3-POLE SWITCH 67 ---- - NOT USED
073617-F DECAL 100 AMP 4-POLE SWITCH 68 ---- - NOT USED
073617-C DECAL 200 AMP 3-POLE SWITCH 69 063981 2 GUIDE SIDE
073617-G DECAL 200 AMP 4-POLE SWITCH 70 020A67616 1 COVER, UTILITY VOLTAGE SENSING BOARD
073617-D DECAL 300 AMP 3-POLE SWITCH 71 064126 2 TRANSFORMER 480 VOLTS ONLY
073617-H DECAL 300 AMP 4-POLE SWITCH 72 073964 1 HARNESS WIRING - 100 AMP
073617-E DECAL 400 AMP 3-POLE SWITCH 073965 HARNESS WIRING - 150-200-300-400 AMP
073617-J DECAL 400 AMP 4-POLE SWITCH 73 0BH-45761 4 SUPPORT SWITCH COVER - 200 AMP
14 063357 1 DECAL MAC - DT - GTS 0BJ-45761 SUPPORT SW. COVER - 100-300-400 AMP
15 046357 1 BLOCK TERMINAL 480V SYSTEM 74 063986 4 KNOB HOLD-DOWN
057701 BLOCK TERMINAL - 208, 240, 416 VOLT 75 026902 3 EA TAPTITE #8-32 X 1/4" 3 PER POLE
SYSTEM 76
16 028199 1 SWITCH TIME DELAY NEUTRAL BYPASS 77 ---- - NOT USED
17 056893 20 SCREW CRIMPTITE - NO. 10-24 X 1/2" 78 062209 1 DECAL UL
18 047616 2 TRANSFORMER 79 022131 10 WASHER FLAT-3/8"
19 046689 1 BLOCK, TERMINAL 80 026902 1 TAPTITE #8-32 X 1/4" 416 VOLT ONLY)
20 063580 1 DECAL, TERMINAL BLOCK 81 ---- - NOT USED
21 063321 1 HANDLE, MANUAL 82 064510 1 DECAL TERMINAL NOTE
22 063578 1 PLATE, DATA 83 ---- - NOT USED
23 NOT USED 84 030A67617 1 INTERFACE - "GTS" UTIL. (416/480 VOLTS 3Ø)
24 068212 1 COMPARTMENT, CIRCUIT BOARD 030B67617 INTERFACE - "GTS" UTIL. (208/240 VOLTS, 3Ø)
25 064101 10 NUT FLANGED LOCK - 3/8"-16 030C67617 INTERFACE - "GTS" UTIL. (240 VOLTS 1Ø)
26 036261 10 RIVET POP - 1/8" X 0.23" 072160 INTERFACE - "GTS" UTILITY (400V, 3Ø)
27 073681 1 GTS - DECAL 85 068337 4 STANDOFF HEX 1"LG. STD. SENSING ONLY)
28 063385 1 DECAL - AUTOMATIC SEQUENCE 86 054199 1 DECAL HIGH VOLTAGE
29 057328 1 LENS LAM -CLEAR 87 064210 4 COVER SUPPORT - 100-300-400 AMP
30 057327 1 LENS LAM -RED 064210 8 COVER SUPPORT - 150-200 AMP
31 057325 1 LENS LAM -YELLOW 88 072829 3 GSKT LM HOLDER LENS (NEMA 3R ENCL.
32 055142 1 SWITCH MODE -DPDT ONLY)
33 0A1661 4 RIVET, POP.156 D X.5 LG. 89 074548 3 GASKET, LAMPHOLDER (NEMA 3R ENCL.
34 022264 12 WASHER, LOCK -NO.8 ONLY)
35 073619-B 1 DECAL, TESTING SEQUENCE 100 AMP 90 072828 1 SW. BOOT, WTRPROOF (NEMA 3R ENCL.
073619-C DECAL TESTING SEQUENCE 200 AMP ONLY)

Generac® Power Systems, Inc. 45

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
100-400A Inphase Assembly - Drawing No. 091186-B

*** SEE NOTE

64 SENSING PCB-COVER
90 89 88 87
54

NOTES:
98
* NOT USED WITH 1Ø, 3 POLE OR 4 POLE SYSTEMS.
55 54 96
** USED WITH 200, 300 AND 400 AMP SWITCH.

LOCATION FOR 100 AMP SWITCH ONLY.

USED ONLY WITH 600 VOLT SWITCHES.
55

55
97
COVER MANUFACTURING NOTES:
LAMP HOLDER TOGGLE SWITCH
21 1. WIPE OFF AICHI INSIGNIA USING SOLVENT, FROM

NEMA 3R ENCLOSURE (TYPICAL) TRANSFER SWITCH CONTACTOR (ITEM #1).

2. REMOVE AICHI MODEL AND RATING DECAL.

3. USE ITEM #93 AT CHAFE POINTS AS REQUIRED.

P.C. BOARD

P.C. BOARD INSTALLATION

TYPICAL

32 25 2 71 35 36 38 39 85 73 86 20 83 22
99 23

24 OUTSIDE DOOR

8 72
42 46

31 46 **
13

77 62 ONLY ON
400/416V
26 34 57 27 34 57 28 34 57
82 SYSTEM
5
33 1
73
6
69 70 90 3
29

48

76 10

75 68
65

15
44 45

7
80

30
58
63 4 63
11
79 78
12
47 40
9 72
74 51 81

14 15

59

95 94 49 19
16
67 21 ***

15
73

53
49
52 50

41 43

30
23
84

22 83
91
17 59 18 56 61 23 20

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 064787 1 SWITCH, TRANSFER - 100 AMP, 3-POLE 5 074509 1 BRACKET, SAFETY DISCONNECT
064788 1 SWITCH, TRANSFER - 100 AMP, 4-POLE SWITCH
064790 1 SWITCH, TRANSFER - 200 AMP, 3-POLE 6 074511 1 DECAL, SAFETY DISCONNECT SWITCH
064791 1 SWITCH, TRANSFER - 200 AMP, 4-POLE 7 055868 1 SWITCH, SAFETY DISCONNECT - 4PDT
064796 1 SWITCH, TRANSFER - 300/400 AMP, 8 099084 - LUG, 100-150 AMP SWITCH (3/POLE)
3-POLE 062706 - LUG, 200, 300 AMP SWITCH (3/POLE)
064797 1 SWITCH, TRANSFER - 300/400 AMP, 062707 - LUG, 400 AMP SWITCH (3/POLE)
4-POLE 9 36917 8 PPHMS 8-32 X 3/8
2 063617 2 RELAY, TRANSFER 10 073662-B 2 COVER, 100 AMP, 3-POLE SWITCH
3* 063384 1 LUG, NEUTRAL - 100 & 150 AMP SWITCH 073662-C 2 COVER, 100 AMP, 4-POLE SWITCH
063657 1 LUG, NEUTRAL - 200 & 300 AMP SWITCH 073662-D 2 COVER, 200 AMP, 3-POLE SWITCH
062633 1 LUG, NEUTRAL - 400 AMP SWITCH 073662-E 2 COVER, 200 AMP, 4-POLE SWITCH
4 062684 1 LUG, GROUNDING - 100 & 150 AMP 073662-F 2 COVER, 300/400 AMP, 3-POLE SWITCH
SWITCH 073662-G 2 COVER, 300/400 AMP, 4-POLE SWITCH
057329 1 LUG, GROUNDING - 200 - 400 AMP 11 067210-A 1 DECAL, GROUND
SWITCH 12 074525 1 DECAL, MANUAL OPERATION
46 Generac® Power Systems, Inc.
 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
100-400A Inphase Assembly - Drawing No. 091186-B

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
13 073617-B 1 DECAL, 100 AMP, 3 & 4-POLE SWITCH 58 063998 1 BATTERY, 9 VOLT
073617-C 1 DECAL, 200 AMP, 3 & 4-POLE SWITCH 59 046669 - JUMPER, TERMINAL BLOCK
073617-D 1 DECAL, 300 AMP, 3 & 4-POLE SWITCH 60 073964 - HARNESS-WRG 100 AMP SW (NOT
073617-E 1 DECAL, 400 AMP, 3 & 4-POLE SWITCH SHOWN)
14 057701 - BLOCK, TERMINAL - 8 POS. 073965 - HARNESS-WRG 150-400A SW (NOT
15 056893 14 SCR. CRIMPTITE #10-24 X 1/2” SHOWN)
16 090975 3 TRANSFORMER - 25VA 61 062209 1 DECAL, UL
17 046689 - BLOCK, TERMINAL - 4 POS. 62 026902 1 SCR. TAPTITE #8-32 X 1/4” 100/150A SW
18 091466 1 DECAL, TERMINAL BLOCK 63 030A67617 1 INTERFACE, UTILITY 416/480V 3-PHASE
19 063321 1 HANDLE, MANUAL TRANSFER 030B67617 1 INTERFACE, UTILITY 208/240V 3-PHASE
20 63578 1 PLATE, DECAL 086961 1 INTERFACE, UTILITY 240V 1-PHASE
21 068212 1 COMPARTMENT, PRINTED CIRCUIT 072160 1 INTERFACE, UTILITY 400V 3-PHASE
BOARD 072158 1 INTERFACE, UTILITY 600V 3-PHASE
22 064101 10 NUT, FLANGED LOCK 3/8” - 16 64 068337 4 STANDOFF, HX SPCR 1.0”L (STD SENS.)
23 036261 14 RIVET, POP 1/8” X .23” SS 65 054199 1 DECAL, HIGH VOLTAGE
24 073681 1 DECAL, GTS 66 064761 - TIE-WRAP, 5 5/8” LG. (NOT SHOWN)
056298 1 DECAL, GTS NEMA 3R ENCLOSURE 67 063981 2 GUIDE, SIDE
090257 1 DECAL, CTS NEMA 3R ENCLOSURE 68 063357 1 DECAL, MAC DT GTS
087227 1 DECAL, CTS 69 0BH-45761 4 SUPPORT, SWITCH COVER 200 AMP
25 091478 1 DECAL, AUTOMATIC SEQUENCE 0BJ-45761 4 SUPT., SWITCH COVER 100, 300-400A
26 057328 1 LENS, LAMP CLEAR 70 063986 4 KNOB, HOLD-DOWN
27 057327 1 LENS, LAMP RED 71 022264 12 WASHER, LOCK #8
28 057325 1 LENS, LAMP YELLOW 72 026902 - SCR., TAPTITE #8-32 X 1/4”
29 055142 1 SWITCH, MODE DPDT 73 063378 31 TIE-DOWN, CABLE
30 0A1661 4 RIVET, POP .156 D X .5 LG. 74 063996 1 CVR., EXERCISER CIRCUIT BRD. (STD.)
31 0A2311 2 1/4-20-1” SCREW 064298 1 CVR., EXERCISER CIRCUIT BRD. (DLX.)
32 073619-B 1 DECAL, TESTING SEQUENCE 100 AMP 75 0722525 1 GROMMET
073619-N 1 DECAL, TESTING SEQUENCE 150 AMP 76 028199 1 SWITCH, TIME DELAY NEUTRAL BYPASS
073619-C 1 DECAL, TESTING SEQUENCE 200 AMP 77 074513-B 1 SWITCH PART #64787
073619-D 1 DECAL, TESTING SEQUENCE 300 AMP 074513-C 1 SWITCH PART #64790
073619-E 1 DECAL, TESTING SEQUENCE 400 AMP 074513-D 1 SWITCH PART #64793
33 0A2111 2 10-32 X 5/16” FASTENER 074513-E 1 SWITCH PART #64796
34 057514 3 HOLDER, LAMP 074513-F 1 SWITCH PART #64788
35 038150 4 WASHER, FLAT #8 074513-G 1 SWITCH PART #64791
36 0A2284 4 8-32 X 1/2 FASTENER 074513-H 1 SWITCH PART #64794
37 091477 5 RIVET, NYLON “PUSH” 074513-J 1 SWITCH PART #64797
38 090388 3 M6-1.0 X 12 TAPTITE 78 092734 1 PCB, INPHASE MONITOR
39 049811 3 WASHER, FLAT M6 79 094446 1 COVER, INPHASE CONTROL
40 058000-L 1 TRIC-NUT - M6 X 1.0 THD. 80 029357 2 RIVET
41 091472 1 DUCT, WIRE 24 1/4” LG. 81 063982 1 CLIP, BATTERY
1 DUCT, WIRE 33 1/2” LG. 82 067989 9 NUT, FLANGED LOCK M8-1.25
42 0A2312 2 10-32 - 1” FASTENER 83 022131 10 WASHER, FLAT 3/8”
43 91472-A 1 COVER, WIRE DUCT 24 1/4” LG. 84 083736 1 DECAL, CSA
1 COVER, WIRE DUCT 33 1/2” LG. 85 022097 3 WASHER, LOCK M6
44 024526 1 SCR., TAPTITE 5/16”-18 X 3/4” 86 064510 1 DECAL, TERMINAL NOTE
45 022129 1 WASHER, LOCK 5/16” 87*** 033139 4 SCR.C HEX HS. MACH. #6-32 X 3/4”
46 022678 1 CC LOC-TITE (TYPE A) 88*** 022188 4 NUT, HEX #6-32
47 064113 1 STUD (INCLUDES WING NUT) 89*** 022155 4 LOCKWASHER, #6
48 063558 1 ENCLOSURE, 100-150 AMP INST. PKG. 90*** 064210 12 TUBE, NYLONE Ø .17 X .43
073959 1 ENCLOSURE, 100-150 AMP NEMA 12 91 077228 1 DECAL, ENCLOSURE TYPE
073961 1 ENCLOSURE, 100-150 AMP NEMA 1 92 064153-A 4 WIRE, XFORMER JUMPER (NOT
073961-C 1 ENCLOSURE, 100-150 AMP NEMA 3R SHOWN)
063559 1 ENCLOSURE, 200-400 AMP INST. PKG. 93 056326 - TRIM, VINYL 1/8” GAP (NOT SHOWN)
073960 1 ENCLOSURE, 200-400 AMP NEMA 12 94*** 064861-A 1 RED PLEXI 1.5 X 3
073962 1 ENCLOSURE, 200-400 AMP NEMA 1 95*** 064861-B 1 RED PLEXI 1.5 X 1
073962-C 1 ENCLOSURE, 200-400 AMP NEMA 3R 96 072829 3 GASKET-LAMPHOLDER LENS (NEMA 3R)
49 064126 2 TRANSFORMER, 480V ONLY 97 074548 3 GASKET, LAMPHOLDER (NEMA 3R
072162 2 TRANSFORMER, 600V ONLY ENCL.)
50 067629 1 BRD., UTIL. VOLT. SENS. MULTI-VOLT 98 072828 1 SWITCH BOOT-WATERPROOF (NEMA 3R)
51 064217 1 BOARD, CIRCUIT EXERCISER (STD.) 99∇∇ 095080-A 1 DECAL 600 VOLT RATINGS 100 AMP
063919 1 BOARD, CIRCUIT EXERCISER (DELUXE) 095080-B 1 DECAL 600 VOLT RATINGS 150/200 AMP
52 020A67616 1 CVR., UTIL. VOLT. SENS. BOARD 095089-A 1 DECAL 600 VOLT RATINGS 300-400 AMP
53 63582 1 DOOR, PRINTED CIRCUIT BRD. COMPT.
54 064525 20 SUPPORT, PRINTED CIRCUIT BOARD * NOT USED WITH 1Ø, 3-POLE OR 4-POLE SYSTEMS.
55 064526 48 SCR., TAPTITE #6-32 X 3/8” ** USED WITH 200,300 AND 400 AMP SWITCH.
56 064152 1 SUBPLATE, 100 AMP SWITCH *** USED ONLY WITH #63919 BOARD.
064151 1 SUBPLATE, 150-400 AMP SWITCH ∇ LOCATION FOR 100 AMP SWITCH ONLY.
57 040587 3 LAMP, 28 VOLT ∇∇ USED ONLY WITH 600 VOLT SWITCHES.

Generac® Power Systems, Inc. 47

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
600-1000A CPU Assembly - Drawing No. 074534-F

60
91 SENSING PCB-COVER
ONLY

94 96

61 60

95

LAMP HOLDER TOGGLE SWITCH

61
NEMA 3R ENCLOSURE ((TYPICAL))
61

MANUFACTURING NOTE
NOTES:
COVER
1. * NOT USED ON 1-PHASE, 3-POLE SYSTEMS
1 24
WIPE OFF AICHI INSIGNIA USING SOLVENT, FROM TRANSFER OR ANY 4-POLE SYSTEM
SWITCH CONTACTOR (ITEM #1).
2 REMOVE AICHI MODEL AND RATING DECAL.
B 2. ** INSULATING BARRIER (ITEM #97)
MAY BE USED.

P.C. BOARD

P.C. BOARD INSTALLATION (TYPICAL)

76

54 97 8
86 84 83 82
86
66 85
66 66 85
81 42 13 81
37 37 37 28 9 1 42 52
OUTSIDE 77 77
29 30 31 32 DECAL 41 41
27

14

35
DECAL

33 71 72

70
54 87
NOTE:
79 TRANSFER SWITCH,
DECAL ITEM #1, 62 97
40 TO BE CENTERED 10
IN ENCLOSURE
74 24 64 39
38 17 46 40
2 53 18 92
88 DECAL
DECAL
57 58
25 80
54 11
7 47

16 69 4 45 49
*
50 43 12
59
76

H2
21 3
36

X2 X3

26 17

DECAL 26 22

25 55
34
80 63 20 19 54 90
65
91 DECAL

48 Generac® Power Systems, Inc.

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
600-1000A CPU Assembly - Drawing No. 074534-F

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 072111 1 SWITCH ASSEMBLY, TRANSFER, 600 AMP, 3P 54 057593 15 TIE-DOWN, CABLE

072117 SWITCH ASSEMBLY, TRANSFER, 600 AMP, 4P 55 067629 1 BOARD, UTILITY VOLTAGE SENSING
072112 SWITCH ASSEMBLY, TRANSFER, 800 AMP, 3P 56 - - NOT USED
072118 SWITCH ASSEMBLY, TRANSFER, 800 AMP, 4P 57 067626 1 BOARD, SYSTEM CONTROL (CPU)
072113 SWITCH ASSY, TRANSFER, 1000 AMP, 3P 58 071775 1 COVER, CPU
072119 SWITCH ASSY, TRANSFER, 1000 AMP, 4P 59 063582 1 DOOR, CIRCUIT BOARD COMPARTMENT
2 063617 2 RELAY, TRANSFER 60 064525 12 SUPPORT, CIRCUIT BOARD
3 062633 1 *LUG ASSEMBLY, NEUTRAL - 600 AMP 61 064526 24 SCREW, SELF-TAPPING - NO. 6-32 X 3/8”
062641 *LUG ASSY., NEUTRAL - 800&1000 AMP 62 074351 2 BRACKET, COVER SUPPORT
4 057329 1 LUG, GROUNDING 074351-A BRACKET, COVER SUPPORT
5 074509 1 BRACKET, SAFETY DISCONNECT SWITCH 63 020A67616 1 COVER, UTILITY VOLT SENSING BOARD
6 074511 1 DECAL, SAFETY DISCONNECT SWITCH 64 072252 1 GROMMET
7 055868 1 SWITCH, SAFETY DISCONNECT - 4PDT 65 064935 1 SUBPLATE 600-2600 AMP
8 064188 9** LUG, SOLDERLESS - 600 AMP 66 040587 3 LAMP - 28 VOLTS
064939 LUG, SOLDERLESS - 800 & 1000 AMP 67 - - NOT USED
9 075099 2 SUPPORT - TRANSFER SWITCH
68 - - NOT USED
10 074349-A 2 COVER, 600 AMP, 3-POLE SWITCH
69 064932 2 TRANSFORMER, 480 V SYSTEMS ONLY
074349-B COVER, 600 AMP, 4-POLE SWITCH
70 063986 4 KNOB, HOLD-DOWN
074349-C COVER, 800&1000 AMP, 3-POLE SWITCH
71 023897 8 WASHER, FLAT - NO. 10
074349-D COVER, 800&1000 AMP, 4-POLE SWITCH
11 06721-A 1 DECAL, GROUND 72 022152 8 WASHER, LOCK - NO. 10
12 074525 1 DECAL, MANUAL OPERATION 73 075080 4 HARNESS, WIRE (480V SYSTEM ONLY, NOT
13 073617-K 1 DECAL, 600 AMP, 3&4-POLE SWITCH SHOWN)
073617-L DECAL, 800 AMP, 3&4-POLE SWITCH 075079 HARNESS, WIRE (240, 416 AND 208V SYS-
073617-M DECAL, 1000 AMP, 3&4-POLE SWITCH TEMS, NOT SHOWN)
14 063357 1 DECAL, MAC - DT - GTS 74 063981 2 GUIDE SIDE
15 046357 1 BLOCK, TERMINAL, 480V SYSTEM 75
057701 BLOCK, TERM. - 208,240, 416 VOLT SYSTEMS 76 026902 7 SCREW, TAPTITE - NO. 8-32 X 1/4” (416 VOLT
16 028199 1 SWITCH, TIME DELAY NEUTRAL BYPASS ONLY
17 056893 20 SCREW, (CRIMPTITE)-NO. 10-24 X 1/2” 77 031863 8 HHCPSC - 3/8”-16 X 1-1/4”
18 047616 2 TRANSFORMER 78
19 046689 1 BLOCK, TERMINAL 79 062209 1 DECAL, UL
20 063580 1 DECAL, TERMINAL BLOCK 80 022131 10 WASHER, FLAT - 3/8”
21 072164 1 HANDLE, MANUAL 81 022237 8 WASHER, LOCK - 3/8”
22 063578 1 DATA PLATE 82 023316 18 HHCPSC - 1/2”-13 X 4” (800 & 1000 A SWITCHES
23 - - NOT USED 026209 9 HHCPSC - 7/16”-13 X 4” (600 A SWITCH ONLY)
24 068212 1 COMPARTMENT, CIRCUIT BOARD 83 022195 18 WASHER, LOCK - 1/2” (800&1000 A SWITCHES)
25 064101 10 NUT, FLANGED LOCK - 3/8”-16 022302 9 WASHER, LOCK - 7/16” (600A SWITCH ONLY)
26 036261 10 RIVET, POP - 1/8” X 0.23” 84 022196 18 HEX NUT - 1/2”-13 (800 & 1000A SWITCHES)
27 073681 1 GTS - DECAL 022509 9 HEX NUT - 7/16”-13 (600A SWITCH ONLY)
28 063385 1 DECAL - AUTOMATIC SEQUENCE 85 022195 4 WASHER, LOCK - 1/2”
29 057328 1 LENS, LAMP - CLEAR 86 022196 4 HEX NUT - 1/2”-13
30 057327 1 LENS, LAMP - RED 87 074513-K 1 DECAL, 600A, 3-POLE SWITCH
31 057325 1 LENS, LAMP - YELLOW 074513-T DECAL, 600A, 4-POLE SWITCH
32 055142 1 SWITCH, MODE - DPDT 074513-L 1 DECAL, 800A, 3-POLE SWITCH
33 024469 8 #10-32 X 3/8” TAPTITE 074513-U 1 DECAL, 800A, 4-POLE SWITCH
34 0A1661 4 RIVET, POP .156D X .5 LG. 074513-M 1 DECAL, 1000A, 3-POLE SWITCH
35 073619-F 1 DECAL, TESTING SEQUENCE 600 AMP 074513-V 1 DECAL, 1000A, 4-POLE SWITCH
073619-G DECAL, TESTING SEQUENCE 800 AMP 88 064510 1 DECAL, - TERMINAL NOTE
073619-H DECAL, TESTING SEQUENCE 1000 AMP 89
36 0A2111 2 10-32 - 5/16 FASTENER 90 030A67617 1 INTERFACE - GTS UTILITY 416/480V 3-PHASE
37 057514 3 HOLDER, LAMP 030B67617 INTERFACE - GTS UTILITY 208/240V 3-PHASE
38 038150 4 WASHER, FLAT - NO. 8
030C67617 INTERFACE - GTS UTILITY 240V 1-PHASE
39 0A2284 4 8-32 X 1/2 FASTENER
072160 INTERFACE - GTS UTILITY 400V, 3-PHASE
40 022264 12 WASHER, LOCK #8
91 068337 4 STANDOFF - HEX SPACER 1.00 LONG
41 061342 4 CAPSCREW, HEX HEAD - 1/2”-13 X 1.25
92 054199 1 DECAL - HIGH VOLTAGE
42 022304 4 WASHER, FLAT 1/2”
43 058000-L 1 M6-1.0 TRIC-NUT 93 028739 - TIE WRAP 4” LONG (NOT SHOWN)
44 94 072849 3 GASKET, LAMPHOLDER LENS (NEMA 3R
45 024979 2 5/16”-18 X 5/8” TAPTITE ENCLOSURE ONLY)
46 036917 8 PPHMS 8-32 X 3/8” 95 075458 3 GASKET, LAMPHOLDER LENS (NEMA 3R
47 024526 1 SCREW (TAPTITE) - 5/16”-18 X 3/4” ENCLOSURE ONLY)
48 - - NOT USED 96 072828 1 SWITCH BOOT, WATERPROOF (NEMA 3R
49 022678 1 CC LOC-TITE, TYPE A ENCLOSURE ONLY)
50 064113 1 STUD, MANUAL HANDLE (INCLUDES 97 079663 - BARRIER, INSULATING
WINGNUT)
51 - - NOT USED * NOT USED ON 1-PHASE, 3-POLE SYSTEMS OR ANY 4-POLE SYSTEM.
52 074538 1 ENCLOSURE ** INSULATING BARRIER (ITEM #97) MAY BE USED.
53 063378 9 TIE-DOWN, CABLE

Generac® Power Systems, Inc. 49

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
600-1000A Inpahase Assembly - Drawing No. 091394-D

*** SEE NOTE

64 SENSING PCB-COVER
90 89 88 87
54
98
96
55 54

55
97
55

COVER LAMP HOLDER TOGGLE SWITCH

NOTES: MANUFACTURING NOTES:
21

NEMA 3R ENCLOSURE (TYPICAL) * NOT USED ON 1Ø, 3 POLE OR 1. WIPE OFF AICHI INSIGNIA USING SOLVENT, FROM
TRANSFER SWITCH CONTACTOR (ITEM #1).
4 POLE SYSTEMS.

** USED ONLY WITH 600 VOLT SWITCHES. 2. REMOVE AICHI MODEL AND RATING DECAL.

P.C. BOARD *** USED ONLY WITH #063919 BOARD.

3. USE ITEM #93 AT CHAFE POINTS AS REQUIRED.

P.C. BOARD INSTALLATION 4. TRANSFER SWITCH TO BE CENTERED IN

ENCLOSURE.

TYPICAL

25 8 36
104 71 43
104
57 57 57
103 71 103
34 34 34
29 83 44 83
OUTSIDE 24 26 27 28 1
102 9 38 44 104 38 9 102
48

13

85
** 68 77

32

61 86
70 42 101

100
65
10
75
79 78 73
84
16
67 21

81

15
31 39 35 22 83
58
106 31
15
2
74 51 69 45
11
94 95
49 46
40 4
80
7
72
*
3
53
76
6

15
5

23 12 19
33 47 82

NOTE:
1 99
HANDLE
MOUNTED
ON SIDE

83 22 50 52 64 14 30 59 17 30 59 56 63 23 20

18

91

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 072111 1 XFRSW 600A 3P WN600V * 062641 1 NEUTRAL BL 800-2600A

072117 1 XFRSW 600A 4P WN600V 4 057329 1 LUG SLDLSS 350-#6X13/32 AL/CU
072112 1 XFRSW 800A 3P WN600V 5 074509 1 BRACKET SWITCH
072118 1 XFRSW 800A 4P WN600V 6 074511 1 DECAL TDN MAINTENANCE SW
072113 XFRSW1000A 3P WN600V 7 055868 1 SWITCH TOGGLE 4PDT 15A SPADE
072119 XFRSW1000A 4P WN600V 8 080433 - LUG SLDLSS 500-#1X13/32 AL/CU
2 063617 2 RELAY PNL 12VDC DPDT 10A@240VA 063925 - LUG SLDLSS 500-4/0X17/32 AL/CU
3 062633 1 NEUTRAL BLOCK 400A 9 075099 2 MOUNTING BRACKET-WN

50 Generac® Power Systems, Inc.

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
600-1000A Inpahase Assembly - Drawing No. 091394-D

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

10 074349A 2 SW CVR WN 600A 3P 56 064935 1 SUBPLT GTS 600-2600

074349B 2 SWTCH CVR 600A WN 4P 57 040587 3 LIGHT 28V .17A LAMP #757
074349C 2 SW CVR WN 800/10003P 58 063998 1 BATTERY 9V
074349D 2 SW CVR WN800/1000A4P 59 046669 - BLOCK TERM JUMPER
11 067210A 1 DECAL GROUND LUG 60 075079 - HRNSS 600-1000A 240V
12 074525 1 DECAL MANUAL OPERATION 61 062209 1 DECAL UL LABEL E84929-GTS
13 073617K 1 DECAL-TRAN SW 600-WN 63 067617030A 1 INTRFC,3PHS 416/480V
073617L 1 DECAL-TRAN SW 800-WN 067617030B 1 INTRFC,3PHS 208/240V
073617M 1 DECAL-TRAN SW 1000WN 086961 1 INTRFC,1PH 240V
14 057701 - BLOCK TERM 20A 8 X 6 X 1100V 072160 1 INTRFC,3P 400V 50/60
046357 - BLOCK TERM 20A 6 X 6 X 1100V 072158 1 INTRFC,3PHS 600V
15 056893 18 SCREW CRIMPTITE 10-24 X 1/2 64 068337 4 STANDOFF-HEX 1.00 LG
16 090975 3 XFMR 240/40V 25VA 65 054199 1 DECAL HIGH VOLTAGE
17 046689 - BLOCK TERM 20A 4 X 6 X 1100V 66 064761 - TIE WRAP UL 5.6 X .10 NATL
18 091466 1 DECAL 2 WR TERM STRP 67 063981 2 SIDE GUIDE PCB ENCL
19 072164 1 MNL HNDL 6-1600A WN 69 024526 1 SCREW HHTT 5/16-18 X 3/4 CZ
20 063578 1 PLATE DATA - GTS 70 063986 4 KNOB,COVER HOLD-DOWN
21 068212 1 ENCLOSURE PCB GTS 71 022195 22 WASHER LOCK 1/2
22 064101 10 NUT LOCK FL 3/8-16 022302 9 WASHER LOCK 7/16
23 036261 10 RIVET POP .125 X .275 AL 72 026902 - SCREW HHTT #8-32 X 1/4 CZ
24 073681 1 DECAL, DOOR GTS 73 063378 31 HOLDER CABLE TIE
056298 1 DECAL GENERAC 2IN HIGH 74 063996 1 ASSY, COVER STANDARD EXERCISER
090257 1 DECAL OLYMPN 2IN HI 064298 1 ASSY, COVER DELUXE EXERCISER
087227 1 DECAL, DOOR CTS-OLY 75 072252 1 GROMMET 1.37 X .06 X 1.00
25 091478 1 DECAL, SWITCH OPER 76 028199 1 SWITCH TOGGLE SPST 6A TAB C-H
26 057328 1 LIGHT T-3-1/4 LENS (CLEAR) 77 074513K 1 DECAL-SW.P/N 3P600A
27 057327 1 LIGHT T-3-1/4 LENS (RED) 074513T 1 DECAL-SW.P/N 4P600A
28 057325 1 LIGHT T-3-1/4 LENS (AMBER) 074513L 1 DECAL-SW.P/N 3P800A
29 055142 1 SWITCH TOG DPDT 15A MOM W/SEAL 074513U 1 DECAL-SW.P/N 4P800A
30 0A1661 4 RIVET POP .156 X .675 AL 074513M 1 DECAL-SW.P/N 3P1000A
31 022264 12 WASHER LOCK #8-M4 074513V DECAL-SW.P/N 4P1000A
32 073619F 1 DECAL-TEST SEQ 600WN 78 092734 1 ASSY INPHASE MONITOR
073619G 1 DECAL-TEST SEQ 800WN 79 094446 1 COVER PLT INPH CONTL
073619H 1 DECAL-TEST SEQ1000WN 80 029357 2 RIVET AVDEL3/32X1/8L
33 0A2111 2 SCREW SWAGE 10-32 X 5/16 Z/YC 81 063982 1 CLIP BATT-9V TRANSIS
34 057514 3 LIGHT 120V T-3-1/4 LAMP/HOLDER 82 022473 1 WASHER FLAT 1/4-M6 ZINC
35 038150 4 WASHER FLAT #8 ZINC 83 022131 18 WASHER FLAT 3/8-M10 ZINC
36 026902 9 SCREW HHTT #8-32 X 1/4 CZ 84 083736 1 DECAL-CSA GTS
37 091477 5 RIVET, WIRE DUCT MNT **85 095089B 1 DECAL600V600A RTGS
38 061342 4 SCREW HHC 1/2-13 X 1-1/4 G5 095089C 1 DECAL600V8-1000ARTGS
39 0A2284 4 SCREW SWAGE 8-32 X 1/2 Z/YC 86 064510 1 DECAL-TERMINAL NOTE
40 064932 2 TRANSFRM 480/240V 250VA ***87 033139 4 SCREW HHM #6-32 X 3/4
074652 2 TRANSFRM 600V TO 240V 250VA ***88 022188 4 NUT HEX #6-32 STEEL
41 091472 1 DUCT WIRING 1X1.5 6 FT ***89 022155 4 WASHER LOCK #6
42 024469 8 SCREW HHTT #10-32 X 3/8 CZ ***90 064210 4 NYLON-TUBE .17 X .43
43 023316 18 SCREW HHC 1/2-13 X 4 G5 91 077228 1 DECAL-ENCLOSURE NOTE
026209 9 SCREW HHC 7/16-14 X 1-3/4 G5 93 056326 - TRIM VINYL BLACK 1/8GP 74"
44 022304 4 WASHER FLAT 1/2 ZINC ***94 064861A 1 RED PLEXI 1.5 X 3 IN
45 022129 1 WASHER LOCK M8-5/16 ***95 064861B 1 RED PLEXI 1.5 X 1 IN
46 022678 1CC LOCTITE THRDLOKR 242 96 072849 3 GASKET WATERPROOF
47 025870 1 NUT WING 1/4-20 97 074548 3 O-RING.625IDX.75X.06
48 063560 1 NEMA 12 ENCL 600 AMP 98 072828 1 SWITCH WATERPROOF RUBBER BOOT
074538 1 NEMA12 ENC 600-1000 AMP 99 091472A 1 COVER WIRE DUCT 1 IN
074538C 1 ENCL NEMA 12 DR6-1000A 100 074351 2 CVR BRCKT 600-1600A
49 024979 2 SCREW HHTT 5/16-18 X 5/8 CZ 074351A 2 CVR BRCKT600-1600 LH
50 067629 1 ASSY STANDARD SENSNG 101 022152 8 WASHER LOCK #10
51 064217 1 ASSY 7-DAY EXERCISER 102 031863 8 SCREW HHC 3/8-16 X 1-1/4 G5
063919 1 ASSY DELUXE EXERCISR 103 022237 8 WASHER LOCK 3/8
52 067616020A 1 ASS'Y-STNDSNS CVRPLT 104 022196 22 NUT HEX 1/2-13 STEEL
53 063582 1 DOOR-PCB ENCL 022509 9 NUT HEX 7/16-14 STEEL
54 064525 20 STANDOFF HEX 3/4 106 036917 8 WASHER LOCK M6-1/4
55 064526 48 SCREW S-THR PH #6-25 X 3/8 ZNC
Generac® Power Systems, Inc. 51
 60
91 SENSING PCB-
COVER ONLY 94 96

60

95

LAMP HOLDER TOGGLE SWITCH

61

61
NEMA 3R ENCLOSURE (TYPICAL)

COVER
MANUFACTURING NOTE:
24
1. WIPE OFF AICHI INSIGNIA USING SOLVENT,
FROM TRANSFER SWITCH CONTACTOR
(ITEM #1)
2. REMOVE AICHI MODEL AND RATING DECAL.
3. CONNECT SOLENOID COIL FOR CORRECT
P.C. BOARD OPERATING VOLTAGE, FOLLOWING INSTRUCTIONS
ON TRANSFER SWITCH CONTACTOR.

P.C. BOARD INSTALLATION (TYPICAL)

81 83
54 88
8 36 DECAL

52 Generac® Power Systems, Inc.

62 86
71 85
66 66 66
81 1 42 81
37 37 37 52
77 9 38 41 77
BE CENTERED IN
29 30 31 32
ENCLOSURE
28
DECAL

13

14
Generac GTS “Wn” Type Transfer Switch

27
OUTSIDE 35
DECAL
87 0 36 98

70
Section 7 — Exploded Views & Parts Lists

54

34 10
1200-1600A CPU Assembly - Drawing No. 074544-D

74 24 39 92
34 46 DECAL
38 17 79
2 18
DECAL
57 58
11 48 80 25
54
7 47
69 4 45 49
64 16 *
12
59 DECAL

76

50
36
21 3

26

DECAL 26 22

25 55
33
80 63 20 19 54 90
65
91 DECAL
NOTES: UNLESS OTHERWISE SPECIFIED
1. * NOT USED ON 1-PHASE, 3-POLE SYSTEMS
OR ANY 4-POLE SYSTEM
 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
1200-1600A CPU Assembly - Drawing No. 074544-D

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 072124 1 XFRSW1200A 3P WN600V 48 022129 1 WASHER LOCK M8-5/16

072125 1 XFRSW1200A 4P WN600V *49 022678 1CC LOCTITE THRDLOKR 242
072114 1 XFRSW1600A 3P WN600V 50 025870 1 NUT WING 1/4-20
072120 1 XFR SW 1600A 4P WN600V 52 074542 1 NEMA12 ENC 1200-1600
2 063617 2 RELAY PNL 12VDC DPDT 10A@240VA 074543 1 NEMA3R ENC 1200-1600
*3 062641 1 NEUTRAL BL 800-2600A 53 063378 - HOLDER CABLE TIE
4 057329 1 LUG SLDLSS 350-#6X13/32 AL/CU 54 057593 - CABLE TIE MOUNT BLACK
5 074509 1 BRACKET SWITCH 55 067629 1 ASSY STANDARD SENSNG
6 074511 1 DECAL TDN MAINTENANCE SW 57 067626 3 ASSY PCB CPU
7 055868 1 SWITCH TOGGLE 4PDT 15A SPADE 58 071775 1 SILKSCREEN CPU BRD
8 063963 9 LUG SLDLSS 750-1/2X13/32 AL/CU 59 063582 1 DOOR-PCB ENCL
3-P0LE 60 064525 20 STANDOFF HEX 3/4
063963 12 LUG SLDLSS 750-1/2X13/32 AL/CU 61 064526 24 SCREW S-THR PH #6-25 X 3/8 ZNC
4-P0LE 62 074351 2 CVR BRCKT 600-1600A
9 075099 2 MOUNTING BRACKET-WN 074351A 2 CVR BRCKT600-1600 LH
10 074349E 2 SW CVR 1200/1600A 3P 63 067617020A 1 BRACKET,TRANS.MNTG.
074349F 2 SW CVR 1200/1600A 4P 64 072252 1 GROMMET 1.37 X .06 X 1.00
11 067210A 1 DECAL GROUND LUG 65 064935 1 SUBPLT GTS 600-2600
12 074525 1 DECAL MANUAL OPERATION 66 040587 3 LIGHT 28V .17A LAMP #757
13 073617N 1 DECAL-TRAN SW 1200WN 69 064929 2 SCREW HHTT 5/16-18 X 3/4 CZ
073617P 1 DECAL-TRAN SW 1600WN 70 063986 4 KNOB,COVER HOLD-DOWN
14 063357 1 DECAL MAC-DT GTS 73 074541 31 USE HARNESS 74540
15 057701 1 BLOCK TERM 20A 8 X 6 X 1100V 074540 HARNESS 1600A,240V
16 028199 1 SWITCH TOGGLE SPST 6A TAB C-H 74 063981 2 SIDE GUIDE PCB ENCL
17 056893 12 SCREW CRIMPTITE 10-24 X 1/2 75 022473 8 WASHER FLAT 1/4-M6 ZINC
18 047616 2 TRANSFRM 240/480V TO 24V 25VA 76 026902 1 SCREW HHTT #8-32 X 1/4 CZ
19 046689 1 BLOCK TERM 20A 4 X 6 X 1100V 77 031863 8 SCREW HHC 3/8-16 X 1-1/4 G5
20 063580 1 DECAL-TERM BL-2 WIRE 78 022097 8 WASHER LOCK M6-1/4
21 072164 1 MNL HNDL 6-1600A WN 79 062209 1 DECAL UL LABEL E84929-GTS
22 063578 1 PLATE DATA - GTS 80 022131 10 WASHER FLAT 3/8-M10 ZINC
24 068212 1 ENCLOSURE PCB GTS 81 022237 22 WASHER LOCK 3/8
25 064101 10 NUT LOCK FL 3/8-16 82 022258 - SCREW HHC 3/8-16 X 2 G5
26 036261 10 RIVET POP .125 X .275 AL 83 027628 - NUT HEX JAM 3/8-16 STEEL
27 073681 1 DECAL, DOOR GTS 84 022152 8 WASHER LOCK #10
28 063385 1 SWITCH INFO DECAL 85 022195 4 WASHER LOCK 1/2
29 057328 1 LIGHT T-3-1/4 LENS (CLEAR) 86 022196 4 NUT HEX 1/2-13 STEEL
30 057327 4 LIGHT T-3-1/4 LENS (RED) 87 074513N 1 DECAL-SW.P/N 3P1200A
31 057325 1 LIGHT T-3-1/4 LENS (AMBER) 074513W 1 DECAL-SW.P/N 4P1200A
32 055142 1 SWITCH TOG DPDT 15A MOM W/SEAL 074513P 1 DECAL-SW.P/N 3P1600A
33 0A1661 4 RIVET POP .156 X .675 AL 074513X 1 DECAL-SW.P/N 4P1600A
34 022264 12 WASHER LOCK #8-M4 88 064510 1 DECAL-TERMINAL NOTE
35 073619J 1 DECAL-TEST SEQ1200WN 89 090388 8 SCREW HHTT M6-1.0 X 12 ZINC
073619K 1 DECAL-TEST SEQ1600WN 90 067617030A 1 INTRFC,3PHS 416/480V
36 0A2111 2 SCREW SWAGE 10-32 X 5/16 Z/YC 067617030B 1 INTRFC,3PHS 208/240V
37 057514 3 LIGHT 120V T-3-1/4 LAMP/HOLDER 067617030C 1 USE-86961INTERFACE1P
38 038150 4 WASHER FLAT #8 ZINC 072160 1 INTRFC,3P 400V 50/60
39 0A2284 4 SCREW SWAGE 8-32 X 1/2 Z/YC 91 068337 4 STANDOFF-HEX 1.00 LG
40 024469 8 SCREW HHTT #10-32 X 3/8 CZ 92 054199 1 DECAL HIGH VOLTAGE
41 060277 4 SCREW HHC 1/2-13 X 2 G5 93 028739 - TIE WRAP UL 3.9" X .10" NATL
42 022304 4 WASHER FLAT 1/2 ZINC 94 072849 3 GASKET WATERPROOF
*45 024979 2 SCREW HHTT 5/16-18 X 5/8 CZ 95 074548 3 O-RING.625IDX.75X.06
46 036917 8 SCREW PPHM #8-32 X 3/8 96 072828 1 SWITCH WATERPROOF RUBBER BOOT
47 024526 1 SCREW HHTT 5/16-18 X 3/4 CZ 98 023897 8 WASHER FLAT #10 ZINC

Generac® Power Systems, Inc. 53

 64 SENSING PCB-COVER
90 89 88
54

NOTES:
98 * NOT USED ON 4 POLE SYSTEMS.
55 54
96
** USE ONLY WITH 600 VOLT SWITCHES.
*** USE ONLY WITH #63919 BOARD.

55

MANUFACTURING NOTES:
55

97 1. WIPE OFF AICHI INSIGNIA USING SOLVENT, FROM

COVER TRANSFER SWITCH CONTACTOR (ITEM #1).
21 LAMP HOLDER TOGGLE SWITCH
2. REMOVE AICHI MODEL AND RATING DECAL.

3. USE ITEM #93 AT CHAFE POINTS AS REQUIRED.

NEMA 3R ENCLOSURE (TYPICAL)
4. TRANSFER SWITCH TO BE CENTERED IN
P.C. BOARD ENCLOSURE.

P.C. BOARD INSTALLATION

TYPICAL
48

8 36

54 Generac® Power Systems, Inc.

104 103 43
57 57 57 62
34 34 34 103 103
71
29 25
26 27 28 83 83
1 44
102 9 38 44 71 62 38 9 102

85 **

32
13

68 77 61
Generac GTS “Wn” Type Transfer Switch

OUTSIDE 24 84

70 31 101
Section 7 — Exploded Views & Parts Lists

86
75 100
10
79 78
73 65
16

81
67 21
1200-1600A Inphase Assembly - Drawing No. 091395-D

107 39 35 15
58
22 83
105 106 92
69 45
11

74 51
40 4 49 46
80

*** * 72
7

53 3

76 6

5
12 19
33
47 92

23
MOUNTED ON SIDE
99

107 108

83 22 50 52 64 14 30 59 17 30 59 56 63 23 20

18

91
 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
1200-1600A Inphase Assembly - Drawing No. 091395-D

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 072124 1 XFRSW1200A 3P WN600V 53 063582 1 DOOR-PCB ENCL
072125 1 XFRSW1200A 4P WN600V 54 064525 20 STANDOFF HEX 3/4
072114 1 XFRSW1600A 3P WN600V 55 064526 48 SCREW S-THR PH #6-25 X 3/8 ZNC
072120 1 XFR SW 1600A 4P WN600V 56 064935 1 SUBPLT GTS 600-2600
2 063617 2 RELAY PNL 12VDC DPDT 10A@240VA 57 040587 3 LIGHT 28V .17A LAMP #757
3 062641 1 NEUTRAL BL 800-2600A 58 063998 1 BATTERY 9V
4 057329 1 LUG SLDLSS 350-#6X13/32 AL/CU 59 046669 - BLOCK TERM JUMPER
5 074509 1 BRACKET SWITCH 60 074540 - HARNESS 1600A,240V
6 074511 1 DECAL TDN MAINTENANCE SW 61 062209 1 DECAL UL LABEL E84929-GTS
7 055868 1 SWITCH TOGGLE 4PDT 15A SPADE 62 022196 4 NUT HEX 1/2-13 STEEL
8 063963 - LUG SLDLSS 750-1/2X13/32 AL/CU 63 067617030A 1 INTRFC,3PHS 416/480V
9 075099 2 MOUNTING BRACKET-WN 067617030B 1 INTRFC,3PHS 208/240V
10 074349E 2 SW CVR 1200/1600A 3P 072160 1 INTRFC,3P 400V 50/60
074349F 2 SW CVR 1200/1600A 4P 072158 1 INTRFC,3PHS 600V
11 067210A 1 DECAL GROUND LUG 64 068337 4 STANDOFF-HEX 1.00 LG
12 074525 1 DECAL MANUAL OPERATION 65 054199 1 DECAL HIGH VOLTAGE
13 073617N 1 DECAL-TRAN SW 1200WN 66 064761 - TIE WRAP UL 5.6 X .10 NATL
073617P 1 DECAL-TRAN SW 1600WN 67 063981 2 SIDE GUIDE PCB ENCL
14 057701 - BLOCK TERM 20A 8 X 6 X 1100V 68 063357 1 DECAL MAC-DT GTS
15 056893 10 SCREW CRIMPTITE 10-24 X 1/2 69 024526 1 SCREW HHTT 5/16-18 X 3/4 CZ
16 090975 3 XFMR 240/40V 25VA 70 063986 4 KNOB,COVER HOLD-DOWN
17 046689 - BLOCK TERM 20A 4 X 6 X 1100V 71 022195 4 WASHER LOCK 1/2
18 091466 1 DECAL 2 WR TERM STRP 72 026902 - SCREW HHTT #8-32 X 1/4 CZ
19 072164 1 MNL HNDL 6-1600A WN 73 063378 31 HOLDER CABLE TIE
20 063578 1 PLATE DATA - GTS 74 063996 1 ASSY, COVER STANDARD EXERCISER
21 068212 1 ENCLOSURE PCB GTS 064298 1 ASSY, COVER DELUXE EXERCISER
22 064101 10 NUT LOCK FL 3/8-16 75 072252 1 GROMMET 1.37 X .06 X 1.00
23 036261 10 RIVET POP .125 X .275 AL 76 028199 1 SWITCH TOGGLE SPST 6A TAB C-H
24 073681 1 DECAL, DOOR GTS 77 074513N 1 DECAL-SW.P/N 3P1200A
056298 1 DECAL GENERAC 2IN HIGH 074513W 1 DECAL-SW.P/N 4P1200A
090257 1 DECAL OLYMPN 2IN HI 074513P 1 DECAL-SW.P/N 3P1600A
087227 1 DECAL, DOOR CTS-OLY 074513X 1 DECAL-SW.P/N 4P1600A
25 091478 1 DECAL, SWITCH OPER 78 092734 1 ASSY INPHASE MONITOR
26 057328 1 LIGHT T-3-1/4 LENS (CLEAR) 79 094446 1 COVER PLT INPH CONTL
27 057327 1 LIGHT T-3-1/4 LENS (RED) 80 029357 2 RIVET AVDEL3/32X1/8L
28 057325 1 LIGHT T-3-1/4 LENS (AMBER) 81 063982 1 CLIP BATT-9V TRANSIS
29 055142 1 SWITCH TOG DPDT 15A MOM W/SEAL 83 022131 18 WASHER FLAT 3/8-M10 ZINC
30 0A1661 4 RIVET POP .156 X .675 AL 84 083736 1 DECAL-CSA GTS
31 024469 8 SCREW HHTT #10-32 X 3/8 CZ **85 095089D 1 DEC 600V10-1200ARTGS
32 073619I 1 DECAL-TEST SEQ1200WN 86 064510 1 DECAL-TERMINAL NOTE
073619K 1 DECAL-TEST SEQ1600WN ***87 033139 4 SCREW HHM #6-32 X 3/4
33 0A2111 2 SCREW SWAGE 10-32 X 5/16 Z/YC ***88 022188 4 NUT HEX #6-32 STEEL
34 057514 3 LIGHT 120V T-3-1/4 LAMP/HOLDER ***89 022155 4 WASHER LOCK #6
35 038150 4 WASHER FLAT #8 ZINC ***90 064210 4 NYLON-TUBE .17 X .43
36 026902 9 SCREW HHTT #8-32 X 1/4 CZ 91 077228 1 DECAL-ENCLOSURE NOTE
37 091477 5 RIVET, WIRE DUCT MNT 92 022473 9 WASHER FLAT 1/4-M6 ZINC
38 061342 4 SCREW HHC 1/2-13 X 1-1/4 G5 93 056326 - TRIM VINYL BLACK 1/8GP 74"
39 0A2284 4 SCREW SWAGE 8-32 X 1/2 Z/YC ***94 064861A 1 RED PLEXI 1.5 X 3 IN
40 064932 2 TRANSFRM 480/240V 250VA ***95 064861B 1 RED PLEXI 1.5 X 1 IN
074652 2 TRANSFRM 600V TO 240V 250VA 96 072849 3 GASKET WATERPROOF
41 091472 1 DUCT WIRING 1X1.5 6 FT 97 074548 3 O-RING.625IDX.75X.06
43 022258 - SCREW HHC 3/8-16 X 2 G5 98 072828 1 SWITCH WATERPROOF RUBBER BOOT
44 022304 4 WASHER FLAT 1/2 ZINC 99 091472A 1 COVER WIRE DUCT 1 IN
45 022129 1 WASHER LOCK M8-5/16 100 074351 2 CVR BRCKT 600-1600A
46 022678 1CC LOCTITE THRDLOKR 242 074351A 2 CVR BRCKT600-1600 LH
47 025870 1 NUT WING 1/4-20 101 022152 8 WASHER LOCK #10
48 074542 1 NEMA12 ENC 1200-1600 102 031863 8 SCREW HHC 3/8-16 X 1-1/4 G5
074542C 1 ENCL 3R BLDR 12-1600 103 022237 32 WASHER LOCK 3/8
49 024979 2 SCREW HHTT 5/16-18 X 5/8 CZ 104 022241 - NUT HEX 3/8-16 STEEL
50 067629 1 ASSY STANDARD SENSNG 105 090388 8 SCREW HHTT M6-1.0 X 12 ZINC
51 064217 1 ASSY 7-DAY EXERCISER 106 022097 8 WASHER LOCK M6-1/4
063919 1 ASSY DELUXE EXERCISR 107 022264 12 WASHER LOCK #8-M4
52 067616020A 1 ASS'Y-STNDSNS CVRPLT 108 036917 8 SCREW PPHM #8-32 X 3/8

Generac® Power Systems, Inc. 55

 60
91 SENSING PCB-
COVER ONLY
94 96

61 60

95

LAMP HOLDER TOGGLE SWITCH 61

NEMA 3R ENCLOSURE (TYPICAL) 61

COVER
MANUFACTURING NOTE: 24

1. WIPE OFF AICHI INSIGNIA USING SOLVENT,

FROM TRANSFER SWITCH CONTACTOR
(ITEM #1)
2. REMOVE AICHI MODEL AND RATING DECAL.
3. CONNECT SOLENOID COIL FOR CORRECT
OPERATING VOLTAGE, FOLLOWING INSTRUCTIONS P.C. BOARD
ON TRANSFER SWITCH CONTACTOR.

P.C. BOARD INSTALLATION (TYPICAL)

56 Generac® Power Systems, Inc.

86 88 86
TRANSFER SWITCH TO
85 DECAL 85
1 BE CENTERED IN 81
81
42 ENCLOSURE 42
9
77 9 77
66 66 66 41 54 41

37 37 37 52
29 30 31 32
28
DECAL

13

14
Generac GTS “Wn” Type Transfer Switch

27
Section 7 — Exploded Views & Parts Lists

OUTSIDE 35
DECAL

87
2000-2600A CPU Assembly - Drawing No. 075331-C

54
70
34
10
74 24 81
39 92 81
97 DECAL
77 38 17 23 34 97 79
53 18 77
2 DECAL
57 58
11 48 80 81 82 83
54
7 47
69 4 45 49
64 16 *
12
59 DECAL

76

50
36
21 3
X3

17

26

DECAL 26 22

25 55
33
80 63 20 19 54 90
65
91 DECAL
 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
2000-2600A CPU Assembly - Drawing No. 075331-C

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
1 072115 1 SWITCH ASSY, TRANSFER, 2000A, 3-POLE 57 067626 1 BOARD, SYSTEM CONTROL (CPU)
072121 SWITCH ASSY, TRANSFER, 2000A, 4-POLE 58 071775 1 COVER, CPU
072116 SWITCH ASSY, TRANSFER, 2600A, 3-POLE 59 063582 1 DOOR, CIRCUIT BOARD COMPARTMENT
072122 SWITCH ASSY, TRANSFER, 2600A, 4-POLE 60 064525 20 SUPPORT, CIRCUIT BOARD
2 063617 2 RELAY, TRANSFER/TIME DELAY 61 064526 24 SCREW, SELF-TAPPING - NO. 6-32 X 3/8”
3 062641 1 LUG ASSEMBLY, NEUTRAL 62 - - NOT USED
4 057329 1 LUG, GROUNDING 63 020A67616 1 COVER, UTILITY VOLTAGE SENSING
5 074509 1 BRACKET, SAFETY DISCONNECT SWITCH BOARD
6 074511 1 DECAL, MAINT. DISCONNECT SWITCH 64 072252 1 GROMMET
7 055868 1 SWITCH, SAFETY DISCONNECT - 4PDT 65 064935 1 SUBPLATE 600-2600 AMP
8 - - NOT USED 66 040587 3 LAMP - 28 VOLTS
9 074375-A 2 BRACKET, SWITCH MOUNTING 67 - - NOT USED
10 072126 1 COVER, SWITCH 68 - - NOT USED
11 067210-A 1 DECAL, GROUND 69 064933 2 TRANSFORMER, 400 & 480V SYSTEMS
12 074525 1 DECAL, MANUAL OPERATION ONLY, 500VA
13 073617-R 1 DECAL, 2000 AMP 70 025870 4 WING NUT, 1/4”-20
073617-S DECAL, 2600 AMP 72 - - NOT USED
14 063357 1 DECAL, MAC - DT - GTS 73 074570 1 HARNESS, WIRE
15 057701 1 BLOCK, TERMINAL 74 063981 2 GUIDE, SIDE
16 028199 1 SWITCH, TIME DELAY NEUTRAL BYPASS 75 - - NOT USED
17 056893 20 SCREW, (CRIMPTITE) - NO. 10-24 X 1/2” 76 026902 2 SCREW, TAPTITE - NO. 8-32 X 1/4” (416
18 047616 2 TRANSFORMER VOLT ONLY)
19 046689 1 BLOCK, TERMINAL 77 022238 18 HHCPSC - 3/8”-16 X 1”
20 063580 1 DECAL, TERMINAL BLOCK 78 022097 8 WASHER, LOCK - M6 (480 VOLT ONLY)
21 072164 1 HANDLE, MANUAL 79 062209 1 DECAL - UL
22 063578 1 PLATE, DATA 80 022131 12 WASHER, FLAT - 3/8”
23 036917 8 PPHMS 8-32 X 3/8” 81 022237 22 WASHER, LOCK - 3/8”
24 068212 1 COMPARTMENT, CIRCUIT BOARD 82 022258 - CAPSCREW, HEX HEAD 3/8-16 X 1.5”
25 064101 6 NUT, FLANGED LOCK - 3/8”-16 83 022241 4 NUT, HEX, 3/8”-16
26 036261 10 RIVET, POP - 1/8” X 0.23” 84 - - NOT USED
27 073681 1 GTS - DECAL 85 022195 4 WASHER, LOCK - 1/2”
28 063385 1 DECAL - AUTOMATIC SEQUENCE 86 022196 4 HEX NUT - 1/2”-13
29 057328 1 LENS, LAMP - CLEAR 87 074513-R 1 DECAL, 2000A, 3-POLE SWITCH
30 057327 1 LENS, LAMP - RED 074513-Y DECAL, 2000A, 4-POLE SWITCH
31 057325 1 LENS, LAMP - YELLOW 074513-S DECAL, 2600A, 3-POLE SWITCH
32 055142 1 SWITCH, MODE - DPDT 074513-Z DECAL, 2600A, 4-POLE SWITCH
33 0A1661 4 RIVET, POP .156 D X .5 LG. 88 064510 1 DECAL - TERMINAL NOTE
34 022264 12 WASHER, LOCK #8 89 090388 8 M6-1.0 X 12 TAPTITE
35 073619-L 1 DECAL, TESTING SEQUENCE 2000 AMP 90 030A67617 1 INTERFACE - GTS UTILITY 416/480V
073619-M DECAL, TESTING SEQUENCE 2600 AMP 3-PHASE
36 0A2111 2 10-32 - 5/16 FASTENER 030B67617 INTERFACE - GTS UTILITY 208/240V
37 057514 3 HOLDER, LAMP 3-PHASE
38 038150 4 WASHER, FLAT - NO.8 030C67617 1 INTERFACE - GTS UTILITY 240V 1-PHASE
39 0A2284 4 8-32 X 1/2 FASTENER 072160 INTERFACE - GTS UTILITY 400V, 3-PHASE,
40 022473 8 FLAT, WASHER 1/4-M6 50 HZ.
41 060277 4 CAPSCREW, HEX HEAD - 1/2”-13 X 2.0 91 068337 4 STANDOFF - HEX SPACER 1.00 LONG
42 022304 4 WASHER, FLAT - 1/2” 92 054199 1 DECAL - HIGH VOLTAGE
45 024979 2 5/16”-18 X 5/8” TAPTITE 93 028739 - TIE WRAP 4” LONG (NOT SHOWN)
46 - - NOT USED 94 072849 3 GASKET, LAMPHOLDER LENS (NEMA 3R
47 024526 1 SCREW (TAPTITE) - 5/16”-18 X 3/4” ENCLOSURE ONLY)
48 022129 1 WASHER, LOCK - 5/16” 95 074548 3 GASKET, LAMPHOLDER (NEMA 3R
49 022678 1 CC LOC-TITE, TYPE A ENCLOSURE ONLY)
50 025870 1 WING NUT 1/4-20 96 072821 1 SWITCH BOOT, WATERPROOF (NEMA 3R
52 073669 1 ENCLOSURE, NEMA 12 ENCLOSURE ONLY)
074577 ENCLOSURE, NEMA 3R 97 074376 2 BRACKET, SUBPLATE MOUNTING
53 063378 - TIE-DOWN, CABLE
54 057593 - TIE-DOWN, CABLE NOTE: UNLESS OTHERWISE SPECIFIED -
55 067629 1 BOARD, UTILITY VOLTAGE SENSING * NOT USED ON 1-PHASE, 3-POLE SYSTEMS OR ANY 4-POLE SYSTEM.
56 - - NOT USED

Generac® Power Systems, Inc. 57

 *** SEE NOTE
64 SENSING PCB-COVER
90 89 88 87
54 98
96

55 54

NOTES:

* NOT USED ON 4 POLE SYSTEMS.

55 ** USE ONLY WITH 600 VOLT SWITCHES.

97
*** USE ONLY WITH #63919 BOARD.
55
LAMP HOLDER TOGGLE SWITCH
COVER
21 MANUFACTURING NOTES:
NEMA 3R ENCLOSURE (TYPICAL)
1. WIPE OFF AICHI INSIGNIA USING SOLVENT, FROM
TRANSFER SWITCH CONTACTOR (ITEM #1).

2. REMOVE AICHI MODEL AND RATING DECAL.

P.C. BOARD
3. USE ITEM #93 AT CHAFE POINTS AS REQUIRED.

P.C. BOARD INSTALLATION 4. TRANSFER SWITCH TO BE CENTERED IN

ENCLOSURE.
TYPICAL

38

58 Generac® Power Systems, Inc.

44
57 57 57
71
34 34 34
9 62 9
29 1 25
26 27 28

42 **
103

83 32
13
102

68 86
77
Generac GTS “Wn” Type Transfer Switch

61
OUTSIDE 24

84
Section 7 — Exploded Views & Parts Lists

75
79 78
47 70 10
2000-2600A Inphase Assembly - Drawing No. 091396-B

103
65
81 16 73
67 21 83 39 35 106
102

58
15

92 70 105 69 45
11
74 51
2
80
94 95 40 4

53 7 72

106 107 15
76 3

33

23
19 12 NOTE: HANDLE
47 70 MOUNTED ON SIDE

83 22
14 30 59 18
63 23 20 85
17 30 59 56

91 50 52 64
48
 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
2000-2600A Inphase Assembly - Drawing No. 091396-B

ITEM PART NO. QTY. DESCRIPTION 54 064525 20 SUPPORT, PRINTED CIRCUIT BOARD
ITEM PART NO. QTY. DESCRIPTION
1 072115 1 SWITCH, TRANSFER - 2000 AMP, 3-POLE
072121 1 SWITCH, TRANSFER - 2000 AMP, 4-POLE 55 064526 48 SCR., TAPTITE #6-32 X 3/8”
072116 1 SWITCH, TRANSFER - 2600 AMP, 3-POLE 56 064935 1 SUBPLATE, 600-2600 AMP SWITCH
072122 1 SWITCH, TRANSFER - 2600 AMP, 4-POLE 57 040587 3 LAMP, 28 VOLT
2 063617 2 RELAY, TRANSFER 58 063998 1 BATTERY, 9 VOLT
3 062641 1 LUG, NEUTRAL 59 046669 - JUMPER, TERMINAL BLOCK
4 057329 1 LUG, GROUNDING 60 074570 - HARNESS - WIRING (NOT SHOWN)
5 074509 1 BRACKET, SAFETY DISCONNECT SWITCH 61 062209 1 DECAL, UL
6 074511 1 DECAL, SAFETY DISCONNECT SWITCH 62 022196 4 NUT, HEX 1/2”-13
7 055868 1 SWITCH, SAFETY DISCONNECT - 4PDT 63 030A67617 1 INTERFACE, UTILITY 416/480V 3-PHASE
9 074375-A 2 SUPPORT, 2000 AMP 3-POLE SWITCH 030B67617 1 INTERFACE, UTILITY 208/240V 3-PHASE
074375-B 2 SUPPORT, 2000 AMP 4-POLE SWITCH 072160 1 INTERFACE, UTILITY 400V 3-PHASE
074375-C 2 SUPPORT, 2600 AMP 3-POLE SWITCH 072158 1 INTERFACE, UTILITY 600V 3-PHASE
074375-D 2 SUPPORT, 2600 AMP 4-POLE SWITCH 64 068337 4 STANDOFF, HX SPCR 1.0” L (STD SNES.)
10 072126 1 COVER, SWITCH 65 054199 1 DECAL, HIGH VOLTAGE
11 067210-A 1 DECAL, GROUND 66 064761 - TIE-WRAP, 5 5/8” LG (NOT SHOWN)
12 074525 1 DECAL, MANUAL OPERATION 67 063981 2 GUIDE, SIDE
13 073617-R 1 DECAL, 2000 AMP 68 063357 1 DECAL, MAC DT GTS
073617-S 1 DECAL, 2600 AMP 69 024526 1 SCR., TAPTITE 5/16”-18 X 3/4”
14 057701 - BLOCK, TERM - 8 POS. 70 022473 13 WASHER, FLAT 1/4”
15 056893 10 SCR., CRIMPTITE #10-24 X 1/2” 71 022195 4 WASHER, LOCK 1/2”
16 09075 3 TRANSFORMER - 25VA 72 026902 - TAPTITE #8-32 X 1/4”
17 046689 - BLOCK, TERMINAL - 4 POS. 73 036678 31 TIE-DOWN, CABLE
18 091466 1 DECAL, TERMINAL BLOCK 74 036996 1 CVR, EXERCISER CIRCUIT BRD. (STD.)
19 074327 1 HANDLE, MANUAL TRANSFER 064298 1 CVR, EXERCISER CIRCUIT BRD. (DLX.)
20 063578 1 PLATE, DATA 75 072252 1 GROMMET
21 068212 1 COMPARTMENT, PRINTED CIRCUIT BOARD 76 028199 1 SWITCH, TIME DELAY NEUTRAL BYPASS
22 064101 4 NUT, FLANGED LOCK 3/8”-16 77 074513-R 1 SWITCH PART #72115
23 036261 10 RIVET, POP 1/8” X .23” SS 074513-S 1 SWITCH PART #72116
24 073681 1 DECAL, GTS 074513-Y 1 SWITCH PART #72121
056298 1 DECAL, GTS NEMA 3R ENCLOSURE 074513-Z 1 SWITCH PART #72122
090257 1 DECAL, CTS NEMA 3R ENCLOSURE 78 092734 1 PCB, INPHASE MONITOR
087227 1 DECAL, CTS 79 094446 1 COVER, INPHASE CONTROL
25 091478 1 DECAL, AUTOMATIC SEQUENCE 80 029357 2 RIVET
26 057328 1 LENS, LAMP CLEAR 81 063982 1 CLIP, BATTERY
27 057327 1 LENS, LAMP RED 82
28 057325 1 LENS, LAMP YELLOW 83 022131 30 WASHER, FLAT 3/8”
29 055142 1 SWITCH, MODE DPDT 84 083736 1 DECAL, CSA
30 0A1661 4 RIVET, POP .156 D X .5 LG. 85 074376 2 BRACKET, SUBPLATE MOUNTING
31 86 064510 1 DECAL, TERMINAL NOTE
32 073619-L 1 DECAL, TESTING SEQUENCE 2000 AMP 87*** 0333139 4 SCR., HEX HD. MACH. #6-32 X 3/4”
33 0A2111 2 10-32 - 5/16 FASTENER 88*** 022188 4 NUT, HEX #6-32
34 057514 3 HOLDER, LAMP 89*** 022155 4 LOCKWASHER, M6
35 038150 4 WASHER, FLAT #8 90*** 064210 4 TUBE, NYLON Ø .17 X .43
37 091477 5 RIVET, NYLON “PUSH” 91 077228 1 DECAL, ENCLOSURE TYPE
38 061342 4 CAPSCR., HEX HD. 1/2”-13 X 1 1/4” 92 022097 8 WASHER, LOCK M6
39 0A2284 4 8-32 X 1/2 FASTENER 93 056326 - TRIM, VINYL 1/8” GAP (NOT SHOWN)
40 064932 2 TRANSFORMER, 480/240 250VA 94*** 064861-A 1 RED PLEXI 1.5 X 3
074652 2 TRANSFORMER, 600/240 250VA 95*** 064861-B 1 RED PLEXI 1.5 X 1
41 091472 1 DUCT, WIRE 33 1/2” LG. 96 072849 3 GASKET-LAMPHOLDER LENS (NEMA 3R)
42** 095089-A 1 DECAL, 600 VOLT RATINGS 2000 AMP 97 074548 3 GASKET-LAMPHOLDER (NEMA 3R ENCL.)
095089-B 1 DECAL, 600 VOLT RATINGS 2600 AMP 98 072828 1 SWITCH BOOT - WATERPROOF (NEMA 3R)
43 022258 4 CSCR, HEX HD 3/8”-13 X 2” 99 091472-A 1 COVER, WIRE DUCT 33 1/2” LG.
44 022304 8 WASHER, FLAT 1/2” 102 031863 18 CSCR., 3/8”-16 X 1 1/4”
45 022129 1 WASHER, LOCK 5/16” 103 022237 22 WASHER, LOCK 3/8”
46 022678 1 CC LOCK-TITE (TYPE A) 104 022241 4 NUT, HEX 3/8”-16
47 025870 5 WING NUT, 1/4”-20 105 090388 8 M6-1.0 X 12 TAPTITE
48 073669 1 ENCLOSURE, NEMA 12 106 022264 12 WASHER, LOCK #8
073669-C 1 ENCLOSURE, NEMA 3R 107 036917 8 PPHMS 8-32 X 3/8”
49 024979 2 5/16”-18 X 5/8” TAPTITE
50 067629 1 BRD., UTIL. VOLT. SENS. MULTI-VOLT NOTE:
51 064217 1 BOARD, CIRCUIT EXERCISER (STD.) * NOT USED ON 4-POLE SYSTEMS.
063919 1 BOARD, CIRCUIT EXERCISER (DELUXE) ** USE ONLY WITH 600 VOLT SYSTEMS.
52 020A67616 1 CVR., UTIL. VOLT. SENS. BOARD *** USE ONLY WITH #63919 BOARD.
53 063582 1 DOOR, PRINTED CIRCUIT BRD. COMPT.

Generac® Power Systems, Inc. 59

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
Deluxe Exerciser - Drawing No. 064862

PROGRAMABLE
EXERCISER

PM
TO PROGRAM TIMER
TO SET
TO SET TIME OF DAY PRESS "FAST" OR "SLOW EXERCISE DAY
SET" BUTTONS UNTIL PROPER TIME IS DISPLAYED.
PRESS AT TOP OF
TO SET DAY OF WEEK PRESS "ADVANCE DAY" BUTTON DAY OF WEEK ROCKER SWITH TO
UNTIL PROPER DAY IS DISPLAYED IN DAY OF WEEK ROW.
SELECT DESIRED
TO SET EXERCISE TIME EXERCISE DAY
OR DAYS. THE
PRESS AND HOLD "DISPLAY EXERCISE TIME" BUTTON AND
GENERATOR WILL
PRESS "FAST SET" OR "SLOW SET" BUTTONS UNTIL DESIRED SM T W T F S EXERCISE THESE
EXERCISE TIME IS DISPLAYED.
DAYS AT THE
TIME PROGRAMMED.

DISPLAY
FAST SLOW ADVANCE
EXERCISER
SET SET DAY
TIME
64298

1 2

(NOT TO SCALE)

ITEM PART NO. QTY. DESCRIPTION

1 064298 1 COVER PLATE DLX EXER

2 063919 1 ASSY DELUXE EXERCISER
3 064863 4 SPACER - 1/4 OD X 3/4
4 033139 4 HHMS NUT #6-32 X 3/4
5 022188 4 HEX NUT #6-32
6 22155 4 LOCKWASHER #6

60 Generac® Power Systems, Inc.

 Section 7 — Exploded Views & Parts Lists
Generac GTS “Wn” Type Transfer Switch
Interface Assembly - Drawing No. 67617-A

ITEM PART NO. QTY. DESCRIPTION

1 20A67621 1 BRACKET, TRANSFORMER MOUNTING

2 20A67615 1 BLOCK, TERMINAL
3 20A67614 3 TRANSFORMER, DUAL
4 33514 6 SCREW, PAN HEAD MACHINE - NO. 8-32 X 1/2”
5 22264 6 LOCKWASHER, NO. 8
6 22471 6 NUT, HEX - NO. 8-32
7 33502 2 SCREW, PAN HEAD MACHINE - NO. 6-32 X 3.4”
8 22155 2 LOCKWASHER, NO.6
9 22985 2 FLATWASHER, NO.6
10 22188 2 NUT, HEX - NO. 6-32
12 55199-A 6 FT. WIRE, INSULATED - NO 18 AWG. (TEW)
13 20A67931 1 DECAL, INTERFACE

Generac® Power Systems, Inc. 61

 Section 8 — Warranty
Generac GTS “Wn” Type Transfer Switch

GENERAC POWER SYSTEMS STANDARD TWO-YEAR LIMITED WARRANTY

FOR GENERAC TRANSFER SWITCH SYSTEMS
NOTE: ALL UNITS MUST HAVE A START-UP INSPECTION PERFORMED BY AN AUTHORIZED GENERAC DEALER.
For a period of 2 (two) years from the date of sale/start date, Generac Power Systems, Inc. will, at its option, repair or
replace any part(s) which, upon examination, inspection, and testing by Generac Power Systems or a Generac Power
Systems Authorized Warranty Service Facility, is found to be defective under normal use and service, in accordance with
the warranty schedule set forth below. Any equipment that the purchaser/owner claims to be defective must be returned
to, and examined by the nearest Generac Power Systems Authorized Warranty Service Facility. All transportation costs
under the warranty, including return to the factory, are to be borne and prepaid by the purchaser/owner. This warranty
applies only to Generac Power Systems Transfer Switch applications, as Generac Power Systems, Inc. have defined
Transfer Switch application, provided said Transfer Switch has been initially installed and inspected on-site by a Generac
Power Systems Authorized Service Dealer or branch thereof. A scheduled maintenance agreement with a local Authorized
Generac Power Systems Dealer is highly recommended to verify adequate service has been performed on the unit
throughout the warranty period.
WARRANTY SCHEDULE
• YEAR ONE — 100% (one hundred percent) coverage on mileage*, labor, and parts listed.
• ALL COMPONENTS
• YEAR TWO — 100% (one hundred percent) coverage on parts listed.
• ALL COMPONENTS — *PARTS ONLY
• *Travel allowance is limited to 300 miles maximum, or 7.5 hours maximum (per occurrence), round trip, to the nearest
authorized Generac Service Facility.
• A Generac Power Systems, Inc. Transfer Switch is highly recommended to be used in conjunction with the genset. If a
non Generac genset is substituted for use and directly causes damage to the Generac Transfer Switch, no warranty
coverage shall apply.
• All warranty expense allowances are subject to the conditions defined in Generac Power Systems Warranty, Policies, and
Procedures Flat Rate Manual.
• Units that have been resold are not covered under the Generac Power Systems Warranty, as this Warranty is not transferable.
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
1. Any unit built/manufactured prior to January 1, 2002.
2. Unit enclosure is only covered against rust or corrosion the first year of the warranty provision.
3. Costs of normal maintenance i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation and start-up.
4. Use of Non-Generac replacement part(s) will void the warranty in its entirety.
5. Any failure caused by contaminated fuels, oils, coolants/antifreeze or lack of proper fuels, oils or coolants/antifreeze.
6. Failures due, but not limited to, normal wear and tear, accident, misuse, abuse, negligence, or improper installation or
sizing.
7. Failures caused by any external cause or act of God such as collision, fire, theft, freezing, vandalism, riot or wars, lightning,
earthquake, windstorm, hail, volcanic eruption, water or flood, tornado, hurricane, terrorist acts or nuclear holocaust.
8. Products that are modified or altered in a manner not authorized by Generac Power Systems in writing.
9. Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in
repair or replacement of the defective part(s).
10. Failure due to misapplication, misrepresentation, or bi-fuel conversion.
11. Telephone, telegraph, teletype or other communication expenses.
12. Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific
unit warranty period.
13. Rental equipment used while warranty repairs are being performed i.e. rental generators, cranes, etc..
14. Overtime labor or more than one person performing repairs.
15. Any and all expenses incurred investigating performance complaints unless defective Generac materials and or work-
manship were the direct cause of the problem.
16. *Engine coolant heaters (block-heaters), heater controls and circulating pumps after the first year.
17. *Starting batteries, fuses, light bulbs, engine fluids, tires, brakes, and overnight freight cost for replacement part(s).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC
POWER SYSTEMS MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICU-
LAR PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may
not apply to you.
GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED
ABOVE. IN NO EVENT SHALL GENERAC POWER SYSTEMS BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL
DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF GENERAC POWER SYSTEMS, INC. NEGLIGENCE.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may
not apply to you. Purchaser/owner agrees to make no claims against Generac Power Systems, Inc. based on negligence.
This warranty gives you specific legal rights. You also may have other rights that vary from state to state.
GENERAC® POWER SYSTEMS, INC. • P.O. BOX 8 • WAUKESHA, WI 53187
PH: (262) 544-4811 • FAX: (262) 544-4851 Bulletin 0166260SBY / Printed in USA 5.02

Part No. 91414 Revision E (11/20/02) Printed in U.S.A.