GEA EGI in Brief

2010
1 GEA Heat Exchangers / GEA EGI Co. Ltd.
GEA EGI

 The major Hungarian contracting / engineering company

 Founded in 1948, member of GEA Group since 1992
 Annual turnover EUR 70-100 million
 Production facility in Jászberény (GEA EGI Manufacturing Workshop)
 Working in conformance with ISO 9001; the Q.A. system for design and manufacture
is audited by SGS.

 Fully computerized detailed engineering (PDMS and AutoCAD work stations)

 R&D supported by own laboratory equipped with wind tunnel
 GEA EGI’s Business Lines:
- Power & Process Cooling (HELLER)

- Power & Process Technologies

 Extensive experience in management of large projects

 Projects in Hungary and all over the world

2 GEA Heat Exchangers / GEA EGI Co. Ltd.

GEA EGI

 Owned by GEA Group AG based in Germany – GEA Group Aktiengesellschaft is

one of the largest system providers for food and energy industries. As an
internationally operating technology group the company focuses on process
technology and components for demanding production processes in various end
markets. GEA Group is a market and technology leader in 90 percent of its business
areas and the Group is listed in the MDAX index (G1A, WKN 660200). The activities
of GEA Group are concentrated into 5 segments: Farm Technologies, Heat
Exchangers, Mechanical Equipment, Process Engineering and Refrigeration
Technologies.

 Business Units of the Heat Exchangers Segment:

 In the matrix organization of the Heat Exchangers Segment, GEA EGI belongs to
the ACC/HELLER, AFC Compact and Wet Cooling Business Units.

3 GEA Heat Exchangers / GEA EGI Co. Ltd.

GEA EGI’s Organizational Chart

Auditor Shareholders Supervisory Board

DELOITTE Meeting J. Jeliniewski , W. Virus, Dr. T. Jászay, K. Sandor, G. Kocsis

Board of Directors
A. Balogh, T. Lelkes, J. Hangyál, L. Ludvig

President (3) Business Development Director

A. Balogh J. Budik (2)

HELLER Power & Process Quality Assurance (6) Accounting, Services

Power & Process Technologies B/L (48) I. Farkas (13)
Cooling Systems B/L (57) J. Hangyál T. Lelkes
A. Balogh Deputy: J. Kiss Commercial (7)
Deputy: L. Ludvig Nuclear & Conventional J. Gajdos Accounting & Financial
Power Technologies M. Lázár
Business Development Procurement (8)
Z. Takács P. Fazekas M. Dékány
Controlling
CIS Marketing Power Technologies &
J. Szita Industrial Applications Project services (1)
L. Fábián Data Processing
M. Négyessy
Project Management L. Fixek
K. Sándor Energy & Environmental
Engineering Legal and social
Design & Engineering services
Z. Lontay
A. Dancsuly
Design & Engineering
Manufacturing (58) L. Ercsey / T. Varga
Á. Kaszab

4 GEA Heat Exchangers / GEA EGI Co. Ltd.

Human Resources

 Total workforce: 203 employees

in Budapest Head Office Total: 145 employees
HELLER B/L : 57
Power Eng. B/L : 48
Central Org. : 40 (incl. Project Services, Procurement,
Commercial & Administration, etc.)
in Jászberény Manufacturing Workshop: 58 employees
 Employees by Education:
Total Number of University Graduates: 117 employees
Mechanical Engineers: 79
Electrical and I&C Engineers: 15
Others 23
(Economists, Legals, Mathematicians, Physicists)

 Language Capabilities:
English: 82
German: 31
Russian: 29
Others: 14

5 GEA Heat Exchangers / GEA EGI Co. Ltd.

GEA EGI’s Services Covered by 3 Main Categories

 Contracting and Supply:

Turnkey contracting
Supply of systems, sub-systems and equipment

 Engineering and Design:

Feasibility studies
Investments studies
Energy audits
Environmental impact studies
Site placement and environmental permitting
Facilities and system design
Basic & detailed design
Procurement
Quality assurance
Erection supervision
Commissioning
 Manufacturing:
Manufacturing of power & process air coolers

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Sales Split (2004-2009)

By Domestic and Export Sales

Domestic sales
43%

Export sales
57%

By Business Lines

Power
Engineering
38%

HELLER
Cooling
Systems
62%

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Order Intake (2004-2009)

Based on Customer’s Country of Power & Process CS B/L

(HELLER Business Line)

Turkey Domestic
11% 6%

China
24%

EU
35% Other
1%

Russia
23%

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Main Fields of Activity

 Power & Process Cooling Systems

Dry and dry/wet cooling systems
Wet cooling plants
Process air coolers
 Power Engineering
Thermal power plants
Co-generation power plants
Services for nuclear power plants
Retrofitting and upgrading old units
BOP equipment and services
Project planning, feasibility studies,
site services
International presence with major activity in the Middle
& Near East and China
(main customers: MHI, BECHTEL, ALSTOM, GE,
HITACHI, SIEMENS, China Guodian Corp., DATANG
Yangcheng Power Generating Co.Ltd., Shanxi
International, Ningxia Power Generation, Shenhua
Corp., China,)
Hungarian market: MVM, MOL, TVK, MAV, SINERGY,
etc.,
Central-Eastern Europe & the Baltic States

 Energy, Environmental & Process

Technologies

Energy & Environmental audits and Mainly Hungarian market

assessments Energy conservation systems

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Main Products & Technologies of the
Power & Process Cooling Systems (HELLER) Business Line
 Dry Cooling Systems
 Indirect dry cooling Heller System®
- Natural draft dry towers (with shells made of
reinforced concrete or steel structured)
- Low & ultra low noise cooling plants
- Mechanical draft tower cells
- Freeze-proof indirect dry cooling systems
for low and extremely low ambient air
temperatures
- Natural draft dry cooling tower integrated
with FGD plant
- Low-profile, seasonal cooling systems for urban
co-generation plants
 Dry/Wet Cooling Systems
 Plume abatement hybrid towers
 Water conserving dry/wet combinations in
parallel and series connection
 Minimum water consuming dry/deluged
HEAD Cooling System
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 Process and Auxiliary Air Coolers
 Air coolers for industrial plants (chemical
and petrochemical plants, oil refineries,
steel and glass factories)
 High pressure gas coolers
 Oil coolers for gas compressor stations
 Transformer coolers
- Air coolers for different media (water, steam,
glycol, organics)
- Dry or dry/wet service water coolers for
steam and gas turbo generators
 Direct and indirect oil coolers for gas turbines
 Air coolers made of different materials (all
aluminum with or without protecting coating,
Al fin-steel tube, Al fin-copper tube)
 Evaporative Cooling Systems
 Mechanical draft wet cooling cells with
concrete, wood or steel structure
 Reduced plume wet towers
 Retrofitting wet cooling plants
GEA Heat Exchangers / GEA EGI Co. Ltd.
Indirect Dry Cooling HELLER System®

GEA Heat Exchangers / GEA EGI Co. Ltd.

GEA EGI’s Air Cooler Manufacturing Plant, Jászberény

Products:
Heat exhangers before delivery
Skyved-fin

The newest development: TA-67 all
aluminum bundle (1” tube diameter)
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Manufacturing capacity:
3.5 million m2 air side
surface/ year
Land area: 43000 m2
Workshop area: 9360 m2
Indoor storing: 860 m2
Outdoor storing: 3500 m2
Social premises: 540 m2
FORGÓ-type all aluminum bundle
(3/4” tube diameter)
GEA Heat Exchangers / GEA EGI Co. Ltd.
Development of Integrated All Aluminum ACC

13 GEA Heat Exchangers / GEA EGI Co. Ltd.

HELLER System References

2 x 200 MWe Datong PS (1988), China, 4 x 250 MWe Natural Draft Cooling Towers
HELLER towers on the right at Shahid Rajai TPP, Iran

4 x 200 MWe Esfahan PS 1. – steel towers (1980s) 1200 MWe Trakya CCPP, Turkey,
4 x 200 MWe Esfahan PS 2. – concrete towers (1990s) EPC contractor ABB
Iran

14 GEA Heat Exchangers / GEA EGI Co. Ltd.

HELLER System References

Teshrin PS 2 x 210 MWe (Syria) 1400 MWe Bursa CCPP (1999), Turkey Al Zara 3 x 220 MWe T.P.P. (2000), Syria
In operation since 1991-92 Main contractors: MHI and ENKA Turn-key supplier of plant: MHI, Japan

GEBZE & ADAPAZARI CCPP 3 x 770 MWe (2002), Turkey 2x160 MWe CAN TPP by Alstom (2003), Turkey
EPC Contractor: BECHTEL-ENKA, End-User: INTERGEN The single cooling tower shell - through which the
The largest dry-cooled CCPP ever built in the world flue gas is exhausted serves 2 units.

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HELLER System References

2 × 600 MWe coal fired Yangcheng PS, China

Natural draft concrete cooling towers with louvers and surface condensers
commissioned in 2007
(surface condensers ordered prior to HELLER System)

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HELLER System References

GEA EGI’s recent Syrian-projects

Zayzoun CCPP 540 MWe

EPC: Siemens (2007)

Nasserieh CCPP 540 MWe Deir Ali CCPP 750 MWe

EPC: Siemens (2007) EPC: Siemens (2008)

17 GEA Heat Exchangers / GEA EGI Co. Ltd.

HELLER System References

GEA EGI’s recent Russian-projects

Moscow City 2. Co-gen CCPP

120 MWe, (2008); winter proof up to -42°C

Strogino Co-gen CCPP, 2x200 MWe (2008);

winter proof up to -42°C

Winter cells + add. summer cells

18 GEA Heat Exchangers / GEA EGI Co. Ltd.

Mechanical Draft HELLER References

Mechanical Draft Heller System in Kaneka Újpest Co-generation CCPP 150 MWe, Hungary
Chemical Works, Japan (1974) Dry/deluged Mechanical Draft HELLER System (2001)

Low-profile Mechanical Draft Main Dry Cooling Modugno CCPP 800 MWe, Italy (2008),
Tower at Sochi Combined Heat and Power Station Induced draft, low noise, near sea shore
Sochi (2004)

19 GEA Heat Exchangers / GEA EGI Co. Ltd.

Stack-in-tower Concept

How flue gases are routed from the boiler

to the stack-in-tower at the 320 MWe CAN TPP, Turkey

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Flue Gas Exhausting

Flue gas desulphurizer placed inside the

Natural Draft Dry HELLER cooling towers at MÁTRA coal-fired PP., Hungary

21 GEA Heat Exchangers / GEA EGI Co. Ltd.

Auxiliary Coolers References

Dry/Deluged Coolers (HEAD Cooling System) BURSA CCPP, Turkey

at Shahid Rajai TPP (Iran)

Dry/Deluged Auxiliary Water Cooler in Gas Turbine and Steam Turbine Auxiliary
Neil Simpson Station, Unit II. (Wyoming, USA) Fin-Fan Coolers at Gebze & Adapazari
3 x 770 MWe CCPP in Turkey

22 GEA Heat Exchangers / GEA EGI Co. Ltd.

Auxiliary Coolers References

Gas Turbine Auxiliary Cooling Water Modules standardized

for General Electric projects in USA

23 GEA Heat Exchangers / GEA EGI Co. Ltd.

Some Wet Cooling References in Hungary

Performance upgrading of a dry cooling Concrete structure mechanical draft

system by an add-on wet cooling Wet Cooling Tower at TVK
system at Matra PS

Wet cooling tower at

BorsodChem MDI Plant

Wet cooling tower at Wet Cooling Tower for Linde Gas,

Nitrogen Chemical Works, Pét Kazincbarcika
24 GEA Heat Exchangers / GEA EGI Co. Ltd.
Main Products & Technologies of the
Power & Process Technologies Business Line
Power Plant Engineering
• thermal and combined cycle basic engineering
• detailed engineering
• CAD, stress analyses, finite element analyses
Fuel handling systems
• coal transportation, storage, pulverization
• rail & road oil unloading stations, tank farms
• or emulsion firing
Ash removal & delivery systems
• pneumatic, hydraulic transportation
• dense slurry systems
• ash disposal
Bio-fuel applications
• front-end engineering for bio-ethanol plants
• bio-diesel fuel production plants
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Water treatment plants
• conventional ion exchange systems
• membrane-based systems
• waste water treatment systems
Retrofits, remaining life analysis,
reconstructions
• boilers & accessories
• steam turbine & auxiliaries
• electrical and I&C systems
• balance of plant systems
Industrial & district heating systems
• boiler plants
• cogeneration plants
• heating centers (modernization)
Biomass power plants
• wood-chip firing power plants
Nuclear power plants
• safety improvement projects (earthquake analysis, etc.)
• refurbishment
GEA Heat Exchangers / GEA EGI Co. Ltd.
References – Power & Process Technologies

2 x 30 MWe combined cycle extention Engineering & Contracting services

for the 6 x 30 MWe Aliaga CCPP, Turkey for the Dunaferr co-generation PS

A ‘mini’ co-generation unit Oil handling & storage system

for a large industrial plant (4 x 20,000 m3) at the Tisza PS

26 GEA Heat Exchangers / GEA EGI Co. Ltd.

References – Power & Process Technologies

Water treatment plant at the Debrecen PS

Fly-ash handling & deposition

BOP equipment and installations system at the Borsod PS
for the 132 MWe quick starting gas turbines
by ALSTOM in Sajószöged, Hungary

27 GEA Heat Exchangers / GEA EGI Co. Ltd.

References – Power & Process Technologies

References

3 x 150 m3/h membrane based Water

Treatment Plant in TVK Chemical Plant

Tiszaújváros, Hungary

28 GEA Heat Exchangers / GEA EGI Co. Ltd.

References – Power & Process Technologies

Gas engine based CHP Power Plant

- Tatár utca 5 x 4 MWe
- Diósgyőr 1 x 4 MWe
- Bulgárföld 1 x 1 MWe

Miskolc, Hungary

29 GEA Heat Exchangers / GEA EGI Co. Ltd.

References – Power & Process Technologies

Gas engine based CHP Power Plant

3 x 6 MWe

Tatabánya, Hungary

30 GEA Heat Exchangers / GEA EGI Co. Ltd.

References – Power & Process Technologies

Gas engine based CHP Power Plant

3 x 6.6 MWe

Újpalota, Hungary

31 GEA Heat Exchangers / GEA EGI Co. Ltd.

References – Power & Process Technologies

North-Buda Gas Turbine Cogeneration Power Plant:

50 MWe + 100 MWth, Hungary

The green-field CHP plant contains 2x10 MWe TBM-Mars100 Solar and 1x30 MWe RB211-T Rolls-
Royce Gas Turbines coupled with three Waste Heat Recovery Hot Water Boilers.
The generated heat and electricity are fed into the North-Buda District Heating system and into
the Hungarian Electricity Network respectively.

32 GEA Heat Exchangers / GEA EGI Co. Ltd.

References – Power & Process Technologies

Bio-diesel fuel plant, Hungary, 40 000 t/year

Rape-seed oil
production plant

GEA EGI is the EPC contractor of the core technology

33 GEA Heat Exchangers / GEA EGI Co. Ltd.

References – Power & Process Technologies

20 MWe Biomass firing power plant – turn-key, Hungary

First-of-its-kind project in Hungary, with positive

effect on regional economic development.

GEA EGI: EPC contractor for the construction of a

20 MWe biomass-fired condensing power plant.
34 GEA Heat Exchangers / GEA EGI Co. Ltd.
Contacts at GEA EGI

András Balogh phone: (+36-1) 225 6300, 225-6301

President & CEO fax: (+36-1) 225 6302
e-mail: andras.balogh@geagroup.com

Joseph Budik phone: (36-1) 225 6190

Business Development Director fax: (36-1) 225 6193
e-mail: jozsef.budik@geagroup.com

János Gajdos phone: (+36-1) 225 6358

Head of Commercial Department
fax: (+36-1) 225 6356
e-mail: janos.gajdos@geagroup.com

János Hangyál phone: (+36-1) 225 6287

Head of Power Engineering
fax: (+36-1) 225 6264
Business Line
e-mail: janos.hangyal@geagroup.com

Zoltán Takács phone: (+36-1) 225 6196

Head of Business Development Dept.
fax: (+36-1) 225 6193
Power & Process Cooling Systems B/L
e-mail: zoltan.takacs@geagroup.com

H - 1117 Budapest, Irinyi J. Str. 4-20. Science Park, Building „B”  Tel.: (+36-1) 225 6100  Fax: (+36-1) 225 6193
E-mail: eginfo@geagroup.com  Internet: www.egi.hu

35 GEA Heat Exchangers / GEA EGI Co. Ltd.