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JL ROA 13-FEB-2020
26148-220-V1A-MFM0-0022
Mill Size (Shell I.D. x L): ft 38' x 19' (EGL) Circuit Type: Open Closed
Mill Design Power, kW: 20 000 (Note 1) Mill Product Classifier Type: Trommel
@ % Critical Speed: 76% (Note 6) Classifier Oversize
New Feed Size (80% Passing), µm: 95 000 Returned To: SAG Mill (Note 5)
Product Size (80% Passing), µm: 3 000 - 4 000
Work Index, kWh/t: 13,36 (percentile 75)
Mill Drive:
New Feed: Drive Type: Gear-Driven Thru:
Tabulated Power Draw Versus Percent Total Charge Volume Data Conditions:
Mill Critical Speed, %: 72 - 82 % Ore Specific Gravity: 2.6
Ball Size, mm: 140 (5.5") Mill Charge Solids, %: 72% by weight
Ball Charge Volume, %: 10 - 20 % Liner Conditions: New / Half Worn / Worn
Ore Bulk Density, kg/m3: 1 600 Ball Bulk Density, kg/m3: 4 650 (290 lb/ft3)
Notes:
(1) Vendor shall guarantee supply of 26 820 hp
(2) Bidirectional to maximize liner life
(3) Mechanical Availability 94% minimum; Runtime 92%
(4) For Site Information See Document N° 1001-17-AD-400-000-C-ET-20001 (26093-000-3PS-G000-20001)
(5) SAG Mill shall be designed for future operation at 60 ktpd, SABC-B Circuit. Project operation condition considers
operation at 40 ktpd in SAB-A circuit (Pebbles returned uncrushed to the SAG Mill)
(6) The SAG Mill shall be sized for 20% ball charge and 35% Mill volume for structural design. The maximum power draw
shall be based on 18% ball charge, 28% Mill volume and 76% critical speed, new liners.
(7) For Control System and Instrumentation requirements see document GCP-1001-01-CS-0138-0000-J-ET-00002
(26148-220-3PS-J000-00002)
(8) ( ) indicates BUYER. (S) indicates SELLER.
(9) All (B) items shall be Completed by BUYER. All (S) items shall be Completed by SELLER.
(10) Not Applicable (NA) shall be entered where information is not relevant.
GENERAL
Diameter Inside Shell, mm 11,582 (S)
Shell Length, Flange to Flange, mm 6,706 (S)
Effective Grinding Length, mm 5792 (19') (S)
Volume Inside New Liners, m3 681 (S)
Mill Operating Speed, rpm 9.56 (S)
Percent of Critical Speed, % 76 (S)
Minimum Diameter Inside Liners:
Feed End Opening, mm 2,992 (S)
Discharge End Opening, mm 3,000 (S)
Mill Maximum Operating WR2 at Shell , kg-m2 50,721,120 (S)
Any Rotating Element Welds Not Produced by the Single
Wire Submerged Arc or Shielded Metal Arc Process? (If yes, provide separate listing.) No (S)
Any Less Than Full Penetration Welds in Rotating
Elements? (If yes, provide separate listing, supporting reasons & No (S)
NDE techniques to ensure soundness.)
Any Rotating Element Castings Other Than Heads,
Trunnions & Mill Liners? (If yes, provide separate listing & No (S)
proposed NDE methods, extent & acceptance criteria.)
SHELL
Number of Shell Sections 4 x 180 (S)
Material, ASTM No. ASTM A36 (S)
Fabricator Citic Sensa (S)
Minimum / Maximum Thickness, mm 95 (S)
Location of Minimum Thickness N/A (S)
Location of Maximum Thickness N/A (S)
Liner Bolt Hole Diameter, mm 54 (S)
NDE Done By Whom? Fabricator (S)
Machining Done By Whom? Fabricator (S)
Means to Verify Fit With Motor Rotor Poles/Ring Gear N/A (S)
Outboard Circumferential Flanges:
Type Straight (S)
Material, ASTM No. / Grade ASTM A36 Z25 (S)
Material Supplier Dillinger or Equal (S)
Thickness, mm 130 (S)
Distance From Contoured Flange Face to Butt Weld
Root, mm N/A (S)
Contoured Flange Plate Rolling Direction, Parallel or
Normal to Shell Plate Rolling Direction N/A (S)
Head Assembly Bolt Size / Grade M64 / 8.8 (S)
Means to Verify Fit With Heads Templates (S)
Electronic documents, once printed, are uncontrolled and may become outdated
Refer to the electronic documents in MLP_INCO Aconex for current revision
BECHTEL Confidential © BECHTEL 2018.
BIDDER: FLSmidth MILL SUPPLIER: FLSmidth
MILL BEARINGS
Mill Component Supported Trunnions (S)
Pedestal Supplier Meyco (S)
Pedestal Construction (Welded or Cast) Welded (S)
Pedestal Thermal Stress Relieved? Yes (S)
Seal Type Triple Lip Labyrinth (S)
Means of Alignment on Baseplate Tapered Blocks (S)
Means of Holding Aligned Bearing on Baseplate Welded Blocks (S)
Means of Lubrication After Power or Lube System Failure Flywheels (S)
Support Bearings:
Type Multi-Pad Bearing (S)
Bearing Material Bronze (S)
Supplier US Bronze or equal (S)
Number of Inserts Per Bearing Assembly Four (4) (S)
Self-Aligning Method Spherical Block (S)
Length / Width / Thickness, mm 1050 x 900 (S)
Contact Angle With Journal, Degrees 138 (S)
Load Sharing Adjustment Mechanism Type Hydraulic Cylinder (S)
Thrust Bearings:
Type Rail (S)
Bearing Material Bronze (S)
Supplier US Bronze or equal (S)
Location Drive End Bearing (S)
Number Two (2) (S)
Length / Width / Thickness, mm 828 x 95 x 95 (S)
Temperature Detectors:
Type RTD (S)
Manufacturer Minco or Equal (S)
Number Per:
Support Bearing Surface Six (6) (S)
Thrust Bearing Surface Four (4) (S)
Alarm Temperature, °C 45 (S)
Shutdown Temperature, °C 47 (S)
Load Cells:
Manufacturer Kelk (S)
Model No. C4155 (S)
Number / Bearing, Feed End / Discharge End Four (4) @ DISCH (S)
Unit Capacity, kg 700000 (S)
MILL BEARING LUBRICATION SYSTEM
Manufacturer Howard Marten (S)
Type Hydrostatic (S)
Systems Per Mill One (1) (S)
Oil Heaters:
Type Resistance (S)
Rating, kW 8 (S)
Number / Lube system, Operating / Standby Four (4) / Zero (0) (S)
Electronic documents, once printed, are uncontrolled and may become outdated
Refer to the electronic documents in MLP_INCO Aconex for current revision
BECHTEL Confidential © BECHTEL 2018.
BIDDER: FLSmidth MILL SUPPLIER: FLSmidth
Electronic documents, once printed, are uncontrolled and may become outdated
Refer to the electronic documents in MLP_INCO Aconex for current revision
BECHTEL Confidential © BECHTEL 2018.
BIDDER: FLSmidth MILL SUPPLIER: FLSmidth
MILL BRAKE
Type Direct Acting - Failsafe (S)
Manufacturer Johnson Industries (S)
Model No. 1TL880 (S)
Total Torque Rating, Nm 21,000,000 (S)
Emergency Braking Time, Sec. 10 (Estimated) (S)
Number of Calipers 4 (S)
Number of Disks 1 (S)
Charge centroid Holding Angle from vertical for fully loaded, ° 40 (S)
Means of Release, Air or Hydraulic Hydraulic (S)
Hydraulic Pump Rating, m3/h / kPa / kW 1.38 / 19300 / 7.5 kW (S)
Motor Supplier WEG (S)
LINERS
Type High-Low Chrome-Moly (S)
Total Cast Chrome-moly Steel Liner Weight, kg 681,000 (S)
Pulp Lifter Material Chrome-Moly Steel (S)
Pulp Discharger Material Chrome-Moly Steel (S)
Material / Thickness, mm:
Shell Chrome Moly (S)
Feed Head Chrome Moly (S)
Discharge Head Chrome Moly (S)
Grate Chrome Moly (S)
Feed Trunnion Chrome Moly (S)
Discharge Trunnion Fabricated Steel (S)
Feed Chute Mild Steel (S)
Feed Hopper AR Steel (S)
Feed Spout Ni-Hard (S)
Liner Backing Rubber / 6mm (S)
Should be maximized the area open of discharge of the internal grate of the SAG Mill
JACKING SYSTEM
Hydraulic Unit:
Pump Type Piston (S)
Pump Rating, m3/h / kPa / kW 2 1.02/169,000/9.3 (S)
Motor Supplier Enerpac (S)
Cradles:
Number Two (2) (S)
Unit Lifting Capacity, kg Fully Loaded Mill (S)
Jacks:
Number Four (4) (S)
Bore / Stroke, mm 150 (S)
Unit Lifting Capacity, kg 2 1000.000 each (S)
ULTRASONIC BOLT LOAD MEASUREMENT SYSTEM
Manufacturer Valley Forge (S)
Model No. SPC4-424 (S)
SELLER-SUPPLIED PLC
Manufacturer N/A (B)
Model No. N/A (B)
Processor Type N/A (B)
Input Modules:
Manufacturer N/A (B)
Model No. N/A (B)
Number Required N/A (B)
Output Modules:
Manufacturer N/A (B)
Model No. N/A (B)
Number Required N/A (B)
UNIT SHIPPING WEIGHTS AND SIZES:
Total Shipping Weight, kg 1,666,500 (S)
Total Shipping Volume, m3 4,816 (S)
Largest Piece (Identify) Shell Segment (S)
Size of Largest Piece, mm 12,190 x 6100 x 3370 (S)
Heaviest Piece (Identify) Trunnion (S)
Weight of Heaviest Piece, kg 67,600 (S)
Component Shipping Weights (kg):
Shell Segment 63,000 (S)
Head Segment 44,750 (S)
Trunnion / Riding Ring 67,600 (S)
Support Bearing Assembly 26,750 (S)
Discharge Trommel 32,000 (S)
INSTALLED UNIT WEIGHTS:
Mill Without Liners, kg 927,321 (S)
Mill With Liners, kg 1,832,803 (S)
Mill Total With Operating Maximum Load, kg 2,753,496 (S)
HEAVIEST PIECES:
Erection:
Component Trunnion (S)
Weight, kg 67,600 (S)
Maintenance:
Component Trunnion Liner (S)
1
Weight, kg 4,911 (S)
PAINTING AND FINISH
Surface Preparation SSPC-SP3 (S)
Prime Coat:
Material Inorganic Zinc (S)
NOTES
1) X, Y and Z are coordinate axes as shown.
2) Mx, My and Mz are moments acting around X, Y and Z axes respectively.
3) Loads must be calculated at contact point between the equipment an its foundation.
4) Forces and Moments must be computed in accordance with the stiffness
of the equipment and its foundation.
5) Each Load condition should be reported separately and should have proper
sign or indicate reversing possibility.
6) Seismic Loads accordint to Mill Purchase Order, Part 2, Technical Notes.
7) Vendor must include any load not included in this list which may govern foundation design.
8) Units System: SI.