Doc NO.

PH-IMS-SP08-2-FR03
Revision/ ISSUE:00/01
PUMP INSPECTION REPORT DATE:1/12/2014

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Project: 217Q-4M Quintuplex Plunger Pump Client: Power House Report no.PPR(4/2015) Machine Code: 62 Report No.PPR(4/2015)
Maximum pressure :3600 Psi Driver: CAT 3406 Diesel engine Date of Inspection: 29/1/2015 Work Order Requested
Plunger Dia.: 2.5" inch No. of plunger: 5 Ambient Temp : 18 °C Max Flow: 6,394 BPD
Gear box ratio: 5.16 : 1 PUMP. SN:65338 Engine run hours: 65338 hrs. Engine. SN:41Z09Z31

Engine records Gear box Records Pump records

Oil Discharge Oil Plungers Temperature °C
Water Exhaust Oil Oil Flow rate
Speed Pressure Suction pressure. Pressure
Temp Temp. Pressure Temp. Speed r.p.m BPD
R.p.m Psi °C
Pressure Psi Psi P1 P2 P3 P4 P5
°C °C Psi psi

ENGINE INSTRUMENTS Available Check Gear Box Instruments Available Check Pump Instrument Available Check
High Coolant Temperature √
Oil /Low Oil Pressure √ Oil /Low Oil Pressure √
lubrication oil Pressure / Low oil pressure √

Water /Low water Level √

Water Temperature √
Discharge pressure / High DP √

Audible Alarm √ Oil / low Oil Temperature √

Emergency Stop √
Suction Pressure / Low SP √

Evaluation:
1- Discharge & suction protection is not connected.
2- All Suction line support is broken.
3- By pass hose need to be fixed.
4- Oil level protection is not connected.
5- Gear box oil hose need to be changed.
6- Gear box oil pressure protection is not connected.
7- Muffler clamp need to be fixed & need isolation.
8- Generator needs cleaning.
9- Oil Leak at breather casing.
10- Exhaust muffler support need to be fixed.
11- Leakage at fuel pump.
12- radiator support is broken.
13 - Control panel need to systemize and protection need to check.

Result : Action

Inspected By Q C DEP Reviewed By Witnessed By

Name: Wagih Abd El Aziz , Said Mahmoud Name: Mohamed Wageh Name: Eng. .
Signature: Wagih Abd El Aziz Signature: Mohamed Wageh DEP. Mechanical
Date : 29/1/2015 Date : 29/1/2015 Date :29/1/2015