DST/DST.

DZ multi-button pendant switches

21153.tif

091203 EN 202 539 44 714 IS 951

 Manufacturer Demag Cranes & Components GmbH
P.O. Box 67 · D-58286 Wetter
Telephone (+49/2335) 92-0 · Telefax (+49/2335) 927676
www.demagcranes.com

20253944.p65/091203

2
 DST multi-button pendant switches are hand-operated controls for plant and ma-
chinery and, more particularly, for controlling hoisting equipment and overhead travel-
ling cranes from the floor. By fitting various SED.Z switching elements, it is possible to
use the switches for the direct-on-line control of drive motors with an output of up to
5.5 kW. Motors with a higher output are controlled via auxiliary circuits with contac-
tors.
The following sizes of control pendant are available:
DST 3 – with 3 openings for switching elements
DST 6 – with 6 openings for switching elements
DST 7 – with 7 openings for switching elements
DST 9 – with 9 openings for switching elements,
in all cases openings are arranged in one vertical row.
By using the DST-K coupling for two DST 6, 7 or 9 units, combinations of pendant
switches can be obtained with up to 18 switching elements. The DST-W wall fixture
is available for holding the DST 3-9 pendant switches.

Design features • The angular support of the pendant switch permits operators to work in a natural
position, thus reducing fatigue.
• Easy operation with ergonomically styled housing.
• Winner of award for industrial design (“Die gute Industrieform”).
• Operating forces and distances to DIN 33 401, holding force < 8 N.
• For direct-on-line control, 2-pole switching by simultaneous operation of snap-
action contacts.
• For both direct-on-line and contactor control. Standard versions of pendant
switches using a maximum of 6 variations of switching elements. By combining
these switching elements in any form required, special versions of pendant switch-
es are also possible.
• Movements in opposite directions are prevented through electrically interlocked
contacts.
• Housing of glass-fibre reinforced polyester. High shock and impact resistance.
• Special accessories can be inserted in openings of 22.5 mm diameter.
• Protective insulation to DIN VDE 0100 part 410.
• Flame-resistant housing material.
• Resistant to spirits, ether, terpentine, benzol, petrol, grease, oil, seawater, and
acid or alkaline solutions.
• Permissible ambient temperatures:
Rubber and thermoplastic parts - 25 °C to + 70 °C, housing - 40 °C to + 150 °C.
190
190

190

10-13
13-16
16-19
19-22
22-25
190

540
400

400
240

80 95 95 95 95

DST 3 DST 6 DST 7 DST 9

41485944.eps
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3
 Design and mounting information

Design
The casings of the pendant switches are made of glass-fibre reinforced polyester
resin. The upper part of the casing is black (RAL 9005), the lower part yellow (RAL
1007).
The pendant switch casings are ergonomically styled for easy operation, even with
gloves, for instance in plants with a hot atmosphere. The buttons have a large sur-
face and require low operating and holding forces. The required holding force when
switching is below 8 N, thus conforming with relevant standards.
The specially angled casing design of the DST control pendant enables operators to
work in a natural position, thereby reducing fatigue. A spoiler at the lower end of the
casing helps prevent the operator’s hand from sliding off.
Inside the casing, electrical leads are held by clips, which prevents the leads being
squeezed when assembling the housing sections.
The normally closed contacts of the switching elements operate automatically, thus
fulfilling the requirements of a safety switch.
For travel units and slewing mechanisms with 2 speeds, SES 2 BE switching ele-
ments with 2 pressure stages for switching on and 1 for switching off are used.
The identification plates beneath the buttons can be fitted without removing the
switching element. The arrow symbols on the identification plates are those adopted
by Section 9.941 of the FEM (Federation Européene de la Manutention) and
DIN 15012. Colours: black symbol on a yellow background or vice versa for the op-
41233544.eps
posite direction.

Standards
These control pendants are compliant with the provisions of DIN VDE 0660 Low
voltage switchgear, IEC publications 337-1 and 158-1 and regulations as laid down
by CSA (Canada), UL (USA) and SEV (Switzerland).

Material properties
The material of the pendant switch casings is flame and impact-resistant and self-
1extinguishing (according to relevant standards and codes of practice). It is resistant
to corrosion and unaffected by extreme climatic conditions. Furthermore, it is resist-
ant to spirits, ether, terpentine, benzol, all types of petrol, oil, and grease, to saltwa-
ter, and to diluted acids and alkalines. The materials used are suitable or arduous
mechanical and electrical duty. In plants with an acid atmosphere, additional strainer
cords must be provided for DST 3 D pendant switches.
The permissible temperature range under operating conditions is - 25 °C to + 70 °C,
for rubber and thermoplastic parts and - 40 °C to + 150 °C for the casing.

Type of enclosure
When assembled, the control pendants have IP 65 type of enclosure, to DIN VDE
0470 p. 1, IEC 144, i.e. they are dust-tight and protected against hose-water from all
directions.

Protective insulation
High electrical safety due to protective insulation to DIN VDE 0100 part 410,
section 6.2.
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4
 Switching elements Direct control
Single Single-pressure SE D 1 Z
switching Double-pressure SE D 2 Z
element Emergency cut-out SE D N

Switching element

Direct control

1 = single-pressure, 2 = double-pressure, N = emergency cut-out

with increased switching capacity (5,5 kW)

Double switching element single-pressure SED 1 ZD

Double switching element double-pressure SED 2 ZD

Contactor control
Single Single-pressure SES 1
switching Double-pressure SES 2 (BE)
element Emergency cut-out SES N

S = Contactor control

Type designation x Complete control pendant

DST 9 S Z P 2 1 2 BE

D = Demag ST = control switch

9 = Openings for switching elements (3, 6 or 7)

S = Contactor control, D = Direct control

For direct on-line control, only, Z = increased switching capacity

Emergency cut-out: P = Palm-operated button, S = Key-operated button, 0 = Dummy plug

Hoist: 2 = double-pressure 1 = single-pressure

Cross travel: 1 = double-pressure 1 = single-pressure

Long travel: 2 = double-pressure 1 = single-pressure

Travel units and slewing mechanisms: ON = 2 pressure stages; OFF = 1 pressure stage
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5
 Cable entry and strain relief
Strain relief arrangement 1. Strain relief arrangement 2.
The DST 3 D pendants witch for direct
control is equipped, as standard, with a
high-tensile flexible tube to relieve the
strain on the control cable. At the same
time, the flexible tube protects the con-
trol cable fitted inside. The maximum
possible diameter of the cable used with
this tube is 16 mm.
For all other pendant switch variants,
strain relief is by polyamide-sheathed
wire cords. The pendant switches are

approx. 500 - 750 mm

equipped with an anti-kinking sleeve
suitable for outer cable diameters of
10 – 25 mm, for entry of the cable and
for sealing purposes. When fitting the
control cable, the tapering protective
sleeve can be cut off as required to fit
outer cable diameters of Cable clamp
10 – 13 mm
13 –16 mm
a
16 – 19 mm b
19 – 22 mm
22 – 25 mm.
An additional clip fitted to the upper end Rope
of the protective sleeve presses the
sleeve against the outer sheath of the
control cable, thus rendering the entry
water-tight.
40212844.eps

Cable diameter (mm)

Strain relief arrangements
10 - 16 Don’t remove clamp ring
1 DST 3 D: 16 - 21 Remove clamp ring (a)
Normal design with special hose 21 - 26 Remove clamp ring (a + b)
approx. 5 - 10 mm

PK and DK chain hoists

2 DST 3 S, DST 7 S, DST 9 S:
with cords (generally for hoists)
approx. 500 mm

3 DST 3 S, DST 6 (7) S, DST 9 S:

with cords (DK chain hoist)

41143144.eps

41140844.eps 41141144.eps
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6
 Strain relief arrangement 3.
Strain relief with cord and
bolting connection

Cable clamp

View A a A
A b View A

Rope

40212844.eps
approx. 5 - 10 mm

approx. 5 - 10 mm
Cable diameter (mm)
10 - 16 Don’t remove clamp ring
16 - 21 Remove clamp ring (a)
approx. 500 mm

approx. 500 mm

21 - 26 Remove clamp ring (a + b)

41053144.eps 41053244.eps
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7
 Standard control pendant switches

DST control pendants

Standard variant, complete for direct control, without control cable, for all drive units.
With control cable for direct control of PK hoists including travel drives.

Identification Type Cable Part no. Switching elements fitted Weight

plate m Leads x mm² Q ty Type kg
- - 874 850 44 ²)
0,8 874 811 44 ¹) ²)
1,8 874 812 44 ²)
DST 3 DZO 1 2,8 874 813 44 ²) 1 SED 1 ZD 1,2
4 x 1,5
3,8 874 814 44 ²)
4,8 874 815 44 ²)
6,8 874 816 44 ²)
- - 874 851 44
0,8 874 818 44 ¹) ²)
1,8 874 819 44 ²)
DST 3 DZO 2 2,8 874 820 44 ²) 1 SED 2 ZD 1,25
6 x 1,5
3,8 874 821 44 ²)
4,8 874 822 44 ²)
6,8 874 823 44 ²)
- - 874 852 44
DST 3 0,8 772 351 44
Emergen- 1,8 874 824 44
DST 3 DZP 1 2,8 874 825 44 1 S ED N 1,3
cy cut-off 3,8
6 x 1,5
772 252 44 1 SED 1 ZD
41486144.eps 4,8 874 826 44
6,8 772 353 44
- - 874 853 44
0,8 772 354 44 ¹)
Emergen- 1,8 874 827 44
DST 3 DZP 2 2,8 874 828 44 1 S ED N 1,35
cy cut-off 3,8
8 x 1,5
772 355 44 1 SED 2 ZD
4,8 772 356 44
6,8 772 357 44
- - 874 860 44
0,8 -
1,8 874 831 44 ²)
DST 6 DZO 11 2,8 874 832 44 ²) 1,9
6 x 1,5 2 SED 1 ZD
3,8 874 833 44 ²)
4,8 874 834 44 ²)
6,8 874 835 44 ²)
- - 874 868 44
1,8 772 371 44 ¹)
Emergen- DST 6 DZP 11 2,8 772 372 44 ¹)
1 S ED N 1,91
cy cut-off 3,8 - 772 373 44 ¹)
2 SED 1 ZD
4,8 772 374 44 ¹)
6,8 772 375 44 ¹)
- - 874 862 44
1,8 874 375 44 ²)
DST 6 DZO 21 2,8 874 376 44 ²) 1,9
1 SED 2 ZD
3,8 8 x 1,5 874 377 44 ²)
1 SED 1 ZD
4,8 874 378 44 ²)
6,8 874 379 44 ²)
- - 874 869 44
1,8 772 376 44 ¹)
Emergen- DST 6 DZP 21 2,8 772 377 44 ¹) 1 S ED N 1,91
cy cut-off 3,8 - 772 378 44 ¹) 1 SED 2 ZD
DST 6 4,8 772 379 44 ¹) 1 SED 1 ZD
6,8 772 380 44 ¹)
41486244.eps 1,8 772 381 44 ¹)
2,8 772 382 44 ¹) 1 S ED N
Emergen- DST 6 DZP 12 3,8 - 772 383 44 ¹) 1 SED 1 ZD 1,9
cy cut-off 4,8 772 384 44 ¹) 1 SED 2 ZD
6,8 772 385 44 ¹)

DST 6 DZO 22 - - 874 863 44 2 SED 2 ZD 1,9

- - 874 867 44
1,8 772 386 44 ¹)
Emergen- 2,8 772 387 44 ¹)
DST 6 DZP 22 1 S ED N 1,92
cy cut-off 3,8 - 772 388 44 ¹)
2 SED 2 ZD
4,8 772 389 44 ¹)
6,8 772 390 44 ¹)

Emergen- DST 7 DZP 111 - - 874 356 44 1 S ED N 2,2

cy cut-off DST 9 DZP 111 - - 874 880 44 3 SED 1 ZD 2,5

Emergen- S ED N
DST 7 DZP 211 - - 874 357 44 2,2
1 SED 2 ZD
cy cut-off DST 9 DZP 211 - - 874 881 44 2,5
SED 1 ZD

Emergen- - - 537 588 44

1 S ED N
2,3
cy cut-off DST 7 DZP 222 3 SED 1 ZD
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DST 7 41482344 - 41483044.eps

41486344.eps
8 1) Manufactured in conjunction with order 2) Supplied without threaded bush, part no. 872 240 44
 DST control pendants
Standard variant complete, without
control cable, for contactor control · UL and CSA approved.

Identification Type Cable Part no. Switching elements fitted Weight

plate
Q ty Type kg

DS T 3 S O 1 874 254 44 2 S ES 1
1,2
DS T 3 S O 2 874 255 44 2 S ES 2

1 S ES N
DS T 3 S P 1 874 258 44
2 S ES 1
Emergen- 1,3
cy cut-off 1 S ES N
DS T 3 S P 2 874 259 44
2 S ES 2

DST 6 SO 11 874 273 44 4 S ES 1 1,82

2 S ES 2
DST 6 SO 21 874 274 44 1,82
2 S ES 1

DST 6 SO 22 874 275 44 4 S ES 2 1,82

2 S ES 2
DST 6 SO 22 BE 874 552 44 1,82
2 SES 2 BE

Emergen- DST 6 SP 11 874 270 44

1 S ES N
1,91
4 S ES 1
cy cut-off

1 S ES N
Emergen- DST 6 SP 21 874 271 44 2 S ES 2 1,91
cy cut-off 2 S ES 1

1 S ES N
DST 6 SP 22 874 272 44 1,91
Emergen- 4 S ES 2

cy cut-off 1 S ES N
DST 6 SP 22 BE 874 554 44 2 S ES 2 1,91
2 SES 2 BE

Emergen- 1 S ES N
DST 7 SP 111 874 352 44 2,1
cy cut-off 6 S ES 1

1 S ES N
Emergen- DST 7 SP 211 874 353 44 2 S ES 2 2,1
cy cut-off 4 S ES 1

1 S ES N
DST 7 SP 212 874 354 44 4 S ES 2 2,1
2 S ES 1
Emergen- 1 S ES N
cy cut-off 2 S ES 2
DST 7 SP 212 BE 874 556 44 2,1
2 S ES 1
2 SES 2 BE
1 S ES N
DST 7 SP 222 874 355 44 2,1
6 S ES 2
Emergen-
cy cut-off 1 S ES N
DST 7 SP 222 BE 874 558 44 2 S ES 2 2,1
4 SES 2 BE

Emergen- DST 9 SP 111 874 285 44

1 S ES N
2,5
6 S ES 1
cy cut-off

Emergen- 1 S ES N
DST 9 SP 211 874 286 44 2 S ES 2 2,5
cy cut-off 4 S ES 1

1 S ES N
DST 9 SP 212 874 287 44 4 S ES 2 2,5
2 S ES 1
Emergen-
1 S ES N
cy cut-off 2 S ES 2
DST 9 SP 212 BE 874 559 44 2,5
2 S ES 1
2 SES 2 BE
1 S ES N
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DST 9 SP 222 874 288 44 2,5

6 S ES 2
Emergen-
1 S ES N
cy cut-off DST 9 SP 222 BE 874 560 44 2 S ES 2 2,5
4 SES 2 BE
41482344 - 41483244.eps
Emergency cut-out buttons may not be defined as an emergency cut-out switch in Switzerland. 9
 Component parts for DST control pendant switch

Switching elements for main current

Type Description Part no. Weight
12 22 34 44
kg
012
SED 1 Z Switching element 874 800 44 0,097
single-pressure
SED 1 Z
11 21 33 43 2 NC x 2 NO

12 22 34 4452 62 74 84
012 SED 2 Z Switching element 874 801 44 0,122
double-pressure
SED 2 Z 1st stage 2 NC x 2 NO
11 21 33 43 51 61 73 83
2nd stage 2 DT

SED N Switching element 874 203 44 0,090

12 22 52 Emergency cut-out ¹)
01 3 NC

SED N 11 21 51 SED 1 ZD Double-switching 874 809 44 0,205

element
(2 x SED 1 Z, wired)
12 22 34 44
0 1

11 21 33 43 SED 2 ZD Double-switching 874 810 44 0,255

element
L2 2) (2 x SED 2 Z, wired)
L3
V
W
Connecting wires for
12 22 34 44
switching elements:
0 1
SED 2 ZB D Double-switching element 772 440 44 0,255
11 21 33 43
DK 1/BR 5 )
SED 1 ZD

12 22 34 44 52 62 74 84 AWG 16 Thermoplastic-insulated core 894 493 44 0,02/m

01 2
solid 1,31² red
11 21 33 43 51 61 73 83 for control current
1V
(contactor control)
L2 1W
L3 2V
2) 2W AWG 16 Thermoplastic-insulated core 894 494 44 0,02/m
12 22 34 44 52 62 74 84 solid 1,31² black
01 2
for main current
11 21 33 43 51 61 73 83 (direct control)

SED 2 ZD

Switching elements for control current

SES 1 Switching element 874 194 44 0,08
single-pressure (874 145 44) 4)
1 NC + NO

SES 1
SES 2 Switching element 874 195 44 0,085
12 34 74
double-pressure ³) (874 146 44) 4)
01
1 NC + two 2-step NO

SES 2 11 33 73 SES 2 BE Switching element 874 550 44 0,085

12 74 double-pressure ON - single-
01 pressure OFF,
1 NC + two 2-step NO
SES N For connection diagram
11 73
see SES 2
SES N Switching element 874 198 44 0,076
1) Can only be fitted in connection with emergency Emergency cut-out ¹) (874 147 44) 4)
cut-out button, part no. 874 212 44. 1 NC + 1 NO
2) Contact bridges to be fitted only on PK electric
chain hoists and on travel drives.
3) Only for hoists or for travel units used with SE-AP Switching element with 469 398 44 0,080
20253944.p65/091203

Dematik 7000 BE, time relays or special designs. analog output

4) Switching elements with gold-plated contacts for 0...+10 V DC
low voltages, 6-24 V ~, 1-20 mA (ohmic load). For further technical details
5) For hoist units and travel drives with KDF 63 see 202 794 44

10
 Empty casings and switching elements (to be fitted by the customer) in unit
packages
Type Description Part no. Weight
kg
DST 3 D Casing cpl. with flexible rubber boot (traction 874 190 44 0,730
relief by flexible tube)

DST 3 S Casing cpl. with protective sleeve against kinking 874 191 44 1,040
(strain relief by wire cord 874 299 44)

DST 6 Casing cpl. with prot. sleeve against kinking 874 192 44 1,500
DST 7 Casing cpl. with prot. sleeve against kinking 874 189 44 1,600
DST 9 Casing cpl. with prot. sleeve against kinking 874 193 44 1,950

SES 1 Switching element (12 units/package) 874 196 44 1,440

SES 2 Switching element (12 units/package) 874 197 44 1,500
SES 2 BE Switching element (12 units/package) 874 568 44 1,500
SES N Switching element (4 units/package) 874 199 44 0,530
SED N Switching element (4 units/package) 874 204 44 0,590
SED 1 ZD Switching element (6 units/package) 874 805 44 1,470
SED 2 ZD Switching element (6 units/package) 874 806 44 1,770

Scope of supply for empty casings includes the fully assembled multi-button pendant
switch casing excluding switching elements and identification plates, which must be
ordered separately. For neoprene and rubber caps for switching elements see below.
To ensure correct operation as required, only SED 1 ZD or SED 2 ZD double-switch-
ing elements may be used for the assembly of empty casings into complete multi-
button pendant switches for direct control of the respective drive units.
The scope of supply for SES N, part no. 874 199 44 and
SED N, part no. 874 204 44 switching elements
includes 4 emergency cut-out buttons complete, part no. 874 212 44 each.
Empty casings (switching elements are fitted in the works)
DST 3 D Casing cpl. with flexible boot 874 246 44 ¹)
(strain relief by flexible tube)

DST 3 S Casing cpl. with protective sleeve against 874 247 44 ¹)

kinking (traction relief by strainer cord
874 299 44)

DST 6 Casing cpl. with prot. sleeve against kinking 874 248 44 ¹)
DST 7 Casing cpl. with prot. sleeve against kinking 874 245 44 ¹)
DST 9 Casing cpl. with prot. sleeve against kinking 874 249 44 ¹)

DST 12 2 x DST 6 coupled 874 459 44 ¹)

DST 14 2 x DST 7 coupled 874 460 44 ¹)
DST 18 2 x DST 9 coupled 874 461 44 ¹)

1) Number only applicable for internal processing.

The scope of supply for empty casings includes the complete multi-button pendant
switch with the required switching elements and identification plates. The empty
casings are equipped with switching elements (pages 8 – 9) as specified by the cus-
tomer on order form 212 399 44. The prices for the switching elements must be
added to the price for the empty casing.
Black neoprene caps, part no. 874 045 44, for service temperatures between -25 °C
20253944.p65/091203

and + 75 °C, are fitted as standard equipment to switching elements type SE.. or
supplied separately when they are to be fitted by the customer.
For service temperatures ranging from -60 °C to + > 75 °C, silicone rubber caps, part
no. 874 046 44, for increased oil and chemical resistance, Viton rubber caps, part
no. 874 307 44, must be ordered separately. 11
 Accessories

Type Description Part no. Weight

kg
Emergency cut-out button with 874 212 44 0,016
identification plate
874 068 44 cpl.
(only in combination with SEDN or
SESN switching elements)
Emergency cut-out button
WNPKS Emergency pushbutton with stage 772 876 44 0,06
- 233 E 03 switching function, fail-safe

C 22GM 01 - Key-operated switch cpl. with 772 132 44 0,075

- 233 E 0110 switching elements 1 NC +
1 NO, with 2 keys no. 14 24 A

S 20 JA 10 C- Signal lamp, red

Key-operated switch 1) - 231 ECKG 230 V, 2 W (with bulb) 772 136 44 0,035
- 231 EA 42 V, 2 W (with bulb) 772 139 44 0,035

S 20 JA 20 C- Signal lamp, green

- 231 ECKG 230 V, 2 W (with bulb) 772 137 44 0,035
- 231 EA 42 V, 2 W (with bulb) 772 140 44 0,035

S 20 JA 50 C- Signal lamp, white

- 231 ECKG 230 V, 2 W (with bulb) 772 138 44 0,035
- 231 EA 42 V, 2 W (with bulb) 772 141 44 0,035

Signal lamp 1) C 22 MA 3 /90- Selector switch cpl. 3 notches I-0-II (1 772 133 44 0,045
-233 E 20 NO each in positions
I and II)

Protective funnel for selector switch C 772 114 44 0,012

22

C 22 AH 50 - Illuminated pushbutton, white 772 135 44 0,055

- 233 ECKG 11 230 V, with bulb
Selector switch 1) 1 NC + 1 NO

V 62 QA 02/90- Double-button ON - OFF 3) 772 134 44 0,045

- 233 E 0110 1 NC + 1 NO

Dummy plug cpl.

black 874 213 44 0,010
yellow 874 214 44 0,010

Sealing ring 874 043 44 0,001

Illuminated pushbutton 1)
Plastic-sheathed strain relief wire cord 874 299 44 0,017/m
2,5 dia.

Chain for strain relief 560 480 44

(part 12, page 9)

Talurit clamp 871 191 44

Spacer for strainer cord 2) 874 290 44 0,082

Double button 1)

Special flexible tube for 872 242 44 0,27/m

DST 3 D (traction relief and protection
for control cable,
20 mm inner dia.)
Threaded bush Pg 16 (for securing 872 240 44 0,100
special tube, e.g. to PK hoist)

Spacer

1) Type of enclosure IP 54. With sealing ring, part no. 874 043 44 below the external ring IP 65.
2) For cables of up to 4 m in length: 1 off 0,5 m above the multi-button pendant switch and 1 off 0,5 mm
20253944.p65/091203

below the terminal box.

For cables of up to 7 m: 1 spacer in addition. For cables above 7 m in length: 1 off in addition every 3 m.
3) Can only be fitted to DST 3 opening 1, DST 6 openings 1 and 6, DST 7 opening 1, DST 9, opening 1, 8
and 9 (where openings 8 and 9 are free).

12
 Type Description Part no. Weight
kg
DST 3 Modification set "protective sleeve against 874 217 44 0,170
kinking" (to replace, for strain relief, flexible
tube by wire cords).

41909344.eps Dematik 1) Module for load display (for use in DST 6 or 469 389 44 0,095
ANZ-1 DST 9). For load indicator and load
ANZ-1 detector see leaflets
206 364 44 and 206 457 44.

YMHYCk-T-O Plastic-sheathed flexible cable 894 218 44 0,56/m

21 x 1,5 mm + 3 x 0,5 screened, as
control cable for DST with display module
469 318 44

DST-W DST wall fixture cpl. for DST (cannot be 874 400 44 0,8
used for coupled switches). In the wall
fixture, the DST may be permanently
mounted or in a removable way by means
41909244.eps of a leaf spring. Permanent mounting is
only permissible for a DST used as
stationary control panel. Prior to its use, a
Wall fixture
removable DST must be taken out of the
wall fixture.

3 DST-K Coupling components for two DST cpl., 874 515 44 0,8
comprising items 1-11. One buffer must be
ordered in addition for coupling two DST 9.

41497544.eps Chain for strain relief (part 14) 874 514 44 0,31
4
Coupling components
560 480 44 0,35/m

YMHYk-0 Control cable

- 40°C to + 70°C
4 x 1,5 504 935 44 0,17/m
6 x 1,5 504 936 44 0,19/m
8 7 x 1,5 504 937 44 0,22/m
12
ca. 1000

8 x 1,5 504 938 44 0,26/m

10 x 1,5 504 939 44 0,32/m
12 x 1,5 504 940 44 0,40/m
10 24 x 1,5 504 395 44 0,56/m
1 6 x 2,5 504 942 44 0,27/m
11 8 x 2,5 504 944 44 0,38/m
6
YMHYk-J 18 x 1,5 504 946 44 0,50/m
9
5 2
7
YMHYk-JJ 30 x 1,5 504 489 44 0,86/m

Heating casing for

DST 6/7 pendant switch 874 381 44
DST 9 pendant switch 874 387 44
(for technical data and mounting
instructions see 202 841 44)

Heating for DST pendant switches can be provided for use outdoors, in cold stores,
in open buildings, etc.
41497644.eps
The heating equipment can be fitted to newly-ordered installations in the factory or
can be fitted to existing installations.
The heating power is approx. 55 W/m at 0 °C, supply voltage 220 V.
20253944.p65/091203

1) Can only be fitted in: DST 3, opening item 1 (housing upper part, part no.874 028 44)
DST 6, opening 6
DST 9, opening 9 13
 Identification plates for control pendant switch type DST
Identification plates with part nos. 874 0.. 44 are printed on both sides.
Side a): Yellow background with black symbol
Side b): Black background with yellow symbol
Colour: Silken yellow acc. to RAL 1007,
Silken black acc. to RAL 9005

Double identification plates (only usable for openings 2/3, 4/5, 6/7 and 8/9)

Designation: Hoist Hoist Cross/long Cross/long Slewing Slewing ON-OFF

(v1) (v2) travel travel (slewing (pillar slewing
(v1) (v1 + v2) gear crab) crane)

a)

Front side

b)

Designation: Hoist Cross/long Cross/long Cross/long Cross/long Slewing

(v1 + v2) travel travel travel travel (pillar slewing
(v2) (v1) (v1 + v2) (v2) (crane) (v1 + v2)

b)

Rear side

a)

Part no 874 055 44 874 056 44 874 057 44 874 058 44 874 059 44 874 060 44 874 061 44

Designation: Hoist I Hoist II Hoist I Hoist II Control Earth Automatic Installation Motor Overload Manual
position signal lamp ON-OFF ON-OFF protection signal lamp automatic
ON-OFF heating lamp
Control Motor Overload Manual
Automatic Installation
position

a)

b)
Control
position Automatic Installation Overload Manual

Part no 874 517 44 874 518 44 874 519 44 874 520 44 874 521 44 874 522 44 874 523 44 874 525 44 874 527 44 874 528 44 874 530 44

Designation: Travelling Vacuum Lifting/ Magnet Grab Taring Magnet Neutral ³) Selector
into barret ON-OFF lowering ON-OFF pushbutton ON-OFF switch
area control panel
Vacuum Control Magnet Taring Magnet
panel

a)

b)
Control
Vacuum panel Magnet Taring Magnet

Part no 874 532 44 874 533 44 874 534 44 874 535 44 874 537 44 874 538 44 874 540 44 874 062 44 874 536 44

Single identification plate 1)

Designation: Horn Latching Inching Lighting Testing Selection ON 2)
(Emergency To be fitted in:
cut-out) (except for emergency-stop)
l 0 ll
Front side a) Openings 2, 4, 6, 8

Rear side b) Openings 3, 5, 7, 9

ll 0 l

Part no. 874 069 44 874 063 44 874 064 44 874 065 44 874 066 44 874 067 44 874 068 44
20253944.p65/091203

1) Single identification plates can be mounted as required so that either the front or rear side is seen.
2) Black background, symbol, ring and rear side yellow.
3) Indicate text for engraving if any (1 line of up to 12 characters, 4 mm in height) on order form 212 399 44.
14
 Technical data

Switching elements

Auxiliary circuit switching element Typ SES 1 SES 2 SES N

Main circuit switching element Typ (BE) SED 1 Z SED 2 Z SED N
Contacts 1 NC + 1 1 NC + 2 1 NC + 1 2 NC + 2
1st step 3 NC
NO two-step NO NO NO
2 NC + 2
Steps 1 2 1 1 1
NO
2nd step
2 DT
Nominal insulation voltage Ui
DIN VDE 0110, Gr. C V~ 500
Canada C 22 2 no. 14 Va-c 150
Life in terms of switching cycles
Mechanical S 2 x 106
Electrical see diagram 1
Max. number of switching cycles S/h see diagram 2
Terminal screws M 3,5
Connection lead cross section mm² max. 2 x 2,5
Max. nominal current of short
A 16 16 20 20
circuit fuse, delayed action
Nominal operating current le
40 - 60 Hz for 230 V A 10 10 25 20 20 for a
switching
400 V A 6 6 25 12 12
capacity of
500 V A 4,5 4,5 25 9 9 up to 5,5 kW
Category 1)
AC 15 AC 15 AC 1 AC 3, AC 4 AC 3, AC 4 AC 1
to DIN VDE 0660
Continuous current lth 2 A 25

Casing
Type of enclosure to DIN 40
IP 55
050
IEC 144 IP 65 on request
Electrical safety Protective insulation to DIN VDE 0100 part 410, section 6.2
Ambient temperature min/max
Rubber and thermoplastics
°C - 25° to + 70 °C
Opening dia. mm 22,5
20253944.p65/091203

1) AC 1: Light switching conditions, making: 1,5 x nominal current, breaking: 1 x nominal current
AC 3: Normal switching conditions, making: up to 6 x nominal motor current, breaking: 1 x nominal motor current
AC 4: Extreme switching conditions (operational short-impulse switching), making: 6 x nominal motor current, breaking: 6 x nominal motor current
AC 15: Normal switching conditions, making: 10 x nominal current, breaking: 1 x nominal current 15
 Operating force (F) as a function of the operating path (s), for single and double-
pressure, auxiliary and main circuit switching elements.

F [N] F [N]

20 20
15 15
10 10
5 5
0 0
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
1 - stage s [mm] 2 - stage = SE2 2 BE s [mm]

41496844.eps

Diagram 1 Switch life as a function of the breaking current

Diagram 1
230V 400V 500V
85% AC3 - 15% AC4
120 72 54

100 60 45

10
80 48 36 0%
AC
Ia 40 - 60 Hz

60 36 27

40 24 18

20 12 9
Ia Breaking current
S Switching cycles 0.02 0.04 0.1 0.2 0.3 0.5 1
le Nominal operating current CB D 0.03 0.05

1 switching cycle = mio S

41438344.eps
1 switching on and 1 switching off operation

Diagram 2
Approximate values for the max. number of switching cycles per hour (s/h)
For SE switching elements as a function of the nominal operating current
Diagram 2

s/h 1500

1000
900
800
700
AC3
600
500
AC4
400

300

200
10 20 30 40 50 60 70 80 90 100%
CB D e

41438444.eps
20253944.p65/091203

16
 Calculation and selection example for
SES and SED switching elements

1 SES 1, SES 2, and SESN switching elements for contactor control

Table 1
Nominal making and breaking capacity Switching Contact life for alternating
frequency current
Alternating current Direct current inductive load
40-60 Hz DC 13
AC 15 Switching Breaking Switching
cycles/hour current cycles in
millions

V A V A A

25 100 110 4 600 3 1

125 100 6 0,5

230 100 10 0,1

400 60

500 45

1.1 Selection example DST multi-button pendant switch for 2 speed hoist; single speed cross travel, and
emergency cut-out for operating a main contactor.

1.1.1 Determining the pendant Number of required openings for switching elements = 5
switch size: (hoist 2, cross travel 2, emergency cut-out 1)

Selected DST 6 S P 2 1

6 openings for switching elements

Contactor control
Emergency cut-out palm op. button
Hoist double-pressure
Cross travel single-pressure

Can the contactor with the highest rating still be switched by the SES switching ele-
ments, if a contact life of 1 million switching cycles is required?

1.1.2 Given contactor data Magnet coil ratings

Alternating current operation 42 V/50 Hz
at switch on 420 VA
in ON position 32 VA

1.1.3 Determining the switching Making: 420 VA : 42 V = 10 A

currents Breaking: 32 VA : 42 V = 0,76 A

1.1.4 Checking the determined
contactor coil currents
20253944.p65/091203
using the permissible figures for switching elements.
According to table 1, the rated making capacity of 10 A at 42 V is within the permis-
sible range.
The breaking current, which has a decisive influence on the contact life, is lower than
3 A and, therefore, the contact life is higher than 1 million switching cycles.

17
 2 SED 1 Z, SED 2 Z, Drive motors of up to 5.5 kW can be directly controlled with the switching elements.
SEDN, SED 1 ZD and The life of the switching elements is determined by the contact life. It is given as the
number of all switching cycles which can be carried out until the contacts have been
SED 2 ZD switching worn as a result of sparking.
elements for direct As the wear on the contacts is primarily dependent on the breaking current, the con-
control tact life = switch unit life is shown in diagram 1 as a function of the breaking current.
When a motor is switched off while still accelerating, this is called inching. In squirrel-
cage rotor motors, the accelerating current is approx. 6 times the rated motor cur-
rent.
According to the DIN VDE regulation 0660 part 104 this represents the AC 4 duty
category. If the motor is to be switched off while running at speed (AC 3 duty catego-
ry), the contacts are not subject to particularly high wear. On the other hand, the
contacts wear down very rapidly during inching. By using motors with 2 speeds, it is
possible to avoid inching to a very great extent.

Switch life as a function of the breaking

current at 250 switching cycles/hour
Ia Breaking current
S Switching cycle
le Nominal operating current

1 Switching cycle =
1 switching on and switching off operation

Diagram 1 Diagram 2
230V 400V 500V
85% AC3 - 15% AC4
120 72 54

s/h 1500
100 60 45

10 1000
80 48 36 0%
AC 900
Ia 40 - 60 Hz

4 800
700
60 36 27 AC3
600
500
40 24 18 AC4
400

20 12 9 300

200
0.02 0.04 0.1 0.2 0.3 0.5 1 10 20 30 40 50 60 70 80 90 100%
CB D 0.03 0.05 CB D e

mio S
41438344.eps 41438444.eps

Diagram 2 gives approximate values for max. switching cycles per hour (s/h) for SE
switching elements as a function of the nominal operating current.

2.1 Selection example taking into An installation is to be driven by a squirrel-cage rotor motor, 400 V, 10 A nominal
account the contact life current, 60 A starting current.
The motor is to be switched on and off directly by a DST control pendant with SED Z
switching elements.
The switching frequency is approx. 25 switchings/hour.
The duty category is mixed: 85 % AC 3 and 15 % AC 4.

2.1.1 Determining the switch life From diagram 1, it can be seen that 0.3 million switching cycles are achieved with a
breaking current (motor starting current) of 60 A at 400 V.
If the motor is subject to inching duty (100 % AC 4) only, the life of the switching
20253944.p65/091203

elements is only 10 % = 50 000 switching cycles.

18
 4 pages Page 1
Order Ident. no.

DST multi-button pendant switches 212 399 44

Ordered by: __________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

Delivery deadline: ____________________ Order date: _________________________ Order ref.: ____________________

Dispatch address: _____________________________________________________________________________________

_____________________________________________________________________________________

Type of dispatch: _____________________________________________________________________________________

Please leave heavy-outline boxes blank!

SB Pr. St. Date BB ZB Product group VA SPR AB Discount Total price Sales price

Department: _____________________________________

Order no.:__________________________________________ Processed by: ___________________________________

1 Multi-button pendant switch Quantity ordered: _______________ units

1.1 Cross off required type in table. Only order control pendants of the same
1.2 Any free positions are equipped with dummy plugs. type on one order form.

Please specify
DST Type of
Type of service (e.g. foundry) Tick as
Part no. Price
housing required empty housing
_______________________________
3 6 7 9 DST 3 D 874 246 44 5)
Ambient temperature_____________ (cable boot) (874 190 44)

Agents coming into contact DST 3 S 874 247 44 5)

(Prot. sl. against kink.) (874 191 44)
(e.g. diesel oil)
DST 6 874 248 44 5)
(Prot. sl. against kink.) (874 192 44)
DST 7 874 245 44 5)
(Prot. sl. against kink.) (874 189 44)
1
DST 9 874 249 44 5)
(Prot. sl. against kink.) (874 193 44)
2
-
3 Part no. for 4 ) Text of symbols for -
special plates
Text: max. 12 letters
4 Pos.
Switching element ¹), Front element: Identification
5 Signal lamp Rubber cap ³) plate ¹)
Selector switch, etc. Emergency pushbutton V/R ²)
A B C D Tot.. A, C, D
Request further order forms under ident no. at top right or photocopy.

6 1 874 ... 44 874 ... 44 V/R

2 874 ... 44 874 ... 44 V/R
7
3 874 ... 44 874 ... 44 V/R
4 874 ... 44 874 ... 44 V/R
8
5 874 ... 44 874 ... 44 V/R
9 6 874 ... 44 874 ... 44 V/R
7 874 ... 44 874 ... 44 V/R
8 874 ... 44 874 ... 44 V/R
41486644.eps 9 874 ... 44 874 ... 44 V/R
Price per unit
Example for ordering
2 874 209 44 874 045 44 874 055 44 V
20253944.p65/091203

1) When ordering double SED 1 ZD, SED 2 ZD switching elements or 3) Rubber caps:
double identification plates, enter part nos. in pos. 2, 4, 6 and 8 only. 874 045 44 - operating temperature - 25°C to + 75 °C
2) Please specify how identification plates are to be fitted: V = front, 874 046 44 - operating temperature - 60° C to + 75° C
R = reverse. Delete which does not apply. 4) See pages 6, 8 and 9
5) Only for internal use
19
20
Tick as Type of
required empty housing
Part no. Price

2 Coupled pendant switches DST 12 874 459 44 6) Order quantity:_______________________units

(2 x DST 6) (2 x 874 192 44) Only order control pendants of the same type on one
See points 1.1 and 1.2 and footnotes 1 - 3 on page 1
DST 14 874 460 44 6) order form.
Important! It is only possible to couple pendant switches of the (2 x DST 17) (2 x 874 189 44) For ordering examples see page 1.
same size. DST 18 874 461 44 6)
(2 x DST 9) (2 x 874 193 44)

6 7 9
Site of use (e.g. foundry): ____________________________________
2 DST
Ambient temperature: _______________________________________ 12 - 14 18

Agents coming into contact

(e.g. diesel oil): _____________________________________________

10 Part no. for 4)

Part no. for 4) Switching Text or symbols for
element 1), Front element: Identification special plates Price
Price Text or symbols for Switching Pos. Signal lamp Rubber cap 3) plate 1) Text: max. 12 letters
special plates element 1), Front element: Identification
Pos.
1 1 Selector switch, Emergency cut- V/R 2)
Text: max. 12 letters Signal lamp Rubber cap 3) plate 1)
etc. out button
Selector Emergency cut- V/R 2) 2 2 A B C D Tot. A, C, D
switch, etc. out button
3 3 1 874 ... 44 874 ... 44 V/R
Tot. A, C, D D A B C
874 ... 44 874 ... 44 V/R 1 2 874 ... 44 874 ... 44 V/R
4 4 3 874 ... 44 874 ... 44 V/R
874 ... 44 874 ... 44 V/R 2
874 ... 44 874 ... 44 V/R 3 5 5 4 874 ... 44 874 ... 44 V/R
874 ... 44 874 ... 44 V/R 4 5 874 ... 44 874 ... 44 V/R
874 ... 44 874 ... 44 V/R 5 6 6 6 874 ... 44 874 ... 44 V/R
874 ... 44 874 ... 44 V/R 6 7 874 ... 44 874 ... 44 V/R
7 7 8 874 ... 44 874 ... 44 V/R
874 ... 44 874 ... 44 V/R 7
874 ... 44 874 ... 44 V/R 8 8 8 9 874 ... 44 874 ... 44 V/R
874 ... 44 874 ... 44 V/R 9
9 9 Unit price
Unit price
41486744.eps

5) When coupling 2 x DST 9 , 1 buffer is also required.

6) Only for pricing No. Qty Description Part no. Price
4 pages

10 Coupling 874 515 44

11 Buffer 5) 874 514 44

- Fitting coupling none

Page 2

Price
Please leave heavy-outline boxes blank!

20253944.p65/091203
 4 pages Page 3

4 Accessories (supplied loose)

Pos. Ident. no. Qty QU 1) Description Price

1 894 218 44 5 Control cable YMHYCK-O 2) 21 x 1,5 + 3 x 0,5 screened

2 504 935 44 5 Control cable YMHYCK-O 4 x 1,5

3 504 936 44 5 Control cable YMHYCK-O 6 x 1,5

4 504 937 44 5 Control cable YMHYCK-O 7 x 1,5

5 504 938 44 5 Control cable YMHYCK-O 8 x 1,5

6 504 939 44 5 Control cable YMHYCK-O 10 x 1,5

7 504 940 44 5 Control cable YMHYCK-O 12 x 1,5

8 504 395 44 5 Control cable YMHYCK-O 24 x 1,5

9 504 946 44 5 Control cable YMHYCK-J 18 x 1,5

10 504 489 44 5 Control cable YMHYCK-JJ 30 x 1,5

11 504 942 44 5 Control cable YMHYCK-O 6 x 2,5

12 504 944 44 5 Control cable YMHYCK-O 8 x 2,5

13 874 299 44 5 Strain relief wire cord

14 560 480 44 5 Chain

15 871 191 44 1 Talurit clamp

16 874 290 44 1 Spacer for strainer cord

17 872 242 44 5 Special flexible tube

18 872 240 44 1 Threaded bush Pg 16

19 874 052 44 1 Tube clip 17 - 26 mm

20 874 053 44 1 Tube clip 22 - 32 mm

21 874 400 44 1 Wall fixture

22 894 493 44 5 Plastic-insulated core AWG 16, 1,31², red

23 894 494 44 5 Plastic-insulated core AWG 16, 1,31², black

Total price
20253944.p65/091203

1) QU code: 1 = units
5 = meters
2) Only in conjunction with display module for load indicator
21
22
Notes

20253944.p65/091203
20253944.p65/091203

Notes

23
 Printed in Germany Basse/030205/5H

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Not liable for errors or omissions. Subject to change.