V.

A VALVES
Document No. Rev. Date Rev. Date Page
VAV-QMP-WPQ-3 0 17.07.2020 N.A 1

QW-484 WELDER PERFORMANCE QUALIFICATION(WPQ)

SEE QW-301 SECTION IX,ASME BOILER & PRESSURE VESSEL CODE
Page : 1
Welders Name:- Mr.DHARMINDER

Welding Performance Qualification Record No:- VAV-QMP-WPQ-3 Dt.17.07.2020

Identification of WPS followed by welder of test coupon:-VAV-QMP-WPS-3 Rev.01 Dt.03.01.2014

Base Material Type/Grade: ASTM A216 Gr. WCB to AISI 410

P No. 1 Group 2 to P No.6 Group 1 Thickness :50 mm

TESTING VARIABLES AND QUALIFICATION LIMITS

Welding Variables Actual Values Range Qualified
Welding process used SMAW SMAW
Type Manual Manual
Backing With With
Plate Thickness 50mm 5 mm to 200mm
Base Material P-No1 through P-No. 15F,P-No.34,or
P No.1 Group 2 &
P No.41 through P-No.49 (QW-
P No.6 Group 1
423.1)
Electrode Specification No. 5.4 5.4
Electrode Classification E309 E309
Filler Metal F No. 5 All F No.5
Consumble Insert None None
Filler Metal product Form STICK STICK
Weld Deposit Thickness 50mm 200mm(max.)
Position Qualified 1G 1G Flat
Vertical Progression N.A N.A
Inert Gas Backing NA NA
Current Polarity Type DCEP/DCRP DCEP/DCRP

RESULTS
Visual examination of completed weld(QW-302.4) : Satisfactory Report No.: 0720/11-A Date 11.07.2020

Bend test; Transverse root and face[QW-462.3(a)]; Longitudinal root and face[QW-462.3(b)]; Side[QW-462.2];

Pipe bend specimen,corrosion-resistant overlay[QW-462.5(c)]; Plate bend specimen corrosion-resistant overlay[QW-462.5(d)];

Pipe specimen,macro test for fusion[QW-462.5(b)]; Plate specimen macro test for fusion[QW-462.5(e)];

Type Result Type Result Type Result

CHEMICAL OF WELD Satisfactory Hardness Satisfactory MECHANICAL Satisfactory
Report No. : 0720/VTM/15B DT: 15.07.2020 Report No. : 0720/VTM/15B DT: 15.07.2020 Report No. : 0720/VTM/15B DT: 15.07.2020

Alternative radigraphic examination result(QW-191) Satisfactory

Fillet weld-fracture test(QW-180) N.A Length and percent of defects N.A

Macro examination(QW-184) N.A Fillet size(in) N.A Concavity/Convexity(in). N.A

Films or specimens evaluated by: MANPREET SINGH Company : CSWIP 3.1

Mechanical Testing Conducted By: RK INSPETION & TESTING SERVICES

Welding supervised by: NAVEEN
We certify that the statements in this record are correct and that the test welds were prepared ,welded and tested in accordance with
the requirements of section IX of the ASME Boiler and Pressure Vessel Code.

Prepared By Approved By
NAVEEN
 V.A VALVES
Document No. Rev. Date Rev. Date Page
VAV-QMP-WPQ-4 0 31.07.2020 N.A 1

QW-484 WELDER PERFORMANCE QUALIFICATION(WPQ)

SEE QW-301 SECTION IX,ASME BOILER & PRESSURE VESSEL CODE
Page : 1
Welders Name:- Mr.DHARMINDER

Welding Performance Qualification Record No:- VAV-QMP-WPQ-4 Dt.31.07.2020

Identification of WPS followed by welder of test coupon:-VAV-QMP-WPS-4 Dt.20.03.2018

Base Material Type/Grade: ASTM A106 Gr.B to ASTM A106 Gr.C Thickness : 5.16 mm

P No. 1 Group 1 to P No.1 Group 2 Diameter: 73mm(O.D)

TESTING VARIABLES AND QUALIFICATION LIMITS

Welding Variables Actual Values Range Qualified
Welding process used GTAW GTAW
Type Manual Manual
Backing Without With or Without (QW-433)
1.5 to 10.32mm without impact &
Pipe Thickness 5.16mm
2.58 to 10.32 with impact
P No.1 through P No.15F,P-No.34 or
Base Material P No.1 Group 1 & 2
P No.41 through P-No.49(QW-423.1)
Diameter of Pipe 73mm 25mm to Unlimited
Electrode Specification No. 5.18 5.18
Electrode Classification ER70S-2 ER70S-2
Filler Metal F No. 6 All F No.6
Consumble Insert None None
Filler Metal product Form SOLID SOLID
Weld Deposit Thickness 5.16mm 10.32mm (Max.)
Position Qualified 1G 1G Flat (QW-461.9)
Vertical Progression N.A N.A
Inert Gas Backing ARGON ARGON
Current Polarity Type DCEN/DCSP DCEN/DCSP
RESULTS
Visual examination of completed weld(QW-302.4) : Satisfactory

Bend test; Transverse root and face[QW-462.3(a)]; Longitudinal root and face[QW-462.3(b)]; Side[QW-462.2];

Pipe bend specimen,corrosion-resistant overlay[QW-462.5(c)]; Plate bend specimen corrosion-resistant overlay[QW-462.5(d)];

Pipe specimen,macro test for fusion[QW-462.5(b)]; Plate specimen macro test for fusion[QW-462.5(e)];

Type Result Type Result Type Result

CHEMICAL OF WELD satisfactory Impact Test satisfactory Hardness satisfactory
Report No.0720/VTM/29A DT: 29.07.2020 Report No.0720/VTM/29A DT: 29.07.2020 Report No.0720/VTM/29A DT: 29.07.2020

Alternative radigraphic examination result(QW-191) Satisfactory Report No.: 0720/27-A Date 27.07.2020

Fillet weld-fracture test(QW-180) N.A Length and percent of defects N.A

Macro examination(QW-184) N.A Fillet size(in) N.A Concavity/Convexity(in). N.A

Other Tests : MECHANICAL TEST(TENSILE & BEND) Mechanical Testing Conducted By: RK INSPECTION &
TESTING
Films or specimens evaluated by: MANPREET SINGH Company : CSWIP 3.1

Welding supervised by: NAVEEN

We certify that the statements in this record are correct and that the test welds were prepared ,welded and tested in accordance with
the requirements of section IX of the ASME Boiler and Pressure Vessel Code & B31.3 of proces piping code.

Prepared By Approved By
NAVEEN